EP1801277B1 - Device for manufacturing a spacer fabric - Google Patents

Device for manufacturing a spacer fabric Download PDF

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Publication number
EP1801277B1
EP1801277B1 EP06023602A EP06023602A EP1801277B1 EP 1801277 B1 EP1801277 B1 EP 1801277B1 EP 06023602 A EP06023602 A EP 06023602A EP 06023602 A EP06023602 A EP 06023602A EP 1801277 B1 EP1801277 B1 EP 1801277B1
Authority
EP
European Patent Office
Prior art keywords
needles
needle
group
knitting
feed parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
EP06023602A
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German (de)
French (fr)
Other versions
EP1801277A1 (en
Inventor
Eric Jürgens
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Groz Beckert KG
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Groz Beckert KG
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Publication of EP1801277A1 publication Critical patent/EP1801277A1/en
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Publication of EP1801277B1 publication Critical patent/EP1801277B1/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/06Circular knitting machines with independently-movable needles with needle cylinder and dial for ribbed goods
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/14Needle cylinders
    • D04B15/16Driving devices for reciprocatory action
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/02Loop-transfer points
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/42Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/021Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics

Definitions

  • the invention relates to a device for producing a spacer knitted fabric, in particular a spacer knitted fabric with a fabric surface spacing of more than 14 mm. Furthermore, the invention relates to a method for producing such a spacer knitted fabric.
  • the two textile surfaces are connected by pile threads together.
  • the height is the distance between the two textile surfaces, which are interconnected by a pile thread.
  • a pile thread is often used a monofilament thread.
  • a spacer knit can be produced on a circular knitting machine with knitting cylinder and dial.
  • the one then tubular knitted surface is made with the needles of the dial and the other also tubular knitted surface with the needles of the knitting cylinder. Both knitted surfaces are connected with the monofilament running back and forth between them. The distance of the knitted surfaces is dependent on the distance between the knitting cylinder and the dial.
  • the distance between the dial and the knitting cylinder can not be made arbitrarily large to meet the desire to produce larger Kick surfaces distances to meet. Because the distance between dial and knitting cylinder must be bridged by the needles when they are expelled. A larger needle ejection requires a longer path in the needle lock, which requires longer locks. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that fewer lock curves are possible over the circumference of a circular knitting machine. The system number at the diameter of the circular knitting machine is then reduced, which means fewer courses per machine revolution.
  • From the DE-OS 103 20 533 is a circular knitting machine for producing spacer knits known.
  • a circular knitting machine for producing spacer knits known.
  • Slide needles are used. Distances between the knitted surfaces of up to 14 mm can be achieved with this machine.
  • needles require locks, which have a lock curve not only for the needle but also for the slide. Such locks are more expensive than locks for latch needles.
  • the application comes up against limits, if the distances of the knitted surfaces should be greater than 14 mm, because the then required over-shoots longer locks are necessary. It then applies the above with respect to the productivity of the knitting machine. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that less lock curves are possible over the circumference of a circular knitting machine.
  • the distance of the two textile surfaces depends inter alia on the tongue or hinge lengths of the latch needles.
  • the connecting thread of the two textile surfaces must be inserted in the catching position both in the Rippnadel as well as in the cylinder needle.
  • both needles can be extended to the maximum extent that the thread located in the hook, which is used for stitching, still remains on the in-reserve needle tongue and does not slide over the inner edge of the needle tongue on the needle shaft.
  • the distance between the two textile surfaces in the use of latch needles on the max. Hinge length limited. This is especially true in a knitting machine according to US 6,122,690 , In this knitting machine, two needle cylinders face each other coaxially.
  • Both needle cylinders are equipped with latch needles.
  • This document discloses the transfer of stitches of a needle on a first knitting cylinder to a needle on a second knitting cylinder.
  • the distance between two knit fabrics is limited by two times the hinge length minus one times the hook size, since the pile thread is inserted into both hooks of the knitting machine needles. It can thus be produced spacer fabrics with a distance of about 10 mm between the knitted surfaces.
  • two groups of needles are present, each forming a needle contour and are used to produce a knitted surface. Between two knitted surfaces extend sections or legs of a pile thread. This is guided by means of a group of assisting parts respectively in the catching area of the needles of one or the other needle contour, in order to be anchored in the respective knitting surface.
  • the distance between the two needle contours is thus bridged by the Vorlegemaschine. The size of the distance is no longer defined by the maximum achievable Nadelaustrieb or in the case of latch needles by the distance between the tongue tip in tongue return and needle hook.
  • Tongue pins determine the path that a loop or loop held in the hook may travel until it slides over the open tongue in reserve and is thus knocked off the needle during needle withdrawal.
  • the device according to the invention is therefore particularly suitable for equipping with latch needles, wherein in principle also slide needles can be provided.
  • the Nadelaustrieb can remain limited to the customary for producing single-layer knit fabric, which only small needle strokes and thus small lock curves are required.
  • a large number of knitting systems can be installed on a circular knitting machine and a large number of courses can be produced in one cylinder revolution.
  • the device according to the invention therefore enables economical operation even when producing spacer knitted fabrics with fabric surface pitches of more than 14 mm.
  • the knitting machine according to the invention allows the production of spacer knits not only with high number of stitches per revolution (high system density) but also with high rotational speeds of the knitting cylinder.
  • the low required ejection of the latch needles coincides with the budding, which is necessary for the production of simple, smooth knitwear.
  • the presentation parts In principle, it is possible to design the presentation parts so that they are movable between two yarn transfer points, namely the yarn transfer point of the first font and the yarn transfer point of the second font back and forth. However, it is preferred to move the presentation parts between a passive position and a yarn transfer position. The Passive position lies approximately halfway between the two yarn transfer positions.
  • the group of submission items is divided into two subgroups. The first subgroup is assigned to the needles of the first fontur while the second subgroup is assigned to the needles of the second fontur. This means that each needle contour has its own pile thread feeder in the form of master parts. This concept allows both the setting of very small Fonturab remedies and thus very small Kitchens distances as well as the setting of very large Kick Square distances.
  • the presentation parts can be moved in principle in different ways. It is preferred to store and move them longitudinally displaceable. The advancing movement or thread transfer movement can then be achieved, as the movement of the knitting tools (needles, in particular latch needles) through a lock, which is engaged with feet of the Vorlegemaschine.
  • the inventive concept is generally suitable for knitting machines, even for flat knitting machines. However, it is preferably used in circular knitting machines.
  • the first needle bed is designed as a knitting cylinder.
  • the second bed may also be a knitting cylinder or a dial. In both cases, the second needle bed (knitting cylinder or dial) is preferably aligned coaxially with the first needle bed.
  • the knitting machine thus obtained can be adjusted by varying the distance between the two knitting cylinders or between dial and knitting cylinder to different Knitting surface distances and thus Polfadenschenkelinn.
  • the Vorlegemaschine can be arranged in a circuit board ring, which is the gap between is arranged adjacent to the two knitting cylinders or between dial and knitting cylinder.
  • the two groups above are arranged at an angle to each other and oriented. In addition, they are movable in directions which are at said angle to each other. Preferably, this angle is a right angle. This is especially true in the case of circular knitting machine with dial and knitting cylinder. In the case of a circular knitting machine with two knitting cylinders, this angle can also be a right angle or an angle deviating from a right angle.
  • the advantage of this arrangement is that the presentation parts, when they are in passive position (retreat position), release the space between the hooks of the two needle contours.
  • a plane parallel to the flat sides of the presentation parts and thus to the channel walls of the guides of a group of the presentation parts is preferably parallel to a plane which is parallel to the flat sides of the needles and the channel walls of the needles.
  • This also applies to the second group of assistants and needles. This is especially true in the case of a circular knitting machine with dial and knitting cylinder. This results in a clear and reliable construction.
  • the angle between the leadership of the presentation element and the leadership of its associated needle is about 45 degrees in a preferred embodiment, this angle is less than 45 degrees.
  • the presentation parts may alternatively be accommodated in the needle beds.
  • additional channels are provided for feed parts between needle channels.
  • individual needle channels in place with needles Assembling parts are fitted.
  • the master parts are then expelled further than the needles to bridge the distance between the two needle contours.
  • the presentation parts can move the pile thread both pushing and pulling.
  • both needle beds are equipped with presentation parts.
  • the presentation part can then be designed like a slender slider which has a notch for receiving the thread at its end face.
  • the presentation parts can be solid. However, they preferably have an end consisting of two lamellae. Alternatively, they may be formed as a whole of two lamellae which abut each other.
  • the lamellae for example thin steel sheets, preferably have the same matching contour. They can be loosely connected or connected together. The slats allow a retracting needle hook between them, where they can be spread slightly. This facilitates the yarn transfer from the Vorlegeteil to the needle.
  • FIG. 1 is as a section of a knitting machine 1, a first needle contour 2, consisting of individual, designed as latch needles 2a to 2h and a second needle contour 3, consisting of also formed as a reed needles 3a to 3h illustrated.
  • the needles 2 a to 2 h of the first needle contour 2 are preferably offset by a half pitch against the needles 3 a to 3 h of the second needle contour 3.
  • FIG. 1 a pile yarn transfer device 4, to which a first group 5 of first delivery parts 5a, 5b, 5c and a second group 6 of second delivery parts 6a, 6b, 6c belong.
  • each needle 2 a to 3 h may be assigned a master part if a large number of pile thread legs are to be produced. However, it is also possible to manage with a lower number of submittals when fewer pile thread legs are to be produced.
  • FIG. 1 illustrated knitting system can be used both as a flat bed knitting system and as a knitting system of a circular knitting machine application.
  • the needles 2a to 3h are received by the needle channels of knitting cylinders 7, 8, which are arranged at an axial distance and coaxial with each other, such as FIG. 8 illustrated.
  • the presentation parts 5a to 6c of the groups 5, 6 are arranged in corresponding guides or channels of a sinker ring 9. This can be arranged in the region of the distance between the two knitting cylinders 7, 8 and have a slightly larger diameter than this.
  • the needles 2a to 3h are arranged parallel to one another around the circumference of the knitting cylinders 7, 8. They have feet 10, 11 which engage with drive means, with locks 12, 13 and serve to axially, i. E., The needles 2a to 3h upon rotation of the respective knitting cylinder 7, 8. to move in needle longitudinal direction. The needles 2a to 3h are thereby expelled and withdrawn, whereby the stitch formation takes place.
  • a needle 2a to 3h is almost any known latch needle with freely movable tongue. A separate tongue control may be provided, but is not required.
  • the sinker ring 9 preferably has a set of guides 14 in the form of mutually parallel narrow channels, which are adapted to receive the feed pieces 5a to 5c in a longitudinally displaceable manner for the feed members 5a to 5c of the group 5.
  • the sinker ring 9 also has a set of further guides 15 which are adapted to receive the feed members 6a to 6c of the group 6 slidably along their longitudinal direction.
  • the guides 14 of a group are parallel to each other.
  • the guides 15 of the other group are also oriented parallel to each other.
  • the guides 14, 15 of the two groups enclose an angle with each other, which according to the FIG. 8 in about 90 degrees. This results in an angle ⁇ of about 45 ° between the direction of movement of the needle 2a and the direction of movement of its associated Vorlegeteils 6a.
  • the angle ⁇ between the needle 3a and the presented submission part 5a is also about 45 °.
  • Embodiments are also possible in which the angle ⁇ between the needle 3a and the presentation part 5a presented to it is preferably less than 45 degrees and the angle between the guides 14, 15 is thus an obtuse angle.
  • the guide 14, 15 parallel to the knitting cylinders 7, 8, in particular their needle guides. They are thus aligned coaxially with each other and preferably integrally connected seamlessly. It is then possible to provide the presentation parts 5, 6 with a hook-like end with which then the pile thread in the direction of the needle 2, 3, in which it is to be inserted, is pulled and not pushed as described above, and thus submitted. With this arrangement, the movement with which the pile thread is inserted into the hook 25 of a needle 2, 3 is reversed in comparison to the above example. This can have advantages in the detection of the pile thread by the Vorlegemaschine 5, 6 as well as when inserted into the hook 25 of the needles 2, 3. The pile thread is moved between the knitted surfaces not pushing but pulling.
  • each drive means 16, 17 are assigned, which in FIG. 8 are indicated only schematically and may be formed, for example, by locks, in the feet of the submit parts 5a to 6c grip. If the locks are equipped with a lock cam and arranged stationary and the sinker ring 9 rotates synchronously with the knitting cylinders 7, 8, the delivery parts 5a to 6c are driven out and retracted in accordance with the shape of the associated cam curve. The expelled position of the respective presentation part 5a, 6a is in FIG. 8 illustrated by dashed lines.
  • FIG. 7 is a circular knitting machine 1 'illustrated, which instead of an upper knitting cylinder 9 has a dial 18, which, like the knitting cylinder 7, 8, a needle bed forms. It has a number of radially arranged slots which form guides 19 for the respective needle 2a (to 2h) mounted therein.
  • the needles 2a of the dial 18 are thus arranged essentially at right angles to the needles 3a to 3h of the knitting cylinder 8.
  • a gap is present whose size or width determines the distance of the knitted surfaces of the spacer knitted fabric to be produced.
  • the presentation parts 5a to 6c are in turn held in a sinker ring 9.
  • the guide 15 of the Vorlegeteils 6a is aligned with the guide 19 of the needle 2a.
  • the other guides of the subordinate parts of the group 6 are aligned with the corresponding guides of the dial 18.
  • the guide 14 of the submission part 5a is aligned with the guide 20 of the needle 3a.
  • the other guides 14 of the subordinate parts of the group 5 are aligned with the corresponding guides of the knitting cylinder 8.
  • the pile thread 24 is opposite the hook interior approximately at half the hook height.
  • the pile thread 24 can be inserted through the Vorlegemaschine 5, 6 in the hook interior means (not shown) in the form of slopes or ramps are provided.
  • circuit board ring 9 as in Figure 7a indicated to form in a different orientation, so that between the mutually associated guides of the needles and their associated Vorlegemaschine an acute angle is formed.
  • FIG. 5 illustrates the needles 2a, 2b, etc. of the dial and the presentation elements 6a, 6b, 6c (and others).
  • the Vorlegemaschine each consist of two blades 21, 22 which are formed as extending along the direction of movement, bounded by parallel edges strips of resilient steel.
  • the two lamellae 21, 22 preferably have matching contours and are provided at their end with an angular cutout 23, for example, defines a right-angled corner and is rounded at its ends and in the middle.
  • the angular cutout 23 serves to receive the pile thread 24.
  • the pile thread 24 runs, for example, over the angular cutout 23 of the laying piece 6a.
  • the needle contour 3 there via the angular cutout 28 and then between the assisting parts 5a and 5b back to the needle contour 2 via the angular cutout 23 of the submission member 5b.
  • This change of the pile thread 24 between the needle contours 2 and 3 goes out of the Figures 5 and 6 not apparent. But he is indispensable for the connection of the two textile surfaces 29, 30.
  • the two lamellae 21, 22 are held at a small distance from each other or are at low bias to each other.
  • the pile yarn 24 The needles 2a to 2c can move with their respective hook 25 between the two slats 21, 22 belonging to one and the same laying element, as in FIG FIG. 5 illustrated by the needles 2a to 2c.
  • the fins 21, 22 are spread apart slightly away from each other.
  • the needle can then with her hook the pile thread 24th in the form of a half stitch, as in FIG. 5 is illustrated by the needle 2c and the hook 25.
  • FIG. 6 illustrates the knitting system according to Figure 7a by means of needles 3a, 3b, 3c, 3d (and others) associated with the knitting cylinder 8, as well as associated delivery parts 5a, 5b, 5c, etc.
  • the delivery parts 5a, 5b, 5c (and others) are to the delivery parts 6a, 6b, 6c identically formed. They in turn each have two slats 26, 27, which consist of strips of resilient steel and rest against each other without greater bias.
  • the needles of the knitting cylinder can travel between these lamellae in order to take over the pile thread 24 lying in the terminal angular cutout 28.
  • the knitting machine 1 described so far operates as follows:
  • FIG. 8 corresponds to the description according to configurations according to FIG. 7 or 7a is applicable.
  • the needles 2a to 2h and 3a to 3h each work by being expelled and withdrawn. When driving out they let each of the loop held by the hook slide over the tongue on the needle shaft and catch a thread with the hook. When retreating slides on the needle shaft sitting stitch on which the fabric hangs to the tongue, closes it and thus slides over the closed hook off. This process is called knocking off.
  • the closed hook pulls the previously taken thread through the cut stitch and thus forms a new stitch.
  • This Operation takes place repeatedly both with the needles of the needle contour 2 and with the needles of the needle contour 3, as a result of which the knitted surfaces 29, 30 illustrated in each case hanging on the needle contours 2, 3 are formed. Not shown, however, that the knitted surfaces 29, 30 are connected by legs of the pile thread 24 together.
  • FIGS. 2 to 4 show how this is incorporated into the knit, illustrate the FIGS. 2 to 4 starting from FIG. 1 which first illustrates how the pile thread 24 lies in the angular cutouts 23, 28 of the laying parts 5a to 6c.
  • the presentation parts 5a to 6c are preferably held at an angle to each other so that they stand with their angular cutouts 23, 28 on a common line, which occupies the pile thread.
  • FIG. 2 shows, the Vorlegemaschine 5a, 6a as well as the Vorlegemaschine 5b, 6b expelled, causing their angular cutouts 23, 28 from each other. At the same time, they approach a plane defined by the two needle contours 2, 3, ie the hooks of the needles 2a to 2h, 3a to 3h.
  • the FIG. 2 FIG. 2 illustrates the presentation parts 5a, 6a in the furthest advanced position in which they span a pile thread leg 31. This is taken over at both ends by the respectively expelled needles 2a, 3a, which, like FIG. 2 further shows, preferably offset by half a pitch from each other.
  • the needles 2b, 3b and 2c, 3c begin their expulsion movement, the stitches hanging on them open the tongues and slide over them on the tongue shaft.
  • the presentation parts 5b, 6b also start to open a pile thread leg.
  • FIG. 3 illustrates the further progress of the knitting process.
  • the presentation parts 5a to 5c, 6a to 6c are merely indicated by arrows, as can be seen, the needles 2a, 3a additionally have threads 32, 33 for forming the stitches of the knitted surfaces 29, 30 and are included to form together with the pile thread 24 at a discount of the respective half-stitch to a new stitch.
  • FIG. 4 This process is in FIG. 4 completed, illustrating the needles 2a, 3a in the retracted position, wherein the pile thread 24 and the threads 32 and 33 are held in the hook.
  • the expulsion of the needles of the two needle contours 2, 3 takes place in the manner of a continuous wave.
  • the spread of the feed members 5a to 5c and 6a to 6c also takes place in the form of a continuous shaft.
  • both knitted surfaces 29, 30 of the pile thread 24 is involved as a tuck, the stitches are formed from the threads 32 and 33, respectively.
  • the pile thread 24 forms between the two knitted surfaces 29, 30 back and forth Polfadenschenkel. In the presented embodiment, these connect all meshes. If fewer pile thread legs are to be provided, the presentation parts 5a to 6c are expelled less frequently or fewer presentation parts 5a to 6c are provided.
  • the presentation parts 5a to 5c form a first font and the presentation parts 6a to 6c form a second font which lie in a state of rest on a common line.
  • the delivery parts 5a to 6c are respectively expelled to such an extent that the associated needles 2a to 3h can take over the pile thread 24 from the angular cutouts 23, 28.
  • the transfer position the free ends of the delivery parts 5a to 6c overlap with the hooks of the driven-out needles.
  • the Figures 9 and 10 illustrate a modified embodiment based on a schematic diagram based on the basic configuration of a circular knitting machine with two knitting cylinders.
  • the needle contour 2 the subordinate parts of the group 6 are additionally accommodated, wherein these can be arranged alternately with the needles.
  • the needles 2a to 2d are again latch needles.
  • the Vorlegemaschine 6a to 6c are formed as lamellae, which are provided at its end with an angular cutout.
  • a yarn guide 36 serves to supply both the pile yarn 24 and another yarn 32 to the needles 2a to 2d and the supply parts 6a to 6c of the one knitting cylinder.
  • needles 3b to 3d latch needles
  • assisting parts 5b, 5c are also alternately arranged in the upper knitting cylinder.
  • the knitting tools of the upper knitting cylinder pile yarn 24 'and another yarn 33 is supplied.
  • the needles of the lower needle contour 2 form a knitted surface in the form of a knit tube.
  • the needles of the upper needle contour 3 form a knitted surface in the form of a knit tube, which is coaxial with the first-mentioned knit tube. Both knitted tubes are interconnected by pile threads.
  • the preparation of the compound is in FIG. 10 illustrated. The Vorlegeteil 5b is driven out to the extent that the pole thread 24 'carried by him gets into the catching area of the opposite needle 2c, which catches the pile thread and above this the previously worn loop consisting of pile thread 24 and thread 32 abkargt.
  • a device according to the invention for producing a spacer knit can be designed in the form of a circular knitting machine with two knitting cylinders or with a knitting cylinder and dial. Between the two needle contours defined thereby a pile thread transfer device 4 is arranged, which has two groups 5, 6 of assisting parts, which are each movable from a rest position into a thread-catching position. In this case, the Vorlegemaschine the one group to the hooks of the needles of the first needle bed and the Vorlegemaschine the other group move to the hooks of the needles of the other needle bed. In this way, the production of spacer knits on circular knitting machines is possible, tongue needles can be used and the needle stroke is limited to a standard amount of less than 14 mm.
  • the spacer fabric may have a thickness of significantly more than 14 mm, ie, a thickness that far exceeds the needle stroke.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Knitting Of Fabric (AREA)

Description

Die Erfindung betrifft ein eine Vorrichtung zur Erzeugung eines Abstandsgestricks, insbesondere eines Abstandsgestricks mit einem Gestrickflächenabstand von mehr als 14 mm. Des Weiteren betrifft die Erfindung ein Verfahren zur Erzeugung eines solchen Abstandsgestricks.The invention relates to a device for producing a spacer knitted fabric, in particular a spacer knitted fabric with a fabric surface spacing of more than 14 mm. Furthermore, the invention relates to a method for producing such a spacer knitted fabric.

Für technische Textilien und spezielle Funktionsbekleidung werden häufig Abstandstextilien eingesetzt, deren beide Textilflächen durch Polfäden miteinander verbunden sind. Dabei sind lediglich Abstandsgestricke von einer Höhe von 3 mm bis zu 14 mm und Abstandsgewirke und Abstandsgewebe bis zu einer Höhe von 60 mm oder darüber bekannt. Die Höhe ist der Abstand zwischen den beiden Textilflächen, die untereinander durch einen Polfaden verbunden sind. Als Polfaden wird häufig ein Monofilfaden eingesetzt. Alternativ zu Abstandsgewirken bzw. -geweben kann ein Abstandsgestrick auf einer Rundstrickmaschine mit Strickzylinder und Rippscheibe hergestellt werden. Beispielsweise wird die eine dann schlauchförmige Gestrickfläche mit den Nadeln der Rippscheibe und die andere ebenfalls schlauchförmige Gestrickfläche mit den Nadeln des Strickzylinders hergestellt. Beide Gestrickflächen werden mit dem zwischen ihnen hin und her verlaufenden Monofilfaden verbunden. Der Abstand der Gestrickflächen ist abhängig von dem Abstand zwischen dem Strickzylinder und der Rippscheibe.For technical textiles and special functional clothing spacer textiles are often used, the two textile surfaces are connected by pile threads together. there only spacer knits of a height of 3 mm to 14 mm and knitted spacer fabric and spacer fabric are known up to a height of 60 mm or more. The height is the distance between the two textile surfaces, which are interconnected by a pile thread. As a pile thread is often used a monofilament thread. As an alternative to spacer fabrics, a spacer knit can be produced on a circular knitting machine with knitting cylinder and dial. For example, the one then tubular knitted surface is made with the needles of the dial and the other also tubular knitted surface with the needles of the knitting cylinder. Both knitted surfaces are connected with the monofilament running back and forth between them. The distance of the knitted surfaces is dependent on the distance between the knitting cylinder and the dial.

Der Abstand zwischen der Rippscheibe und dem Strickzylinder kann jedoch nicht beliebig groß gemacht werden, um dem Bestreben, größere Gestrickflächenabstände zu erzeugen, zu genügen. Denn der Abstand zwischen Rippscheibe und Strickzylinder muss durch die Nadeln überbrückt werden, wenn diese ausgetrieben werden. Ein größerer Nadelaustrieb erfordert einen längeren Weg im Nadelschloss, wodurch längere Schlösser verwendet werden müssen. Werden längere Schlösser verwendet, verringert sich in gleichem Maße die Produktivität der Maschine, denn längere Schlösser haben zu Folge, dass über den Umfang einer Rundstrickmaschine weniger Schlosskurven möglich sind. Die Systemzahl am Durchmesser der Rundstrickmaschine wird dann geringer, was weniger Maschenreihen pro Maschinenumdrehung bedeutet.However, the distance between the dial and the knitting cylinder can not be made arbitrarily large to meet the desire to produce larger Kick surfaces distances to meet. Because the distance between dial and knitting cylinder must be bridged by the needles when they are expelled. A larger needle ejection requires a longer path in the needle lock, which requires longer locks. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that fewer lock curves are possible over the circumference of a circular knitting machine. The system number at the diameter of the circular knitting machine is then reduced, which means fewer courses per machine revolution.

Aus der DE-OS 103 20 533 ist eine Rundstrickmaschine zur Herstellung von Abstandsgestricken bekannt. Zur Maschenbildung werden zumindest in einer Ausführungsform der Maschine Schiebernadeln verwendet. Mit dieser Maschine sind Abstände zwischen den Gestrickflächen von bis zu 14 mm realisierbar.From the DE-OS 103 20 533 is a circular knitting machine for producing spacer knits known. For stitch formation At least in one embodiment of the machine, slider needles are used. Distances between the knitted surfaces of up to 14 mm can be achieved with this machine.

Allerdings erfordern Schiebernadeln Schlösser, die nicht nur für die Nadel sondern auch für den Schieber eine Schlosskurve aufweisen. Solche Schlösser sind aufwendiger als Schlösser für Zungennadeln. Außerdem stößt die Anwendung auf Grenzen, wenn die Abstände der Gestrickflächen größer als 14 mm sein sollen, weil bei dem dann erforderlichen überweiten Austrieb längere Schlösser notwendig sind. Es gilt dann das oben gesagte in Bezug auf die Produktivität der Strickmaschine. Werden längere Schlösser verwendet, verringert sich in gleichem Maße die Produktivität der Maschine, denn längere Schlösser haben zur Folge, dass über den Umfang einer Rundstrickmaschine weniger Schlosskurven möglich sind.However, needles require locks, which have a lock curve not only for the needle but also for the slide. Such locks are more expensive than locks for latch needles. In addition, the application comes up against limits, if the distances of the knitted surfaces should be greater than 14 mm, because the then required over-shoots longer locks are necessary. It then applies the above with respect to the productivity of the knitting machine. If longer locks are used, the productivity of the machine is reduced to the same extent, because longer locks have the consequence that less lock curves are possible over the circumference of a circular knitting machine.

Bei der Herstellung von Abstandsgestricken unter Verwendung von Zungennadeln ist der Abstand der beiden Textilflächen unter anderem abhängig von den Zungen- bzw. Scharnierlängen der Zungennadeln. Der Verbindungsfaden der beiden Textilflächen muss bei der Einbindung in Fangstellung sowohl in die Rippnadel wie auch in die Zylindernadel eingelegt werden. Dabei können beide Nadeln maximal soweit ausgefahren werden, dass der im Haken befindliche Faden, welcher zur Maschenbildung genutzt wird, noch auf der in Rücklage befindlichen Nadelzunge verbleibt und nicht über die Innenkante der Nadelzunge auf den Nadelschaft gleitet. Somit ist der Abstand der beiden Textilflächen bei der Verwendung von Zungennadeln auf deren max. Scharnierlänge begrenzt. Dies gilt insbesondere bei einer Strickmaschine gemäß US 6,122,690 . Bei dieser Strickmaschine stehen sich zwei Nadelzylinder koaxial gegenüber. Beide Nadelzylinder sind mit Zungennadeln bestückt. Mit dieser Druckschrift wird die Übergabe von Maschen einer Nadel auf einem ersten Strickzylinder auf eine Nadel auf einem zweiten Strickzylinder offenbart. Bei Verwendung der Strickzylinderanordnung gemäß US 6,122,690 zur Herstellung von Abstandsgestricken wird der Abstand zweier Gertricktextilien durch zwei mal die Scharnierlänge minus ein mal die Hakengröße begrenzt, da der Polfaden in beide Haken der Strickmaschinennadeln eingelegt wird. Es können somit Abstandsgestricke mit einem Abstand von ca. 10 mm zwischen den Gestrickflächen hergestellt werden.In the production of spacer knits using tongue needles, the distance of the two textile surfaces depends inter alia on the tongue or hinge lengths of the latch needles. The connecting thread of the two textile surfaces must be inserted in the catching position both in the Rippnadel as well as in the cylinder needle. In this case, both needles can be extended to the maximum extent that the thread located in the hook, which is used for stitching, still remains on the in-reserve needle tongue and does not slide over the inner edge of the needle tongue on the needle shaft. Thus, the distance between the two textile surfaces in the use of latch needles on the max. Hinge length limited. This is especially true in a knitting machine according to US 6,122,690 , In this knitting machine, two needle cylinders face each other coaxially. Both needle cylinders are equipped with latch needles. With This document discloses the transfer of stitches of a needle on a first knitting cylinder to a needle on a second knitting cylinder. When using the knitting cylinder arrangement according to US 6,122,690 for the production of spacer knits, the distance between two knit fabrics is limited by two times the hinge length minus one times the hook size, since the pile thread is inserted into both hooks of the knitting machine needles. It can thus be produced spacer fabrics with a distance of about 10 mm between the knitted surfaces.

Davon ausgehend ist es Aufgabe der Erfindung, eine Vorrichtung zur Erzeugung eines Abstandsgestricks zu schaffen, die bedarfsweise mit Zungennadeln auskommt. Außerdem ist es Aufgabe der Erfindung, ein entsprechendes Verfahren zu schaffen.On this basis, it is an object of the invention to provide a device for producing a spacer knit, which requires, if necessary, with latch needles. In addition, it is an object of the invention to provide a corresponding method.

Diese Aufgabe wird mit der Vorrichtung nach Anspruch 1 sowie dem Verfahren nach Anspruch 20 gelöst:This object is achieved with the device according to claim 1 and the method according to claim 20:

Bei der erfindungsgemäßen Vorrichtung sind zwei Gruppen von Nadeln vorhanden, die jeweils eine Nadelfontur bilden und zur Erzeugung einer Gestrickfläche herangezogen werden. Zwischen beiden Gestrickflächen erstrecken sich Abschnitte bzw. Schenkel eines Polfadens. Dieser wird mittels einer Gruppe von Vorlegeteilen jeweils in den Fangbereich der Nadeln der einen oder der anderen Nadelfontur geführt, um in der jeweiligen Gestrickfläche verankert zu werden. Der Abstand zwischen den beiden Nadelfonturen wird somit durch die Vorlegeteile überbrückt. Die Größe des Abstands ist nicht mehr durch den maximal erzielbaren Nadelaustrieb oder im Falle von Zungennadeln durch den Abstand zwischen Zungenspitze in Zungenrücklage und Nadelhaken definiert. Dieser Abstand legt bei Zungennadeln den Weg fest, den eine in dem Haken gehaltene Masche oder Halbmasche zurücklegen darf bis sie über die offene, in Rücklage befindliche Zunge gleitet und somit beim Nadelrückzug von der Nadel abgeschlagen wird. Die erfindungsgemäße Vorrichtung eignet sich somit insbesondere zur Bestückung mit Zungennadeln, wobei prinzipiell auch Schiebernadeln vorgesehen werden können. Der Nadelaustrieb kann auf das zum Herstellen von einlagigem Gestrick übliche Maß begrenzt bleiben, womit nur geringe Nadelhübe und somit kleine Schlosskurven erforderlich sind. Entsprechend können an einer Rundstrickmaschine sehr viele Stricksysteme installiert und bei einer Zylinderumdrehung sehr viele Maschenreihen erzeugt werden. Die erfindungsgemäße Vorrichtung ermöglicht deshalb einen wirtschaftlichen Betrieb auch bei Herstellung von Abstandsgestricken mit Gestrickflächenabständen über 14 mm.In the device according to the invention, two groups of needles are present, each forming a needle contour and are used to produce a knitted surface. Between two knitted surfaces extend sections or legs of a pile thread. This is guided by means of a group of assisting parts respectively in the catching area of the needles of one or the other needle contour, in order to be anchored in the respective knitting surface. The distance between the two needle contours is thus bridged by the Vorlegeteile. The size of the distance is no longer defined by the maximum achievable Nadelaustrieb or in the case of latch needles by the distance between the tongue tip in tongue return and needle hook. This distance adds Tongue pins determine the path that a loop or loop held in the hook may travel until it slides over the open tongue in reserve and is thus knocked off the needle during needle withdrawal. The device according to the invention is therefore particularly suitable for equipping with latch needles, wherein in principle also slide needles can be provided. The Nadelaustrieb can remain limited to the customary for producing single-layer knit fabric, which only small needle strokes and thus small lock curves are required. Correspondingly, a large number of knitting systems can be installed on a circular knitting machine and a large number of courses can be produced in one cylinder revolution. The device according to the invention therefore enables economical operation even when producing spacer knitted fabrics with fabric surface pitches of more than 14 mm.

Weiter gestattet die erfindungsgemäße Strickmaschine die Herstellung von Abstandsgestricken nicht nur mit hoher Maschenreihenzahl pro Umdrehung (hohe Systemdichte) sondern auch mit hohen Umdrehungszahlen des Strickzylinders. Der geringe erforderliche Austrieb der Zungennadeln stimmt etwa mit dem Austrieb überein, der zur Herstellung einfacher glatter Strickware erforderlich ist. Mit entsprechend hoher Umdrehungszahl und der sich daraus ergebenden Produktivität kann nun bei der Herstellung von Abstandsgestricken gearbeitet werden.Furthermore, the knitting machine according to the invention allows the production of spacer knits not only with high number of stitches per revolution (high system density) but also with high rotational speeds of the knitting cylinder. The low required ejection of the latch needles coincides with the budding, which is necessary for the production of simple, smooth knitwear. With a correspondingly high number of revolutions and the resulting productivity, it is now possible to work in the production of spacer knits.

Prinzipiell ist es möglich, die Vorlegeteile so zu gestalten, dass sie zwischen zwei Fadenübergabestellen, nämlich der Fadenübergabestelle der ersten Fontur und der Fadenübergabestelle der zweiten Fontur hin und her bewegbar sind. Es wird jedoch bevorzugt, die Vorlegeteile zwischen einer Passivstellung und einer Fadenübergabestellung zu bewegen. Die Passivstellung liegt dabei etwa auf halbem Wege zwischen beiden Fadenübergabestellungen. Die Gruppe der Vorlegeteile ist in zwei Teilgruppen untergliedert. Die erste Teilgruppe ist den Nadeln der ersten Fontur zugeordnet während die zweite Teilgruppe den Nadeln der zweiten Fontur zugeordnet ist. Damit hat jede Nadelfontur gewissermaßen ihren eigenen Polfadenzubringer in Form von Vorlegeteilen. Dieses Konzept ermöglicht sowohl die Einstellung sehr geringer Fonturabstände und somit sehr geringer Gestrickflächenabstände als auch die Einstellung sehr großer Gestrickflächenabstände.In principle, it is possible to design the presentation parts so that they are movable between two yarn transfer points, namely the yarn transfer point of the first font and the yarn transfer point of the second font back and forth. However, it is preferred to move the presentation parts between a passive position and a yarn transfer position. The Passive position lies approximately halfway between the two yarn transfer positions. The group of submission items is divided into two subgroups. The first subgroup is assigned to the needles of the first fontur while the second subgroup is assigned to the needles of the second fontur. This means that each needle contour has its own pile thread feeder in the form of master parts. This concept allows both the setting of very small Fonturabstände and thus very small Kitchens distances as well as the setting of very large Kick Square distances.

Die Vorlegeteile können prinzipiell auf unterschiedliche Weise bewegt werden. Es wird bevorzugt, sie längs verschiebbar zu lagern und zu bewegen. Die Vorlegebewegung oder Fadenübergabebewegung kann dann, wie die Bewegung der Strickwerkzeuge (Nadeln, insbesondere Zungennadeln) durch ein Schloss erzielt werden, das mit Füßen der Vorlegeteile in Eingriff steht.The presentation parts can be moved in principle in different ways. It is preferred to store and move them longitudinally displaceable. The advancing movement or thread transfer movement can then be achieved, as the movement of the knitting tools (needles, in particular latch needles) through a lock, which is engaged with feet of the Vorlegeteile.

Das erfindungsgemäße Konzept eignet sich allgemein für Strickmaschinen, auch für Flachstrickmaschinen. Es wird jedoch bevorzugt bei Rundstrickmaschinen angewendet. Dabei wird das erste Nadelbett als Strickzylinder gestaltet. Das zweite Bett kann ebenfalls ein Strickzylinder oder auch eine Rippscheibe sein. In beiden Fällen ist das zweite Nadelbett (Strickzylinder oder Rippscheibe) vorzugsweise koaxial zu dem ersten Nadelbett ausgerichtet. Die so erhaltene Strickmaschine kann durch Variation des Abstands zwischen den beiden Strickzylindern oder zwischen Rippscheibe und Strickzylinder auf unterschiedliche Gestrickflächenabstände und somit Polfadenschenkellängen eingestellt werden. Die Vorlegeteile können in einem Platinenring angeordnet sein, der dem Spalt zwischen den beiden Strickzylindern bzw. zwischen Rippscheibe und Strickzylinder benachbart angeordnet ist. In diesem Platinenring sind die Vorlegeteile der beiden oben genannten Gruppen in einem Winkel zueinander angeordnet und orientiert. Außerdem sind sie in Richtungen bewegbar, die in dem genannten Winkel zueinander stehen. Vorzugsweise ist dieser Winkel ein rechter Winkel. Dies gilt insbesondere im Falle der Rundstrickmaschine mit Rippscheibe und Strickzylinder. Im Falle einer Rundstrickmaschine mit zwei Strickzylindern kann dieser Winkel ebenfalls ein rechter oder ein von einem rechten Winkel abweichender Winkel sein. Der Vorteil dieser Anordnung liegt darin, dass die Vorlegeteile, wenn sie in Passivstellung (Rückzugsposition) stehen, den Raum zwischen den Haken der beiden Nadelfonturen freigeben.The inventive concept is generally suitable for knitting machines, even for flat knitting machines. However, it is preferably used in circular knitting machines. The first needle bed is designed as a knitting cylinder. The second bed may also be a knitting cylinder or a dial. In both cases, the second needle bed (knitting cylinder or dial) is preferably aligned coaxially with the first needle bed. The knitting machine thus obtained can be adjusted by varying the distance between the two knitting cylinders or between dial and knitting cylinder to different Knitting surface distances and thus Polfadenschenkellängen. The Vorlegeteile can be arranged in a circuit board ring, which is the gap between is arranged adjacent to the two knitting cylinders or between dial and knitting cylinder. In this sinker ring the Vorlegeteile the two groups above are arranged at an angle to each other and oriented. In addition, they are movable in directions which are at said angle to each other. Preferably, this angle is a right angle. This is especially true in the case of circular knitting machine with dial and knitting cylinder. In the case of a circular knitting machine with two knitting cylinders, this angle can also be a right angle or an angle deviating from a right angle. The advantage of this arrangement is that the presentation parts, when they are in passive position (retreat position), release the space between the hooks of the two needle contours.

Eine Ebene parallel zu den Flachseiten der Vorlegeteile und somit zu den Kanalwänden der Führungen der einen Gruppe der Vorlegeteile ist vorzugsweise parallel zu einer Ebene die zu den Flachseiten der Nadeln bzw. den Kanalwänden der Nadeln parallel ist. Dies gilt auch für die zweite Gruppe von Vorlegeteilen und Nadeln. Dies gilt insbesondere im Fall einer Rundstrickmaschine mit Rippscheibe und Strickzylinder. Es ergibt sich ein übersichtlicher und funktionssicherer Aufbau. Im Falle der aus zwei Strickzylindern bestehenden Rundstrickmaschine ist der Winkel zwischen der Führung des Vorlegeelements und der Führung der ihm zugeordneten Nadel ca. 45 Grad in einem bevorzugten Ausführungsbeispiel ist dieser Winkel kleiner als 45 Grad.A plane parallel to the flat sides of the presentation parts and thus to the channel walls of the guides of a group of the presentation parts is preferably parallel to a plane which is parallel to the flat sides of the needles and the channel walls of the needles. This also applies to the second group of assistants and needles. This is especially true in the case of a circular knitting machine with dial and knitting cylinder. This results in a clear and reliable construction. In the case of existing from two knitting cylinders circular knitting machine, the angle between the leadership of the presentation element and the leadership of its associated needle is about 45 degrees in a preferred embodiment, this angle is less than 45 degrees.

Die Vorlegeteile können alternativ in den Nadelbetten untergebracht sein. Dabei sind beispielsweise zwischen Nadelkanälen zusätzliche Kanäle für Vorlegeteile vorgesehen. Alternativ können einzelne Nadelkanäle an Stelle mit Nadeln mit Vorlegeteilen bestückt werden. Die Vorlegeteile werden dann weiter ausgetrieben als die Nadeln, um den Abstand zwischen den beiden Nadelfonturen zu überbrücken. In Einzelfällen mag es genügen, lediglich in einem Nadelbett Vorlegeteile vorzusehen. Dies insbesondere wenn die Vorlegeteile den Polfaden sowohl schiebend als auch ziehend bewegen können. Im bevorzugten Falle sind jedoch bei dieser Konstruktionsart beide Nadelbetten mit Vorlegeteilen ausgerüstet. Damit wird der Polfaden von dem jeweiligen Vorlegeteil lediglich schiebend bewegt. Das Vorlegeteil kann dann wie ein schlanker Schieber ausgebildet sein, der an seiner Endfläche eine Kerbe zur Fadenaufnahme aufweist.The presentation parts may alternatively be accommodated in the needle beds. In this case, for example, additional channels are provided for feed parts between needle channels. Alternatively, individual needle channels in place with needles Assembling parts are fitted. The master parts are then expelled further than the needles to bridge the distance between the two needle contours. In some cases, it may be sufficient to provide only in a needle bed Vorlegeteile. This in particular if the presentation parts can move the pile thread both pushing and pulling. In the preferred case, however, in this type of construction, both needle beds are equipped with presentation parts. Thus, the pile thread is moved by the respective Vorlegeteil only sliding. The presentation part can then be designed like a slender slider which has a notch for receiving the thread at its end face.

Die Vorlegeteile können massiv ausgebildet sein. Sie weisen jedoch vorzugsweise ein aus zwei Lamellen bestehendes Ende auf. Alternativ können sie im Ganzen aus zwei Lamellen ausgebildet sein, die aneinander anliegen. Die Lamellen, beispielsweise dünne Stahlbleche, weisen vorzugsweise die gleiche übereinstimmende Kontur auf. Sie können lose aneinander liegen oder miteinander verbunden sein. Die Lamellen gestatten ein Einfahren eines Nadelhakens zwischen sie, wobei sie etwas gespreizt werden können. Dieses erleichtert die Fadenübergabe von dem Vorlegeteil an die Nadel.The presentation parts can be solid. However, they preferably have an end consisting of two lamellae. Alternatively, they may be formed as a whole of two lamellae which abut each other. The lamellae, for example thin steel sheets, preferably have the same matching contour. They can be loosely connected or connected together. The slats allow a retracting needle hook between them, where they can be spread slightly. This facilitates the yarn transfer from the Vorlegeteil to the needle.

Weitere Einzelheiten vorteilhafter Ausführungsformen der Erfindung ergeben sich aus der Zeichnung, der Beschreibung oder Ansprüchen.Further details of advantageous embodiments of the invention will become apparent from the drawings, the description or claims.

In der Zeichnung sind Ausführungsbeispiele der Erfindung veranschaulicht. Es zeigen:

  • Figur 1 eine Rundstrickmaschine in aufs Äußerste schematisierter ausschnittsweiser Darstellung ihrer Nadelfonturen und einiger Vorlegeteile mit Gestrick,
  • Figur 2 die Rundstrickmaschine nach Figur 1 mit ausgetriebenen Nadeln und vorgelegtem Polfaden in schematisierter Darstellung,
  • Figur 3 und 4 weitere Arbeitspositionen der Rundstrickmaschine beim Verstricken des Polfadens,
  • Figur 4a eine Detailausschnittsdarstelltung aus Fig. 4,
  • Figur 5 Zungennadeln der Rippscheibe und Vorlegeteile in ausschnittsweiser Perspektivdarstellung,
  • Figur 6 Zungennadeln des Strickzylinders und Vorlegeteile in ausschnittsweiser Perspektivdarstellung,
  • Figur 7 eine Rundstrickmaschine mit Rippscheibe, Strickzylinder und Platinenring für die Vorlegeteile in schematisierter Darstellung,
  • Figur 7a eine abgewandelte Ausführungsform einer Rundstrickmaschine mit Rippscheibe, Strickzylinder und Platinenring für die Vorlegeteile in schematisierter Darstellung,
  • Figur 8 eine Rundstrickmaschine mit zwei zueinander koaxialen Strickzylindern und Platinenring für Vorlegeteile in ausschnittsweiser schematisierter Darstellung,
  • Figur 9 Stricksysteme mit in die Nadelfontur integrierten Vorlegeteilen beim Fadeneinlegen und
  • Figur 10 die Stricksysteme nach Figur 9 bei der Polfadenübergabe und der Maschenbildung.
In the drawings, embodiments of the invention are illustrated. Show it:
  • FIG. 1 a circular knitting machine in extremely schematized fragmentary representation of their needle contours and some knitted pieces with knitted fabric,
  • FIG. 2 the circular knitting machine after FIG. 1 with expelled needles and presented pile thread in a schematic representation,
  • FIGS. 3 and 4 further working positions of the circular knitting machine when knitting the pile thread,
  • FIG. 4a a Detailausschnittsdarstellung Fig. 4 .
  • FIG. 5 Tongue pins of the dial and Vorlegeteile in a fragmentary perspective view,
  • FIG. 6 Tongue pins of the knitting cylinder and presentation parts in a fragmentary perspective view,
  • FIG. 7 a circular knitting machine with dial, knitting cylinder and sinker ring for the presentation parts in a schematic representation,
  • Figure 7a a modified embodiment of a circular knitting machine with dial, knitting cylinder and sinker ring for the Vorlegeteile in a schematic representation,
  • FIG. 8 a circular knitting machine with two coaxial with each other knitting cylinders and sinker ring for submission parts in a fragmentary schematic representation,
  • FIG. 9 Knitting systems with Vorlegeteile integrated in the needle contour when threading and
  • FIG. 10 the knitting systems after FIG. 9 at the pile thread transfer and stitch formation.

In Figur 1 ist als Ausschnitt aus einer Strickmaschine 1 eine erste Nadelfontur 2, bestehend aus einzelnen, als Zungennadeln ausgebildeten Nadeln 2a bis 2h und eine zweite Nadelfontur 3, bestehend aus ebenfalls als Zungennadeln ausgebildete Nadeln 3a bis 3h, veranschaulicht. Die Nadeln 2a bis 2h der ersten Nadelfontur 2 sind gegen die Nadeln 3a bis 3h der zweiten Nadelfontur 3 vorzugsweise um eine halbe Teilung versetzt angeordnet. Des Weiteren veranschaulicht Figur 1 eine Polfadenübergabeeinrichtung 4, zu der eine erste Gruppe 5 von ersten Vorlegeteilen 5a, 5b, 5c und eine zweite Gruppe 6 von zweiten Vorlegeteilen 6a, 6b, 6c gehören. Nachdem Figur 1 lediglich einen Ausschnitt des gesamten Stricksystems der Strickmaschine veranschaulicht, versteht es sich, dass die tatsächliche Anzahl der Nadeln 2a bis 2h, 3a bis 3h und Vorlegeteile 5a bis 5c, 6a bis 6c wesentlich größer als dargestellt ist. Im Einzelnen kann bedarfsweise jeder Nadel 2a bis 3h ein Vorlegeteil zugeordnet sein, wenn sehr viele Polfadenschenkel zu erzeugen sind. Es ist jedoch auch möglich, mit einer niedrigeren Anzahl von Vorlegeteilen auszukommen, wenn weniger Polfadenschenkel zu erzeugen sind.In FIG. 1 is as a section of a knitting machine 1, a first needle contour 2, consisting of individual, designed as latch needles 2a to 2h and a second needle contour 3, consisting of also formed as a reed needles 3a to 3h illustrated. The needles 2 a to 2 h of the first needle contour 2 are preferably offset by a half pitch against the needles 3 a to 3 h of the second needle contour 3. Further illustrated FIG. 1 a pile yarn transfer device 4, to which a first group 5 of first delivery parts 5a, 5b, 5c and a second group 6 of second delivery parts 6a, 6b, 6c belong. After this FIG. 1 merely illustrates a portion of the entire knitting system of the knitting machine, it is understood that the actual number of needles 2a to 2h, 3a to 3h and Vorlegeteile 5a to 5c, 6a to 6c is much larger than shown. In detail, if necessary, each needle 2 a to 3 h may be assigned a master part if a large number of pile thread legs are to be produced. However, it is also possible to manage with a lower number of submittals when fewer pile thread legs are to be produced.

Das in Figur 1 veranschaulichte Stricksystem kann sowohl als Flachbettstricksystem als auch als Stricksystem einer Rundstrickmaschine Anwendung finden. In letzterem Falle sind die Nadeln 2a bis 3h von den Nadelkanälen von Strickzylindern 7, 8 aufgenommen, die in axialem Abstand und koaxial zueinander angeordnet sind, wie Figur 8 veranschaulicht. Die Vorlegeteile 5a bis 6c der Gruppen 5, 6 sind in entsprechenden Führungen oder Kanälen eines Platinenrings 9 angeordnet. Dieser kann im Bereich des zwischen beiden Strickzylindern 7, 8 vorgesehenen Abstands angeordnet sein und einen etwas größeren Durchmesser als diese aufweisen.This in FIG. 1 illustrated knitting system can be used both as a flat bed knitting system and as a knitting system of a circular knitting machine application. In the latter case, the needles 2a to 3h are received by the needle channels of knitting cylinders 7, 8, which are arranged at an axial distance and coaxial with each other, such as FIG. 8 illustrated. The presentation parts 5a to 6c of the groups 5, 6 are arranged in corresponding guides or channels of a sinker ring 9. This can be arranged in the region of the distance between the two knitting cylinders 7, 8 and have a slightly larger diameter than this.

Die Nadeln 2a bis 3h sind parallel zueinander um den Umfang der Strickzylinder 7, 8 herum angeordnet. Sie weisen Füße 10, 11 auf, die mit Antriebseinrichtungen, mit Schlössern 12, 13 in Eingriff stehen und dazu dienen, die Nadeln 2a bis 3h bei Drehung des jeweiligen Strickzylinders 7, 8 axial, d.h. in Nadellängsrichtung zu bewegen. Die Nadeln 2a bis 3h werden dadurch ausgetrieben und zurückgezogen, wobei die Maschenbildung erfolgt. Als Nadel 2a bis 3h eignet sich nahezu jede bekannte Zungennadel mit frei beweglicher Zunge. Eine gesonderte Zungensteuerung kann vorgesehen sein, ist aber nicht erforderlich.The needles 2a to 3h are arranged parallel to one another around the circumference of the knitting cylinders 7, 8. They have feet 10, 11 which engage with drive means, with locks 12, 13 and serve to axially, i. E., The needles 2a to 3h upon rotation of the respective knitting cylinder 7, 8. to move in needle longitudinal direction. The needles 2a to 3h are thereby expelled and withdrawn, whereby the stitch formation takes place. As a needle 2a to 3h is almost any known latch needle with freely movable tongue. A separate tongue control may be provided, but is not required.

Der Platinenring 9 weist vorzugsweise für die Vorlegeteile 5a bis 5c der Gruppe 5 eine Gruppe Führungen 14 in Form zueinander paralleler schmaler Kanäle auf, die dazu eingerichtet sind, die Vorlegeteile 5a bis 5c längs verschiebbar aufzunehmen. Der Platinenring 9 weist außerdem eine Gruppe weiterer Führungen 15 auf, die dazu eingerichtet sind, die Vorlegeteile 6a bis 6c der Gruppe 6 entlang ihrer Längsrichtung verschiebbar aufzunehmen. Die Führungen 14 der einen Gruppe sind parallel zueinander. Die Führungen 15 der anderen Gruppe sind ebenfalls parallel zueinander orientiert. Die Führungen 14, 15 der beiden Gruppen schließen miteinander einen Winkel ein, der gemäß der Figur 8 in etwa 90 Grad umfasst. Damit ergibt sich zwischen der Bewegungsrichtung der Nadel 2a und der Bewegungsrichtung des ihr zugeordneten Vorlegeteils 6a ein Winkel α von ca. 45°. Der Winkel α zwischen der Nadel 3a und dem ihr vorgelegten Vorlegeteil 5a ist ebenfalls ca. 45°.The sinker ring 9 preferably has a set of guides 14 in the form of mutually parallel narrow channels, which are adapted to receive the feed pieces 5a to 5c in a longitudinally displaceable manner for the feed members 5a to 5c of the group 5. The sinker ring 9 also has a set of further guides 15 which are adapted to receive the feed members 6a to 6c of the group 6 slidably along their longitudinal direction. The guides 14 of a group are parallel to each other. The guides 15 of the other group are also oriented parallel to each other. The guides 14, 15 of the two groups enclose an angle with each other, which according to the FIG. 8 in about 90 degrees. This results in an angle α of about 45 ° between the direction of movement of the needle 2a and the direction of movement of its associated Vorlegeteils 6a. The angle α between the needle 3a and the presented submission part 5a is also about 45 °.

Es sind auch Ausführungsbeispiele möglich, bei denen der Winkel α zwischen der Nadel 3a und dem ihr vorgelegten Vorlegeteil 5a vorzugsweise kleiner als 45 Grad und der Winkel zwischen den Führungen 14, 15 somit ein stumpfer Winkel ist.Embodiments are also possible in which the angle α between the needle 3a and the presentation part 5a presented to it is preferably less than 45 degrees and the angle between the guides 14, 15 is thus an obtuse angle.

In einem speziellen Ausführungsbeispiel (nicht gezeichnet) ist es möglich, die Führung 14, 15 parallel zu den Strickzylindern 7, 8, insbesondere deren Nadelführungen anzuordnen. Sie sind somit koaxial zueinander ausgerichtet und vorzugsweise einstückig, nahtlos miteinander verbunden. Es ist dann möglich, die Vorlegeteile 5, 6 mit einem hakenartigen Ende zu versehen mit dem dann der Polfaden in Richtung der Nadel 2, 3, in die er eingelegt werden soll, gezogen wird und nicht wie oben beschrieben geschoben, und somit vorgelegt wird. Mit dieser Anordnung wird der Bewegungsablauf, mit dem der Polfaden in den Haken 25 einer Nadel 2, 3 eingelegt wird im Vergleich zu dem obigen Beispiel umgekehrt. Dies kann bei der Erfassung des Polfadens durch die Vorlegeteile 5, 6 wie auch beim Einlegen in den Haken 25 der Nadeln 2, 3 Vorteile haben. Der Polfaden wird zwischen den Gestrickflächen nicht schiebend sondern ziehend bewegt.In a specific embodiment (not shown), it is possible to arrange the guide 14, 15 parallel to the knitting cylinders 7, 8, in particular their needle guides. They are thus aligned coaxially with each other and preferably integrally connected seamlessly. It is then possible to provide the presentation parts 5, 6 with a hook-like end with which then the pile thread in the direction of the needle 2, 3, in which it is to be inserted, is pulled and not pushed as described above, and thus submitted. With this arrangement, the movement with which the pile thread is inserted into the hook 25 of a needle 2, 3 is reversed in comparison to the above example. This can have advantages in the detection of the pile thread by the Vorlegeteile 5, 6 as well as when inserted into the hook 25 of the needles 2, 3. The pile thread is moved between the knitted surfaces not pushing but pulling.

Den Vorlegeteilen 5a, 6a sowie allen anderen Vorlegeteilen sind jeweils Antriebseinrichtungen 16, 17 zugeordnet, die in Figur 8 lediglich schematisch angedeutet sind und beispielsweise durch Schlösser gebildet sein können, in die Füße der Vorlegeteile 5a bis 6c greifen. Sind die Schlösser mit einer Schlosskurve ausgerüstet und stationär angeordnet und dreht der Platinenring 9 synchron mit den Strickzylindern 7, 8 werden die Vorlegeteile 5a bis 6c entsprechend der Form der zugeordneten Schlosskurve ausgetrieben und zurückgezogen. Die ausgetriebene Position des jeweiligen Vorlegeteils 5a, 6a ist in Figur 8 gestrichelt veranschaulicht.The presentation parts 5a, 6a and all other Vorlegeteilen each drive means 16, 17 are assigned, which in FIG. 8 are indicated only schematically and may be formed, for example, by locks, in the feet of the submit parts 5a to 6c grip. If the locks are equipped with a lock cam and arranged stationary and the sinker ring 9 rotates synchronously with the knitting cylinders 7, 8, the delivery parts 5a to 6c are driven out and retracted in accordance with the shape of the associated cam curve. The expelled position of the respective presentation part 5a, 6a is in FIG. 8 illustrated by dashed lines.

In Figur 7 ist eine Rundstrickmaschine 1' veranschaulicht, die an Stelle eines oberen Strickzylinders 9 eine Rippscheibe 18 aufweist, die, wie schon die Strickzylinder 7, 8, ein Nadelbett bildet. Sie weist eine Anzahl radial angeordneter Schlitze auf, die Führungen 19 für die darin gelagerte jeweilige Nadel 2a (bis 2h) bildet. Die Nadeln 2a der Rippscheibe 18 sind somit im Wesentlichen rechtwinklig zu den Nadeln 3a bis 3h des Strickzylinders 8 angeordnet. Zwischen den Haken der Nadeln der Rippscheibe 18 und den Haken der Nadeln des Strickzylinders 8 ist ein Spalt vorhanden, dessen Größe bzw. Weite den Abstand der Gestrickflächen des herzustellenden Abstandsgestricks festlegt. Die Vorlegeteile 5a bis 6c sind wiederum in einem Platinenring 9 gehalten. Die Führung 15 des Vorlegeteils 6a fluchtet mit der Führung 19 der Nadel 2a. Ebenso fluchten die sonstigen Führungen der Vorlegeteile der Gruppe 6 mit den entsprechenden Führungen der Rippscheibe 18. Die Führung 14 des Vorlegeteils 5a fluchtet mit der Führung 20 der Nadel 3a. Entsprechend fluchten die sonstigen Führungen 14 der Vorlegeteile der Gruppe 5 mit den entsprechenden Führungen des Strickzylinders 8. Dies führt dazu, dass der Polfaden 24 in etwa auf halber Hakenhöhe dem Hakeninnenraum gegenüber steht. Damit der Polfaden 24 durch die Vorlegeteile 5, 6 in den Hakeninnenraum eingelegt werden kann sind Mittel (nicht gezeichnet) in Form von Schrägen oder Rampen vorgesehen. Diese Einführmittel können sowohl an den Nadeln 2, 3 sowie an den Vorlegeteilen 5, 6 ausgebildet sein. Es ist auch möglich, den Vorlegeteilen 5, 6 zusätzlich zu der beschriebenen Translationsbewegung weitere Bewegungskomponenten zu überlagern, beispielsweise Kippbewegungen, um die Übergabe des Polfadens an die Nadeln 2, 3 zu erleichtern. Es ist des Weiteren möglich, den Platinenring 9, wie in Figur 7a angedeutet, in einer anderen Ausrichtung auszubilden, so dass zwischen den einander jeweils zugeordneten Führungen der Nadeln und ihrer zugeordneten Vorlegeteile ein spitzer Winkel entsteht.In FIG. 7 is a circular knitting machine 1 'illustrated, which instead of an upper knitting cylinder 9 has a dial 18, which, like the knitting cylinder 7, 8, a needle bed forms. It has a number of radially arranged slots which form guides 19 for the respective needle 2a (to 2h) mounted therein. The needles 2a of the dial 18 are thus arranged essentially at right angles to the needles 3a to 3h of the knitting cylinder 8. Between the hooks of the needles of the dial 18 and the hooks of the needles of the knitting cylinder 8, a gap is present whose size or width determines the distance of the knitted surfaces of the spacer knitted fabric to be produced. The presentation parts 5a to 6c are in turn held in a sinker ring 9. The guide 15 of the Vorlegeteils 6a is aligned with the guide 19 of the needle 2a. Likewise, the other guides of the subordinate parts of the group 6 are aligned with the corresponding guides of the dial 18. The guide 14 of the submission part 5a is aligned with the guide 20 of the needle 3a. Accordingly, the other guides 14 of the subordinate parts of the group 5 are aligned with the corresponding guides of the knitting cylinder 8. As a result, the pile thread 24 is opposite the hook interior approximately at half the hook height. Thus, the pile thread 24 can be inserted through the Vorlegeteile 5, 6 in the hook interior means (not shown) in the form of slopes or ramps are provided. These insertion means can be formed both on the needles 2, 3 and on the Vorlegeteilen 5, 6. It is also possible, in addition to the translational movement described, to superimpose additional movement components on the presentation parts 5, 6, for example tilting movements in order to facilitate the transfer of the pile thread to the needles 2, 3. It is further possible, the circuit board ring 9, as in Figure 7a indicated to form in a different orientation, so that between the mutually associated guides of the needles and their associated Vorlegeteile an acute angle is formed.

In den Figuren 1 bis 4 sowie 7 und 8 sind die Vorlegeteile 5a bis 6c lediglich schematisch veranschaulicht worden. Zur weiteren Erläuterung der körperlichen Ausbildung derselben wird auf die Figuren 5 und 6 verwiesen, wobei von der Maschinenkonfiguration nach Figur 7a ausgegangen wird. Figur 5 veranschaulicht die Nadeln 2a, 2b usw. der Rippscheibe sowie die Vorlegeelemente 6a, 6b, 6c (sowie weitere). Wie ersichtlich, bestehen die Vorlegeteile jeweils aus zwei Lamellen 21, 22, die als sich entlang der Bewegungsrichtung erstreckender, durch parallele Kanten begrenzter Streifen aus federndem Stahl ausgebildet sind. Die beiden Lamellen 21, 22 weisen vorzugsweise übereinstimmende Umrisse auf und sind an ihrem Ende mit einem Winkelausschnitt 23 versehen, der z.B. eine rechtwinklige Ecke definiert und an seinen Enden und in der Mitte gerundet ist. Der Winkelausschnitt 23 dient der Aufnahme des Polfadens 24. Der Polfaden 24 läuft z.B. über den Winkelausschnitt 23 des Vorlegeteils 6a. Im Anschluss daran zwischen dem Vorlegeteil 6a und 6b hindurch zum Vorlegeteil 5a, der Nadelfontur 3, dort über den Winkelausschnitt 28 und dann zwischen den Vorlegeteilen 5a und 5b wieder zurück zur Nadelfontur 2 über den Winkelausschnitt 23 des Vorlegeteils 5b. Dieser Wechsel des Polfadens 24 zwischen den Nadelfonturen 2 und 3 geht aus den Figuren 5 und 6 nicht hervor. Er ist aber für die Verbindung der beiden Textilflächen 29, 30 unabdingbar. Die beiden Lamellen 21, 22 sind in geringem Abstand zueinander gehalten oder liegen unter geringer Vorspannung aneinander an. Der Polfaden 24 Die Nadeln 2a bis 2c können mit ihrem jeweiligen Haken 25 zwischen die beiden zu ein und demselben Vorlegeelement gehörigen Lamellen 21, 22 fahren, wie in Figur 5 anhand der Nadeln 2a bis 2c veranschaulicht ist. Die Lamellen 21, 22 werden dabei etwas voneinander weg gespreizt. Die Nadel kann dann mit ihrem Haken den Polfaden 24 in Form einer Halbmasche übernehmen, wie in Figur 5 anhand der Nadel 2c und des Hakens 25 veranschaulicht ist.In the FIGS. 1 to 4 As well as FIGS. 7 and 8, the sub-parts 5a to 6c have been illustrated only schematically. To further explain the physical training of the same is on the Figures 5 and 6 referenced, depending on the machine configuration Figure 7a is assumed. FIG. 5 illustrates the needles 2a, 2b, etc. of the dial and the presentation elements 6a, 6b, 6c (and others). As can be seen, the Vorlegeteile each consist of two blades 21, 22 which are formed as extending along the direction of movement, bounded by parallel edges strips of resilient steel. The two lamellae 21, 22 preferably have matching contours and are provided at their end with an angular cutout 23, for example, defines a right-angled corner and is rounded at its ends and in the middle. The angular cutout 23 serves to receive the pile thread 24. The pile thread 24 runs, for example, over the angular cutout 23 of the laying piece 6a. Following this, between the presentation part 6a and 6b through to the presentation part 5a, the needle contour 3, there via the angular cutout 28 and then between the assisting parts 5a and 5b back to the needle contour 2 via the angular cutout 23 of the submission member 5b. This change of the pile thread 24 between the needle contours 2 and 3 goes out of the Figures 5 and 6 not apparent. But he is indispensable for the connection of the two textile surfaces 29, 30. The two lamellae 21, 22 are held at a small distance from each other or are at low bias to each other. The pile yarn 24 The needles 2a to 2c can move with their respective hook 25 between the two slats 21, 22 belonging to one and the same laying element, as in FIG FIG. 5 illustrated by the needles 2a to 2c. The fins 21, 22 are spread apart slightly away from each other. The needle can then with her hook the pile thread 24th in the form of a half stitch, as in FIG. 5 is illustrated by the needle 2c and the hook 25.

Figur 6 veranschaulicht das Stricksystem gemäß Figur 7a anhand von zu dem Strickzylinder 8 gehörigen Nadeln 3a, 3b, 3c, 3d (und weitere) sowie zugeordneter Vorlegeteile 5a, 5b, 5c usw. Vorzugsweise sind die Vorlegeteile 5a, 5b, 5c (und weitere) zu den Vorlegeteilen 6a, 6b, 6c identisch ausgebildet. Sie weisen wiederum jeweils zwei Lamellen 26, 27 auf, die aus Streifen federnden Stahls bestehen und ohne größere Vorspannung aneinander anliegen. Die Nadeln des Strickzylinders können zwischen diese Lamellen fahren, um den in dem endständigen Winkelausschnitt 28 liegenden Polfaden 24 zu übernehmen. FIG. 6 illustrates the knitting system according to Figure 7a by means of needles 3a, 3b, 3c, 3d (and others) associated with the knitting cylinder 8, as well as associated delivery parts 5a, 5b, 5c, etc. Preferably, the delivery parts 5a, 5b, 5c (and others) are to the delivery parts 6a, 6b, 6c identically formed. They in turn each have two slats 26, 27, which consist of strips of resilient steel and rest against each other without greater bias. The needles of the knitting cylinder can travel between these lamellae in order to take over the pile thread 24 lying in the terminal angular cutout 28.

Die insoweit beschriebene Strickmaschine 1 arbeitet wie folgt:The knitting machine 1 described so far operates as follows:

Es wird auf die Ausführungsform nach den Figuren 1 bis 4 verwiesen, die im Wesentlichen der Konfiguration nach Figur 8 entspricht, wobei die Beschreibung entsprechend auf Konfigurationen nach Figur 7 oder 7a anzuwenden ist.It is based on the embodiment according to FIGS. 1 to 4 referenced, which is essentially the configuration FIG. 8 corresponds to the description according to configurations according to FIG. 7 or 7a is applicable.

Die Nadeln 2a bis 2h und 3a bis 3h arbeiten jeweils, indem sie ausgetrieben und rückgezogen werden. Beim Austreiben lassen sie jeweils die vom Haken gehaltene Masche über die Zunge auf den Nadelschaft gleiten und fangen mit dem Haken einen Faden. Beim Rückzug gleitet die auf dem Nadelschaft sitzende Masche, an der das Gestrick hängt, zur Zunge, schließt diese und gleitet somit über den geschlossenen Haken ab. Dieser Vorgang wird Abschlagen genannt. Dabei zieht der geschlossene Haken den zuvor gefassten Faden durch die abgeschlagene Masche und bildet somit eine neue Masche. Dieser Vorgang findet sowohl mit den Nadeln der Nadelfontur 2 als auch mit den Nadeln der Nadelfontur 3 wiederholt statt, wodurch die jeweils an den Nadelfonturen 2, 3 hängend veranschaulichten Gestrickflächen 29, 30 gebildet werden. Nicht dargestellt ist jedoch, dass die Gestrickflächen 29, 30 durch Schenkel des Polfadens 24 miteinander verbunden sind. Wie dieser in das Gestrick eingebracht wird, veranschaulichen die Figuren 2 bis 4 ausgehend von Figur 1, die zunächst illustriert wie der Polfaden 24 in den Winkelausschnitten 23, 28 der Vorlegeteile 5a bis 6c liegt. Die Vorlegeteile 5a bis 6c sind dabei im Winkel zueinander vorzugsweise so gehalten, dass sie mit ihren Winkelausschnitten 23, 28 auf einer gemeinsamen Linie stehen, die der Polfaden einnimmt.The needles 2a to 2h and 3a to 3h each work by being expelled and withdrawn. When driving out they let each of the loop held by the hook slide over the tongue on the needle shaft and catch a thread with the hook. When retreating slides on the needle shaft sitting stitch on which the fabric hangs to the tongue, closes it and thus slides over the closed hook off. This process is called knocking off. The closed hook pulls the previously taken thread through the cut stitch and thus forms a new stitch. This Operation takes place repeatedly both with the needles of the needle contour 2 and with the needles of the needle contour 3, as a result of which the knitted surfaces 29, 30 illustrated in each case hanging on the needle contours 2, 3 are formed. Not shown, however, that the knitted surfaces 29, 30 are connected by legs of the pile thread 24 together. How this is incorporated into the knit, illustrate the FIGS. 2 to 4 starting from FIG. 1 which first illustrates how the pile thread 24 lies in the angular cutouts 23, 28 of the laying parts 5a to 6c. The presentation parts 5a to 6c are preferably held at an angle to each other so that they stand with their angular cutouts 23, 28 on a common line, which occupies the pile thread.

Soll der Polfaden 24 nun einen sich zwischen den Gestrickflächen 29, 30 spannenden Schenkel oder Henkel bilden, werden, wie Figur 2 zeigt, die Vorlegeteile 5a, 6a wie auch die Vorlegeteile 5b, 6b ausgetrieben, wodurch sich ihre Winkelausschnitte 23, 28 voneinander entfernen. Zugleich nähern sie sich einer Ebene, die von den beiden Nadelfonturen 2, 3, d.h. den Haken der Nadeln 2a bis 2h, 3a bis 3h festgelegt ist. Die Figur 2 veranschaulicht die Vorlegeteile 5a, 6a in am weitesten vorgeschobener Position, in der sie einen Polfadenschenkel 31 aufspannen. Dieser wird an beiden Enden von den jeweils ausgetriebenen Nadeln 2a, 3a übernommen, die, wie Figur 2 weiter zeigt, vorzugsweise um eine halbe Teilung gegeneinander versetzt angeordnet sind. Des Weiteren beginnen die Nadeln 2b, 3b sowie 2c, 3c mit ihrer Austriebsbewegung, wobei die auf ihnen hängenden Maschen die Zungen öffnen und über diese auf den Zungenschaft gleiten. Die Vorlegeteile 5b, 6b beginnen ebenfalls einen Polfadenschenkel aufzuspannen.If the pile thread 24 is now to form a leg or handle that spans between the knitted surfaces 29, 30, then FIG. 2 shows, the Vorlegeteile 5a, 6a as well as the Vorlegeteile 5b, 6b expelled, causing their angular cutouts 23, 28 from each other. At the same time, they approach a plane defined by the two needle contours 2, 3, ie the hooks of the needles 2a to 2h, 3a to 3h. The FIG. 2 FIG. 2 illustrates the presentation parts 5a, 6a in the furthest advanced position in which they span a pile thread leg 31. This is taken over at both ends by the respectively expelled needles 2a, 3a, which, like FIG. 2 further shows, preferably offset by half a pitch from each other. Furthermore, the needles 2b, 3b and 2c, 3c begin their expulsion movement, the stitches hanging on them open the tongues and slide over them on the tongue shaft. The presentation parts 5b, 6b also start to open a pile thread leg.

Figur 3 veranschaulicht den weiteren Fortschritt des Strickvorgangs. Zur Verbesserung der Übersichtlichkeit sind die Vorlegeteile 5a bis 5c, 6a bis 6c lediglich noch durch Pfeile angedeutet, wie ersichtlich, haben die Nadeln 2a, 3a außerdem zusätzlich Fäden 32, 33 zur Bildung der Maschen der Gestrickflächen 29, 30 aufgenommen und sind dabei, diese gemeinsam mit dem Polfaden 24 unter Abschlag der jeweiligen Halbmasche zu einer neuen Masche zu formen. Dieser Vorgang ist in Figur 4 abgeschlossen, die die Nadeln 2a, 3a in rückgezogener Position veranschaulicht, wobei der Polfaden 24 sowie die Fäden 32 bzw. 33 in den Haken gehalten sind. Im weiteren Verlauf, wenn z.B. die Nadel 2a wieder ausgetrieben wird, gleitet der Polfaden 24 und der Faden 32 über die Innenkante der Zunge, die sich dann in Rücklage befindet, hinweg auf den Nadelschaft. Ist die Nadel 2a ausgetrieben, wird ein neuer Faden 32 zur Bildung der Textilfläche 29 in den Haken 25 eingelegt. Beim erneuten Rückzug der Nadel 2a wird nun mittels des Abschlagvorgangs aus dem Faden 32 der zunächst auf dem Nadelschaft liegt und eine Halbmasche bildet, eine neue Masche gebildet. Der Polfaden 24 wird auch abgeschlagen und dabei als Fanghenkel in die Gestrickfläche 29 eingebunden. Diese beschriebene Vorgehensweise gilt entsprechend auch für die Nadel 3a und weitere. Durch die Einbindung des Polfadens 24, als Fanghenkel, in die Gestrickflächen 29, 30 wird der Abstand dieser beiden Gestrickflächen 29, 30 festgelegt. FIG. 3 illustrates the further progress of the knitting process. For the sake of clarity, the presentation parts 5a to 5c, 6a to 6c are merely indicated by arrows, as can be seen, the needles 2a, 3a additionally have threads 32, 33 for forming the stitches of the knitted surfaces 29, 30 and are included to form together with the pile thread 24 at a discount of the respective half-stitch to a new stitch. This process is in FIG. 4 completed, illustrating the needles 2a, 3a in the retracted position, wherein the pile thread 24 and the threads 32 and 33 are held in the hook. In the further course, when, for example, the needle 2a is expelled again, the pile thread 24 and the thread 32 slide over the inner edge of the tongue, which is then in reserve, on the needle shaft. If the needle 2 a expelled, a new thread 32 is inserted into the hook 25 to form the textile surface 29. When renewed withdrawal of the needle 2a is now by means of the Abschlagvorgangs from the thread 32 which is initially on the needle shaft and forms a semi-mesh, formed a new mesh. The pile thread 24 is also knocked off and incorporated as a tuck loop in the knit surface 29. This described procedure also applies correspondingly to the needle 3a and others. By incorporating the pile thread 24, as a tuck loop, in the knitted surfaces 29, 30, the distance between these two knitted surfaces 29, 30 is determined.

Wie ersichtlich erfolgt das Austreiben der Nadeln der beiden Nadelfonturen 2, 3 nach Art einer durchlaufenden Welle. Synchron dazu erfolgt die Spreizung der Vorlegeteile 5a bis 5c und 6a bis 6c voneinander ebenfalls in Form einer durchlaufenden Welle. In beiden Gestrickflächen 29, 30 ist der Polfaden 24 als Fanghenkel eingebunden, wobei die Maschen aus den Fäden 32 bzw. 33 gebildet sind. Der Polfaden 24 bildet zwischen den beiden Gestrickflächen 29, 30 hin und her laufende Polfadenschenkel. In dem vorgestellten Ausführungsbeispiel verbinden diese alle Maschen. Sollen weniger Polfadenschenkel vorgesehen werden werden die Vorlegeteile 5a bis 6c weniger oft ausgetrieben oder es werden weniger Vorlegeteile 5a bis 6c vorgesehen.As can be seen, the expulsion of the needles of the two needle contours 2, 3 takes place in the manner of a continuous wave. In synchronism with this, the spread of the feed members 5a to 5c and 6a to 6c also takes place in the form of a continuous shaft. In both knitted surfaces 29, 30 of the pile thread 24 is involved as a tuck, the stitches are formed from the threads 32 and 33, respectively. The pile thread 24 forms between the two knitted surfaces 29, 30 back and forth Polfadenschenkel. In the presented embodiment, these connect all meshes. If fewer pile thread legs are to be provided, the presentation parts 5a to 6c are expelled less frequently or fewer presentation parts 5a to 6c are provided.

Bei dem bislang beschriebenen Ausführungsbeispiel ist davon ausgegangen worden, dass die Vorlegeteile 5a bis 5c eine erste Fontur und die Vorlegeteile 6a bis 6c eine zweite Fontur bilden, die im Ruhezustand auf einer gemeinsamen Linie liegen. Im Aktivierungs- oder Übergabezustand hingegen sind die Vorlegeteile 5a bis 6c jeweils so weit ausgetrieben, dass die zugeordneten Nadeln 2a bis 3h aus den Winkelausschnitten 23, 28 den Polfaden 24 übernehmen können. In der Übergabeposition überschneiden sich die freien Enden der Vorlegeteile 5a bis 6c mit den Haken der ausgetriebenen Nadeln.In the embodiment described thus far, it has been assumed that the presentation parts 5a to 5c form a first font and the presentation parts 6a to 6c form a second font which lie in a state of rest on a common line. In the activation or transfer state, on the other hand, the delivery parts 5a to 6c are respectively expelled to such an extent that the associated needles 2a to 3h can take over the pile thread 24 from the angular cutouts 23, 28. In the transfer position, the free ends of the delivery parts 5a to 6c overlap with the hooks of the driven-out needles.

Die Figuren 9 und 10 veranschaulichen eine abgewandelte Ausführungsform anhand einer Prinzipdarstellung, die auf der Grundkonfiguration einer Rundstrickmaschine mit zwei Strickzylindern beruht. In der Nadelfontur 2 sind zusätzlich die Vorlegeteile der Gruppe 6 untergebracht, wobei diese mit den Nadeln abwechselnd angeordnet sein können. Bei den Nadeln 2a bis 2d handelt es sich wiederum um Zungennadeln. Die Vorlegeteile 6a bis 6c sind als Lamellen ausgebildet, die an ihrem Ende mit einem Winkelausschnitt versehen sind. Ein Fadenführer 36 dient dazu, den Nadeln 2a bis 2d und Vorlegeteilen 6a bis 6c des einen Strickzylinders sowohl den Polfaden 24 als auch einen weiteren Faden 32 zuzuführen. Entsprechend sind auch in dem oberen Strickzylinder abwechselnd Nadeln 3b bis 3d (Zungennadeln) und Vorlegeteile 5b, 5c angeordnet. Auch den Strickwerkzeugen des oberen Strickzylinders wird Polfaden 24' und ein weiterer Faden 33 zugeführt.The Figures 9 and 10 illustrate a modified embodiment based on a schematic diagram based on the basic configuration of a circular knitting machine with two knitting cylinders. In the needle contour 2, the subordinate parts of the group 6 are additionally accommodated, wherein these can be arranged alternately with the needles. The needles 2a to 2d are again latch needles. The Vorlegeteile 6a to 6c are formed as lamellae, which are provided at its end with an angular cutout. A yarn guide 36 serves to supply both the pile yarn 24 and another yarn 32 to the needles 2a to 2d and the supply parts 6a to 6c of the one knitting cylinder. Correspondingly, needles 3b to 3d (latch needles) and assisting parts 5b, 5c are also alternately arranged in the upper knitting cylinder. Also the knitting tools of the upper knitting cylinder pile yarn 24 'and another yarn 33 is supplied.

Bei der Fadenführung werden die Nadeln so ausgetrieben, dass die jeweilige ausgetriebene Nadel sowohl den Polfaden 24 als auch den weiteren Faden 32 erfasst. Hingegen wird das Vorlegeelement 6a so ausgetrieben, dass es nur den Polfaden 24 erfasst. Dies ist in Figur 9 unten links veranschaulicht. Entsprechend wird mit den Nadeln und Vorlegeteilen des oberen Strickzylinders verfahren. Die Vorlegeteile 6a bis 6c halten somit den Vorlegefaden in einer Zick-Zack-Linie oberhalb der rückgezogenen Nadeln 2b bis 2d. Entsprechendes gilt für den oberen Strickzylinder.When the thread guide the needles are driven out so that the respective expelled needle detects both the pile thread 24 and the other thread 32. By contrast, the presentation element 6a is driven out so that it only detects the pile thread 24. This is in FIG. 9 illustrated below left. The procedure is the same with the needles and Vorlegeteilen the upper knitting cylinder. The presentation parts 6a to 6c thus keep the presentation thread in a zig-zag line above the retracted needles 2b to 2d. The same applies to the upper knitting cylinder.

Die Nadeln der unteren Nadelfontur 2 bilden eine Gestrickfläche in Form eines Gestrickschlauchs. Ebenso bilden die Nadeln der oberen Nadelfontur 3 eine Gestrickfläche in Form eines Gestrickschlauchs, der koaxial zu dem erstgenannten Gestrickschlauch ist. Beide Gestrickschläuche sind untereinander durch Polfäden verbunden. Die Herstellung der Verbindung ist in Figur 10 veranschaulicht. Das Vorlegeteil 5b wird soweit ausgetrieben, dass der von ihm getragene Polfaden 24' in den Fangbereich der gegenüber liegenden Nadel 2c gerät, die den Polfaden fängt und über diesem die zuvor getragene Masche bestehend aus Polfaden 24 und Faden 32 abschlägt.The needles of the lower needle contour 2 form a knitted surface in the form of a knit tube. Likewise, the needles of the upper needle contour 3 form a knitted surface in the form of a knit tube, which is coaxial with the first-mentioned knit tube. Both knitted tubes are interconnected by pile threads. The preparation of the compound is in FIG. 10 illustrated. The Vorlegeteil 5b is driven out to the extent that the pole thread 24 'carried by him gets into the catching area of the opposite needle 2c, which catches the pile thread and above this the previously worn loop consisting of pile thread 24 and thread 32 abkägt.

Dieses Spiel wiederholt sich mit jedem Vorlegeteil.This game is repeated with each submission.

Eine erfindungsgemäße Vorrichtung zur Herstellung eines Abstandsgestricks kann in Form einer Rundstrickmaschine mit zwei Strickzylindern oder mit Strickzylinder und Rippscheibe ausgebildet sein. Zwischen den beiden dadurch festgelegten Nadelfonturen ist eine Polfadenübergabeeinrichtung 4 angeordnet, die zwei Gruppen 5, 6 von Vorlegeteilen aufweist, die jeweils aus einer Ruheposition heraus in eine Fadenfangposition bewegbar sind. Dabei bewegen sich die Vorlegeteile der einen Gruppe zu den Haken der Nadeln des ersten Nadelbetts und die Vorlegeteile der anderen Gruppe zu den Haken der Nadeln des anderen Nadelbetts. Auf diese Weise wird die Erzeugung von Abstandsgestricken auf Rundstrickmaschinen möglich, wobei Zungennadeln Anwendung finden können und der Nadelhub auf ein übliches Maß von weniger als 14 mm begrenzt wird. Das Abstandsgestrick kann eine Dicke von deutlich mehr als 14 mm aufweisen, d.h. eine Dicke, die den Nadelhub bei weitem übersteigt.A device according to the invention for producing a spacer knit can be designed in the form of a circular knitting machine with two knitting cylinders or with a knitting cylinder and dial. Between the two needle contours defined thereby a pile thread transfer device 4 is arranged, which has two groups 5, 6 of assisting parts, which are each movable from a rest position into a thread-catching position. In this case, the Vorlegeteile the one group to the hooks of the needles of the first needle bed and the Vorlegeteile the other group move to the hooks of the needles of the other needle bed. In this way, the production of spacer knits on circular knitting machines is possible, tongue needles can be used and the needle stroke is limited to a standard amount of less than 14 mm. The spacer fabric may have a thickness of significantly more than 14 mm, ie, a thickness that far exceeds the needle stroke.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Strickmaschineknitting machine
2, 32, 3
Nadelfonturthe needle bed
2a, 2a, 2c, 2d, 2e, 2f, 2g, 2h2a, 2a, 2c, 2d, 2e, 2f, 2g, 2h
Nadelnneedles
3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h
Nadelnneedles
44
PolfadenübergabeeinrichtungPolfadenübergabeeinrichtung
5, 65, 6
Gruppengroups
5a, 5b, 5c5a, 5b, 5c
Vorlegeteileserving parts
6a, 6b, 6c6a, 6b, 6c
Vorlegeteileserving parts
7, 87, 8
Strickzylinderknitting cylinder
99
Platinenringplatinum ring
10, 1110, 11
Füßefeet
12, 1312, 13
Schlösser, AntriebseinrichtungenLocks, drive devices
14, 1514, 15
Führungguide
16, 1716, 17
Antriebseinrichtungdriving means
1818
Rippscheibedial
19, 2019, 20
Führungguide
21, 2221, 22
Lamellenslats
2323
Winkelausschnitteangle sections
24, 24'24, 24 '
Polfadenpile thread
2525
Hakenhook
26, 2726, 27
Lamellenslats
2828
Winkelausschnittangle cut
29, 3029, 30
GestrickflächenKnitted surfaces
3131
PolfadenschenkelPolfadenschenkel
32, 3332, 33
Fädenthreads
34, 3534, 35
Maschenmesh
3636
Fadenführerthread guides

Claims (19)

  1. Device (1) for manufacturing a knitted spacer fabric, which has at least a first knitting surface (29) and at least a second knitted surface (30), extending between which is a pile thread (24), which connects the knitting surfaces (29, 30) to one another, while holding them at a distance,
    with a first group of needles (2a-h), which are disposed to be longitudinally displaceable in a first needle bed (7) and are connected to a drive means (12) for controlled longitudinal motion, and which form a first needle line (2),
    with a second group of needles (3a-h), which are disposed to be longitudinally displaceable in a second needle bed (8, 18) and are connected to a drive means (13) for controlled longitudinal motion, and which form a second needle line (3), characterised in that the device (1) has a first group (5) and a second group (6) of feed parts (5a-6h), wherein the feed parts (5a-5h) of the first group (5) are arranged at an angle to the feed parts (6a-6h) of the second group (6) and are movably disposed and are connected to a drive means (16, 17) for controlled motion, wherein the feed parts (5a-6h) have a function section, which is arranged to guide a pile thread (24), and wherein the feed parts (5a-5h) of the first group (5) are associated with the second group of needles (3a-h) in order to feed the pile threads to these, and the feed parts of the second group (6) are associated with the first group of needles (2a-h) in order to feed the pile threads to these.
  2. Device according to claim 1, characterised in that the feed parts (5a-6h) are respectively movable between a passive position and a thread transfer position.
  3. Device according to claim 1, characterised in that the feed parts (5a-6h) are disposed to be longitudinally displaceable.
  4. Device according to claim 1, characterised in that the feed parts (5a-6h) are disposed in a separate bed (9).
  5. Device according to claim 1, characterised in that the first needle bed (7) is a knitting cylinder.
  6. Device according to claim 1, characterised in that the second needle bed (8) is a knitting cylinder.
  7. Device according to claim 1, characterised in that the second needle bed (18) is a dial.
  8. Device according to claim 5 or 6, characterised in that the feed parts (5a-6h) are disposed in a sinker ring (9), which is arranged concentrically to the knitting cylinder (8).
  9. Device according to claim 1, characterised in that the sinker ring (9) has a group of first guides (14) for a first group (5) of feed parts (5a-5c) and a group of second guides (15) for a second group (6) of feed parts (6a-6c).
  10. Device according to claim 9, characterised in that the guides (14) of the first group (5) and the guides (15) of the second group (6) are oriented at an angle to one another.
  11. Device according to claim 1, characterised in that the guides (14, 15) of the two groups are respectively oriented so that they are directed at an angle of less than 45° towards the needle channels of the needle bed (7, 8, 18) with the needles they cooperate with.
  12. Device according to claim 10, characterised in that the guides (14, 15) of the two groups (5, 6) are respectively oriented so that they are aligned parallel to the needle channels of the needle bed (7, 8, 18) with the needles they cooperate with.
  13. Device according to claim 1, characterised in that the feed parts (5a-6c) are arranged in the first and in the second needle bed (7, 8).
  14. Device according to claim 13, characterised in that to transfer the pile thread (24) onto the needles (2a-3h) of the opposite line (2, 3) the feed parts (5a-6c) are raised further than the needles (2a-3h).
  15. Device according to claim 1, characterised in that the feed parts (5a-6c) respectively have two resilient gliders (21, 22) directing their flat sides towards one another.
  16. Device according to claim 1, characterised in that the gliders (21, 22) define a needle penetration area between them.
  17. Device according to claim 1, characterised in that the feed parts (5a-6c) have an angle cutout (23, 28) at their end for thread pick-up.
  18. Device according to claim 1, characterised in that the needles (2a-3h) are latch needles.
  19. Process for manufacturing a knitted spacer fabric, which has at least a first knitting surface (29) and at least a second knitted surface (30), extending between which is a pile thread (24), which connects the knitting surfaces (29, 30) to one another, while holding them at a distance, by means of at least two needle lines (2, 3) spaced from one another and by means of a transfer element line, with which the pile thread (24) is guided back and forth between two knitted surfaces (29, 30), whereas the knitted surfaces (29, 30) are generated in a knitting operation, wherein the pile thread (24) is alternately incorporated into the knitted surfaces (29, 30).
EP06023602A 2005-12-23 2006-11-14 Device for manufacturing a spacer fabric Expired - Fee Related EP1801277B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102005062403A DE102005062403B3 (en) 2005-12-23 2005-12-23 Device and method for producing a spacer knitted fabric

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EP1801277A1 EP1801277A1 (en) 2007-06-27
EP1801277B1 true EP1801277B1 (en) 2010-04-21

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EP (1) EP1801277B1 (en)
JP (1) JP4348362B2 (en)
KR (1) KR100859682B1 (en)
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DE (2) DE102005062403B3 (en)

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DE502006006776D1 (en) 2010-06-02
JP4348362B2 (en) 2009-10-21
JP2007169871A (en) 2007-07-05
KR100859682B1 (en) 2008-09-23
DE102005062403B3 (en) 2007-08-23
US20070144219A1 (en) 2007-06-28
EP1801277A1 (en) 2007-06-27
CN101003924A (en) 2007-07-25
KR20070066910A (en) 2007-06-27
US7293432B2 (en) 2007-11-13
CN100554548C (en) 2009-10-28

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