EP1801277B1 - Device for manufacturing a spacer fabric - Google Patents
Device for manufacturing a spacer fabric Download PDFInfo
- Publication number
- EP1801277B1 EP1801277B1 EP06023602A EP06023602A EP1801277B1 EP 1801277 B1 EP1801277 B1 EP 1801277B1 EP 06023602 A EP06023602 A EP 06023602A EP 06023602 A EP06023602 A EP 06023602A EP 1801277 B1 EP1801277 B1 EP 1801277B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- needles
- needle
- group
- knitting
- feed parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 125000006850 spacer group Chemical group 0.000 title claims description 24
- 239000004744 fabric Substances 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000009940 knitting Methods 0.000 claims description 102
- 238000012546 transfer Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 8
- 230000035515 penetration Effects 0.000 claims 1
- 210000002105 tongue Anatomy 0.000 description 18
- 239000004753 textile Substances 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011295 pitch Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000034303 cell budding Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/06—Circular knitting machines with independently-movable needles with needle cylinder and dial for ribbed goods
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/14—Needle cylinders
- D04B15/16—Driving devices for reciprocatory action
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/02—Loop-transfer points
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/42—Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/021—Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
Definitions
- the invention relates to a device for producing a spacer knitted fabric, in particular a spacer knitted fabric with a fabric surface spacing of more than 14 mm. Furthermore, the invention relates to a method for producing such a spacer knitted fabric.
- the two textile surfaces are connected by pile threads together.
- the height is the distance between the two textile surfaces, which are interconnected by a pile thread.
- a pile thread is often used a monofilament thread.
- a spacer knit can be produced on a circular knitting machine with knitting cylinder and dial.
- the one then tubular knitted surface is made with the needles of the dial and the other also tubular knitted surface with the needles of the knitting cylinder. Both knitted surfaces are connected with the monofilament running back and forth between them. The distance of the knitted surfaces is dependent on the distance between the knitting cylinder and the dial.
- the distance between the dial and the knitting cylinder can not be made arbitrarily large to meet the desire to produce larger Kick surfaces distances to meet. Because the distance between dial and knitting cylinder must be bridged by the needles when they are expelled. A larger needle ejection requires a longer path in the needle lock, which requires longer locks. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that fewer lock curves are possible over the circumference of a circular knitting machine. The system number at the diameter of the circular knitting machine is then reduced, which means fewer courses per machine revolution.
- From the DE-OS 103 20 533 is a circular knitting machine for producing spacer knits known.
- a circular knitting machine for producing spacer knits known.
- Slide needles are used. Distances between the knitted surfaces of up to 14 mm can be achieved with this machine.
- needles require locks, which have a lock curve not only for the needle but also for the slide. Such locks are more expensive than locks for latch needles.
- the application comes up against limits, if the distances of the knitted surfaces should be greater than 14 mm, because the then required over-shoots longer locks are necessary. It then applies the above with respect to the productivity of the knitting machine. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that less lock curves are possible over the circumference of a circular knitting machine.
- the distance of the two textile surfaces depends inter alia on the tongue or hinge lengths of the latch needles.
- the connecting thread of the two textile surfaces must be inserted in the catching position both in the Rippnadel as well as in the cylinder needle.
- both needles can be extended to the maximum extent that the thread located in the hook, which is used for stitching, still remains on the in-reserve needle tongue and does not slide over the inner edge of the needle tongue on the needle shaft.
- the distance between the two textile surfaces in the use of latch needles on the max. Hinge length limited. This is especially true in a knitting machine according to US 6,122,690 , In this knitting machine, two needle cylinders face each other coaxially.
- Both needle cylinders are equipped with latch needles.
- This document discloses the transfer of stitches of a needle on a first knitting cylinder to a needle on a second knitting cylinder.
- the distance between two knit fabrics is limited by two times the hinge length minus one times the hook size, since the pile thread is inserted into both hooks of the knitting machine needles. It can thus be produced spacer fabrics with a distance of about 10 mm between the knitted surfaces.
- two groups of needles are present, each forming a needle contour and are used to produce a knitted surface. Between two knitted surfaces extend sections or legs of a pile thread. This is guided by means of a group of assisting parts respectively in the catching area of the needles of one or the other needle contour, in order to be anchored in the respective knitting surface.
- the distance between the two needle contours is thus bridged by the Vorlegemaschine. The size of the distance is no longer defined by the maximum achievable Nadelaustrieb or in the case of latch needles by the distance between the tongue tip in tongue return and needle hook.
- Tongue pins determine the path that a loop or loop held in the hook may travel until it slides over the open tongue in reserve and is thus knocked off the needle during needle withdrawal.
- the device according to the invention is therefore particularly suitable for equipping with latch needles, wherein in principle also slide needles can be provided.
- the Nadelaustrieb can remain limited to the customary for producing single-layer knit fabric, which only small needle strokes and thus small lock curves are required.
- a large number of knitting systems can be installed on a circular knitting machine and a large number of courses can be produced in one cylinder revolution.
- the device according to the invention therefore enables economical operation even when producing spacer knitted fabrics with fabric surface pitches of more than 14 mm.
- the knitting machine according to the invention allows the production of spacer knits not only with high number of stitches per revolution (high system density) but also with high rotational speeds of the knitting cylinder.
- the low required ejection of the latch needles coincides with the budding, which is necessary for the production of simple, smooth knitwear.
- the presentation parts In principle, it is possible to design the presentation parts so that they are movable between two yarn transfer points, namely the yarn transfer point of the first font and the yarn transfer point of the second font back and forth. However, it is preferred to move the presentation parts between a passive position and a yarn transfer position. The Passive position lies approximately halfway between the two yarn transfer positions.
- the group of submission items is divided into two subgroups. The first subgroup is assigned to the needles of the first fontur while the second subgroup is assigned to the needles of the second fontur. This means that each needle contour has its own pile thread feeder in the form of master parts. This concept allows both the setting of very small Fonturab remedies and thus very small Kitchens distances as well as the setting of very large Kick Square distances.
- the presentation parts can be moved in principle in different ways. It is preferred to store and move them longitudinally displaceable. The advancing movement or thread transfer movement can then be achieved, as the movement of the knitting tools (needles, in particular latch needles) through a lock, which is engaged with feet of the Vorlegemaschine.
- the inventive concept is generally suitable for knitting machines, even for flat knitting machines. However, it is preferably used in circular knitting machines.
- the first needle bed is designed as a knitting cylinder.
- the second bed may also be a knitting cylinder or a dial. In both cases, the second needle bed (knitting cylinder or dial) is preferably aligned coaxially with the first needle bed.
- the knitting machine thus obtained can be adjusted by varying the distance between the two knitting cylinders or between dial and knitting cylinder to different Knitting surface distances and thus Polfadenschenkelinn.
- the Vorlegemaschine can be arranged in a circuit board ring, which is the gap between is arranged adjacent to the two knitting cylinders or between dial and knitting cylinder.
- the two groups above are arranged at an angle to each other and oriented. In addition, they are movable in directions which are at said angle to each other. Preferably, this angle is a right angle. This is especially true in the case of circular knitting machine with dial and knitting cylinder. In the case of a circular knitting machine with two knitting cylinders, this angle can also be a right angle or an angle deviating from a right angle.
- the advantage of this arrangement is that the presentation parts, when they are in passive position (retreat position), release the space between the hooks of the two needle contours.
- a plane parallel to the flat sides of the presentation parts and thus to the channel walls of the guides of a group of the presentation parts is preferably parallel to a plane which is parallel to the flat sides of the needles and the channel walls of the needles.
- This also applies to the second group of assistants and needles. This is especially true in the case of a circular knitting machine with dial and knitting cylinder. This results in a clear and reliable construction.
- the angle between the leadership of the presentation element and the leadership of its associated needle is about 45 degrees in a preferred embodiment, this angle is less than 45 degrees.
- the presentation parts may alternatively be accommodated in the needle beds.
- additional channels are provided for feed parts between needle channels.
- individual needle channels in place with needles Assembling parts are fitted.
- the master parts are then expelled further than the needles to bridge the distance between the two needle contours.
- the presentation parts can move the pile thread both pushing and pulling.
- both needle beds are equipped with presentation parts.
- the presentation part can then be designed like a slender slider which has a notch for receiving the thread at its end face.
- the presentation parts can be solid. However, they preferably have an end consisting of two lamellae. Alternatively, they may be formed as a whole of two lamellae which abut each other.
- the lamellae for example thin steel sheets, preferably have the same matching contour. They can be loosely connected or connected together. The slats allow a retracting needle hook between them, where they can be spread slightly. This facilitates the yarn transfer from the Vorlegeteil to the needle.
- FIG. 1 is as a section of a knitting machine 1, a first needle contour 2, consisting of individual, designed as latch needles 2a to 2h and a second needle contour 3, consisting of also formed as a reed needles 3a to 3h illustrated.
- the needles 2 a to 2 h of the first needle contour 2 are preferably offset by a half pitch against the needles 3 a to 3 h of the second needle contour 3.
- FIG. 1 a pile yarn transfer device 4, to which a first group 5 of first delivery parts 5a, 5b, 5c and a second group 6 of second delivery parts 6a, 6b, 6c belong.
- each needle 2 a to 3 h may be assigned a master part if a large number of pile thread legs are to be produced. However, it is also possible to manage with a lower number of submittals when fewer pile thread legs are to be produced.
- FIG. 1 illustrated knitting system can be used both as a flat bed knitting system and as a knitting system of a circular knitting machine application.
- the needles 2a to 3h are received by the needle channels of knitting cylinders 7, 8, which are arranged at an axial distance and coaxial with each other, such as FIG. 8 illustrated.
- the presentation parts 5a to 6c of the groups 5, 6 are arranged in corresponding guides or channels of a sinker ring 9. This can be arranged in the region of the distance between the two knitting cylinders 7, 8 and have a slightly larger diameter than this.
- the needles 2a to 3h are arranged parallel to one another around the circumference of the knitting cylinders 7, 8. They have feet 10, 11 which engage with drive means, with locks 12, 13 and serve to axially, i. E., The needles 2a to 3h upon rotation of the respective knitting cylinder 7, 8. to move in needle longitudinal direction. The needles 2a to 3h are thereby expelled and withdrawn, whereby the stitch formation takes place.
- a needle 2a to 3h is almost any known latch needle with freely movable tongue. A separate tongue control may be provided, but is not required.
- the sinker ring 9 preferably has a set of guides 14 in the form of mutually parallel narrow channels, which are adapted to receive the feed pieces 5a to 5c in a longitudinally displaceable manner for the feed members 5a to 5c of the group 5.
- the sinker ring 9 also has a set of further guides 15 which are adapted to receive the feed members 6a to 6c of the group 6 slidably along their longitudinal direction.
- the guides 14 of a group are parallel to each other.
- the guides 15 of the other group are also oriented parallel to each other.
- the guides 14, 15 of the two groups enclose an angle with each other, which according to the FIG. 8 in about 90 degrees. This results in an angle ⁇ of about 45 ° between the direction of movement of the needle 2a and the direction of movement of its associated Vorlegeteils 6a.
- the angle ⁇ between the needle 3a and the presented submission part 5a is also about 45 °.
- Embodiments are also possible in which the angle ⁇ between the needle 3a and the presentation part 5a presented to it is preferably less than 45 degrees and the angle between the guides 14, 15 is thus an obtuse angle.
- the guide 14, 15 parallel to the knitting cylinders 7, 8, in particular their needle guides. They are thus aligned coaxially with each other and preferably integrally connected seamlessly. It is then possible to provide the presentation parts 5, 6 with a hook-like end with which then the pile thread in the direction of the needle 2, 3, in which it is to be inserted, is pulled and not pushed as described above, and thus submitted. With this arrangement, the movement with which the pile thread is inserted into the hook 25 of a needle 2, 3 is reversed in comparison to the above example. This can have advantages in the detection of the pile thread by the Vorlegemaschine 5, 6 as well as when inserted into the hook 25 of the needles 2, 3. The pile thread is moved between the knitted surfaces not pushing but pulling.
- each drive means 16, 17 are assigned, which in FIG. 8 are indicated only schematically and may be formed, for example, by locks, in the feet of the submit parts 5a to 6c grip. If the locks are equipped with a lock cam and arranged stationary and the sinker ring 9 rotates synchronously with the knitting cylinders 7, 8, the delivery parts 5a to 6c are driven out and retracted in accordance with the shape of the associated cam curve. The expelled position of the respective presentation part 5a, 6a is in FIG. 8 illustrated by dashed lines.
- FIG. 7 is a circular knitting machine 1 'illustrated, which instead of an upper knitting cylinder 9 has a dial 18, which, like the knitting cylinder 7, 8, a needle bed forms. It has a number of radially arranged slots which form guides 19 for the respective needle 2a (to 2h) mounted therein.
- the needles 2a of the dial 18 are thus arranged essentially at right angles to the needles 3a to 3h of the knitting cylinder 8.
- a gap is present whose size or width determines the distance of the knitted surfaces of the spacer knitted fabric to be produced.
- the presentation parts 5a to 6c are in turn held in a sinker ring 9.
- the guide 15 of the Vorlegeteils 6a is aligned with the guide 19 of the needle 2a.
- the other guides of the subordinate parts of the group 6 are aligned with the corresponding guides of the dial 18.
- the guide 14 of the submission part 5a is aligned with the guide 20 of the needle 3a.
- the other guides 14 of the subordinate parts of the group 5 are aligned with the corresponding guides of the knitting cylinder 8.
- the pile thread 24 is opposite the hook interior approximately at half the hook height.
- the pile thread 24 can be inserted through the Vorlegemaschine 5, 6 in the hook interior means (not shown) in the form of slopes or ramps are provided.
- circuit board ring 9 as in Figure 7a indicated to form in a different orientation, so that between the mutually associated guides of the needles and their associated Vorlegemaschine an acute angle is formed.
- FIG. 5 illustrates the needles 2a, 2b, etc. of the dial and the presentation elements 6a, 6b, 6c (and others).
- the Vorlegemaschine each consist of two blades 21, 22 which are formed as extending along the direction of movement, bounded by parallel edges strips of resilient steel.
- the two lamellae 21, 22 preferably have matching contours and are provided at their end with an angular cutout 23, for example, defines a right-angled corner and is rounded at its ends and in the middle.
- the angular cutout 23 serves to receive the pile thread 24.
- the pile thread 24 runs, for example, over the angular cutout 23 of the laying piece 6a.
- the needle contour 3 there via the angular cutout 28 and then between the assisting parts 5a and 5b back to the needle contour 2 via the angular cutout 23 of the submission member 5b.
- This change of the pile thread 24 between the needle contours 2 and 3 goes out of the Figures 5 and 6 not apparent. But he is indispensable for the connection of the two textile surfaces 29, 30.
- the two lamellae 21, 22 are held at a small distance from each other or are at low bias to each other.
- the pile yarn 24 The needles 2a to 2c can move with their respective hook 25 between the two slats 21, 22 belonging to one and the same laying element, as in FIG FIG. 5 illustrated by the needles 2a to 2c.
- the fins 21, 22 are spread apart slightly away from each other.
- the needle can then with her hook the pile thread 24th in the form of a half stitch, as in FIG. 5 is illustrated by the needle 2c and the hook 25.
- FIG. 6 illustrates the knitting system according to Figure 7a by means of needles 3a, 3b, 3c, 3d (and others) associated with the knitting cylinder 8, as well as associated delivery parts 5a, 5b, 5c, etc.
- the delivery parts 5a, 5b, 5c (and others) are to the delivery parts 6a, 6b, 6c identically formed. They in turn each have two slats 26, 27, which consist of strips of resilient steel and rest against each other without greater bias.
- the needles of the knitting cylinder can travel between these lamellae in order to take over the pile thread 24 lying in the terminal angular cutout 28.
- the knitting machine 1 described so far operates as follows:
- FIG. 8 corresponds to the description according to configurations according to FIG. 7 or 7a is applicable.
- the needles 2a to 2h and 3a to 3h each work by being expelled and withdrawn. When driving out they let each of the loop held by the hook slide over the tongue on the needle shaft and catch a thread with the hook. When retreating slides on the needle shaft sitting stitch on which the fabric hangs to the tongue, closes it and thus slides over the closed hook off. This process is called knocking off.
- the closed hook pulls the previously taken thread through the cut stitch and thus forms a new stitch.
- This Operation takes place repeatedly both with the needles of the needle contour 2 and with the needles of the needle contour 3, as a result of which the knitted surfaces 29, 30 illustrated in each case hanging on the needle contours 2, 3 are formed. Not shown, however, that the knitted surfaces 29, 30 are connected by legs of the pile thread 24 together.
- FIGS. 2 to 4 show how this is incorporated into the knit, illustrate the FIGS. 2 to 4 starting from FIG. 1 which first illustrates how the pile thread 24 lies in the angular cutouts 23, 28 of the laying parts 5a to 6c.
- the presentation parts 5a to 6c are preferably held at an angle to each other so that they stand with their angular cutouts 23, 28 on a common line, which occupies the pile thread.
- FIG. 2 shows, the Vorlegemaschine 5a, 6a as well as the Vorlegemaschine 5b, 6b expelled, causing their angular cutouts 23, 28 from each other. At the same time, they approach a plane defined by the two needle contours 2, 3, ie the hooks of the needles 2a to 2h, 3a to 3h.
- the FIG. 2 FIG. 2 illustrates the presentation parts 5a, 6a in the furthest advanced position in which they span a pile thread leg 31. This is taken over at both ends by the respectively expelled needles 2a, 3a, which, like FIG. 2 further shows, preferably offset by half a pitch from each other.
- the needles 2b, 3b and 2c, 3c begin their expulsion movement, the stitches hanging on them open the tongues and slide over them on the tongue shaft.
- the presentation parts 5b, 6b also start to open a pile thread leg.
- FIG. 3 illustrates the further progress of the knitting process.
- the presentation parts 5a to 5c, 6a to 6c are merely indicated by arrows, as can be seen, the needles 2a, 3a additionally have threads 32, 33 for forming the stitches of the knitted surfaces 29, 30 and are included to form together with the pile thread 24 at a discount of the respective half-stitch to a new stitch.
- FIG. 4 This process is in FIG. 4 completed, illustrating the needles 2a, 3a in the retracted position, wherein the pile thread 24 and the threads 32 and 33 are held in the hook.
- the expulsion of the needles of the two needle contours 2, 3 takes place in the manner of a continuous wave.
- the spread of the feed members 5a to 5c and 6a to 6c also takes place in the form of a continuous shaft.
- both knitted surfaces 29, 30 of the pile thread 24 is involved as a tuck, the stitches are formed from the threads 32 and 33, respectively.
- the pile thread 24 forms between the two knitted surfaces 29, 30 back and forth Polfadenschenkel. In the presented embodiment, these connect all meshes. If fewer pile thread legs are to be provided, the presentation parts 5a to 6c are expelled less frequently or fewer presentation parts 5a to 6c are provided.
- the presentation parts 5a to 5c form a first font and the presentation parts 6a to 6c form a second font which lie in a state of rest on a common line.
- the delivery parts 5a to 6c are respectively expelled to such an extent that the associated needles 2a to 3h can take over the pile thread 24 from the angular cutouts 23, 28.
- the transfer position the free ends of the delivery parts 5a to 6c overlap with the hooks of the driven-out needles.
- the Figures 9 and 10 illustrate a modified embodiment based on a schematic diagram based on the basic configuration of a circular knitting machine with two knitting cylinders.
- the needle contour 2 the subordinate parts of the group 6 are additionally accommodated, wherein these can be arranged alternately with the needles.
- the needles 2a to 2d are again latch needles.
- the Vorlegemaschine 6a to 6c are formed as lamellae, which are provided at its end with an angular cutout.
- a yarn guide 36 serves to supply both the pile yarn 24 and another yarn 32 to the needles 2a to 2d and the supply parts 6a to 6c of the one knitting cylinder.
- needles 3b to 3d latch needles
- assisting parts 5b, 5c are also alternately arranged in the upper knitting cylinder.
- the knitting tools of the upper knitting cylinder pile yarn 24 'and another yarn 33 is supplied.
- the needles of the lower needle contour 2 form a knitted surface in the form of a knit tube.
- the needles of the upper needle contour 3 form a knitted surface in the form of a knit tube, which is coaxial with the first-mentioned knit tube. Both knitted tubes are interconnected by pile threads.
- the preparation of the compound is in FIG. 10 illustrated. The Vorlegeteil 5b is driven out to the extent that the pole thread 24 'carried by him gets into the catching area of the opposite needle 2c, which catches the pile thread and above this the previously worn loop consisting of pile thread 24 and thread 32 abkargt.
- a device according to the invention for producing a spacer knit can be designed in the form of a circular knitting machine with two knitting cylinders or with a knitting cylinder and dial. Between the two needle contours defined thereby a pile thread transfer device 4 is arranged, which has two groups 5, 6 of assisting parts, which are each movable from a rest position into a thread-catching position. In this case, the Vorlegemaschine the one group to the hooks of the needles of the first needle bed and the Vorlegemaschine the other group move to the hooks of the needles of the other needle bed. In this way, the production of spacer knits on circular knitting machines is possible, tongue needles can be used and the needle stroke is limited to a standard amount of less than 14 mm.
- the spacer fabric may have a thickness of significantly more than 14 mm, ie, a thickness that far exceeds the needle stroke.
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Description
Die Erfindung betrifft ein eine Vorrichtung zur Erzeugung eines Abstandsgestricks, insbesondere eines Abstandsgestricks mit einem Gestrickflächenabstand von mehr als 14 mm. Des Weiteren betrifft die Erfindung ein Verfahren zur Erzeugung eines solchen Abstandsgestricks.The invention relates to a device for producing a spacer knitted fabric, in particular a spacer knitted fabric with a fabric surface spacing of more than 14 mm. Furthermore, the invention relates to a method for producing such a spacer knitted fabric.
Für technische Textilien und spezielle Funktionsbekleidung werden häufig Abstandstextilien eingesetzt, deren beide Textilflächen durch Polfäden miteinander verbunden sind. Dabei sind lediglich Abstandsgestricke von einer Höhe von 3 mm bis zu 14 mm und Abstandsgewirke und Abstandsgewebe bis zu einer Höhe von 60 mm oder darüber bekannt. Die Höhe ist der Abstand zwischen den beiden Textilflächen, die untereinander durch einen Polfaden verbunden sind. Als Polfaden wird häufig ein Monofilfaden eingesetzt. Alternativ zu Abstandsgewirken bzw. -geweben kann ein Abstandsgestrick auf einer Rundstrickmaschine mit Strickzylinder und Rippscheibe hergestellt werden. Beispielsweise wird die eine dann schlauchförmige Gestrickfläche mit den Nadeln der Rippscheibe und die andere ebenfalls schlauchförmige Gestrickfläche mit den Nadeln des Strickzylinders hergestellt. Beide Gestrickflächen werden mit dem zwischen ihnen hin und her verlaufenden Monofilfaden verbunden. Der Abstand der Gestrickflächen ist abhängig von dem Abstand zwischen dem Strickzylinder und der Rippscheibe.For technical textiles and special functional clothing spacer textiles are often used, the two textile surfaces are connected by pile threads together. there only spacer knits of a height of 3 mm to 14 mm and knitted spacer fabric and spacer fabric are known up to a height of 60 mm or more. The height is the distance between the two textile surfaces, which are interconnected by a pile thread. As a pile thread is often used a monofilament thread. As an alternative to spacer fabrics, a spacer knit can be produced on a circular knitting machine with knitting cylinder and dial. For example, the one then tubular knitted surface is made with the needles of the dial and the other also tubular knitted surface with the needles of the knitting cylinder. Both knitted surfaces are connected with the monofilament running back and forth between them. The distance of the knitted surfaces is dependent on the distance between the knitting cylinder and the dial.
Der Abstand zwischen der Rippscheibe und dem Strickzylinder kann jedoch nicht beliebig groß gemacht werden, um dem Bestreben, größere Gestrickflächenabstände zu erzeugen, zu genügen. Denn der Abstand zwischen Rippscheibe und Strickzylinder muss durch die Nadeln überbrückt werden, wenn diese ausgetrieben werden. Ein größerer Nadelaustrieb erfordert einen längeren Weg im Nadelschloss, wodurch längere Schlösser verwendet werden müssen. Werden längere Schlösser verwendet, verringert sich in gleichem Maße die Produktivität der Maschine, denn längere Schlösser haben zu Folge, dass über den Umfang einer Rundstrickmaschine weniger Schlosskurven möglich sind. Die Systemzahl am Durchmesser der Rundstrickmaschine wird dann geringer, was weniger Maschenreihen pro Maschinenumdrehung bedeutet.However, the distance between the dial and the knitting cylinder can not be made arbitrarily large to meet the desire to produce larger Kick surfaces distances to meet. Because the distance between dial and knitting cylinder must be bridged by the needles when they are expelled. A larger needle ejection requires a longer path in the needle lock, which requires longer locks. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that fewer lock curves are possible over the circumference of a circular knitting machine. The system number at the diameter of the circular knitting machine is then reduced, which means fewer courses per machine revolution.
Aus der
Allerdings erfordern Schiebernadeln Schlösser, die nicht nur für die Nadel sondern auch für den Schieber eine Schlosskurve aufweisen. Solche Schlösser sind aufwendiger als Schlösser für Zungennadeln. Außerdem stößt die Anwendung auf Grenzen, wenn die Abstände der Gestrickflächen größer als 14 mm sein sollen, weil bei dem dann erforderlichen überweiten Austrieb längere Schlösser notwendig sind. Es gilt dann das oben gesagte in Bezug auf die Produktivität der Strickmaschine. Werden längere Schlösser verwendet, verringert sich in gleichem Maße die Produktivität der Maschine, denn längere Schlösser haben zur Folge, dass über den Umfang einer Rundstrickmaschine weniger Schlosskurven möglich sind.However, needles require locks, which have a lock curve not only for the needle but also for the slide. Such locks are more expensive than locks for latch needles. In addition, the application comes up against limits, if the distances of the knitted surfaces should be greater than 14 mm, because the then required over-shoots longer locks are necessary. It then applies the above with respect to the productivity of the knitting machine. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that less lock curves are possible over the circumference of a circular knitting machine.
Bei der Herstellung von Abstandsgestricken unter Verwendung von Zungennadeln ist der Abstand der beiden Textilflächen unter anderem abhängig von den Zungen- bzw. Scharnierlängen der Zungennadeln. Der Verbindungsfaden der beiden Textilflächen muss bei der Einbindung in Fangstellung sowohl in die Rippnadel wie auch in die Zylindernadel eingelegt werden. Dabei können beide Nadeln maximal soweit ausgefahren werden, dass der im Haken befindliche Faden, welcher zur Maschenbildung genutzt wird, noch auf der in Rücklage befindlichen Nadelzunge verbleibt und nicht über die Innenkante der Nadelzunge auf den Nadelschaft gleitet. Somit ist der Abstand der beiden Textilflächen bei der Verwendung von Zungennadeln auf deren max. Scharnierlänge begrenzt. Dies gilt insbesondere bei einer Strickmaschine gemäß
Davon ausgehend ist es Aufgabe der Erfindung, eine Vorrichtung zur Erzeugung eines Abstandsgestricks zu schaffen, die bedarfsweise mit Zungennadeln auskommt. Außerdem ist es Aufgabe der Erfindung, ein entsprechendes Verfahren zu schaffen.On this basis, it is an object of the invention to provide a device for producing a spacer knit, which requires, if necessary, with latch needles. In addition, it is an object of the invention to provide a corresponding method.
Diese Aufgabe wird mit der Vorrichtung nach Anspruch 1 sowie dem Verfahren nach Anspruch 20 gelöst:This object is achieved with the device according to claim 1 and the method according to claim 20:
Bei der erfindungsgemäßen Vorrichtung sind zwei Gruppen von Nadeln vorhanden, die jeweils eine Nadelfontur bilden und zur Erzeugung einer Gestrickfläche herangezogen werden. Zwischen beiden Gestrickflächen erstrecken sich Abschnitte bzw. Schenkel eines Polfadens. Dieser wird mittels einer Gruppe von Vorlegeteilen jeweils in den Fangbereich der Nadeln der einen oder der anderen Nadelfontur geführt, um in der jeweiligen Gestrickfläche verankert zu werden. Der Abstand zwischen den beiden Nadelfonturen wird somit durch die Vorlegeteile überbrückt. Die Größe des Abstands ist nicht mehr durch den maximal erzielbaren Nadelaustrieb oder im Falle von Zungennadeln durch den Abstand zwischen Zungenspitze in Zungenrücklage und Nadelhaken definiert. Dieser Abstand legt bei Zungennadeln den Weg fest, den eine in dem Haken gehaltene Masche oder Halbmasche zurücklegen darf bis sie über die offene, in Rücklage befindliche Zunge gleitet und somit beim Nadelrückzug von der Nadel abgeschlagen wird. Die erfindungsgemäße Vorrichtung eignet sich somit insbesondere zur Bestückung mit Zungennadeln, wobei prinzipiell auch Schiebernadeln vorgesehen werden können. Der Nadelaustrieb kann auf das zum Herstellen von einlagigem Gestrick übliche Maß begrenzt bleiben, womit nur geringe Nadelhübe und somit kleine Schlosskurven erforderlich sind. Entsprechend können an einer Rundstrickmaschine sehr viele Stricksysteme installiert und bei einer Zylinderumdrehung sehr viele Maschenreihen erzeugt werden. Die erfindungsgemäße Vorrichtung ermöglicht deshalb einen wirtschaftlichen Betrieb auch bei Herstellung von Abstandsgestricken mit Gestrickflächenabständen über 14 mm.In the device according to the invention, two groups of needles are present, each forming a needle contour and are used to produce a knitted surface. Between two knitted surfaces extend sections or legs of a pile thread. This is guided by means of a group of assisting parts respectively in the catching area of the needles of one or the other needle contour, in order to be anchored in the respective knitting surface. The distance between the two needle contours is thus bridged by the Vorlegeteile. The size of the distance is no longer defined by the maximum achievable Nadelaustrieb or in the case of latch needles by the distance between the tongue tip in tongue return and needle hook. This distance adds Tongue pins determine the path that a loop or loop held in the hook may travel until it slides over the open tongue in reserve and is thus knocked off the needle during needle withdrawal. The device according to the invention is therefore particularly suitable for equipping with latch needles, wherein in principle also slide needles can be provided. The Nadelaustrieb can remain limited to the customary for producing single-layer knit fabric, which only small needle strokes and thus small lock curves are required. Correspondingly, a large number of knitting systems can be installed on a circular knitting machine and a large number of courses can be produced in one cylinder revolution. The device according to the invention therefore enables economical operation even when producing spacer knitted fabrics with fabric surface pitches of more than 14 mm.
Weiter gestattet die erfindungsgemäße Strickmaschine die Herstellung von Abstandsgestricken nicht nur mit hoher Maschenreihenzahl pro Umdrehung (hohe Systemdichte) sondern auch mit hohen Umdrehungszahlen des Strickzylinders. Der geringe erforderliche Austrieb der Zungennadeln stimmt etwa mit dem Austrieb überein, der zur Herstellung einfacher glatter Strickware erforderlich ist. Mit entsprechend hoher Umdrehungszahl und der sich daraus ergebenden Produktivität kann nun bei der Herstellung von Abstandsgestricken gearbeitet werden.Furthermore, the knitting machine according to the invention allows the production of spacer knits not only with high number of stitches per revolution (high system density) but also with high rotational speeds of the knitting cylinder. The low required ejection of the latch needles coincides with the budding, which is necessary for the production of simple, smooth knitwear. With a correspondingly high number of revolutions and the resulting productivity, it is now possible to work in the production of spacer knits.
Prinzipiell ist es möglich, die Vorlegeteile so zu gestalten, dass sie zwischen zwei Fadenübergabestellen, nämlich der Fadenübergabestelle der ersten Fontur und der Fadenübergabestelle der zweiten Fontur hin und her bewegbar sind. Es wird jedoch bevorzugt, die Vorlegeteile zwischen einer Passivstellung und einer Fadenübergabestellung zu bewegen. Die Passivstellung liegt dabei etwa auf halbem Wege zwischen beiden Fadenübergabestellungen. Die Gruppe der Vorlegeteile ist in zwei Teilgruppen untergliedert. Die erste Teilgruppe ist den Nadeln der ersten Fontur zugeordnet während die zweite Teilgruppe den Nadeln der zweiten Fontur zugeordnet ist. Damit hat jede Nadelfontur gewissermaßen ihren eigenen Polfadenzubringer in Form von Vorlegeteilen. Dieses Konzept ermöglicht sowohl die Einstellung sehr geringer Fonturabstände und somit sehr geringer Gestrickflächenabstände als auch die Einstellung sehr großer Gestrickflächenabstände.In principle, it is possible to design the presentation parts so that they are movable between two yarn transfer points, namely the yarn transfer point of the first font and the yarn transfer point of the second font back and forth. However, it is preferred to move the presentation parts between a passive position and a yarn transfer position. The Passive position lies approximately halfway between the two yarn transfer positions. The group of submission items is divided into two subgroups. The first subgroup is assigned to the needles of the first fontur while the second subgroup is assigned to the needles of the second fontur. This means that each needle contour has its own pile thread feeder in the form of master parts. This concept allows both the setting of very small Fonturabstände and thus very small Kitchens distances as well as the setting of very large Kick Square distances.
Die Vorlegeteile können prinzipiell auf unterschiedliche Weise bewegt werden. Es wird bevorzugt, sie längs verschiebbar zu lagern und zu bewegen. Die Vorlegebewegung oder Fadenübergabebewegung kann dann, wie die Bewegung der Strickwerkzeuge (Nadeln, insbesondere Zungennadeln) durch ein Schloss erzielt werden, das mit Füßen der Vorlegeteile in Eingriff steht.The presentation parts can be moved in principle in different ways. It is preferred to store and move them longitudinally displaceable. The advancing movement or thread transfer movement can then be achieved, as the movement of the knitting tools (needles, in particular latch needles) through a lock, which is engaged with feet of the Vorlegeteile.
Das erfindungsgemäße Konzept eignet sich allgemein für Strickmaschinen, auch für Flachstrickmaschinen. Es wird jedoch bevorzugt bei Rundstrickmaschinen angewendet. Dabei wird das erste Nadelbett als Strickzylinder gestaltet. Das zweite Bett kann ebenfalls ein Strickzylinder oder auch eine Rippscheibe sein. In beiden Fällen ist das zweite Nadelbett (Strickzylinder oder Rippscheibe) vorzugsweise koaxial zu dem ersten Nadelbett ausgerichtet. Die so erhaltene Strickmaschine kann durch Variation des Abstands zwischen den beiden Strickzylindern oder zwischen Rippscheibe und Strickzylinder auf unterschiedliche Gestrickflächenabstände und somit Polfadenschenkellängen eingestellt werden. Die Vorlegeteile können in einem Platinenring angeordnet sein, der dem Spalt zwischen den beiden Strickzylindern bzw. zwischen Rippscheibe und Strickzylinder benachbart angeordnet ist. In diesem Platinenring sind die Vorlegeteile der beiden oben genannten Gruppen in einem Winkel zueinander angeordnet und orientiert. Außerdem sind sie in Richtungen bewegbar, die in dem genannten Winkel zueinander stehen. Vorzugsweise ist dieser Winkel ein rechter Winkel. Dies gilt insbesondere im Falle der Rundstrickmaschine mit Rippscheibe und Strickzylinder. Im Falle einer Rundstrickmaschine mit zwei Strickzylindern kann dieser Winkel ebenfalls ein rechter oder ein von einem rechten Winkel abweichender Winkel sein. Der Vorteil dieser Anordnung liegt darin, dass die Vorlegeteile, wenn sie in Passivstellung (Rückzugsposition) stehen, den Raum zwischen den Haken der beiden Nadelfonturen freigeben.The inventive concept is generally suitable for knitting machines, even for flat knitting machines. However, it is preferably used in circular knitting machines. The first needle bed is designed as a knitting cylinder. The second bed may also be a knitting cylinder or a dial. In both cases, the second needle bed (knitting cylinder or dial) is preferably aligned coaxially with the first needle bed. The knitting machine thus obtained can be adjusted by varying the distance between the two knitting cylinders or between dial and knitting cylinder to different Knitting surface distances and thus Polfadenschenkellängen. The Vorlegeteile can be arranged in a circuit board ring, which is the gap between is arranged adjacent to the two knitting cylinders or between dial and knitting cylinder. In this sinker ring the Vorlegeteile the two groups above are arranged at an angle to each other and oriented. In addition, they are movable in directions which are at said angle to each other. Preferably, this angle is a right angle. This is especially true in the case of circular knitting machine with dial and knitting cylinder. In the case of a circular knitting machine with two knitting cylinders, this angle can also be a right angle or an angle deviating from a right angle. The advantage of this arrangement is that the presentation parts, when they are in passive position (retreat position), release the space between the hooks of the two needle contours.
Eine Ebene parallel zu den Flachseiten der Vorlegeteile und somit zu den Kanalwänden der Führungen der einen Gruppe der Vorlegeteile ist vorzugsweise parallel zu einer Ebene die zu den Flachseiten der Nadeln bzw. den Kanalwänden der Nadeln parallel ist. Dies gilt auch für die zweite Gruppe von Vorlegeteilen und Nadeln. Dies gilt insbesondere im Fall einer Rundstrickmaschine mit Rippscheibe und Strickzylinder. Es ergibt sich ein übersichtlicher und funktionssicherer Aufbau. Im Falle der aus zwei Strickzylindern bestehenden Rundstrickmaschine ist der Winkel zwischen der Führung des Vorlegeelements und der Führung der ihm zugeordneten Nadel ca. 45 Grad in einem bevorzugten Ausführungsbeispiel ist dieser Winkel kleiner als 45 Grad.A plane parallel to the flat sides of the presentation parts and thus to the channel walls of the guides of a group of the presentation parts is preferably parallel to a plane which is parallel to the flat sides of the needles and the channel walls of the needles. This also applies to the second group of assistants and needles. This is especially true in the case of a circular knitting machine with dial and knitting cylinder. This results in a clear and reliable construction. In the case of existing from two knitting cylinders circular knitting machine, the angle between the leadership of the presentation element and the leadership of its associated needle is about 45 degrees in a preferred embodiment, this angle is less than 45 degrees.
Die Vorlegeteile können alternativ in den Nadelbetten untergebracht sein. Dabei sind beispielsweise zwischen Nadelkanälen zusätzliche Kanäle für Vorlegeteile vorgesehen. Alternativ können einzelne Nadelkanäle an Stelle mit Nadeln mit Vorlegeteilen bestückt werden. Die Vorlegeteile werden dann weiter ausgetrieben als die Nadeln, um den Abstand zwischen den beiden Nadelfonturen zu überbrücken. In Einzelfällen mag es genügen, lediglich in einem Nadelbett Vorlegeteile vorzusehen. Dies insbesondere wenn die Vorlegeteile den Polfaden sowohl schiebend als auch ziehend bewegen können. Im bevorzugten Falle sind jedoch bei dieser Konstruktionsart beide Nadelbetten mit Vorlegeteilen ausgerüstet. Damit wird der Polfaden von dem jeweiligen Vorlegeteil lediglich schiebend bewegt. Das Vorlegeteil kann dann wie ein schlanker Schieber ausgebildet sein, der an seiner Endfläche eine Kerbe zur Fadenaufnahme aufweist.The presentation parts may alternatively be accommodated in the needle beds. In this case, for example, additional channels are provided for feed parts between needle channels. Alternatively, individual needle channels in place with needles Assembling parts are fitted. The master parts are then expelled further than the needles to bridge the distance between the two needle contours. In some cases, it may be sufficient to provide only in a needle bed Vorlegeteile. This in particular if the presentation parts can move the pile thread both pushing and pulling. In the preferred case, however, in this type of construction, both needle beds are equipped with presentation parts. Thus, the pile thread is moved by the respective Vorlegeteil only sliding. The presentation part can then be designed like a slender slider which has a notch for receiving the thread at its end face.
Die Vorlegeteile können massiv ausgebildet sein. Sie weisen jedoch vorzugsweise ein aus zwei Lamellen bestehendes Ende auf. Alternativ können sie im Ganzen aus zwei Lamellen ausgebildet sein, die aneinander anliegen. Die Lamellen, beispielsweise dünne Stahlbleche, weisen vorzugsweise die gleiche übereinstimmende Kontur auf. Sie können lose aneinander liegen oder miteinander verbunden sein. Die Lamellen gestatten ein Einfahren eines Nadelhakens zwischen sie, wobei sie etwas gespreizt werden können. Dieses erleichtert die Fadenübergabe von dem Vorlegeteil an die Nadel.The presentation parts can be solid. However, they preferably have an end consisting of two lamellae. Alternatively, they may be formed as a whole of two lamellae which abut each other. The lamellae, for example thin steel sheets, preferably have the same matching contour. They can be loosely connected or connected together. The slats allow a retracting needle hook between them, where they can be spread slightly. This facilitates the yarn transfer from the Vorlegeteil to the needle.
Weitere Einzelheiten vorteilhafter Ausführungsformen der Erfindung ergeben sich aus der Zeichnung, der Beschreibung oder Ansprüchen.Further details of advantageous embodiments of the invention will become apparent from the drawings, the description or claims.
In der Zeichnung sind Ausführungsbeispiele der Erfindung veranschaulicht. Es zeigen:
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Figur 1 eine Rundstrickmaschine in aufs Äußerste schematisierter ausschnittsweiser Darstellung ihrer Nadelfonturen und einiger Vorlegeteile mit Gestrick, -
die Rundstrickmaschine nachFigur 2Figur 1 mit ausgetriebenen Nadeln und vorgelegtem Polfaden in schematisierter Darstellung, -
weitere Arbeitspositionen der Rundstrickmaschine beim Verstricken des Polfadens,Figur 3 und 4 -
Figur 4a eine Detailausschnittsdarstelltung ausFig. 4 , -
Zungennadeln der Rippscheibe und Vorlegeteile in ausschnittsweiser Perspektivdarstellung,Figur 5 -
Zungennadeln des Strickzylinders und Vorlegeteile in ausschnittsweiser Perspektivdarstellung,Figur 6 -
eine Rundstrickmaschine mit Rippscheibe, Strickzylinder und Platinenring für die Vorlegeteile in schematisierter Darstellung,Figur 7 -
Figur 7a eine abgewandelte Ausführungsform einer Rundstrickmaschine mit Rippscheibe, Strickzylinder und Platinenring für die Vorlegeteile in schematisierter Darstellung, -
eine Rundstrickmaschine mit zwei zueinander koaxialen Strickzylindern und Platinenring für Vorlegeteile in ausschnittsweiser schematisierter Darstellung,Figur 8 -
Stricksysteme mit in die Nadelfontur integrierten Vorlegeteilen beim Fadeneinlegen undFigur 9 -
dieFigur 10Stricksysteme nach Figur 9 bei der Polfadenübergabe und der Maschenbildung.
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FIG. 1 a circular knitting machine in extremely schematized fragmentary representation of their needle contours and some knitted pieces with knitted fabric, -
FIG. 2 the circular knitting machine afterFIG. 1 with expelled needles and presented pile thread in a schematic representation, -
FIGS. 3 and 4 further working positions of the circular knitting machine when knitting the pile thread, -
FIG. 4a a DetailausschnittsdarstellungFig. 4 . -
FIG. 5 Tongue pins of the dial and Vorlegeteile in a fragmentary perspective view, -
FIG. 6 Tongue pins of the knitting cylinder and presentation parts in a fragmentary perspective view, -
FIG. 7 a circular knitting machine with dial, knitting cylinder and sinker ring for the presentation parts in a schematic representation, -
Figure 7a a modified embodiment of a circular knitting machine with dial, knitting cylinder and sinker ring for the Vorlegeteile in a schematic representation, -
FIG. 8 a circular knitting machine with two coaxial with each other knitting cylinders and sinker ring for submission parts in a fragmentary schematic representation, -
FIG. 9 Knitting systems with Vorlegeteile integrated in the needle contour when threading and -
FIG. 10 the knitting systems afterFIG. 9 at the pile thread transfer and stitch formation.
In
Das in
Die Nadeln 2a bis 3h sind parallel zueinander um den Umfang der Strickzylinder 7, 8 herum angeordnet. Sie weisen Füße 10, 11 auf, die mit Antriebseinrichtungen, mit Schlössern 12, 13 in Eingriff stehen und dazu dienen, die Nadeln 2a bis 3h bei Drehung des jeweiligen Strickzylinders 7, 8 axial, d.h. in Nadellängsrichtung zu bewegen. Die Nadeln 2a bis 3h werden dadurch ausgetrieben und zurückgezogen, wobei die Maschenbildung erfolgt. Als Nadel 2a bis 3h eignet sich nahezu jede bekannte Zungennadel mit frei beweglicher Zunge. Eine gesonderte Zungensteuerung kann vorgesehen sein, ist aber nicht erforderlich.The
Der Platinenring 9 weist vorzugsweise für die Vorlegeteile 5a bis 5c der Gruppe 5 eine Gruppe Führungen 14 in Form zueinander paralleler schmaler Kanäle auf, die dazu eingerichtet sind, die Vorlegeteile 5a bis 5c längs verschiebbar aufzunehmen. Der Platinenring 9 weist außerdem eine Gruppe weiterer Führungen 15 auf, die dazu eingerichtet sind, die Vorlegeteile 6a bis 6c der Gruppe 6 entlang ihrer Längsrichtung verschiebbar aufzunehmen. Die Führungen 14 der einen Gruppe sind parallel zueinander. Die Führungen 15 der anderen Gruppe sind ebenfalls parallel zueinander orientiert. Die Führungen 14, 15 der beiden Gruppen schließen miteinander einen Winkel ein, der gemäß der
Es sind auch Ausführungsbeispiele möglich, bei denen der Winkel α zwischen der Nadel 3a und dem ihr vorgelegten Vorlegeteil 5a vorzugsweise kleiner als 45 Grad und der Winkel zwischen den Führungen 14, 15 somit ein stumpfer Winkel ist.Embodiments are also possible in which the angle α between the
In einem speziellen Ausführungsbeispiel (nicht gezeichnet) ist es möglich, die Führung 14, 15 parallel zu den Strickzylindern 7, 8, insbesondere deren Nadelführungen anzuordnen. Sie sind somit koaxial zueinander ausgerichtet und vorzugsweise einstückig, nahtlos miteinander verbunden. Es ist dann möglich, die Vorlegeteile 5, 6 mit einem hakenartigen Ende zu versehen mit dem dann der Polfaden in Richtung der Nadel 2, 3, in die er eingelegt werden soll, gezogen wird und nicht wie oben beschrieben geschoben, und somit vorgelegt wird. Mit dieser Anordnung wird der Bewegungsablauf, mit dem der Polfaden in den Haken 25 einer Nadel 2, 3 eingelegt wird im Vergleich zu dem obigen Beispiel umgekehrt. Dies kann bei der Erfassung des Polfadens durch die Vorlegeteile 5, 6 wie auch beim Einlegen in den Haken 25 der Nadeln 2, 3 Vorteile haben. Der Polfaden wird zwischen den Gestrickflächen nicht schiebend sondern ziehend bewegt.In a specific embodiment (not shown), it is possible to arrange the
Den Vorlegeteilen 5a, 6a sowie allen anderen Vorlegeteilen sind jeweils Antriebseinrichtungen 16, 17 zugeordnet, die in
In
In den
Die insoweit beschriebene Strickmaschine 1 arbeitet wie folgt:The knitting machine 1 described so far operates as follows:
Es wird auf die Ausführungsform nach den
Die Nadeln 2a bis 2h und 3a bis 3h arbeiten jeweils, indem sie ausgetrieben und rückgezogen werden. Beim Austreiben lassen sie jeweils die vom Haken gehaltene Masche über die Zunge auf den Nadelschaft gleiten und fangen mit dem Haken einen Faden. Beim Rückzug gleitet die auf dem Nadelschaft sitzende Masche, an der das Gestrick hängt, zur Zunge, schließt diese und gleitet somit über den geschlossenen Haken ab. Dieser Vorgang wird Abschlagen genannt. Dabei zieht der geschlossene Haken den zuvor gefassten Faden durch die abgeschlagene Masche und bildet somit eine neue Masche. Dieser Vorgang findet sowohl mit den Nadeln der Nadelfontur 2 als auch mit den Nadeln der Nadelfontur 3 wiederholt statt, wodurch die jeweils an den Nadelfonturen 2, 3 hängend veranschaulichten Gestrickflächen 29, 30 gebildet werden. Nicht dargestellt ist jedoch, dass die Gestrickflächen 29, 30 durch Schenkel des Polfadens 24 miteinander verbunden sind. Wie dieser in das Gestrick eingebracht wird, veranschaulichen die
Soll der Polfaden 24 nun einen sich zwischen den Gestrickflächen 29, 30 spannenden Schenkel oder Henkel bilden, werden, wie
Wie ersichtlich erfolgt das Austreiben der Nadeln der beiden Nadelfonturen 2, 3 nach Art einer durchlaufenden Welle. Synchron dazu erfolgt die Spreizung der Vorlegeteile 5a bis 5c und 6a bis 6c voneinander ebenfalls in Form einer durchlaufenden Welle. In beiden Gestrickflächen 29, 30 ist der Polfaden 24 als Fanghenkel eingebunden, wobei die Maschen aus den Fäden 32 bzw. 33 gebildet sind. Der Polfaden 24 bildet zwischen den beiden Gestrickflächen 29, 30 hin und her laufende Polfadenschenkel. In dem vorgestellten Ausführungsbeispiel verbinden diese alle Maschen. Sollen weniger Polfadenschenkel vorgesehen werden werden die Vorlegeteile 5a bis 6c weniger oft ausgetrieben oder es werden weniger Vorlegeteile 5a bis 6c vorgesehen.As can be seen, the expulsion of the needles of the two
Bei dem bislang beschriebenen Ausführungsbeispiel ist davon ausgegangen worden, dass die Vorlegeteile 5a bis 5c eine erste Fontur und die Vorlegeteile 6a bis 6c eine zweite Fontur bilden, die im Ruhezustand auf einer gemeinsamen Linie liegen. Im Aktivierungs- oder Übergabezustand hingegen sind die Vorlegeteile 5a bis 6c jeweils so weit ausgetrieben, dass die zugeordneten Nadeln 2a bis 3h aus den Winkelausschnitten 23, 28 den Polfaden 24 übernehmen können. In der Übergabeposition überschneiden sich die freien Enden der Vorlegeteile 5a bis 6c mit den Haken der ausgetriebenen Nadeln.In the embodiment described thus far, it has been assumed that the
Die
Bei der Fadenführung werden die Nadeln so ausgetrieben, dass die jeweilige ausgetriebene Nadel sowohl den Polfaden 24 als auch den weiteren Faden 32 erfasst. Hingegen wird das Vorlegeelement 6a so ausgetrieben, dass es nur den Polfaden 24 erfasst. Dies ist in
Die Nadeln der unteren Nadelfontur 2 bilden eine Gestrickfläche in Form eines Gestrickschlauchs. Ebenso bilden die Nadeln der oberen Nadelfontur 3 eine Gestrickfläche in Form eines Gestrickschlauchs, der koaxial zu dem erstgenannten Gestrickschlauch ist. Beide Gestrickschläuche sind untereinander durch Polfäden verbunden. Die Herstellung der Verbindung ist in
Dieses Spiel wiederholt sich mit jedem Vorlegeteil.This game is repeated with each submission.
Eine erfindungsgemäße Vorrichtung zur Herstellung eines Abstandsgestricks kann in Form einer Rundstrickmaschine mit zwei Strickzylindern oder mit Strickzylinder und Rippscheibe ausgebildet sein. Zwischen den beiden dadurch festgelegten Nadelfonturen ist eine Polfadenübergabeeinrichtung 4 angeordnet, die zwei Gruppen 5, 6 von Vorlegeteilen aufweist, die jeweils aus einer Ruheposition heraus in eine Fadenfangposition bewegbar sind. Dabei bewegen sich die Vorlegeteile der einen Gruppe zu den Haken der Nadeln des ersten Nadelbetts und die Vorlegeteile der anderen Gruppe zu den Haken der Nadeln des anderen Nadelbetts. Auf diese Weise wird die Erzeugung von Abstandsgestricken auf Rundstrickmaschinen möglich, wobei Zungennadeln Anwendung finden können und der Nadelhub auf ein übliches Maß von weniger als 14 mm begrenzt wird. Das Abstandsgestrick kann eine Dicke von deutlich mehr als 14 mm aufweisen, d.h. eine Dicke, die den Nadelhub bei weitem übersteigt.A device according to the invention for producing a spacer knit can be designed in the form of a circular knitting machine with two knitting cylinders or with a knitting cylinder and dial. Between the two needle contours defined thereby a pile
- 11
- Strickmaschineknitting machine
- 2, 32, 3
- Nadelfonturthe needle bed
- 2a, 2a, 2c, 2d, 2e, 2f, 2g, 2h2a, 2a, 2c, 2d, 2e, 2f, 2g, 2h
- Nadelnneedles
- 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h
- Nadelnneedles
- 44
- PolfadenübergabeeinrichtungPolfadenübergabeeinrichtung
- 5, 65, 6
- Gruppengroups
- 5a, 5b, 5c5a, 5b, 5c
- Vorlegeteileserving parts
- 6a, 6b, 6c6a, 6b, 6c
- Vorlegeteileserving parts
- 7, 87, 8
- Strickzylinderknitting cylinder
- 99
- Platinenringplatinum ring
- 10, 1110, 11
- Füßefeet
- 12, 1312, 13
- Schlösser, AntriebseinrichtungenLocks, drive devices
- 14, 1514, 15
- Führungguide
- 16, 1716, 17
- Antriebseinrichtungdriving means
- 1818
- Rippscheibedial
- 19, 2019, 20
- Führungguide
- 21, 2221, 22
- Lamellenslats
- 2323
- Winkelausschnitteangle sections
- 24, 24'24, 24 '
- Polfadenpile thread
- 2525
- Hakenhook
- 26, 2726, 27
- Lamellenslats
- 2828
- Winkelausschnittangle cut
- 29, 3029, 30
- GestrickflächenKnitted surfaces
- 3131
- PolfadenschenkelPolfadenschenkel
- 32, 3332, 33
- Fädenthreads
- 34, 3534, 35
- Maschenmesh
- 3636
- Fadenführerthread guides
Claims (19)
- Device (1) for manufacturing a knitted spacer fabric, which has at least a first knitting surface (29) and at least a second knitted surface (30), extending between which is a pile thread (24), which connects the knitting surfaces (29, 30) to one another, while holding them at a distance,
with a first group of needles (2a-h), which are disposed to be longitudinally displaceable in a first needle bed (7) and are connected to a drive means (12) for controlled longitudinal motion, and which form a first needle line (2),
with a second group of needles (3a-h), which are disposed to be longitudinally displaceable in a second needle bed (8, 18) and are connected to a drive means (13) for controlled longitudinal motion, and which form a second needle line (3), characterised in that the device (1) has a first group (5) and a second group (6) of feed parts (5a-6h), wherein the feed parts (5a-5h) of the first group (5) are arranged at an angle to the feed parts (6a-6h) of the second group (6) and are movably disposed and are connected to a drive means (16, 17) for controlled motion, wherein the feed parts (5a-6h) have a function section, which is arranged to guide a pile thread (24), and wherein the feed parts (5a-5h) of the first group (5) are associated with the second group of needles (3a-h) in order to feed the pile threads to these, and the feed parts of the second group (6) are associated with the first group of needles (2a-h) in order to feed the pile threads to these. - Device according to claim 1, characterised in that the feed parts (5a-6h) are respectively movable between a passive position and a thread transfer position.
- Device according to claim 1, characterised in that the feed parts (5a-6h) are disposed to be longitudinally displaceable.
- Device according to claim 1, characterised in that the feed parts (5a-6h) are disposed in a separate bed (9).
- Device according to claim 1, characterised in that the first needle bed (7) is a knitting cylinder.
- Device according to claim 1, characterised in that the second needle bed (8) is a knitting cylinder.
- Device according to claim 1, characterised in that the second needle bed (18) is a dial.
- Device according to claim 5 or 6, characterised in that the feed parts (5a-6h) are disposed in a sinker ring (9), which is arranged concentrically to the knitting cylinder (8).
- Device according to claim 1, characterised in that the sinker ring (9) has a group of first guides (14) for a first group (5) of feed parts (5a-5c) and a group of second guides (15) for a second group (6) of feed parts (6a-6c).
- Device according to claim 9, characterised in that the guides (14) of the first group (5) and the guides (15) of the second group (6) are oriented at an angle to one another.
- Device according to claim 1, characterised in that the guides (14, 15) of the two groups are respectively oriented so that they are directed at an angle of less than 45° towards the needle channels of the needle bed (7, 8, 18) with the needles they cooperate with.
- Device according to claim 10, characterised in that the guides (14, 15) of the two groups (5, 6) are respectively oriented so that they are aligned parallel to the needle channels of the needle bed (7, 8, 18) with the needles they cooperate with.
- Device according to claim 1, characterised in that the feed parts (5a-6c) are arranged in the first and in the second needle bed (7, 8).
- Device according to claim 13, characterised in that to transfer the pile thread (24) onto the needles (2a-3h) of the opposite line (2, 3) the feed parts (5a-6c) are raised further than the needles (2a-3h).
- Device according to claim 1, characterised in that the feed parts (5a-6c) respectively have two resilient gliders (21, 22) directing their flat sides towards one another.
- Device according to claim 1, characterised in that the gliders (21, 22) define a needle penetration area between them.
- Device according to claim 1, characterised in that the feed parts (5a-6c) have an angle cutout (23, 28) at their end for thread pick-up.
- Device according to claim 1, characterised in that the needles (2a-3h) are latch needles.
- Process for manufacturing a knitted spacer fabric, which has at least a first knitting surface (29) and at least a second knitted surface (30), extending between which is a pile thread (24), which connects the knitting surfaces (29, 30) to one another, while holding them at a distance, by means of at least two needle lines (2, 3) spaced from one another and by means of a transfer element line, with which the pile thread (24) is guided back and forth between two knitted surfaces (29, 30), whereas the knitted surfaces (29, 30) are generated in a knitting operation, wherein the pile thread (24) is alternately incorporated into the knitted surfaces (29, 30).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005062403A DE102005062403B3 (en) | 2005-12-23 | 2005-12-23 | Device and method for producing a spacer knitted fabric |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1801277A1 EP1801277A1 (en) | 2007-06-27 |
EP1801277B1 true EP1801277B1 (en) | 2010-04-21 |
Family
ID=37890874
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06023602A Not-in-force EP1801277B1 (en) | 2005-12-23 | 2006-11-14 | Device for manufacturing a spacer fabric |
Country Status (6)
Country | Link |
---|---|
US (1) | US7293432B2 (en) |
EP (1) | EP1801277B1 (en) |
JP (1) | JP4348362B2 (en) |
KR (1) | KR100859682B1 (en) |
CN (1) | CN100554548C (en) |
DE (2) | DE102005062403B3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015000501A1 (en) | 2015-01-21 | 2016-08-04 | Vaude Gmbh & Co. Kg | Flat knit molding with two spaced knitted surfaces |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2889208B1 (en) * | 2005-08-01 | 2007-10-19 | Jacques Abramo | KNITTING DEVICE FOR PREPARING A THICK DOUBLE-SIDED TEXTILE |
DE102005062403B3 (en) | 2005-12-23 | 2007-08-23 | Groz-Beckert Kg | Device and method for producing a spacer knitted fabric |
JP2011017090A (en) * | 2007-11-06 | 2011-01-27 | Precision Fukuhara Works Ltd | Device and method for knitting spacer fabric |
FR2926821B1 (en) * | 2008-01-29 | 2010-04-02 | Deschamps A & Fils Ets | WOVEN STRUCTURE AND PANEL OR CONTAINER COMPRISING SUCH A STRUCTURE |
FR2926822B1 (en) * | 2008-01-29 | 2010-05-28 | Deschamps A & Fils Ets | WEAVING METHOD AND WEAVING FABRIC FOR IMPLEMENTING SAID METHOD |
DE102012020060A1 (en) | 2012-10-14 | 2014-04-17 | Cepventures International Corp. | Mat for sitting or lying in sauna, is partially made of textile, which is spacer textile made of plastic, where textile consists of multiple spaced layers, which are connected with each other by fibers, threads or filaments |
US20150315728A1 (en) * | 2015-07-13 | 2015-11-05 | Sung-Yun Yang | Process of manufacturing fabrics having jacquard and terry patterns |
KR102102336B1 (en) * | 2019-03-06 | 2020-04-21 | 파이룽 머시너리 밀 코., 엘티디. | Flat knitting machine mangling device with position varying with gap size |
KR102105581B1 (en) * | 2019-04-05 | 2020-05-04 | 파이룽 머시너리 밀 코., 엘티디. | Circular knitting machine knitting structure for knitting a double-sided cloth comprising a cut-pile fabric |
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US2399002A (en) * | 1943-09-23 | 1946-04-23 | Fidelity Machine Company Inc | Circular knitting machine |
GB813357A (en) * | 1956-01-18 | 1959-05-13 | Birger Lund Anderson | Improvements in knitting machines |
US3874197A (en) * | 1968-12-24 | 1975-04-01 | Mayer & Cie Maschinenfabrik | Machine and method for the circular knitting of plush goods |
US4043151A (en) * | 1973-05-23 | 1977-08-23 | Burlington Ag | Method of producing pile or plush goods on double-bed circular knitting machines by means of plush hooks |
US4122690A (en) * | 1976-07-30 | 1978-10-31 | Speizman Industries, Inc. | Method and means for transferring knit loops between cylinders of a double cylinder knitting machine |
CH618223A5 (en) * | 1977-01-28 | 1980-07-15 | Nagata Knitting Mach Mfg | Circular knitting machine for the production of knitted articles having loops |
DE4301242A1 (en) * | 1993-01-19 | 1994-07-21 | Olbo Textilwerke Gmbh | Method and device for producing textile spacer fabrics |
KR960003481Y1 (en) * | 1994-08-23 | 1996-04-24 | 김재화 | Two-faced weft knitting machine for double knitted fabric |
DE19609653A1 (en) * | 1996-03-12 | 1997-09-18 | Schmidt Ursula Dorothea | Process and circular knitting machine for producing a patterned plush fabric and plush element therefor |
FR2751351B1 (en) * | 1996-07-19 | 1998-08-28 | Textiles Plastiques Chomarat | PROCESS FOR THE PRODUCTION OF A KNIT WITH A VELVET LOOK |
GB2326065B (en) | 1997-06-05 | 2002-05-29 | Mentor Graphics Corp | A scalable processor independent on-chip bus |
KR200202305Y1 (en) * | 1998-06-17 | 2000-11-15 | 채병연 | Warp knitting machine |
ITBS20010090A1 (en) * | 2001-11-15 | 2003-05-15 | Sangiacomo Spa | IMPROVEMENTS FOR CIRCULAR SHOE MACHINES WITH NEEDLES ON THE CYLINDER AND IN THE SANDING PAD, ESPECIALLY FOR THE CONSTRUCTION OF MESH |
DE10320533A1 (en) | 2003-05-02 | 2004-11-18 | Sipra Patententwicklungs- Und Beteiligungsgesellschaft Mbh | Circular knitting machine, in particular for the production of spacer fabrics |
DE102005062403B3 (en) | 2005-12-23 | 2007-08-23 | Groz-Beckert Kg | Device and method for producing a spacer knitted fabric |
-
2005
- 2005-12-23 DE DE102005062403A patent/DE102005062403B3/en not_active Expired - Fee Related
-
2006
- 2006-11-14 DE DE502006006776T patent/DE502006006776D1/en active Active
- 2006-11-14 EP EP06023602A patent/EP1801277B1/en not_active Not-in-force
- 2006-12-20 US US11/641,781 patent/US7293432B2/en not_active Expired - Fee Related
- 2006-12-21 KR KR1020060131561A patent/KR100859682B1/en not_active IP Right Cessation
- 2006-12-22 JP JP2006345932A patent/JP4348362B2/en not_active Expired - Fee Related
- 2006-12-22 CN CNB2006100640639A patent/CN100554548C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015000501A1 (en) | 2015-01-21 | 2016-08-04 | Vaude Gmbh & Co. Kg | Flat knit molding with two spaced knitted surfaces |
Also Published As
Publication number | Publication date |
---|---|
DE502006006776D1 (en) | 2010-06-02 |
CN101003924A (en) | 2007-07-25 |
CN100554548C (en) | 2009-10-28 |
KR20070066910A (en) | 2007-06-27 |
KR100859682B1 (en) | 2008-09-23 |
US7293432B2 (en) | 2007-11-13 |
US20070144219A1 (en) | 2007-06-28 |
DE102005062403B3 (en) | 2007-08-23 |
EP1801277A1 (en) | 2007-06-27 |
JP4348362B2 (en) | 2009-10-21 |
JP2007169871A (en) | 2007-07-05 |
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