EP1733100B9 - Construction modulaire transportable et procede de fabrication de ladite construction - Google Patents

Construction modulaire transportable et procede de fabrication de ladite construction Download PDF

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Publication number
EP1733100B9
EP1733100B9 EP05722132A EP05722132A EP1733100B9 EP 1733100 B9 EP1733100 B9 EP 1733100B9 EP 05722132 A EP05722132 A EP 05722132A EP 05722132 A EP05722132 A EP 05722132A EP 1733100 B9 EP1733100 B9 EP 1733100B9
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EP
European Patent Office
Prior art keywords
building
segments
service module
horizontal
length
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EP05722132A
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German (de)
English (en)
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EP1733100A1 (fr
EP1733100B1 (fr
Inventor
Grzegorz Olesch
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Individual
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Priority to SI200530644T priority Critical patent/SI1733100T1/sl
Priority to PL05722132T priority patent/PL1733100T3/pl
Publication of EP1733100A1 publication Critical patent/EP1733100A1/fr
Publication of EP1733100B1 publication Critical patent/EP1733100B1/fr
Priority to CY20091100404T priority patent/CY1108993T1/el
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34838Elements not integrated in a skeleton the supporting structure consisting of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869Elements for special technical purposes, e.g. with a sanitary equipment
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283Small buildings of the ISO containers type

Definitions

  • the present invention relates to a method of constructing a transportable modular building and to a transportable modular building constructed according to this method.
  • Typical apartment and apartment-office buildings are usually constructed on a building site in a sequence of separate technological operations. These operations are most often carried out by different workers having suitable skills, and the building duration usually lasts from about several months to several years and is dependent, among other factors, on the weather conditions. All these conditions influence the total cost of the building.
  • U.S. Patent 4,501,098 describes a method of constructing a house comprising the steps of constructing modular structures for a first level of the house away form the building site in a factory.
  • the modular structures are positioned in end to end aligned relation to facilitate transportation and substantially define all standard dimensions of the first level of the house.
  • the modular structures are separated and positioned on the foundation, and remaining elements of the first level and the second level if there is one, are then constructed to provide those portions of the house possessing appropriate architectural design. Finally a roof structure is constructed over the house and exterior finishing is performed.
  • the aim of the present invention is to provide a method of constructing a transportable modular building, which would allow fast and inexpensive assembly of the building on the building site, would be functional and easy to transport.
  • a method of constructing of a transportable modular building comprising the step of making the foundation at the building site, which further comprises the steps of: (a) producing in a factory, out of the building site, at least one service module of a frame construction, which enables a container transportation thereof and is advantageously provided with appropriate building installations, where its height substantially corresponds to half of its length; (b) producing in a factory, out of the building site, at least two horizontal segments of a frame construction having the width substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, and at least one vertical segment of a frame construction having the height substantially corresponding to the height of the service module the length substantially corresponding to the length of the service module; (c) transportation of the service modules, the horizontal and vertical segments to the building site by means of a vehicle apt to container transportation; (d) attaching the service modules on the foundation of the building; (e) attaching a suitable number of the horizontal segments on the foundation of the building and connecting them with
  • the height of the service module means external as well as internal height thereof, in the dependence of the selected method of assembling the building.
  • vehicle apt to container transportation refers to a vehicle adapted to transport containers, in particular two standardized 20 ft (length 6.1 m x width 2.4 m) containers or one 40 ft (length 12.2 m x width 2.4 m) or 40 ft HC (length 12.2 m x width 2.4 m) container, and preferably provided with means necessary for this type of transport, such as anchors and/or hooks.
  • the horizontal and vertical segments of the building may easily stacked and temporarily connected together, to form a block having length and width corresponding to length and width of a standardized container.
  • the horizontal outline of the service module preferably corresponds to the horizontal outline of the container.
  • the horizontal segments are attached to the service module perpendicularly to the longitudinal axis thereof.
  • At least two service modules may be advantageously connected in end to end aligned relation with each other on the same level.
  • End to end aligned relation means that corresponding walls of the adjoined service modules are positioned on the same plane.
  • the method may also advantageously comprise the additional step of connecting of at least two service modules parallel one on another. It allows to construct a multi-storeyed building.
  • a transportable modular building comprising at least one service module of a frame construction, which enables container transportation thereof and is advantageously provided with appropriate building installations, where its height substantially corresponds to half of its length, at least two horizontal segments of a frame construction having the width substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, at least one vertical segment of a frame construction, having the height substantially corresponding to the height of the service module and the length substantially corresponding to the length of the service module, wherein after assembling the building at the building site, the horizontal segments are attached to the foundation of the building on the level of the bottom plate of the service module or on the level of the top plate of the service module and to the vertical segments, and the vertical segments are attached to the horizontal segments.
  • the dimensions of particular elements may be slightly different, in dependence on the selected method of assembly and dimensions of the building.
  • the width of the horizontal segments may substantially correspond to the internal height of the service module.
  • the horizontal segment may overlap two adjoining service modules, which provides greater stiffness of the modular building.
  • vertical assembly posts of a square cross-section and the width substantially corresponding to the thickness of the vertical segment, and place them between adjoining vertical segments.
  • the posts facilitate assembling of building elements and suppress thermal bridges in the corners of the building.
  • Said posts can be made for example from the OSB (oriented standard board) plate warmed with a rock wool.
  • the horizontal and vertical segments are of the same construction.
  • the service module and particular building segments are preferably of frame construction closed with OSB plates and filled with rock wool.
  • Other solutions are also possible, for example a steel frame construction closed with corrugated plates or, as in the preceding case, with OSB plates, or Fermacell plates made by Fels-Werke GmbH, Germany.
  • the horizontal and vertical segments are provided with appropriate means for connecting them together, e.g. bolts that are blocked in corresponding assembly openings.
  • the present invention relates to a modular building which according to the present invention comprises two service modules, which after assembling the building, are connected in end to end aligned relation with each other on the same level, eight horizontal segments constituting the floor of the building, and eight horizontal segments constituting the roof of the building, which are attached to the side walls of the service modules on the level of the floors and the ceilings of the service modules, and eight vertical segments attached to the horizontal segments.
  • the transportable modular building according to the present invention is visually attractive, functional and enables the formation of a huge number of configurations of particular elements. It is also enables further development, as well as decomposition and subsequent transportation.
  • fig. 1 shows the first embodiment of the present invention before assembling thereof at the building site
  • fig. 2 shows a modular building according to the first embodiment during assembling at the building site
  • fig. 3 shows another embodiment of a modular building according to the present invention
  • fig. 4 shows yet another embodiment of two-floored modular building according to the present invention
  • fig. 5 shows an example embodiment of a horizontal segment
  • fig. 6 shows yet another embodiment of modular building during assembling at the building site.
  • Fig. 1 schematically shows elements of transportable modular building 1 after transportation to the building site, provided earlier with reinforced concrete foundation 5.
  • a single truck apt to container transportation was loaded with all components of the building elements, produced in the factory out of the building site: a service module 2, four horizontal segments 3 and three vertical segments 4.
  • All building elements are of wooden frame construction closed with OSB plates and filled with thermal insulation made of rock wool, and their thickness amounts to 0.25 m.
  • Width of the service module 2 amounts to 2.4 m
  • height H amounts to 3 m
  • length L is two times greater than height H thereof and amounts to 6 m.
  • the dimensions of the horizontal 3 and vertical 4 segments are the same: height (width) corresponds to height H of the service module 2, and length corresponds to length L of the service module (see Fig. 2 ).
  • the service module 2, the horizontal segments 3 and the vertical segments 4 are provided with appropriate means in the form of bolts and corresponding assembly openings (not shown) that allow for connecting them together.
  • Fig. 2 presents a modular building 1, the elements of which were shown in Fig. 1 , during the assembly process at the building site.
  • the building shall form a small restaurant.
  • the main unit of the building 1 is the service module 2, which was initially provided with necessary electrical installation, water supply and sewerage system.
  • the module comprises also devices and equipment necessary for the intended function of the building.
  • the service module 2 was mounted on the foundation 5 by means of a crane. Subsequently two floor horizontal segments 3, were placed on the foundation 5 and attached to the floor of the service module 2, perpendicular to the longitudinal axis thereof.
  • the service module 2 and the vertical segments 4 were already provided with appropriate door 7 and window 8 openings during the process of production.
  • the assembly of the building shown in Fig. 2 completes after attaching the last horizontal segment 3 and closing the construction with the vertical segment 4.
  • the final step of constructing the building comprises constructing roof, finishing, painting, etc.
  • Fig. 3 shows already constructed and finished modular building 1, being a single family house.
  • two service modules 2a and 2b were employed.
  • the service module 2a serves as a kitchen, whereas the module 2b is a bathroom of the building.
  • the horizontal segments are attached to the service modules 2a and 2b, respectively on the level of the floor and the ceiling of the service modules.
  • Eight vertical segments 4 were attached to the external side surfaces of the horizontal segments 3a, 3b, like in the preceding embodiment ( Fig. 2 ).
  • the horizontal segments 3a, 3b were attached perpendicular to the longitudinal axis of the service modules 2a, 2b.
  • the thickness of the horizontal and vertical segments of this embodiment amounts to 0.2 m. Therefore all the building components occupies the area corresponding to four 20 ft containers, where two of them are formed by a service modules 2a and 2b and the other two by two blocks, each of twelve horizontal/vertical segments stacked vertically (cf. Fig. 1 ).
  • Each building segment 1 comprises two service modules 2c and 2d, placed parallel one on another, four horizontal segments 3a forming the building floor, four horizontal segments 3b forming the ceiling of the first level and the floor of the second level, four horizontal segments 3c forming the roof of the second level and twelve vertical segments 4 forming the walls of the building 1 and attached to the external side surfaces of the horizontal segments 3a, 3b and 3c.
  • the building was provided with balconies 9 and the roof 10.
  • the thickness of the horizontal/vertical segments amounts to 0.2 m, thus all the components of each building segment 1 may be easily loaded on two vehicles adapted to transport a 40 ft container.
  • Fig. 5 shows an embodiment of the horizontal segment 3 having a wooden frame construction.
  • the main structural elements of this segment are two outer OSB plates 11 and the skeleton comprising five longitudinal beams 12, between which a number of transverse beams 13 are placed.
  • the longitudinal beams as well as the transverse beams are made of pine wood in the class K27 (Polish norm PN-81/B-03150.01).
  • the spaces between the longitudinal beams 12 and the transverse beams 13 are filled with the blocks 14 of rock wool.
  • Steel connectors 15 shown schematically in the corners of the segment and in the half of its length allow connecting the segments together and/or to the service module.
  • the steel connectors may be provided e.g. with threads for external screws, bolts blocked in corresponding openings, etc. or may simply constitute a welding points.
  • Fig. 6 shows schematically yet another embodiment of transportable modular building 1 during the assembly process.
  • the building shall constitute a two-storeyed small office. Buildings of this type are often used as provisional offices for the construction sites (e.g. during a motorway construction), where the building needs to be frequently decomposed and transported to another location. For this reason the service modules 2e are already provided with electrical and water supply systems (not shown) and with typical office furniture, e.g. desks, chairs or wardrobes. Moreover the horizontal and vertical segments as well as the service modules 2e are provided with doors 7 and windows 8 openings.
  • each service module 2e amounts to 2.3 m
  • its external height H amounts to 2.75 m
  • its internal height h amounts to 2.5 m
  • its length L is slightly more than two times greater than external height and amounts to 6 m.
  • the horizontal 3a, 3b and the vertical 4a, 4b segments have substantially the same construction and dimensions: the width (the height) corresponds to the internal height h of the service module 2e (2.5 m), and its length corresponds to the length L of the service module (6 m).
  • Another service module 2f forms a part of the second level of the building 1, thus the bottom plate thereof is at the same time the top plate (ceiling) of the bottom service module 2e.
  • the ceiling of the first and the floor of the second level of the building 1 shall be formed by another set of horizontal segments 3b, of which only one was shown, subsequently attached to the vertical segments 4a and 4b and to the bottom plate of the service module 2f. Additional reinforcement of the construction of the building is achieved by appropriate design of its segments, so as the columns 20 of the vertical segments 4 match the beams 21 of the horizontal segments 3.
  • the horizontal segment 3c closes the top of the service module 2f creating a roof of the building.
  • the building shown in Fig. 6 comprises seventeen horizontal segments 3 and eight vertical segments 4, therefore it occupies the area of three 40 ft containers.
  • container anchors 22 To facilitate transport and assembling of the building the corners of the service modules are provided with container anchors 22.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • Health & Medical Sciences (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Adornments (AREA)
  • Sewage (AREA)

Claims (16)

  1. Dispositif de construction d'un bâtiment modulaire transportable (1), comportant la mise en oeuvre des fondations sur le chantier, composé des étapes suivantes:
    (a) réalisation à l'usine, en dehors du chantier, d'au moins un module de service (2), de construction à ossature, transportable en container et favorablement équipé des installations de construction appropriées, d'une hauteur correspondant en principe à la moitié de sa longueur ;
    (b) réalisation à l'usine, en dehors du chantier, d'au moins deux segments horizontaux (3), de construction à ossature ainsi que d'au moins un segment vertical (4), de construction à ossature, d'une hauteur correspondant en principe à la hauteur (H) d'un module de service (2) et d'une longueur correspondant en principe à la longueur (L) d'un module de service (2);
    (c) transport des modules de service (2), des segments horizontaux (3) et des segments verticaux (4) sur le chantier à l'aide d'un véhicule destiné au transport des containers ;
    (d) ancrage des modules de service (2) dans les fondations (5) du bâtiment (1);
    (e) ancrage d'un nombre approprié de segments horizontaux (3) dans les fondations (5) du bâtiment (1) et leur liaison avec le module de service (2) au niveau du panneau inférieur du module de service ;
    (f) fixation d'un nombre approprié de segments verticaux (4) aux segments horizontaux (3);
    (g) fixation d'un nombre approprié de segments horizontaux (3) aux segments verticaux (4) et au module de service (2) au niveau du panneau supérieur du module de service (2),
    caractérisé à ce qu'au moins deux segments horizontaux (3) de ladite construction à ossature ont une largeur correspondant en principe à la hauteur (H) d'un module de service (2) et une longueur correspondant en principe à la longueur (L) d'un module de service (2).
  2. Dispositif selon la revendication 1, caractérisé à ce que les segments horizontaux (3) sont fixés au module de service (2) perpendiculairement à son axe longitudinal.
  3. Dispositif selon la revendication 1 ou 2, caractérisé à ce qu'au moins deux modules de service (2a, 2b) sont fixés l'un à l'autre en alignement à un niveau.
  4. Dispositif selon la revendication 1 ou 2, caractérisé à ce qu'il comprend en complément la fixation d'au moins deux modules de service (2c, 2d) en parallèle l'un sur l'autre.
  5. Dispositif selon la revendication 1 ou 2, caractérisé à ce que, lors de la réalisation des segments (3, 4) du bâtiment, ils sont équipés des baies de portes (7), de fenêtres (8) et/ou des installations de construction appropriées.
  6. Dispositif selon la revendication 1 ou 2, caractérisé à ce qu'il comprend en complément, la fixation au bâtiment d'un comble supplémentaire, de balcons (9) et/ou d'autres éléments de construction.
  7. Dispositif selon la revendication 1 ou 2, caractérisé à ce que, lors du transport, les segments horizontaux (3) du bâtiment et/ou les segments verticaux (4) du bâtiment seront disposés et attachés temporairement entre eux de façon à constituer un bloc d'une longueur et d'une largeur correspondant à la longueur et à la largeur d'un container standard.
  8. Dispositif selon la revendication 1 ou 2, caractérisé à ce que la longueur et la largeur d'un module de service (2) correspondent à la longueur et à la largeur d'un container standard.
  9. Bâtiment modulaire transportable comportant au moins un module de service (2) de construction à ossature, transportable en container et favorablement équipé des installations de construction appropriées, d'une hauteur (H) correspondant en principe à la moitié de sa longueur (L), au moins deux segments horizontaux (3) de construction à ossature, au moins un segment un segment vertical (4) de construction à ossature, d'une hauteur correspondant en principe à la hauteur (H) d'un module de service (2) et d'une longueur correspondant en principe à la longueur (L) d'un module de service (2), et en même temps après le montage du bâtiment (1) sur le chantier, les segments horizontaux (3) sont ancrés dans les fondations (5) du bâtiment (1) au niveau du panneau inférieur du module de service (2) ou au niveau du panneau supérieur du module de service (2) et aux segments verticaux (4), et les segments verticaux (4) sont fixés aux segments horizontaux (3), caractérisé à ce qu'au moins deux segments horizontaux (3) ont une largeur correspondant en principe à la hauteur (H) d'un module de service (2) et ont une longueur correspondant en principe à la longueur (L) d'un module de service (2).
  10. Bâtiment modulaire selon la revendication 9, caractérisé à ce que les segments horizontaux (3) sont fixés perpendiculairement à l'axe longitudinal du module de service (2).
  11. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce qu'entre les segments verticaux avoisinants (4) se trouvent des poteaux de montage verticaux (6), de section carrée et d'une largeur correspondant en principe à l'épaisseur d'un segment vertical (4).
  12. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce que les segments horizontaux (3) et les segments verticaux (4) ont le même type de construction.
  13. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce que les segments horizontaux (3) et les segments verticaux (4) ont les mêmes dimensions.
  14. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce qu'il comprend au moins deux modules de service (2) qui, après le montage du bâtiment (1), seront fixés l'un à l'autre en alignement à un niveau.
  15. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce qu'il comprend au moins deux modules de service (2) qui, après le montage du bâtiment (1), seront attachés perpendiculairement l'un sur l'autre.
  16. Bâtiment modulaire selon la revendication 9 ou 10, caractérisé à ce qu'il comprend deux modules de service (2a, 2b), fixés après la construction du bâtiment (1) en alignement sur un niveau, huit segments horizontaux (3a), constituant le plancher du bâtiment et huit segments horizontaux (3b), constituant le plafond du bâtiment, étant fixés aux parois latérales des modules de service (2a, 2b), au niveau du plancher et du plafond du module de service (2) ainsi que huit segments verticaux (4) étant fixés aux segments horizontaux (3a et 3b).
EP05722132A 2004-03-15 2005-03-12 Construction modulaire transportable et procede de fabrication de ladite construction Active EP1733100B9 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SI200530644T SI1733100T1 (sl) 2004-03-15 2005-03-12 Prenosna modularna zgradba in metoda njene izgradnje
PL05722132T PL1733100T3 (pl) 2004-03-15 2005-03-12 Przewoźny budynek modułowy oraz sposób jego konstrukcji
CY20091100404T CY1108993T1 (el) 2004-03-15 2009-04-07 Ενα φορητο αρθρωτο κτιριο και η μεθοδος κατασκευης του

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PL04366271A PL366271A1 (en) 2004-03-15 2004-03-15 Method for construction of mobile module building as well as mobile module building
PCT/PL2005/000015 WO2005088021A1 (fr) 2004-03-15 2005-03-12 Construction modulaire transportable et procede de fabrication de ladite construction

Publications (3)

Publication Number Publication Date
EP1733100A1 EP1733100A1 (fr) 2006-12-20
EP1733100B1 EP1733100B1 (fr) 2009-01-07
EP1733100B9 true EP1733100B9 (fr) 2009-08-19

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EP05722132A Active EP1733100B9 (fr) 2004-03-15 2005-03-12 Construction modulaire transportable et procede de fabrication de ladite construction

Country Status (12)

Country Link
US (1) US20070163184A1 (fr)
EP (1) EP1733100B9 (fr)
JP (1) JP4658115B2 (fr)
AT (1) ATE420253T1 (fr)
CY (1) CY1108993T1 (fr)
DE (1) DE602005012247D1 (fr)
DK (1) DK1733100T3 (fr)
ES (1) ES2321958T3 (fr)
PL (2) PL366271A1 (fr)
PT (1) PT1733100E (fr)
SI (1) SI1733100T1 (fr)
WO (1) WO2005088021A1 (fr)

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PT1733100E (pt) 2009-04-21
WO2005088021A1 (fr) 2005-09-22
DE602005012247D1 (de) 2009-02-26
SI1733100T1 (sl) 2009-06-30
EP1733100A1 (fr) 2006-12-20
JP4658115B2 (ja) 2011-03-23
PL1733100T3 (pl) 2009-06-30
DK1733100T3 (da) 2009-05-11
CY1108993T1 (el) 2014-07-02
EP1733100B1 (fr) 2009-01-07
ATE420253T1 (de) 2009-01-15
ES2321958T3 (es) 2009-06-15
US20070163184A1 (en) 2007-07-19
JP2007529660A (ja) 2007-10-25
PL366271A1 (en) 2005-09-19

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