EP1841019B1 - Unité de sertissage - Google Patents

Unité de sertissage Download PDF

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Publication number
EP1841019B1
EP1841019B1 EP06016184A EP06016184A EP1841019B1 EP 1841019 B1 EP1841019 B1 EP 1841019B1 EP 06016184 A EP06016184 A EP 06016184A EP 06016184 A EP06016184 A EP 06016184A EP 1841019 B1 EP1841019 B1 EP 1841019B1
Authority
EP
European Patent Office
Prior art keywords
crimping
sensors
drive
crimping device
modules
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP06016184A
Other languages
German (de)
English (en)
Other versions
EP1841019A1 (fr
Inventor
Stefan Neubauer
Andreas Hess
Johannes Woll
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaefer Werkzeug und Sondermaschinenbau GmbH
Original Assignee
Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaefer Werkzeug und Sondermaschinenbau GmbH filed Critical Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority to PL06016184T priority Critical patent/PL1841019T3/pl
Publication of EP1841019A1 publication Critical patent/EP1841019A1/fr
Application granted granted Critical
Publication of EP1841019B1 publication Critical patent/EP1841019B1/fr
Active legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0486—Crimping apparatus or processes with force measuring means

Definitions

  • the invention relates to a crimping unit, comprising a plurality of drive modules each having at least a first sensor for detecting actual data of each crimping operation and a number of crimping modules selectively engageable with any one of the drive modules, wherein a computing unit is provided which stores the setpoint data of each Crimping process continuously compared with the actual data.
  • a crimping unit of the aforementioned type is known from EP 0989636 B1 known. It comprises a plurality of drive modules and crimping tools, which are selectively engageable with each other and intended to establish contact elements on cable ends by means of a crimping process. The resulting actual data are continuously detected by sensors of the respective drive module, compared in the computer unit with the predetermined target data and stored on a data carrier located on the crimping module. The commissioning of a Crimp module after a tool change can be done very quickly.
  • the invention is based on the object to further develop a crimping unit of the type mentioned above, that results in a better economy in use, better ways of manufacturing control and the ability to better meet individually changing quality requirements in relation to a specific job can than before.
  • At least one second sensor for identifying the respective crimping module used therein is provided on the drive modules in each case that only one computing unit is provided for evaluating the actual data provided by all sensors of all the drive modules and that the Computer unit signal-conducting with an on / off switch of each
  • a single crimping device of the crimping unit can only be put into operation and operated only so long, if all settings and conditions with the job to be processed are in positive agreement. Therefore, it is no longer necessary to entrust higher qualified personnel with the operation of the crimping devices. Simple instructions are sufficient in most cases for the achievement of a non-bullet-free production.
  • Having only one computing device available does not mean that only the data stored therein can be accessed from a single location. Rather, it is possible to access from various points of a company, recordable from the fields of production control and / or distribution.
  • Identification marks are provided, for example, with a printed bar code or an engraved number, they are inexpensive available and mechanically extremely robust. They are pre-equipped and adjusted outside the drive modules for the respective job and can therefore be used very easily and put into operation without significant interruption of operation of the selected drive module.
  • the setpoint data available in the computer unit is compared with the actual data, for example the prescribed identification number of the crimping module with the identification number of the crimping module actually used, the predetermined KabeiEN with the cable number of the cable actually used and the predetermined number of contact elements with the number of contact elements actually used , Only when all actual data with the specified target data match completely is the power supply of the drive module activated by activating the main switch. With complete exclusion of erroneous combinations of these data, therefore, the crimping process can begin.
  • the actual sensors of the current crimping process are provided by the first sensors and compared with the associated setpoint data, for example the data on the crimping force, the crimping height and the already completed crimping number. If an unacceptable deviation from the specified order data is detected, an actuation of the main switch takes place, as a result of which the drive unit is stopped until the error has been rectified. It is thus ensured a largely jam-free production of crimped, it being of mecaniczuariadem advantage that individual requests can be better considered by simple input to the central processing unit for each job better than before.
  • the first sensors suitably include those capable of detecting job-related operating data, for example, the crimping force, the crimping height, and / or the required crimping number.
  • job-related operating data for example, the crimping force, the crimping height, and / or the required crimping number.
  • the relevant information is generally agreed separately with the customer and may therefore vary. Such deviations can now be taken into account without the need for any special additional effort.
  • operational conditions can lead to deviations that need consideration, such as different temperatures during the working process or increasing wear of the crimping tool. Even such deviations are reliably detected by the first sensors and either compensated automatically or used when exceeding critical limits for switching off the drive module. The readjustment must then be done manually.
  • the second sensors comprise, in addition to those which make it possible to identify the respective crimping module, those which are suitable for identifying the cables to be assembled and / or the contact elements used thereby and / or the length of the cables to be crimped.
  • the second sensors are at least partially contained in a manually operable data reader which can be activated before the start of a crimping process by the article code of the cable or contact elements or the length code of the cables to be equipped.
  • the first and second sensors, the computer unit and the main switch are suitably connected by a network, which can if necessary also be designed wirelessly and is formed for example by an RFID network. Included in such networking, for example, be the areas of manufacturing in which the individual crimping tools are only pre-equipped.
  • each drive unit is provided with a display for displaying the desired values and the actual values of the first and the second sensors.
  • Operators and / or control persons can thus at any time take advantage of progressive changes in the operating data and, in the event of faults, also immediately recognize their type and change tendency.
  • the display may be suitable for this purpose for indicating reserve and / or residual values and may optionally include a good / bad signal, for example in the form of red / green indicator lights.
  • a display can also be mounted centrally and assigned to several drive units at the same time.
  • crimping unit comprising a plurality of drive modules 1, each having at least a first sensor 2 for detecting actual data of each crimping operation and a number crimping modules 3, which can be selectively brought into engagement with any of the drive modules 1, wherein a computer unit 4 is provided, which the target data of each crimping operation continuously compares with the actual data and determines faulty crimping operations.
  • At least one second sensor 5 for identifying the respective crimping module 3 inserted therein is provided on the drive modules 1 for this purpose in addition to the first sensor 2, and only one computer unit 4 is provided for evaluating the actual data provided by all sensors 2, 5 of all drive modules 1 which is signal-conducting connected to an on / off switch 6 of each drive module 1 and suitable for actuation of the on / off switch 6.
  • the crimp modules 3 are shown separately from the drive modules 1 in the drawing for reasons of clarity. They are actually designed so that they can be used as needed in any of the illustrated drive modules and put into operation together with this.
  • the identification numbers attached to them are not transmitted to the computer unit 4 directly, but only via the respective drive module 1. Nevertheless, e.g. these characteristics ultimately available in the computer unit 4, as indicated by the arrows.
  • the eligible identification data are stored, for example, the identification numbers of the drive modules, the Crimpmodule, the cable to be processed, the crimp contacts, the cable lengths, etc. These data can be attached in plain text or by a bar code encrypted on the relevant parts.
  • the setpoint data stored in the computer unit 4 correspond to the respective job that is to be processed. As soon as they are entered, they indicate which of the drive and crimp modules 1,3 is available and suitable for processing the job and is available immediately or at a specific time. As a result, a very accurate sales and production planning is possible.
  • the first sensors 2 may additionally include, among others, those capable of detecting the crimping force, the crimping height and the completed crimping number. These are details which have to be agreed separately with the respective client and therefore may differ from order to order.
  • the second sensors 5 may additionally include those which are suitable, inter alia, for identifying the cables 8 to be assembled and / or the contact elements 7 used in the process.
  • the second sensors 5 can also be contained in a manually operable data reader 9, which makes it easier in certain cases to read the required data into the computer unit 4.
  • the first and second sensors 2, 5, the computer unit 4 and the main switches 6 are connected by a network. This is guaranteed the start-up of a crimping device consisting of a crimping module 3 inserted in a drive module 1 is precluded if the actual data does not correspond to the predefined setpoint data and furthermore that the immediate shutdown of the crimping device takes place after execution of a job.
  • the network can be designed wirelessly. It is expediently formed by an RFID network.
  • Each drive unit 1 is preferably provided with a display 10 for displaying the desired values and the actual values of the first and second sensors 2, 5. As a result, any errors are detected faster and thus faster recoverable.
  • the display 10 can also be designed to indicate reserve and / or residual values and possibly include a good / bad signal 11.

Claims (10)

  1. Unité de sertissage comprenant plusieurs modules d'entraînement (1) dotés chacun d'au moins un premier capteur (2), destiné à enregistrer des données réelles de chaque opération de sertissage, et d'un nombre de modules de sertissage (3) qui peuvent être mis en prise au choix avec n'importe lequel des modules d'entraînement (1), une unité d'ordinateur (4) étant prévue, qui compare en permanence les données théoriques de chaque opération de sertissage aux données réelles, caractérisée en ce que, outre le premier capteur (2), au moins un deuxième capteur (5) est respectivement prévu sur les modules d'entraînement (1) pour identifier le module de sertissage (3) qui y est respectivement installé, en ce qu'une seule unité d'ordinateur (4) est prévue pour évaluer les données réelles fournies par tous les capteurs (2, 5) de tous les modules d'entraînement (1), et en ce que l'unité d'ordinateur (4) est connectée, en conduisant des signaux, à un contacteur/interrupteur (6) de chaque module d'entraînement (1) et est apte à actionner le contacteur/interrupteur (6).
  2. Unité de sertissage selon la revendication 1, caractérisée en ce que les premiers capteurs (2) comprennent en outre de tels autres qui sont aptes à enregistrer la force de sertissage, la hauteur de sertissage et le nombre de sertissages exécutés.
  3. Unité de sertissage selon la revendication 1 ou 2, caractérisée en ce que les deuxièmes capteurs (5) comprennent en outre de tels autres qui sont aptes à identifier les câbles (8) à équiper et/ou les éléments de contact (7) arrivant pour l'utilisation.
  4. Unité de sertissage selon la revendication 3, caractérisée en ce que les deuxièmes capteurs (5) sont compris dans un lecteur de données (9) pouvant être commandé manuellement.
  5. Unité de sertissage selon l'une quelconque des revendications 1 à 4, caractérisée en ce que les premiers et les deuxièmes capteurs (2, 5), l'unité d'ordinateur (4) et le commutateur principal (6) sont connectés au moyen d'un réseau.
  6. Unité de sertissage selon la revendication 5, caractérisée en ce que le réseau est conçu sans fil.
  7. Unité de sertissage selon la revendication 6, caractérisée en ce que le réseau est un réseau RFID.
  8. Unité de sertissage selon l'une quelconque des revendications 1 à 7, caractérisée en ce que chaque unité d'entraînement (1) est munie d'un écran (10) d'affichage des valeurs théoriques et des valeurs réelles des premiers et des deuxièmes capteurs (2, 5).
  9. Unité de sertissage selon la revendication 8, caractérisée en ce que l'afficheur (10) est apte à indiquer des valeurs de réserve et/ou des valeurs résiduelles.
  10. Unité de sertissage selon la revendication 9, caractérisée en ce que l'afficheur (10) comprend un signal bon/mauvais (11).
EP06016184A 2006-03-29 2006-08-03 Unité de sertissage Active EP1841019B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06016184T PL1841019T3 (pl) 2006-03-29 2006-08-03 Jednostka do zaciskania

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006014521A DE102006014521A1 (de) 2006-03-29 2006-03-29 Crimpeinheit

Publications (2)

Publication Number Publication Date
EP1841019A1 EP1841019A1 (fr) 2007-10-03
EP1841019B1 true EP1841019B1 (fr) 2009-03-25

Family

ID=37908074

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06016184A Active EP1841019B1 (fr) 2006-03-29 2006-08-03 Unité de sertissage

Country Status (5)

Country Link
EP (1) EP1841019B1 (fr)
AT (1) ATE426930T1 (fr)
DE (2) DE102006014521A1 (fr)
ES (1) ES2322183T3 (fr)
PL (1) PL1841019T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5931228B1 (ja) 2015-01-06 2016-06-08 ファナック株式会社 巻線を備える電機子及び電機子の巻線端末を端子に接続する方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8927466D0 (en) * 1989-12-05 1990-02-07 Amp Gmbh Electrical terminal crimping apparatus
CH693550A5 (de) * 1997-06-30 2003-09-30 Komax Holding Ag Krimpvorrichtung und Verfahren zu deren Betrieb.
US6047579A (en) * 1998-04-17 2000-04-11 The Minster Machine Company RF tag attached to die assembly for use in press machine
DE19843156A1 (de) 1998-09-21 2000-04-20 Sle Electronic Gmbh Verfahren zur Qualitätssicherung von in einer Crimpvorrichtung hergestellten Crimpverbindungen sowie Crimpwerkzeug und Crimpvorrichtung
JP3627212B2 (ja) * 1999-07-23 2005-03-09 矢崎総業株式会社 端子圧着状態判別方法および装置並びに加締め型の摩耗状態検出方法
DE10232470A1 (de) 2002-07-17 2004-02-05 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren und Vorrichtung zur Qualitätssicherung von Crimpverbindungen
MXPA05013110A (es) * 2003-06-04 2006-05-25 Christopher J Zusi Montaje automatizado de una maquina con herramental modulado.
GB2426849B (en) * 2005-05-16 2010-12-08 Circuitmaster Designs Ltd A system for monitoring and controlling operation of a machine having a detachable component

Also Published As

Publication number Publication date
DE502006003259D1 (de) 2009-05-07
EP1841019A1 (fr) 2007-10-03
ATE426930T1 (de) 2009-04-15
ES2322183T3 (es) 2009-06-17
DE102006014521A1 (de) 2008-10-09
PL1841019T3 (pl) 2009-08-31

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