EP1837097B1 - Grillage soudé pour gabions - Google Patents
Grillage soudé pour gabions Download PDFInfo
- Publication number
- EP1837097B1 EP1837097B1 EP07004767A EP07004767A EP1837097B1 EP 1837097 B1 EP1837097 B1 EP 1837097B1 EP 07004767 A EP07004767 A EP 07004767A EP 07004767 A EP07004767 A EP 07004767A EP 1837097 B1 EP1837097 B1 EP 1837097B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- wire
- zinc
- aluminum
- gabions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims 4
- 229910052725 zinc Inorganic materials 0.000 abstract description 13
- 239000011701 zinc Substances 0.000 abstract description 13
- 229910000611 Zinc aluminium Inorganic materials 0.000 abstract description 7
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000009938 salting Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/0208—Gabions
Definitions
- the invention relates to a welded wire mesh for gabions for attachment of slopes or for the construction of walls.
- Gabions have been known for a long time in various forms. Among other things, they are used for the attachment of embankments or for the construction of noise barriers on traffic routes.
- gabions consist of a mesh basket which is filled with rubble, gravel or other material depending on the field of application.
- the mesh basket is usually made of steel wire.
- the biggest problem of gabions is the stability of the steel wire used, especially under the climatic conditions of Europe.
- the gabions grid are particularly stressed by the salting of the roads in winter.
- noise barriers on highways or highways a corrosion caused by a failure of a grid would have serious consequences, since the traffic would be endangered by falling stones.
- a repair of the grid is associated with high financial costs and traffic obstructions.
- the steel wire used for gabion grid has a thickness of 3.5 mm to 6.0 mm and a "Galfan” coating to increase the corrosion resistance according to DIN EN 10326.
- "Galfan” is a coating with a zinc-aluminum alloy with 5 % Aluminum content in the dipping bath. During the solidification of the coating, a crystal structure is formed, which differs from the known zinc flower structure of hot-dip galvanized materials. The addition of 5% aluminum leads to an avoidance of intermetallic phases, which negatively influence the forming behavior.
- the wire can be rolled and straightened as required.
- Zinc is a less noble metal than iron and gives as an anode zinc electrons to the iron.
- Gabion bars are manufactured in welded and braided form.
- the braiding is much more expensive, and therefore causes much higher production costs.
- the production of welded grids is more difficult, since high demands are placed on the welded joints.
- welded gabion lattices are resistant to shear stresses.
- the object of the present invention is to propose a welded wire mesh for gabions, which has a much longer service life.
- the wire for the grid is coated with a zinc-aluminum mixture with a mass fraction of aluminum of 6% to 16% and a mass fraction of zinc of 84% to 94%.
- the cold-drawn or hot-rolled blank wires are first coated in a continuous process with a mixture of zinc with a mass fraction of 84% to 94% and aluminum with a mass fraction of 6% to 16%. Below are the coated ones Wires crosswise positioned and connected to a grid by means of electric spot welding.
- first the welding of the grid can take place, which is then subsequently coated in the immersion bath with the zinc-aluminum mixture according to the invention.
- the production costs for the gabion grid according to the invention differ only insignificantly from those of conventional grids, with a 2 to 3-fold extension of the service life.
- the weldability of the wire is not affected by the innovative coating.
- the wire for the grid is coated with a zinc-aluminum alloy having a mass fraction of aluminum of 8% to 12% and a mass fraction of zinc of 88% to 92%.
- the coating has a better formability. This is particularly important for the subsequent bending of the projecting wire ends into eyelets in order to prevent the coating from flaking off.
- the wire for the grid is coated with a zinc-aluminum alloy having a mass fraction of aluminum of 10% and a mass fraction of zinc of 90%.
- cold drawn steel wire is used for the production of the gabion grid.
- up to 0.05% of silicon is added to the coating constituents. Silicon increases the adhesion of the coating.
- the coating constituents still magnesium with a mass fraction of 1% to 2%, based on the total mass of the coating added. Magnesium increases the smoothness of the coating.
- magnesium or silicon is advantageous for a subsequent deformation / bending of the coated grid.
- a gabion grid of 300 cm x 100 cm with a mesh size of 10 x 10 cm consists of coated and cross-welded wires with a wire diameter of 4.5 mm.
- the wire has a tensile strength of at least 450 N / mm 2 and is coated with an alloy of zinc-aluminum with an aluminum content of 10% and an overlay of 300 g / m 2 , which corresponds to a layer thickness of about 45 microns.
- Underlay is understood to mean the mass of the coating per unit area of the lateral surface of the coated wires.
- the welded joints were made by electric spot welding.
- the described gabion grid was subjected to a salt spray test.
- the test was carried out in accordance with DIN 50 021 SS in a corrosion change test chamber: The test was terminated at a red rust content of 5%.
- a grid of identical dimensions and tensile strength, but with a coating of only 5% aluminum and an overlay of 350 g / m 2 achieved a reference value of 1050 hours in the described test.
- the grid according to the invention reached a service life of 2520 hours. This corresponds to a significant improvement in the service life of a factor of nearly 2.5 with reduced circulation.
- sample reference B2 B3 B4 B5 B6 Dimensions grid in cm 50x100 50x100 50x50 50x50 100x100 Mesh size in cm 10x10 10x10 10x10 10x10 10x5 Wire diameter in mm 4.4 3.1 3.5 4.5 5.0 3.5
- the increase in the aluminum content in the coating is accompanied by a significant increase in service life. Since at the same time the production, in particular the energy costs increase, a technological optimum lies in the range between 8% and 12% aluminum content of the coating.
Landscapes
- Engineering & Computer Science (AREA)
- Paleontology (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Revetment (AREA)
- Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
- Wire Processing (AREA)
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
Claims (6)
- Grillage soudé pour gabions, constitué d'un fil d'acier présentant un diamètre de 3,5 mm ≤ d ≤ 8 mm, et muni d'un revêtement en une combinaison de zinc et d'aluminium, caractérisé par le fait que la part représentée par l'aluminium est de 6 % à 16 % de la masse, et la part représentée par le zinc est de 94 % à 84 % de la masse.
- Grillage soudé selon la revendication 1, caractérisé par le fait que l'aluminium représente de 8 % à 12 % de la masse, et le zinc représente de 92 % à 88 % de la masse.
- Grillage soudé selon la revendication 1, caractérisé par le fait que l'aluminium représente 10 % de la masse, et le zinc représente 90 % de la masse.
- Grillage soudé selon l'une des revendications précédentes, caractérisé par le fait que le fil métallique est un fil d'acier étiré à froid.
- Grillage soudé selon l'une des revendications 1, 2 ou 4, caractérisé par le fait que le revêtement renferme, en plus, jusqu'à 0,05 % de silicium rapporté à la masse totale dudit revêtement.
- Grillage soudé selon l'une des revendications 1, 2, 4 ou 5, caractérisé par le fait que le revêtement renferme, en plus, de 1 % à 2 % de magnésium rapporté à la masse totale dudit revêtement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07004767T PL1837097T3 (pl) | 2006-03-13 | 2007-03-08 | Spawana krata druciana do koszów szańcowych |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610012916 DE102006012916B4 (de) | 2006-03-13 | 2006-03-13 | Geschweißtes Drahtgitter für Gabionen und Verwendung von beschichtetem Stahldraht für deren Herstellung |
DE200620004462 DE202006004462U1 (de) | 2006-03-13 | 2006-03-13 | Geschweißtes Drahtgitter für Gabionen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1837097A1 EP1837097A1 (fr) | 2007-09-26 |
EP1837097B1 true EP1837097B1 (fr) | 2008-12-10 |
Family
ID=38109590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07004767A Active EP1837097B1 (fr) | 2006-03-13 | 2007-03-08 | Grillage soudé pour gabions |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1837097B1 (fr) |
AT (1) | ATE416863T1 (fr) |
DE (1) | DE502007000273D1 (fr) |
DK (1) | DK1837097T3 (fr) |
NO (1) | NO340481B1 (fr) |
PL (1) | PL1837097T3 (fr) |
RU (1) | RU2398647C2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU219804U1 (ru) * | 2021-08-04 | 2023-08-08 | Общество С Ограниченной Ответственностью "Завод Металлических Сеток" | Сетка сварная с чередующимся шагом |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2548216B1 (fr) * | 1983-06-28 | 1988-10-21 | Fical Fils Cables Acier Lens | Fil d'acier a revetements superposes resistant a la corrosion |
JP3179401B2 (ja) * | 1996-12-13 | 2001-06-25 | 日新製鋼株式会社 | 耐食性および表面外観の良好な溶融Zn−Al−Mgめっき鋼板およびその製造法 |
JP2000239818A (ja) * | 1999-02-22 | 2000-09-05 | Nisshin Steel Co Ltd | 溶接部耐食性に優れた溶融Zn−Mg−Al系合金めっき鋼管 |
JP3704311B2 (ja) * | 1999-10-25 | 2005-10-12 | 新日本製鐵株式会社 | 高耐食性を有し加工性に優れたメッキ鋼線とその製造方法 |
EP1538265A1 (fr) * | 2003-12-04 | 2005-06-08 | Sincron S.r.l. | Barrière de protection contre les chutes de rochersdont le filet est formé de mailles entrelacées |
CH697096A5 (de) * | 2004-06-08 | 2008-04-30 | Fatzer Ag | Schutznetz, insbesondere für einen Steinschlagschutz oder für eine Böschungssicherung. |
DE202005003420U1 (de) * | 2005-03-03 | 2005-05-19 | Forstner, Max | Gabionenzaundrahtgeflecht |
DE202005017925U1 (de) * | 2005-11-17 | 2006-02-09 | Nimmesgern, Matthias, Prof. Dr.-Ing. | Gebogene Drahtgittermatte |
-
2007
- 2007-03-08 PL PL07004767T patent/PL1837097T3/pl unknown
- 2007-03-08 DE DE502007000273T patent/DE502007000273D1/de active Active
- 2007-03-08 DK DK07004767T patent/DK1837097T3/da active
- 2007-03-08 AT AT07004767T patent/ATE416863T1/de active
- 2007-03-08 EP EP07004767A patent/EP1837097B1/fr active Active
- 2007-03-12 RU RU2007108733/02A patent/RU2398647C2/ru active
- 2007-03-13 NO NO20071351A patent/NO340481B1/no unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU219804U1 (ru) * | 2021-08-04 | 2023-08-08 | Общество С Ограниченной Ответственностью "Завод Металлических Сеток" | Сетка сварная с чередующимся шагом |
Also Published As
Publication number | Publication date |
---|---|
PL1837097T3 (pl) | 2009-05-29 |
NO20071351L (no) | 2007-09-14 |
EP1837097A1 (fr) | 2007-09-26 |
ATE416863T1 (de) | 2008-12-15 |
DK1837097T3 (da) | 2009-03-23 |
RU2007108733A (ru) | 2008-09-20 |
DE502007000273D1 (de) | 2009-01-22 |
RU2398647C2 (ru) | 2010-09-10 |
NO340481B1 (no) | 2017-05-02 |
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