EP1764333B1 - Procédé et dispostif pour l'enroulement d'un fil textil et paquet de fil textil ainsi obtenu - Google Patents

Procédé et dispostif pour l'enroulement d'un fil textil et paquet de fil textil ainsi obtenu Download PDF

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Publication number
EP1764333B1
EP1764333B1 EP06120412A EP06120412A EP1764333B1 EP 1764333 B1 EP1764333 B1 EP 1764333B1 EP 06120412 A EP06120412 A EP 06120412A EP 06120412 A EP06120412 A EP 06120412A EP 1764333 B1 EP1764333 B1 EP 1764333B1
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EP
European Patent Office
Prior art keywords
yarn
spirals
layers
spooling
unwinding
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EP06120412A
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German (de)
English (en)
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EP1764333A2 (fr
EP1764333A3 (fr
Inventor
Sergio Zamattio
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Individual
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Publication of EP1764333A3 publication Critical patent/EP1764333A3/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/20Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • B65H51/22Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/76Depositing materials in cans or receptacles
    • B65H54/80Apparatus in which the depositing device or the receptacle is rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/76Depositing materials in cans or receptacles
    • B65H54/84Arrangements for compacting materials in receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/06Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the present invention concerns a method and device for spooling yarns, and the wound body thus achieved.
  • the cycle to produce yarns in the classical system for cotton, wool and cut fiber in general provides, after the spinning step, the spooling step.
  • the yarn contained in a series of cops arriving from the spinning machine is wound, generally onto a spool shaped like a truncated cone or cylindrical, so as to form a pack, commonly called a reel, with predetermined size and weight.
  • the yarn wound onto the reel is the method almost universally used to obtain a semi-worked product which can be used more rationally in the subsequent processes, such as doubling, warping, weaving or other, for storing, transporting and selling the yarn.
  • the machine that achieves these packs is generally called a spooler, the pack obtained is the reel and the relative operation is spooling.
  • the yarn contained in the various cops is knotted one after the other.
  • the yarn is subjected to the action of a slub-catcher which, located upstream of the system for winding the yarn, identifies possible defects present in the yarn, cuts the yarn in the defective part and eliminates the segment thus cut.
  • the support, or spool is drawn in rotation due to friction by a winding cylinder, on which it rests with a certain pressure.
  • the winding cylinder can have, engraved on its surface, helical traversing grooves, on which the yarn slides. The latter is thus wound on the supporting spool in spirals, which gradually cross according to the helixes present on the winding cylinder.
  • the formation of the reel with crossed spirals, distributed along the winding zone by using grooved cylinders, has a limit due to the difficulty of controlling the yarn at the points where the travel is inverted and when critical diameters are reached with the formation of overlappings due precisely to the fixed traversing frequency connected to the geometry of the grooved cylindrical.
  • the winding cylinder has no groove and the yarn is displaced longitudinally from one end to the other of the spool by means of the action of a thread-guide member independent of the drawing roller, or traversing device, which with an alternate movement crosses the spirals on the spool.
  • the yarn is deposited in successive circumferential layers on the spool, thus forming a pack with crossed spirals which gradually assumes a truncated cone or cylindrical shape according to the type of support (spool) used, the shape and disposition of the helixes present on the winding cylinder or the type of alternate longitudinal movement performed by the thread guide member.
  • the yarn is also cleaned by means of the slub-catcher which, since it has to cut the yarn in order to eliminate the defect, requires that the reel is stopped and a leading segment of the yarn, wound in the reel, is recovered: this is called the "reel head”. It is necessary to insert the reel head inside a knotting device where it will be joined to a leading segment of the yarn wound on the spool, called the “spool head”, so as to re-establish continuity of the yarn.
  • Spooling is then re-started when the join has been made.
  • this step we have an acceleration of the reel being formed, with possible slipping and damage to the yarn, entailing an increase of the sizes of the reel and consequently of the weight.
  • a first limit is to production.
  • the current level of performance of known spoolers, applied for working wool, cotton, synthetic and artificial fibers, and mixes, does not substantially exceed the following parameters:
  • the compactness and uniformity of winding are decisive in subsequent steps, such as for example in dyeing, due to the resistance that the yarn opposes to the passage of the dyebath; in fact, the inner layer of the traditional reel generally has a more intense and darker color, and affects hundreds of meters of yarn, while the outer part, which is sequential to the inner part and represents the part with the sample dye, consists of thousands of meters of yarn; or in twisting, in order to improve the working performance thereof and the quality of the twisted yarn obtained; or again in sales, in order to optimize packing, transport and storage.
  • the quantity of yarn and the weight of the pack are therefore limited by the variables previously described and by the level of tension which arises on the yarn during the unwinding step, according to the use for which it is intended.
  • this packing condition of the spirals mainly entails:
  • the purpose of the invention is to perfect a method and achieve a device able to overcome the above limits and disadvantages, obtaining the following advantages:
  • Another purpose of the present invention is to obtain a disposition of the spirals which will ensure maximum freedom of movement of the spirals, in both a radial and axial direction, and which will allow to adopt a simplified and cheaper cycle of retraction, volume-giving or dyeing.
  • the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
  • the spooling method according to the present invention comprises at least a first unwinding step in which the yarn is unwound from a support member, such as for example a spool, a reel or other, and a second spooling step, in which the yarn is disposed in layers according to a desired order.
  • the yarn is disposed inside a containing means in overlapping layers, each of which consists of a plurality of contiguous spirals of yarn distributed substantially according to the variable geometry of the containing means.
  • the spooling device comprises at least a feed unit which unwinds the yarn from the support member, and a forming unit, comprising the containing means and deposition means, configured to distribute the yarn in contiguous spirals according to the geometry of the containing means.
  • a so-called wound body is defined as a spooling element, the layers of which are deposited axially one above the other, and not circumferentially around a physical support as happens in the state of the art; said layers have an identical configuration and are without substantial variations in the diameter, or equivalent diameter if the containing means has a non-circular section.
  • the solution according to the present invention thus allows to discharge the unwinding tension, due to the speed of unwinding of the yarn from the feed spool or reel, using calender means disposed upstream of the distribution means, and/or on the distribution means itself, with the advantage that it is possible to wind and deposit a yarn that has not been subject to any stress during packing.
  • the wound body thus achieved can thus exploit completely the available volumes in the feed creels of the textile machines, for example, weaving machines, knitting machines, retouching machines and dyeing machines, and more generally all processes done downstream of the spooling, with considerable improvements in the performance and relative processing costs.
  • Another advantage is that the yarn is always and continuously between the outside and the inside of the wound body due to the effect of the deposition in spirals, so that during the dyeing step the differences in color are eliminated, due to the passage of the dyebath, which occur between the outer and inner layers of traditional reels.
  • the characteristic deposition in spirals of the yarn allows to ensure the maximum freedom of movement of the spirals themselves, in both a radial and an axial direction, and to adopt a simplified and cheaper cycle to retract, give volume to or dye the yarn, without needing to form hanks and the subsequent unwinding thereof.
  • the dyeing cycle is effected starting directly from the wound body obtained, with qualitative results equal to those of the traditional cycle using hanks.
  • the continuous spirals of yarn are disposed around a first axis of rotation "Y" longitudinal and median with respect to said containing means, and substantially misaligned with respect to a second axis "X" on which the spirals are formed.
  • the misalignment of the two axes X and Y allows to deposit the yarn with a substantially hypo-cyclical trajectory which defines, central to the wound body, a cylindrical space that can be used for the subsequent handling of the wound body.
  • the containing means has a square or rectangular cross section, and consequently has an alternate rectilinear movement with respect to the device that distributes the spirals, or two alternate rectilinear movements orthogonal to each other, and on a plane orthogonal to the plane on which the axis X lies, there will be a deposition of the yarn with a trajectory substantially of the cycloid type, obtaining wound bodies of a cubiform or parallelepiped shape.
  • an accumulation step is provided, in which, by means of super-feed/reserve means, an accumulation store of yarn is created to allow the substantially continuous deposition of yarn in the containing means, even during possible steps to replace the spool and/or to detect and eliminate defects in the yarn.
  • the segment of defective yarn comprised between the spool and the inlet to the super-feed/reserve means, is stopped; the defective yarn is removed, with the yarn being cut in correspondence with the defect and simultaneously the heads of the yarn being captured directly by the super-feed/reserve means; and the heads of the yarn are knotted.
  • the super-feed/reserve means therefore allow not to stop the unwinding of the yarn from the support member as the cylindrical container is changed when the wound body is completed. In fact, during this step feed is stopped to the unit that forms the wound body, but yarn continues to be taken up from the support member in order to form an accumulation of yarn on a drum of the super-feed/reserve unit; this accumulation will later be disposed of when the formation is restarted of the new wound body.
  • downstream of the second spooling step at least a step of pressing and tying is provided, in which the overlapping layers consisting of contiguous spirals of yarn are pressed, discharged from the containing means and tied together for packing.
  • the pressing operation effected according to the present invention does not interfere on the tension of the yarn and does not weaken its mechanical characteristics.
  • the pressing performed allows to increase the density of the wound body, with the advantage that during the forming step the number of layers can be increased for a height of the wound body much greater than that of the desired final height.
  • This advantage is particularly important in subsequent steps: packing, transport and logistics in general: in the dyeing step the dyeing apparatus can be loaded with a greater quantity of yarn, as in the feed devices in the subsequent working steps, the knitting machines, warping machines, weaving machines etc.
  • the speed at which the yarn is deposited can also be increased, for example said speed can be about 2,000 m/min.
  • the present invention therefore overcomes the current limits of spooling speed, due to the tension necessary for winding the yarn onto the reel and the alternate movement of the yarn during the traversing step, thus also reducing production times and costs.
  • a spooling device 10 is installed in a spooling machine 11.
  • the spooling device 10 substantially comprises a feed unit 12 which picks up the yarn 17 from a spinning spool 13, from one or more reels 15, or from one or more so-called wound bodies 16, the latter for example obtained previously with the method and device 10 according to the present invention, a super-feed/reserve unit 26 which forms a store for feeding yarn 17, a forming unit 32 in which the wound body 16 is formed, and a doffing, pressing and tying device 51 which picks up the wound body 16 formed in the forming unit 32 and prepares it for packing and subsequent working steps.
  • the feed unit 12 comprises, in a substantially known manner, a plurality of devices, respectively to control and limit the ballon 19, a tensioner device 20, a thread feeler 21, a knotter 22, a slub-catcher and metering device 23, and possibly a paraffining device 25 and/or thread-gripper.
  • the super-feed/reserve unit 26 comprises an accumulation drum 27, upstream and downstream of which there are two groups of calenders, respectively a pick-up calender 29 and an unwinding calender 30, and a deflection calender 31 which introduces the yarn into the forming unit 32.
  • the super-feed/reserve unit 26 allows to accumulate a determinate quantity of yarn 17 in the accumulation drum 27, so as to define a store of yarn 17 upstream of the forming unit 32.
  • This store allows to feed the forming unit 32 substantially continuously, even when slub-catching operations are carried out, or operations to replace the spinning spool 13, or other operations which normally require the temporary stoppage of the spooling machine 11, thus considerably increasing the performance of the spooling machine 11.
  • an alarm signal is emitted and the movement of the pick-up calenders 29 and the accumulation drum 27 is stopped, while the unwinding calenders 30 continue to feed the yarn 17 to the forming unit 32.
  • the pick-up calenders 29 normally detect the length of the yarn 17 that has passed through from the moment of the signal to the stoppage of the yarn 17, and invert the direction of rotation in order to remove from the accumulation drum 27 the correct quantity of yarn 17, in which the defect is contained, said length having been memorized during the stoppage.
  • two thread-catcher mouths rotate, respectively spool head 24 and reel head 28, intercepting the yarn 17 that is stationary in a position suitable for pick-up.
  • the yarn 17 is cut in a known manner by the slub-catcher device 23 in correspondence with the defective segment, which segment is sucked up and removed by the mouth that catches the reel head 28 before being joined with the spool head.
  • the knotting device 22 makes the knot and the pick-up calenders 29 restart their normal rotation, increasing the speed in order to reconstitute the store of yarn 17 in the accumulation drum 27.
  • the unwinding calenders 30 have fed the forming unit 32 substantially continuously.
  • the forming unit 32 comprises two feed calenders 33, a thread-guide channel 36 rotating around a second substantially vertical axis "X", and having a substantially S-shaped development, a distributor plate 37 associated with the thread-guide channel 36 by means of a connection pin 35, and from whose lower periphery the thread-guide channel 36 faces, and a collector plate 39 substantially facing below the distributor plate 37, and rotating around a first vertical axis "Y", in this case misaligned with respect to the second vertical axis "X". If the containing means does not have a circular section, the collector plate 39 will have an alternate rectilinear movement and/or with two directions orthogonal to each other, on a horizontal plane, as explained hereafter.
  • the collector plate 39 can be disposed in contact, or with a gap of less than the diameter of the yarn 17 being worked, with respect to the distributor plate 37, so as to exert a slight pressure on the yarn 17 also during the deposition of the first spiral and the formation of the first layer of spirals.
  • the thread-guide channel 36 comprises an initial segment coaxial with the second vertical axis "X", a final segment in correspondence with the point where the yarn 17 is distributed, and an inclined intermediate segment which connects the initial segment and the final segment.
  • the entity of the orthogonal projection of the intermediate segment on the plane of the distributor plate 37 represents the radius of rotation of the point of distribution of the yarn 17 on the collector plate 39, and also the radius of each spiral of the wound body 16 being formed.
  • the spirals made can have a diameter either greater than or smaller than the radius of the collector plate 39.
  • the simultaneous rotation of the structure of the distributor plate 37 and the collector plate 39 advantageously in opposite directions, according to the direction of torsion of the yarn 17, and the radius of rotation of the point of distribution, determine the formation of successive layers of spirals of yarn 17, defining a wound body 16 having a substantially cylindrical central hole 42.
  • wound body 16 can have sizes, weight and density much greater than those of known reels 15.
  • the wound body 16 has the spirals distanced from each other by a pitch equal to about 0.25 mm, that is, the same as the diameter of the yarn 17, whereas due to the effect of the slight pressure exerted by the collector plate 39 on the yarn 17 during the distribution step, the diameter of the yarn 17 is reduced, thus allowing to have a number of layers 117 of spirals 116 such as to determine a specific density greater by more than 70+80% with respect to a reel of the same size obtained with the state of the art.
  • the distributor plate 37 advantageously has a lower surface with a mirror finish, so as not to interfere on the yarn 17 deposited, it is provided on the upper part with two calenders 40 to distribute and reduce the tension of the yarn 17, disposed in correspondence with the point of distribution of the yarn 17, and is motorized by means of a drive unit 41 kinematically connected to the thread-guide channel 36.
  • both the thread-guide channel 36 and the drive unit 41 are contained inside a protective casing 34.
  • the distribution calenders 40 receive motion from corresponding conical rollers 65 which roll on a conical circular track 66 associated at the upper part with the distributor plate 37.
  • the conical rollers 65 are coaxial and solid with the calenders 40, so that a revolution of the calenders 40 corresponds with every revolution of the rollers 65.
  • the conical rollers 65 tend to move radially due to the centrifugal force, they overcome the resistance of respective return springs 67, opening the gap between the two calenders 40, and thus allow the yarn 17 to exit due to the centrifugal force.
  • the distributor plate 37 is associated in co-planar manner with a fixed plate 38, also advantageously having the surface in contact with the yarn 17 mirror finished, and having sizes corresponding to those of the collector plate 39.
  • the collector plate 39 advantageously has a high-friction upper surface, for example felted, in order to retain the yarn 17 during the deposition step, and is associated at the lower part with a pneumatic piston 43 which allows it to be selectively moved along the first axis "Y" according to the number of layers of spirals 117 of the wound body 16.
  • connection between the pneumatic piston 43 and the collector plate 39 is made advantageously by means of a connection plate 45, provided with an attachment system that allows the simultaneous rotation or translation of the collector plate 39 around the first axis "Y", together with the pneumatic piston 43.
  • the collector plate 39 and the pneumatic piston 43 are selectively made to rotate by a relative drive unit 49.
  • the collector plate 39 will have the same section as the container 46, it will act with a slight pressure on the yarn 17, exerted by the piston 43 during the collection step, and will have a rectilinear movement such that the spirals of yarn 116 will be deposited with the same pitch or distance from each other, the layer of spirals 117 thus being formed by the alternate movement of the system container 46-collector plate 39.
  • the collector plate 39 will have to have a rotation around its first axis "Y" of several revs per minute.
  • the descending movement along the first axis "Y" of the collector plate 39 occurs inside a container 46 having inner surfaces able to allow the yarn 17 to slide during the formation of the wound body 16.
  • the container 46 rests on a rotary plate 47, coaxial with the collector plate 39 and able to be made to rotate by the same drive unit 49, so as to have substantially the same speed of rotation as the collector plate 39.
  • a conveyor belt 50 is provided, advantageously provided with a supporting plate for the cylindrical container 46, and able to selectively move the cylindrical container 46 at least between an inactive position upstream of the forming unit 32, a position for forming the wound body 16 in correspondence with the forming unit 32, and a position for picking up the wound body 16 downstream of the forming unit 32.
  • the doffing, pressing and tying device 51 substantially comprises a pressure plate 52, above, moved axially by a first pressure piston 53, and a supporting plate 55, below, on which the cylindrical container 46 slides when the wound body 16 is completely formed.
  • the supporting plate 55 is moved axially against the pressure plate 52 by a second pressure piston 56.
  • the wound body 16 is picked up, in fact, by means of gripping, in this case vertically, effected by the supporting plate 55 and the pressure plate 52, and the subsequent lifting of the two, when compression is terminated, as far as outside the cylindrical container 46.
  • the doffing, pressing and tying device 51 also comprises an upper containing plate 57, disposed to cover the container 46 and substantially co-planar with the pressure plate 52, when the latter is in an inactive position, and a tying device 59 disposed above the upper containing plate 57, and able to position a plurality of tying elements 60 on the wound body 16 so as to temporarily consolidate the layers 117 of spirals of yarn 17 that form it.
  • a first discharge belt 61 is provided, disposed substantially at the height of the upper containing plate 57 and able to discharge the tied wound body 16, and a second discharge belt 62, disposed below the cylindrical container 46 and able to transport the latter, once freed of the wound body 16, to the inactive position where it waits to be transported by the conveyor belt 50 to the position for forming the wound body 16.
  • the device 10 also comprises a command and control unit 69 of the programmable type and able to manage and coordinate the movements and drives of the various components of the feed unit 12, the super-feed/reserve unit 26, the forming unit 32, and the doffing, pressing and tying device 51, according to desired parameters pre-set and/or pre-settable on each occasion.
  • the spooling device 10 functions as follows, in the case of a container 46 with a cylindrical section.
  • the collector plate 39 is inside the cylindrical container 46, which in turn rests on the rotary plate 47.
  • the collector plate 39 is taken by the pneumatic piston 43 into contact with the lower surface of the distributor plate 37.
  • the distributor plate 37 is made to rotate at high speed by the drive unit 41, while the collector plate 39, the cylindrical container 46 and the rotary plate 47 on which the cylindrical container 46 rests are made to rotate at low speed by the drive unit 49.
  • the distributor plate 37 and the collector plate 39 rotate in reciprocally opposite directions, according to the direction of torsion of the yarn 17.
  • the distributor plate 37 and the collector plate 39 rotate in the same direction.
  • the yarn 17 is made to exit from the distributor plate 37 due to the effect of the rotation of the distribution calenders 40, thus starting to deposit in almost circular spirals 116 on the collector plate 39.
  • the felted surface of the collector plate 39 retains the first layer of spirals 117 of yarn 17, with respect to the distributor plate 37.
  • the subsequent layers will be formed in cooperation between the pressure action of the pneumatic piston 43 and the retaining action that the yarn 17 of the underlying layer exerts on the yarn that is deposited.
  • the collector plate 39 is displaced downwards by the piston 43, in any case exerting a desired pressure on the spirals, in order to confer compactness on the wound body 16.
  • the pressure exerted by the collector plate 39 on the layers of spirals being formed can be adjusted, so as to render the operation to form the spirals 116 and the layers 117 sure and accurate.
  • the pressure also cooperates to determine the final density, defining the number of layers 117 of spirals 116 of which the wound body 16 consists.
  • the container 46 will have first a rectilinear horizontal movement along the axis "Y", the spirals 116 will be formed by the rotation of the distributor plate 37 around the axis X and will be deposited on the collector plate 39 which, acting inside the container 46, will also have a rectilinear movement.
  • the relation between the speed of rotation of the distributor plate 37 and the speed of translation of the container 46 and the collector plate 39 will determine the pitch of the spirals.
  • the container 46 with the wound body 16 formed is taken to its pick-up position, so that the wound body 16 is pressed between the pressure plate 52 and the supporting plate 55, removed from the cylindrical container 46 and then tied by the tying device 59.
  • an expeller member thrusts the wound body 16 onto the first discharge belt 61, to send it to subsequent steps, while the cylindrical container 46 is returned to its inactive position by the second discharge belt 62, in order to leave space for a new container 46 with a new wound body 16 which has formed in the meantime.
  • the device is configured so as to distribute simultaneously, and substantially in the same way as described above, two yarns in layers 117 of spirals.
  • the yarns are deposited in spirals, each separately for an arc of 180° so as not to have reciprocal interference when unwinding, for example during double torsion twisting.
  • the separate distribution of the yarns occurs with spirals having a diameter "d" smaller than the semi-diameter "D/2" of the container 46 in which the pack is collected. This allows to form an empty central space 42 of circular shape with characteristics of size suitable to allow to feed the pack to the spindle of the double-torsion twister.
  • the device shown in fig. 9 comprises two distribution devices 32a and 32b disposed substantially specular to each other, and substantially identical to the device 32 shown in figs. 2-4 ; components that are equal or equivalent to those already shown with reference to the previous drawings are given the same reference number, followed by the letter “a” for the device on the left in the drawing, and by the letter “b” for the device on the right, and therefore they will not be described further.
  • Each distribution device 32a and 32b is fed with its own yarn, which both distribute the relative yarn on the same collector plate 39 located inside a container 46 in this case cylindrical.
  • the cylindrical container 46 will be equipped with an alternate movement of rotation of 180° around the axis Y; in this way, each distribution unit 32a and 32b will deposit on the collector plate 39 layers of spirals 117 obtaining a pack in which the two distinct yarns are available for the subsequent passage in a double-torsion twister in a substantially doubled condition, without any reciprocal interference in the unwinding step.
  • the yarn 17 that forms the wound body 16 can be wound inside a cylindrical container 46 provided with a shaft having a diameter a little smaller than the diameter of the central hole 42.
  • a pre-loaded helical spring can be provided, or other member able to thrust the collector plate axially upwards during the steps of forming the wound body 16.
  • the pre-loaded spring is gradually compressed as the cylindrical container 46 fills with the layers of spirals of yarn 17.
  • the spooling device 10 is modular and can be used with other similar spooling devices 10 in the same spooling machine 11.
  • an automatic device is provided downstream of the first discharge belt 61, in the zone where the wound bodies 16 are discharged, as an alternative to the pressing and tying step, in order to associate a disk 71 ( fig. 8 ), as a cover, with the cylindrical container which contains the wound body 16, so as to keep the spirals and the yarn 17 controlled and protected during the handling operations.
  • a disk 71 fig. 8
  • This solution is particularly indicated if the yarn is used in alternate retraction cycles (High Bulk yarns) or dyeing in hanks. The disk can be removed easily when the wound body 16 is used.
  • the distribution of the spirals of yarn 17 can be effected according to a plurality of different geometries.
  • fig. 7a we have the collector plate 39 with an alternate rectilinear motion with respect to the distributor plate 37, thus forming a wound body 16 of a substantially rectilinear shape
  • figs. 7a and 7b we have the collector plate 39 having a quadrangular rectilinear motion with respect to the distributor plate 37, thus forming a wound body 16 with a substantially cubiform shape.
  • the containers on which the spirals and layers are deposited in order to obtain the wound body 16 in the alternative solutions shown in figs. 7a-7c must be of the appropriate geometry and size, and also the pressing and tying must follow the most suitable methods for the new forms of wound body 16.
  • the cylindrical container 46 has on an outer surface a plurality of through holes 70.
  • the collector plate 36 and the possible protective disk 71 are also provided with said through holes 70, so as to allow, in subsequent steps, an easier circulation of the steam or dyebath.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Quality & Reliability (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (11)

  1. Procédé d'enroulement de fils textiles comprenant au moins une première étape de déroulement, où le fil (17) est déroulé d'un élément de support (13, 15, 16) par une unité d'alimentation (12), et une seconde étape de déroulement où ledit fil (17) est déposé en couches selon un ordre voulu, dans lequel à ladite seconde étape de déroulement, ledit fil (17) est disposé à l'intérieur d'un contenant (46) par superposition de couches, chacune desdites couches (117) se composant d'une pluralité de spirales (116) de fil (17) contiguës et réparties selon la géométrie dudit contenant (46), dans lequel lesdites spirales (116) sont formées par des moyens de dépôt (35, 36, 37) capables de pivoter autour d'un second axe de formation (X) desdites spirales (116), et dans lequel lesdites spirales (116) sont déposées sur un moyen de collecte (39) capable de pivoter et/ou de se déplacer linéairement autour/par rapport à un premier axe de formation correspondant (Y ; Y, Y1, Y2, Y3) desdites couches (117), dans lequel ledit second axe (X) de formation desdites spirales (116) ne coïncide pas avec ledit axe de formation (Y; Y, Y1, Y2, Y3) desdites couches (117), dans lequel, en aval de ladite seconde étape d'enroulement, il est prévu au moins une étape de pressage consistant à presser l'une contre l'autre lesdites couches composées de spirales contigües dudit fil (17) et à les décharger dudit contenant (46), procédé caractérisé en ce qu'il prévoit, entre ladite première étape de déroulement et ladite seconde étape d'enroulement, au moins une étape de stockage au cours de laquelle est créé un magasin de stockage dudit fil (17) afin d'alimenter sensiblement en continu, par un moyen de déroulement (30), lesdits moyens de dépôt (35, 36, 37), même en cas d'interruption de ladite unité d'alimentation (12), de manière à permettre le dépôt sensiblement continu dudit fil (17) dans ledit contenant (45) et à permettre de dérouler ledit fil (17) dudit élément de support (13, 15, 16), par un moyen de prélèvement (29), même pendant l'éventuel remplacement dudit contenant (46), et en ce que ledit moyen de prélèvement comprend au moins un ensemble de calandres (29) de retrait et de mesure qui, en inversant le sens de rotation desdites calandres (29), retirent dudit tambour de stockage (27) un segment dudit fil (17) jugé défectueux par un épurateur de fil (23).
  2. Procédé selon la revendication 1, dans lequel ledit contenant (46) est de section carrée ou rectangulaire, caractérisé en ce que lesdites spirales contigües (116) de fil (17) sont disposées le long d'axes de translation (Y, Y1, Y2, Y3) perpendiculaires entre eux et reposant sur un plan perpendiculaire audit axe de formation (X) desdites spirales (116), de manière à former un paquet sensiblement cubique comportant un espace central vide (42) également de section carrée caractérisé en ce qu'il prévoit, après l'étape de pressage, au moins une étape consistant à retirer le paquet du contenant (46) et une étape de liage consistant à lier lesdites couches (117) entre elles pour former des paquets avec des segments lieurs (60) pouvant au moins consolider temporairement les couches (117) de spirales de fil (17) qui forment le paquet de fil textile enroulé (16).
  3. Procédé selon la revendication 1, caractérisé en ce que, avant l'étape de dépôt des spirales (116) dans le contenant (46), il prévoit une étape de relâchement de la tension de déroulement du fil (17) appliquée par les calandres (40).
  4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il prévoit, après l'étape de pressage, au moins une étape consistant à retirer le paquet du contenant (46) et une étape de liage consistant à lier lesdites couches (117) entre elles pour former des paquets avec les segments lieurs (60) pouvant au moins consolider temporairement les couches (117) de spirales de fil (17) qui forment le paquet de fil textile enroulé (16).
  5. Dispositif d'enroulement de fils textiles comprenant au moins une unité d'alimentation (12) capable de dérouler le fil (17) d'un élément de support (13, 15, 16) et une unité de formation capable de déposer ledit fil (17) en couches, l'unité de formation (32) comprenant au moins un contenant (46) dans lequel ledit fil (17) peut être déposé par superposition de couches sur un plateau de collecte (39) mobile en rotation ou en ligne suivant un premier axe (Y ; Y, Y1, Y2, Y3), et un moyen de dépôt (35, 36, 37) coopérant avec ledit contenant (46) et capable de former une pluralité de spirales (116) de fil (17) contigües et réparties selon la géométrie dudit contenant (46), afin de former chacune desdites couches (117), lesdits moyens de dépôt (35, 36, 37) étant capables pivoter autour d'un second axe de formation (X) desdites spirales (116) qui ne coïncide pas avec ledit premier axe de formation (Y ; Y, Y, Y2, Y3) desdites couches (117), caractérisé en ce qu'il comprend aussi une unité de super-alimentation/réserve (26) placée en amont de ladite unité de formation (32) et comprenant un tambour de stockage (27) capable de définir un magasin d'alimentation dudit fil (17) afin d'alimenter sensiblement en continu, par un moyen de déroulement (30), lesdits moyens de dépôt (35, 36, 37), même en cas d'interruption de ladite unité d'alimentation (12), et de permettre de dérouler ledit fil (17) dudit élément de support (13, 15, 16) à l'aide d'un moyen de prélèvement (29), même pendant l'éventuel remplacement dudit contenant (46), et en ce que ledit moyen de prélèvement comprend au moins un ensemble de calandres (29) de retrait et de mesure capables de retirer, en inversant le sens de rotation desdites calandres (29), dudit tambour de stockage (27) un segment dudit fil (17) jugé défectueux par un épurateur de fil (23).
  6. Dispositif selon la revendication 5, dans lequel lesdits moyens de déroulement sont des calandres de déroulement (30), caractérisé en ce qu'il comprend un moyen capable d'émettre un signal d'alarme et d'arrêter le mouvement desdites calandres de retrait et de mesure (29) et dudit tambour de stockage (27) si l'épurateur de fil (23) identifie un défaut dans le fil (17), tandis que les calandres de déroulement (30) continuent d'amener ledit fil (17) à ladite unité de formation (32), et caractérisé en ce que lesdites calandres de retrait et de mesure (29) sont capables de détecter la longueur du fil (17) qui est passée depuis l'instant du signal jusqu'à l'arrêt du fil (17), et d'inverser le sens de rotation pour retirer du tambour de stockage (27) la juste quantité de fil (17) contenant le défaut, ladite longueur ayant été mémorisée à l'étape d'arrêt.
  7. Dispositif selon la revendication 6, caractérisé en ce qu'il comprend deux bouches de capteur de fil (24, 28) capables de pivoter, lorsque le tambour de stockage (27) est stationnaire, de manière à intercepter le fil (17) stationnaire dans une position appropriée au prélèvement.
  8. Procédé selon la revendication 5, dans lequel ledit contenant (46) est de section carrée ou rectangulaire, caractérisé en ce que lesdits axes (Y, Y1, Y2, Y3) sur lesquels sont déposées les spirales afin de former des couches (117) sont perpendiculaires entre eux et reposent sur un plan perpendiculaire audit axe de formation (X) desdites spirales (116), de manière à former un paquet sensiblement cubique ayant également une section carrée ou rectangulaire et comportant un espace central vide (42).
  9. Dispositif selon l'une quelconque des revendications 5 à 8, caractérisé en ce qu'il comprend aussi un dispositif pour lever, presser, retirer le paquet (16) du contenant (46) et pour lier (51), dispositif placé en aval de ladite unité de formation (32) et comprenant des élément presseurs (52, 55) capables de saisir axialement en les pressant les couches de spirales de fil formées dans ladite unité de formation (32) et de les sortir dudit contenant (46), ainsi que des moyens de tassement (56) pouvant consolider au moins temporairement la position réciproque desdites couches (117) au moyen de segment lieurs (60).
  10. Dispositif selon l'une quelconque des revendications 5 à 9, caractérisé en ce qu'il comprend aussi une unité programmable de commande et de contrôle (69) capable de gérer et de coordonner les mouvements et l'entraînement des différents composants du dispositif d'enroulement (10).
  11. Dispositif selon l'une quelconque des revendications 5 à 10, caractérisé en ce qu'il comprend deux dispositifs répartiteurs (32a, 32b) placés en position sensiblement spéculaire l'un par rapport à l'autre, chacun étant alimenté par son propre fil, et capables de répartir le fil correspondant sur le même plateau de collecte (39) situé à l'intérieur du même contenant (46).
EP06120412A 2005-09-14 2006-09-11 Procédé et dispostif pour l'enroulement d'un fil textil et paquet de fil textil ainsi obtenu Active EP1764333B1 (fr)

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IT000142A ITUD20050142A1 (it) 2005-09-14 2005-09-14 Metodo e dispositivo di roccatura di un filato e corpo avvolto cosi' realizzato

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CN102015502B (zh) * 2008-04-28 2013-01-02 里特机械公司 用于填充条筒的设备和方法
JP2010180007A (ja) 2009-02-04 2010-08-19 Murata Machinery Ltd 糸処理方法及び紡績機
JP5375967B2 (ja) * 2009-09-30 2013-12-25 村田機械株式会社 糸巻取装置
WO2011040545A1 (fr) * 2009-09-30 2011-04-07 村田機械株式会社 Bobinoir de fil
EP2484618B1 (fr) * 2009-09-30 2014-11-19 Murata Machinery, Ltd. Bobinoir de fil
EP2774883B1 (fr) * 2013-03-08 2016-06-08 Gebrüder Loepfe AG Procédé de rinçage et de nettoyage d'un fil
DE102014007586A1 (de) * 2014-05-26 2015-11-26 Trützschler GmbH + Co KG Textilmaschinenfabrik Vorrichtung an einer Karde zum Füllen einer Rundkanne mit Faserband, z.B. Baumwolle, Chemiefasern o. dgl.

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ATE501076T1 (de) 2011-03-15
DE602006020528D1 (de) 2011-04-21
EP1764333A2 (fr) 2007-03-21
ITUD20050142A1 (it) 2007-03-15
EP1764333A3 (fr) 2007-09-19

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