EP1819489A2 - Dispositif et procede de division en portions - Google Patents
Dispositif et procede de division en portionsInfo
- Publication number
- EP1819489A2 EP1819489A2 EP05789890A EP05789890A EP1819489A2 EP 1819489 A2 EP1819489 A2 EP 1819489A2 EP 05789890 A EP05789890 A EP 05789890A EP 05789890 A EP05789890 A EP 05789890A EP 1819489 A2 EP1819489 A2 EP 1819489A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- portioning
- cut
- cutting
- chamber
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 40
- 238000007493 shaping process Methods 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 138
- 239000000463 material Substances 0.000 claims description 132
- 238000003825 pressing Methods 0.000 claims description 44
- 235000013372 meat Nutrition 0.000 claims description 15
- 239000007858 starting material Substances 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 241000251468 Actinopterygii Species 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 241001295925 Gegenes Species 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000013022 venting Methods 0.000 claims description 3
- 230000004323 axial length Effects 0.000 claims description 2
- 238000009530 blood pressure measurement Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 2
- 238000005516 engineering process Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 241000517645 Abra Species 0.000 claims 1
- 238000004891 communication Methods 0.000 claims 1
- 230000000249 desinfective effect Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 230000035515 penetration Effects 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 230000000875 corresponding effect Effects 0.000 description 23
- 101100008047 Caenorhabditis elegans cut-3 gene Proteins 0.000 description 11
- 230000008901 benefit Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 5
- 235000019688 fish Nutrition 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 241000972773 Aulopiformes Species 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 210000001087 myotubule Anatomy 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000019515 salmon Nutrition 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- GJAARPKBDFKHFS-UHFFFAOYSA-N Gerin Natural products COC(=O)C(=C)C1CC2C(=C)C(=O)C=CC2(C)CC1OC(=O)C GJAARPKBDFKHFS-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000019589 hardness Nutrition 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- 210000001519 tissue Anatomy 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/04—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers controlling the volume by pressing the food product, e.g. meat to a predetermined shape before cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
Definitions
- An alternative solution is to maintain a circumferentially closed, in particular one-piece, molded tube, but to use different Form ⁇ tubes with different free cross-section and matching different or a variable ram, either in a simple manner quickly in the machine are interchangeable, or fixed pre-mounted on different positions of a sliding support, in particular a Vor ⁇ push-turret, are permanently mounted and are moved only by moving the ge desired mold tube and press ram in the feed path into it.
- the same size pairings are present multiple times for simultaneous portioning and filling of the forming tube.
- the portioning plate eject the disc from the portioning chamber down and drop onto a transport device.
- the counter punch "picks up" the cutting good to be advanced into the portioning chamber at the level of the portioning knife, that is to say the open side of the portioning chamber, by filling the part before filling Portioning chamber of the counter punch is advanced until the opening of the portioning chamber, vor ⁇ preferably until it touches the front end face of the material to be cut, and then zu ⁇ together with the material to be cut moves in the feed direction, preferably un ⁇ ter constant contact the front surface of the material to be cut on the pressing surface of the counter punch until it has reached the desired position in the portioning plate.
- the knives of the knife gate preferably also consist, like the portioning knife, of a very thin, very thin, strip-shaped metal plate which is stable only by prestressing in its direction of travel.
- the cutting tube can also be an integral, one-piece component of the molded tube and, in the case of a two-part molded tube, also its individual parts, forming tube groove and side punch, the direction of movement of the side punch coinciding with the direction of progression of the one knife gate, and that extending transversely thereto
- Other knife gate individual knives 18 ⁇ be accepted according to the approach of the side punch.
- Press punches and / or counter punches are generally driven by a conventional punch drive, for example a hydraulic cylinder or an electric drive or the like, preferably only one such drive unit being in alignment with the feed path, with several on a turret or a transverse displacement unit existing Portionier plates or forming tubes.
- a conventional punch drive for example a hydraulic cylinder or an electric drive or the like, preferably only one such drive unit being in alignment with the feed path, with several on a turret or a transverse displacement unit existing Portionier plates or forming tubes.
- the axial moving out of the disk from the portioning chamber is generally effected by advancing the counterpunch in the direction and preferably until the opening of the portioning chamber.
- the movement of the counter punch is stopped as suddenly as possible to assist the detachment of the disc by their kinetic energy, which can be further promoted by opening compressed air outlets in z.
- the pressing surface of the counter-stem feeder for detaching the discs shortly before reaching this position.
- the feed turret is also exchangeable, for example for the purpose described with reference to the portioning turret, but also exchangeable for a single forming tube instead of a forming tube turret.
- a cross-sectional determination of the mold cavity for example by determining the position of the side punch and / or by scanning, in particular optical scanning, even after the compression in the mold cavity vor ⁇ existing free spaces that are not filled by the cutting material (eg., Behind the bone content of a material to be cut ), can be retrofitted separately.
- the feed module 100 comprises the upwardly and downwardly open forming tube 101, which has an internal cross-section which remains constant in the feed direction 10 and is closed at the rear, in particular lower, rear end by a suitable press stamp 102, which is longitudinally driven by means of a ram drive 108 , ie in and against the feed direction, is movable in the forming tube 101 and can change its internal volume.
- Figure 1 b and 1c show in the plan view from above according to Figure 1 a such a portioning turret 6 and forming tube turret 106.
- portioning turret 6 may be in this case two, are also three or more, different, however in their contour and size equal sized portioning plates 5 with corre sponding, equally equal and equally contoured portioning chamber 7a, b .. are.
- FIG. 3 shows, in a partial section through the portioning module 1 and its portioning turret 6, how the ejection process, which in principle is facilitated by the arrangement of the portioning plates 5 above the forming tubes 101, is followed by the portioning chambers 7 are open at the bottom and thus the ejection of the discs 2 is already promoted by their gravity.
- the stamp plate 12 'provided with its own stamp on the back is mounted in the hollow punch of the stop member 19 and the stop member 19 is biased by a spring 30 in the retracted position relative to the fixed bottom of the plate 5.
- the axial length of the mold cavities 101a, 101a ' is the same as that of the portioning chamber 7, 7', so that the starting material 3 can be taken up completely sliced into slices or cubes in the portioning chamber 7 above the portioning knife 4, ie the cutting material 3 completely cut into slices or cubes in the Portionierhunt 7 place, without this previously empty, as already mentioned in principle with reference to FIG. 3.
- Vorverpressung are in direct contact with the front surface of the material to be cut 3, by taking the knife 23 a, b in its appropriate Schiit- can be vorgefah ⁇ ren up to the axial position of the front edge of the foremost knife 23 ren.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Closing Of Containers (AREA)
- Punching Or Piercing (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05789890T PL1819489T3 (pl) | 2004-08-30 | 2005-08-26 | Urządzenie i sposób porcjowania |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004041915.9A DE102004041915B4 (de) | 2004-08-30 | 2004-08-30 | Vorrichtungen und Verfahren zum Portionieren |
PCT/EP2005/009248 WO2006024467A2 (fr) | 2004-08-30 | 2005-08-26 | Dispositif et procede de division en portions |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1819489A2 true EP1819489A2 (fr) | 2007-08-22 |
EP1819489B1 EP1819489B1 (fr) | 2013-10-23 |
Family
ID=35431398
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05789890.0A Active EP1819489B1 (fr) | 2004-08-30 | 2005-08-26 | Dispositif et procede de division en portions |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1819489B1 (fr) |
DE (1) | DE102004041915B4 (fr) |
DK (1) | DK1819489T3 (fr) |
ES (1) | ES2442456T3 (fr) |
PL (1) | PL1819489T3 (fr) |
WO (1) | WO2006024467A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110212211A1 (en) * | 2008-02-18 | 2011-09-01 | Mauer James E | Method and Apparatus For Forming Unit Portions of Frozen Food Materials |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8622727B2 (en) | 2007-05-04 | 2014-01-07 | Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg | Apparatus and method for portioning food |
DE102010035657B4 (de) | 2010-03-19 | 2015-01-29 | Anton & Völkl Patente Ug (Haftungsbeschränkt) & Co. Kg | Portioniermaschine |
DE102016107849A1 (de) | 2016-04-28 | 2017-11-02 | Tvi Entwicklung Und Produktion Gmbh | Schneidemaschine sowie Verfahren zum Aufschneiden von elastischen Strängen, insbesondere Fleischsträngen |
DE102018106300B4 (de) | 2018-03-19 | 2024-03-14 | Tvi Entwicklung Und Produktion Gmbh | Verfahren zum Verpressen und Aufschneiden von elastischen Laiben sowie Schneidemaschine hierfür |
DE102018132882A1 (de) * | 2018-12-19 | 2020-06-25 | Martin Bergmann | Presseinheit für Portioniermaschine |
DE102019110025A1 (de) * | 2019-04-16 | 2020-10-22 | Tvi Entwicklung Und Produktion Gmbh | Schneidemaschine zum Aufschneiden eines Laibes in Scheiben |
DE102019133068A1 (de) * | 2019-12-04 | 2021-06-10 | Tvi Entwicklung Und Produktion Gmbh | Verfahren zum Verpressen und ggfs. Aufschneiden eines Laibes sowie hierfür geeignete Aufschneidemaschine |
DE102020112864A1 (de) | 2020-05-12 | 2021-11-18 | Tvi Entwicklung Und Produktion Gmbh | Gewichts-Variations-Verfahren sowie Aufschneidemaschine für dessen Durchführung |
DE102020112863A1 (de) * | 2020-05-12 | 2021-11-18 | Tvi Entwicklung Und Produktion Gmbh | Gewichts-Variations-Verfahren sowie Aufschneidemaschine zu seinem Betrieb |
DE102022109293A1 (de) * | 2022-04-14 | 2023-10-19 | Tvi Entwicklung Und Produktion Gmbh | Aufschneide-Maschine mit Quer-Transfervorrichtung zum Beladen außerhalb der Maschine sowie Belade-Verfahren für eine Aufschneide-Maschine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1271402A (fr) * | 1960-10-13 | 1961-09-08 | Presse à mouler la viande | |
DE3540904C2 (de) * | 1985-11-19 | 1995-08-10 | Holac Maschbau Gmbh | Vorrichtung zum Schneiden von Lebensmitteln, insbesondere von Fleisch |
DE3705118C2 (de) * | 1987-02-18 | 1995-12-21 | Toni Reifenhaeuser | Verfahren und Vorrichtung zum Schneiden eines Fleischstückes |
DE3729061A1 (de) * | 1987-08-31 | 1989-03-09 | Glass Horst | Verfahren und vorrichtung zum schneiden von lebensmittelstraengen |
FR2651167B1 (fr) * | 1989-08-30 | 1991-12-27 | Emsens Antoine | Procede et moyens de mise en óoeuvre pour la fabrication automatique de morceaux de viande calibres. |
FR2754207B1 (fr) * | 1996-10-07 | 1998-11-06 | Emsens Michel | Machine pour le decoupage en morceaux calibres de produits alimentaires |
DE19921047A1 (de) * | 1999-05-07 | 2000-11-09 | Schill Maja Masch | Vorrichtung zum Portionieren eines Fleischstücks |
DE19938051B4 (de) * | 1999-08-12 | 2004-04-15 | Völkl, Thomas | Kalibrierschneidvorrichtung |
ITRE20020010A1 (it) * | 2002-02-01 | 2003-08-01 | Giorgio Grasselli | Metodo e dispositivo per tagliare pezzi di carne in fette di ugual peso. |
DE10304773A1 (de) * | 2003-02-05 | 2004-08-19 | Maja-Maschinenfabrik Hermann Schill Gmbh & Co. Kg | Vorrichtung und Verfahren zum Portionieren eines Lebensmittelstücks |
-
2004
- 2004-08-30 DE DE102004041915.9A patent/DE102004041915B4/de not_active Expired - Fee Related
-
2005
- 2005-08-26 DK DK05789890.0T patent/DK1819489T3/da active
- 2005-08-26 PL PL05789890T patent/PL1819489T3/pl unknown
- 2005-08-26 EP EP05789890.0A patent/EP1819489B1/fr active Active
- 2005-08-26 ES ES05789890.0T patent/ES2442456T3/es active Active
- 2005-08-26 WO PCT/EP2005/009248 patent/WO2006024467A2/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2006024467A2 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110212211A1 (en) * | 2008-02-18 | 2011-09-01 | Mauer James E | Method and Apparatus For Forming Unit Portions of Frozen Food Materials |
US9017061B2 (en) * | 2008-02-18 | 2015-04-28 | James E. Mauer | Method and apparatus for forming unit portions of frozen food materials |
Also Published As
Publication number | Publication date |
---|---|
DK1819489T3 (da) | 2014-01-20 |
EP1819489B1 (fr) | 2013-10-23 |
DE102004041915B4 (de) | 2017-08-24 |
WO2006024467A2 (fr) | 2006-03-09 |
ES2442456T3 (es) | 2014-02-11 |
WO2006024467A3 (fr) | 2006-08-03 |
PL1819489T3 (pl) | 2014-04-30 |
DE102004041915A1 (de) | 2006-03-16 |
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