EP1729014B1 - Control block and section of a control block - Google Patents
Control block and section of a control block Download PDFInfo
- Publication number
- EP1729014B1 EP1729014B1 EP06009768.0A EP06009768A EP1729014B1 EP 1729014 B1 EP1729014 B1 EP 1729014B1 EP 06009768 A EP06009768 A EP 06009768A EP 1729014 B1 EP1729014 B1 EP 1729014B1
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- EP
- European Patent Office
- Prior art keywords
- control
- pressure
- control block
- working
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
- F15B13/0878—Assembly of modular units
- F15B13/0896—Assembly of modular units using different types or sizes of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0402—Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
- F15B13/0871—Channels for fluid
Definitions
- the invention relates to a control block for supplying pressure medium to a plurality of consumers according to the preamble of patent claim 1 and a control block section suitable for such a control block.
- control blocks are used to control hydraulic consumers of mobile machines.
- a forklift can be controlled via such a control block, the steering, as well as hydraulic cylinder for raising or lowering the fork and tilting the fork-carrying mast.
- the nominal size of the control block is designed as a function of the consumer with the greatest pressure medium requirement.
- the pressure medium requirement of the hydraulic cylinder assembly for lifting the fork is much greater than the pressure medium requirement of other consumers (steering, mast tilt), so that the nominal size of the control block is selected in response to the maximum pressure medium requirement and the smaller consumers associated control block sections are oversized. Since the costs of the hydraulic system are not insignificantly determined by the control block, it is endeavored to carry out this with possible small nominal size. A way out of this problem might be to design the nominal size of the control block as a function of the smaller consumers and then to allocate two or more directional valve sections to compensate for the larger load, due to the additional directional valve section the investment costs for such a solution too high.
- the document DE 44 00 760 A1 describes a multi-way valve with multiple switch positions, which can be used for various valve functions.
- the invention has for its object to provide a control block and a suitable control block for such a control block section, with the consumer with high pressure medium demand and consumers with relatively lower pressure medium requirement with low device complexity with pressure medium can be supplied.
- the consumer with a larger pressure medium required associated control block section is executed with two working ports, which are connected depending on the setting of a directional valve control block section either with a pressure medium source or a pressure medium sink to actuate the associated consumer.
- the flow cross section from the directional control valve is doubled up to a common supply line to the connected consumer or consumers, so that the hydraulic resistance compared to the conventional solutions is substantially reduced and the valve section is suitable for larger flow rates than in the prior art.
- a directional control valve via which two control chambers connected to a working connection can be connected either to a pressure connection or to a tank connection, is per se already out of the JP 2093104
- this valve has only a single working port and moreover, it is not executed as part of a control block section. Through this single working port of the directional control valve, the pressure loss at high flow rate is large, so that a larger nominal size must be used.
- control block section for such a control block is designed with a continuously adjustable directional valve, the valve slide has piston collars, via the control edges, the connection between the two working ports and the pressure medium source or the pressure medium sink is adjustable.
- This construction makes it possible to make the directional valve with a small axial length and thus extremely compact, so that integration into conventional control blocks can be carried out in a simple manner.
- the controlled via the control block consumer can have a pressure chamber or two pressure chambers, in which case each of the pressure chambers is assigned its own control block section according to the invention.
- the control block can be designed as an LS or LUDV control block.
- the piston collar of the valve slide is completely covered by the housing web in the central position.
- This piston collar has a control edge, via which the connection between a control port associated with a working port and a pressure control chamber associated with the pressure port is adjustable.
- a second piston collar is in one embodiment with two control edges designed to adjust the connection between another working control chamber and a connected to a tank port tank control chamber or the pressure control chamber and the other working control chamber.
- the third piston collar is also provided in this embodiment with a control edge to adjust the connection between the first working control chamber and a second tank control chamber.
- a second piston collar is designed with a control edge over which the connection between the further working control chamber and the pressure control chamber is adjusted.
- the third piston collar is designed with a control edge for adjusting the connection between the latter working control chamber and a further control chamber.
- valve spool is designed with three adjacent to said piston collars piston necks.
- the directional control valve has an LS control chamber, which can be acted upon by a passage passing through the valve spool with the load pressure in one of the working control chambers.
- This channel opens in a preferred embodiment, on the one hand in a in a working control chamber (54, 58) movable piston collar section.
- valve spool In an LS or LUDV control block section, it is preferred if the valve spool is designed with an LS control edge, via which one to the LS control chamber adjacent LS communication chamber in the middle position or in displacement of the valve spool in one direction with an adjacent tank control chamber is connectable.
- FIG. 1 shows a highly simplified circuit diagram of an LS control block 1 of a forklift.
- the basic structure of such a mobile control block 1 is known from the aforementioned data sheets RD 74 278 / 05.03 and RD 64 282 / 10.99, so that only the essential components for understanding the invention will be discussed.
- Such an LS control block 1 has a pressure port P, a tank port T, a LS port LS and not shown control oil ports and external LS ports.
- the tank connection T is via a tank line 2 with a tank T and the pump connection P is connected via a pump line 4 to the pressure port of a pump in the present case a variable displacement pump 6, the pump pressure is adjusted via a pump regulator 8 in response to the highest load pressure of the driven consumers so that it is always a predetermined ⁇ p above the highest load pressure.
- This highest load pressure is picked up at the LS connection and routed to the pump regulator 8.
- this highest load pressure is tapped via a shuttle valve cascade, not shown, from the actuated consumers and is applied to the LS connection.
- the designed in disc design control block 1 consists essentially of an input element 10, on which the terminals P, T, LS and the other terminals (external LS terminals) are formed and a plurality of control block sections 12, 14, N and an end member 16th on which, for example, the control oil supply (stroke the front), pressure protection elements, filters and connections for supplying other control blocks with control oil (all connections not shown) may be formed.
- Each of the directional valve or control block sections 12, 14, ... N is associated with a consumer of the forklift.
- the section 12 is two parallel plunger cylinders 18, 20 for lifting a fork of the forklift and the section 14, for example, a tilting device 22, consisting of two parallel-connected differential cylinder for a fork-carrying mast of the forklift assigned.
- Other sections may for example be associated with the hydraulic steering of the forklift or optional consumers.
- the plunger cylinders 18, 20 have a higher pressure medium requirement than the other consumers (Steering, tilting device), for example, the pressure medium flow rate to the plunger cylinders is 180 1 / min, while the other consumers only need to be supplied with a lower pressure medium flow rate, for example, 50 1 / min.
- the control section 12 described in more detail below is designed so that with a comparatively small nominal size of the control block, a sufficient supply of the plunger cylinders 18, 20 is ensured.
- Each of the sections 12, 14, N for controlling a consumer consists in an LS control block essentially of a proportionally adjustable directional control valve 24, the pilot valves (pressure reducing valves), not shown, are assigned to control the position of a valve spool of the directional control valve 24.
- the pressure medium volume flow over the controlled on an adjustment of the valve spool of the directional valves inlet orifice plates is kept constant independent of load at LS control blocks 1 via an upstream individual pressure compensator 26.
- a pressure compensator piston is acted upon by a pressure compensator spring 28 and the load pressure on the associated consumer in the opening direction and by the pressure in front of the metering orifice in the closing direction.
- the individual pressure compensator 26 is located in an inlet channel 30, which is connected on the one hand to the pressure port P to the input element 10 and on the other hand to an input port P of the directional control valve.
- a tank connection T of the directional control valve 24 is connected via a discharge channel 32 to the tank connection T of the input element 10.
- the directional control valve 24 of the section 12 further has two working ports A, B, which are connected via a first flow channel 34 and a second flow channel 36 with the two working ports A, B of the section 12. These two working ports A, B are connected via a branching flow line 38 with the two cylinder chambers 40, 42 of the plunger cylinder 18, 20.
- control block section 12 the pressure medium supply of the two plungers 18, 20 connected in parallel takes place via the summed pressure medium volume flows conducted via the working ports A, B of the section, the pressure medium volume flows being brought together outside the section 12.
- control block section 12 are further hydraulic components, such as pressure relief valves with combined feed function, shuttle valves for tapping the highest load pressure, LS-pressure relief valves, the aforementioned pressure reducing valves for controlling the directional control valve 24, etc. arranged. Since these hydraulic devices contribute nothing to the understanding of the invention, their description and illustration can be dispensed with.
- the four ports P, T, A, B are shut off (closed center) in its spring-biased (centering spring not shown) middle position.
- the valve spool in the illustration according to FIG. 1 down (position a) are shifted, so that the pressure port P of the directional control valve 24 is connected to the two working or output ports A, B and funded by the variable displacement pump 6 pressure medium volume flow on the individual pressure compensator 28, the open-way valve 24 and the two working ports A, B of the section 12 to the cylinder chambers 40, 42 of the plunger cylinder 18, 20 flows to extend this and lift the fork of the forklift accordingly.
- valve spool About the valve spool are doing practically two parallel flow cross-sections, each with a Zulaufmessblende 44, 46 controlled, so that the pressure medium in two substantially equal partial volume flows through the two parallel flow channels 34, 36 to the associated consumer (plunger cylinder 18, 20) flows.
- both working ports A, B of the section 12 can be connected depending on the position of the directional control valve 24 with the pressure medium source or the pressure medium sinks by the directional control valve arrangement according to the invention, so that each parallel partial flows are conveyed in the direction of the plunger cylinders 18, 20 or run from them.
- valve spool 48 which is guided in a valve bore 50 of the disk-block-executed control block section 12.
- the valve bore 50 is shown in the illustration FIG. 2 left to right to a tank control chamber 52 connected to the tank connection T (the connection designations below relate to the directional control valve 24), a work control chamber 54 connected to the working connection B, a pressure control chamber 56 connected to the pressure connection P, a further work control chamber 58, a further tank control chamber 60 , and a connected to a LS connection LS control chamber 62 extended.
- LS connection LS control chamber 62 On both sides of the LS control chamber 62, two LS connection chambers 64, 66 are formed.
- Such a constructed valve bore 50 is also used in the aforementioned prior art according to the data sheet RD 64 278 and RD 64 282.
- the guided within the valve bore valve slide 48 has two end-side end collars 68, 70, between which a central piston collar 72, a second piston collar 74 and a left of the piston collar 72 arranged third piston collar 76 is formed, the piston collars on four piston necks 78, 80, 82, 84 are spaced from each other.
- the second piston collar 74 has a substantially greater axial length than the two piston collars 76, 72 which are spaced apart from the piston neck 80.
- At the end collar which is likewise designed with a comparatively large axial length (left in FIG FIG.
- annular groove 86 is formed, via which in the illustrated center position of the valve slide 48, the LS control chamber 62 is connected to the two adjacent LS communication chambers 64, 66.
- the central piston collar 72 is covered in the middle position shown by a housing web 88 between the working control chamber 58 and the pressure control chamber 56, so that the pressure control chamber 56 can be performed with a relatively small axial length and thus the directional control valve 24 is relatively short.
- the valve spool 48 is penetrated by a channel, of which in FIG. 2 only the mouth areas 90, 92 are visible.
- the channel opens in the Center position of the directional control valve 24 on the one hand in the LS control chamber 62 and on the other hand in the piston collar 74 portion of a housing web 94 between the working control chamber 58 and the pressure control chamber 56.
- the channel mouth 90 arranged there is thus covered by the housing web 94 in the middle position.
- two control edges 96, 98 are formed.
- two further control edges 98, 100 are formed and at the in FIG. 2
- Right end face of the end collar 70 is formed a fourth control edge 102, via which in the center position, the pressure medium connection between the adjacent tank control chamber 60 and the LS connection chamber 64 is opened.
- control edges 96, 98, 100 As in the switching symbol of the directional control valve 24 in FIG. 1 shown, in the middle position by the aforementioned control edges 96, 98, 100, the ports A, B, P and T of the directional control valve shut off.
- the control edges are each designed with fine control notches.
- FIG. 3 is the directional control valve 24 in two positions a, b adjusted, wherein in the upper position (a), the two working ports A, B of the directional valve 24 with the pressure port P and in the lower position (b) the two working ports A, B with the tank or drain port T of the directional control valve 24 are connected.
- valve spool 48 from the in FIG. 2 shown middle position shifted to the right. This is done in which a limited by the end collar 70 control chamber 104 is acted upon by the pilot valves (pressure reducing valves), not shown, with a control pressure, so that the valve spool 48 by acting on the end face of the end collar 70 control pressure against the force of also not shown Zentrierfederanssen is moved.
- pilot valves pressure reducing valves
- Zentrierfederan angel By this axial displacement in dependence on the height of the control pressure, an opening cross section between the pressure control chamber 56 and the two adjacent work control chambers 58 and 54 is opened by the control edges 98, 99. That is, by the two control edges 98, 99, the two in FIG.
- FIG. 3 Below a position (b) of the directional control valve 24 is shown, in which the pressure medium flows from the plunger cylinders 18, 20 to the tank T out.
- the valve slide 48 from the in FIG. 2 shown center position shifted to the left, in which via the pilot control a limited by the right end collar 68 control chamber 106 is subjected to a control pressure.
- the channel opens via the channel mouth 92 in the LS connection chamber 66, which is connected via the annular groove 86 with the LS control chamber 62.
- the right-most holes of the channel mouth 90 is covered by the housing web 94.
- the LS control chamber 62 may be connected in the illustrated position via the control edge 102 of the left end collar 70 and the LS connection chamber 64 with the tank control chamber 60 of the directional control valve 24, so that in the LS control chamber 62 of the section 12 the tank pressure is applied.
- FIG. 4 an embodiment with a modified valve spool 48 is shown.
- the structure of the valve bore 50 is substantially the same as in the above-described embodiment, so that corresponding components are provided with the same reference numerals and a repeated description to avoid repetition is omitted.
- the two control edges 99, 100 are formed on a single, comparatively long central piston collar 108.
- the control edge 98 is formed on a comparatively short further piston collar 110 and the control edge 96 is formed in this embodiment on the right Stirnbund 68, which is designed with a larger axial length than in the above-described embodiment.
- the short piston collar 110 is substantially covered by a housing web 111 between the pressure control chamber 56 and the working control chamber 54.
- the other Stirnbund 70 (left in FIG. 4 ) has the same structure as in the above-described embodiment.
- the channel for tapping the load pressure opens at the in FIG.
- FIG. 5 is to extend the plunger cylinder 18, 20 of the valve slide 48 by applying the right control chamber 106 with a control pressure from the in FIG. 4 shown center position to the left position (a) shifted, so that the comparatively short further piston collar 110 is completely accommodated in the pressure control chamber 56, whose axial length is greater than that of the other piston collar 110. That is, via the control edge 98, the pressure medium connection of the pressure control chamber 56 to the working control chamber 54 and the control edge 99 of the piston collar 108, the pressure control chamber 56 is opened with the other working control chamber 58 and correspondingly opened the two inlet orifices 44, 46 at the axial displacement of the valve spool 48.
- the end collar 70 could also be designed such that in the positions of the directional valve spool 24 into which the pressure medium from the plunger cylinders 18, 20 runs, the LS control chamber 62 is connected to the tank.
- the pressure medium flows from the two cylinder chambers 40, 42 of the plunger cylinder 18, 20 from the tank T of the hydraulic system, wherein the pressure medium flow is determined by the controlled flow cross-sections, in which in FIGS. 4 and 5 illustrated embodiment, only three piston necks 78, 112 and 114 are required, so that the production of in FIG. 4 illustrated embodiment is somewhat simpler than the embodiment described above.
- suitable LS channels or grooves, bores would have to be provided in order to be able to be connected to the tank connection T in the middle position and, if necessary, in the drainage position (working connections A, B of the directional control valve). to connect the LS control chamber 62 or at least the LS communication chamber 64 to the tank T.
- a single-acting consumer (plunger cylinder 18, 20) is controlled via the control block section 12.
- the control of double-acting consumer is possible, in which case each pressure chamber of the consumer is assigned a control block section 12 with the above-described structure.
- control block for supplying pressure medium to at least one consumer with a large pressure medium requirement and at least one smaller consumer and a control block section suitable for such a control block, via which the larger consumer can be supplied with pressure medium.
- This control block section has two working ports, both of which are connectable to the pressure space, so that pressure fluid flows through two parallel pressure fluid flow paths toward the consumer.
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Description
Die Erfindung betrifft einen Steuerblock zur Druckmittelversorgung mehrerer Verbraucher gemäß dem Oberbegriff des Patentanspruchs 1 und eine für einen derartigen Steuerblock geeignete Steuerblocksektion.The invention relates to a control block for supplying pressure medium to a plurality of consumers according to the preamble of
Derartige, beispielsweise aus dem von der Anmelderin herausgegebenen Datenblatt RD 64 278/05.03 und RD 64 282/10.99 bekannten Steuerblöcke werden zur Ansteuerung von hydraulischen Verbrauchern von mobilen Arbeitsmaschinen verwendet. Beispielsweise bei einem Gabelstapler können über einen derartigen Steuerblock die Lenkung, sowie Hydrozylinder zum Anheben oder Absenken der Gabel und zum Neigen des die Gabel tragenden Mastes angesteuert werden. Üblicherweise wird die Nenngröße des Steuerblocks in Abhängigkeit von dem Verbraucher mit dem größten Druckmittelbedarf ausgelegt. Beispielsweise bei Gabelstaplern ist der Druckmittelbedarf der Hydrozylinderanordnung zum Anheben der Gabel wesentlich größer als der Druckmittelbedarf der anderen Verbraucher (Lenkung, Mastneigung), so dass entsprechend die Nenngröße des Steuerblocks in Abhängigkeit vom maximalen Druckmittelbedarf gewählt ist und die dem kleineren Verbrauchern zugeordneten Steuerblocksektionen überdimensioniert sind. Da die Kosten des Hydrauliksystems nicht unwesentlich durch den Steuerblock bestimmt sind, ist man bestrebt, diesen mit möglich geringer Nenngröße auszuführen. Ein Ausweg aus dieser Problematik könnte darin liegen, die Nenngröße des Steuerblocks in Abhängigkeit von den kleineren Verbrauchern auszulegen und dann zum Ausgleich dem größeren Verbraucher zwei oder mehrere Wegeventilsektionen zuzuordnen, aufgrund der zusätzlichen Wegeventilsektion wären die Investitionskosten für eine derartige Lösung ebenfalls zu hoch. Das Dokument
Demgegenüber liegt der Erfindung die Aufgabe zugrunde, einen Steuerblock sowie eine für einen derartigen Steuerblock geeignete Steuerblocksektion zu schaffen, mit der Verbraucher mit hohem Druckmittelbedarf und Verbraucher mit vergleichsweise niedrigerem Druckmittelbedarf mit geringem vorrichtungstechnischen Aufwand mit Druckmittel versorgbar sind.In contrast, the invention has for its object to provide a control block and a suitable control block for such a control block section, with the consumer with high pressure medium demand and consumers with relatively lower pressure medium requirement with low device complexity with pressure medium can be supplied.
Diese Aufgabe wird hinsichtlich des Steuerblocks durch die Merkmalskombination des Patentanspruchs 1 und hinsichtlich der Steuerblocksektion durch die Merkmalskombination des Patentanspruchs 4 gelöst.This object is achieved with regard to the control block by the combination of features of
Erfindungsgemäß wird die dem größeren Verbraucher, d.h. dem Verbraucher mit größerem Druckmittelbedarf zugeordnete Steuerblocksektion mit zwei Arbeitsanschlüssen ausgeführt, die je nach Einstellung eines Wegeventils der Steuerblocksektion entweder mit einer Druckmittelquelle oder einer Druckmittelsenke verbunden sind, um den zugeordneten Verbraucher zu betätigen. Erfindungsgemäß wird somit der Durchflussquerschnitt vom Wegeventil bis zu einer gemeinsame Zuleitung zu den oder dem angeschlossenen Verbrauchern verdoppelt, so dass der hydraulische Widerstand gegenüber den herkömmlichen Lösungen wesentlich verringert ist und die Ventilsektion für größere Durchflussmengen als beim Stand der Technik geeignet ist.According to the larger consumers, ie the consumer with a larger pressure medium required associated control block section is executed with two working ports, which are connected depending on the setting of a directional valve control block section either with a pressure medium source or a pressure medium sink to actuate the associated consumer. According to the invention, the flow cross section from the directional control valve is doubled up to a common supply line to the connected consumer or consumers, so that the hydraulic resistance compared to the conventional solutions is substantially reduced and the valve section is suitable for larger flow rates than in the prior art.
Ein Wegeventil, über das zwei einem Arbeitsanschluss verbundene Steuerkammern entweder mit einem Druckanschluss oder mit einem Tankanschluss verbindbar sind, ist zwar per se bereits aus der
Die Steuerblocksektion für einen derartigen Steuerblock ist mit einem stetig verstellbaren Wegeventil ausgeführt, dessen Ventilschieber Kolbenbunde hat, über deren Steuerkanten die Verbindung zwischen den beiden Arbeitsanschlüssen und der Druckmittelquelle oder der Druckmittelsenke einstellbar ist.The control block section for such a control block is designed with a continuously adjustable directional valve, the valve slide has piston collars, via the control edges, the connection between the two working ports and the pressure medium source or the pressure medium sink is adjustable.
Diese Konstruktion ermöglicht es, das Wegeventil mit geringer Axiallänge und somit äusserst kompakt auszuführen, so dass eine Integration in herkömmliche Steuerblöcke auf einfache weise durchgeführt werden kann.This construction makes it possible to make the directional valve with a small axial length and thus extremely compact, so that integration into conventional control blocks can be carried out in a simple manner.
Der über den Steuerblock angesteuerte Verbraucher kann einen Druckraum oder zwei Druckräume aufweisen, wobei dann jedem der Druckräume eine eigene erfindungsgemäße Steuerblocksektion zugeordnet ist.The controlled via the control block consumer can have a pressure chamber or two pressure chambers, in which case each of the pressure chambers is assigned its own control block section according to the invention.
Der Steuerblock kann als LS- oder LUDV-Steuerblock ausgeführt sein.The control block can be designed as an LS or LUDV control block.
Bei der erfindungsgemässen Steuerblocksektion wird der Kolbenbund des Ventilschiebers in der Mittelstellung vollständig von dem genannten Gehäusesteg überdeckt. Dieser Kolbenbund weist eine Steuerkante auf, über die die Verbindung zwischen einer einem Arbeitsanschluss zugeordneten Steuerkammer und einer dem Druckanschluss zugeordneten Drucksteuerkammer einstellbar ist.In the control block section according to the invention, the piston collar of the valve slide is completely covered by the housing web in the central position. This piston collar has a control edge, via which the connection between a control port associated with a working port and a pressure control chamber associated with the pressure port is adjustable.
Ein zweiter Kolbenbund ist bei einem Ausführungsbeispiel mit zwei Steuerkanten ausgeführt, um die Verbindung zwischen einer weiteren Arbeitssteuerkammer und einer mit einem Tankanschluss verbundenen Tanksteuerkammer bzw. der Drucksteuerkammer und der weiteren Arbeitssteuerkammer einzustellen. Der dritte Kolbenbund ist bei diesem Ausführungsbeispiel ebenfalls mit einer Steuerkante versehen, um die Verbindung zwischen der ersten Arbeitssteuerkammer und einer zweiten Tanksteuerkammer einzustellen.A second piston collar is in one embodiment with two control edges designed to adjust the connection between another working control chamber and a connected to a tank port tank control chamber or the pressure control chamber and the other working control chamber. The third piston collar is also provided in this embodiment with a control edge to adjust the connection between the first working control chamber and a second tank control chamber.
Ein zweiter Kolbenbund mit einer Steuerkante ausgeführt, über die die Verbindung zwischen der weiteren Arbeitssteuerkammer und der Drucksteuerkammer eingestellt wird. Der dritte Kolbenbund ist mit einer Steuerkante zum Einstellen der Verbindung zwischen der letztgenannten Arbeitssteuerkammer und einer weiteren Steuerkammer ausgeführt.A second piston collar is designed with a control edge over which the connection between the further working control chamber and the pressure control chamber is adjusted. The third piston collar is designed with a control edge for adjusting the connection between the latter working control chamber and a further control chamber.
Bei diesem Ausführungsbeispiel ist der Ventilschieber mit drei benachbart zu den genannten Kolbenbunden angeordneten Kolbenhälsen ausgeführt.In this embodiment, the valve spool is designed with three adjacent to said piston collars piston necks.
In dem Fall, in dem die Steuerblocksektion als LS-Steuerblocksektion ausgeführt ist, hat das Wegeventil eine LS-Steuerkammer, die über einen den Ventilschieber durchsetzenden Kanal mit dem Lastdruck in einer der Arbeitssteuerkammern beaufschlagbar ist.In the case where the control block section is designed as an LS control block section, the directional control valve has an LS control chamber, which can be acted upon by a passage passing through the valve spool with the load pressure in one of the working control chambers.
Dieser Kanal mündet bei einem bevorzugten Ausführungsbeispiel einerseits in einem in eine Arbeitssteuerkammer (54, 58) bewegbaren Kolbenbundabschnitt.This channel opens in a preferred embodiment, on the one hand in a in a working control chamber (54, 58) movable piston collar section.
Bei einer LS- oder LUDV-Steuerblocksektion wird es bevorzugt, wenn der Ventilschieber mit einer LS-Steuerkante ausgeführt ist, über die eine an die LS-Steuerkammer angrenzende LS-Verbindungskammer in der Mittelstellung oder bei Verschiebung des Ventilschiebers in einer Richtung mit einer benachbarten Tanksteuerkammer verbindbar ist.In an LS or LUDV control block section, it is preferred if the valve spool is designed with an LS control edge, via which one to the LS control chamber adjacent LS communication chamber in the middle position or in displacement of the valve spool in one direction with an adjacent tank control chamber is connectable.
Sonstige vorteilhafte Weiterbildungen der Erfindung sind Gegenstand weiterer Unteransprüche.Other advantageous developments of the invention are the subject of further subclaims.
Im folgenden wird ein bevorzugtes Ausführungsbeispiel der Erfindung anhand schematischer Zeichnungen näher erläutert. Es zeigen:
-
ein stark vereinfachtes Schaltschema eines erfindungsgemäßen Steuerblocks für einen Gabelstapler;Figur 1 -
eine Schnittdarstellung eines Wegeventils des Steuerblocks ausFigur 2 ;Figur 1 -
Figur 3 das Wegeventil gemäß in unterschiedlichen Positionen;Figur 2 -
einen Schnitt durch ein vereinfachtes Ausführungsbeispiel eines Wegeventils des Steuerblocks ausFigur 4 undFigur 1 -
Figur 5 das Wegeventil aus in unterschiedlichen Schaltstellungen.Figur 4
-
FIG. 1 a highly simplified circuit diagram of a control block according to the invention for a forklift truck; -
FIG. 2 a sectional view of a directional control valve of the control blockFIG. 1 ; -
FIG. 3 the directional control valve accordingFIG. 2 in different positions; -
FIG. 4 a section through a simplified embodiment of a directional control valve of the control blockFIG. 1 and -
FIG. 5 the directional control valve offFIG. 4 in different switching positions.
Der in Scheibenbauweise ausgeführte Steuerblock 1 besteht im wesentlichen aus einem Eingangselement 10, an dem die Anschlüsse P, T, LS und die sonstigen Anschlüsse (externe LS-Anschlüsse) ausgebildet sind und aus einer Vielzahl von Steuerblocksektionen 12, 14, N sowie einem Endelement 16, an dem beispielsweise die Steuerölversorgung (vorne streichen), Druckabsicherungselemente, Filter sowie Anschlüsse zur Versorgung weiterer Steuerblöcke mit Steueröl (sämtliche Anschlüsse nicht dargestellt) ausgebildet sein können. Jede der Wegeventil- oder Steuerblocksektionen 12, 14, ... N ist einem Verbraucher des Gabelstaplers zugeordnet. Beim dargestellten Ausführungsbeispiel ist die Sektion 12 zwei parallel geschalteten Plungerzylindern 18, 20 zum Anheben einer Gabel des Gabelstaplers und die Sektion 14 beispielsweise einer Neigeeinrichtung 22, bestehend aus zwei parallel geschalteten Differentialzylinders für einen die Gabel tragenden Hubmast des Gabelstaplers zugeordnet. Weitere Sektionen können beispielsweise der hydraulischen Lenkung des Gabelstaplers oder optionalen Verbrauchern zugeordnet sein. In der Praxis haben die Plungerzylinder 18, 20 einen höheren Druckmittelbedarf als die anderen Verbraucher (Lenkung, Neigeeinrichtung), wobei beispielsweise der Druckmittelvolumenstrom zu den Plungerzylindern 180 1/min beträgt, während die anderen Verbraucher lediglich mit einem geringerem Druckmittelvolumenstrom von beispielsweise 50 1/min versorgt werden müssen. Die im Folgenden näher beschriebene Steuersektion 12 ist so ausgelegt, dass bei vergleichsweise geringer Nenngröße des Steuerblocks auch eine hinreichende Versorgung der Plungerzylinder 18, 20 gewährleistet ist.The designed in disc
Jede der Sektionen 12, 14, N zur Ansteuerung eines Verbrauchers besteht bei einem LS-Steuerblock im wesentlichen aus einem proportional verstellbaren Wegeventil 24, dem nicht dargestellte Vorsteuerventile (Druckreduzierventile) zugeordnet sind, um die Position eines Ventilschiebers des Wegeventils 24 zu steuern. Der Druckmittelvolumenstrom über der bei einer Verstellung der Ventilschieber der Wegeventile aufgesteuerten Zulaufmessblenden wird bei LS-Steuerblöcken 1 über eine vorgeschaltete Individualdruckwaage 26 lastunabhängig konstant gehalten. Ein Druckwaagenkolben wird durch eine Druckwaagenfeder 28 sowie den Lastdruck am zugeordneten Verbraucher in Öffnungsrichtung und durch den Druck vor der Zumessblende in Schließrichtung beaufschlagt. Bei der Steuerblocksektion 14 liegt die Individualdruckwaage 26 in einem Zulaufkanal 30, der einerseits an den Druckanschluss P dem Eingangselement 10 und andererseits an einen Eingangsanschluss P des Wegeventils angeschlossen ist. Ein Tankanschluss T des Wegeventils 24 ist über einen Ablaufkanal 32 mit dem Tankanschluss T des Eingangselements 10 verbunden. Das Wegeventil 24 der Sektion 12 hat des Weiteren zwei Arbeitsanschlüsse A, B, die über einen ersten Vorlaufkanal 34 und einen zweiten Vorlaufkanal 36 mit den beiden Arbeitsanschlüssen A, B der Sektion 12 verbunden sind. Diese beiden Arbeitsanschlüsse A, B sind über eine sich verzweigende Vorlaufleitung 38 mit den beiden Zylinderräumen 40, 42 der Plungerzylinder 18, 20 verbunden. D.h., bei der Steuerblocksektion 12 erfolgt die Druckmittelversorgung der beiden parallel geschalteten Plungerzylinder 18, 20 über den summierten, über die Arbeitsanschlüsse A, B der Sektion geführten Druckmittelvolumenströme, wobei die Druckmittelvolumenströme außerhalb der Sektion 12 zusammengeführt werden. In der Steuerblocksektion 12 sind noch weitere hydraulische Bauelemente, beispielsweise Druckbegrenzungsventile mit kombinierter Einspeisefunktion, Wechselventile zum Abgreifen des höchsten Lastdrucks, LS-Druckbegrenzungsventile, die vorgenannten Druckreduzierventile zur Ansteuerung des Wegeventils 24 etc. angeordnet. Da diese hydraulischen Einrichtungen zum Verständnis der Erfindung nichts beitragen, kann auf deren Beschreibung und Darstellung verzichtet werden.Each of the
Wie sich aus dem Schaltsymbol des in die Sektion 12 eingezeichneten Wegeventils 24 ergibt, sind in seiner federvorgespannten (Zentrierfeder nicht dargestellt) Mittelstellung die vier Anschlüsse P, T, A, B abgesperrt (closed center). Bei Ansteuerung der nicht dargestellten Druckreduzierventile kann der Ventilschieber in der Darstellung gemäß
Demzufolge können durch die erfindungsgemäße Wegeventilanordnung beide Arbeitsanschlüsse A, B der Sektion 12 je nach Stellung des Wegeventils 24 mit der Druckmittelquelle oder der Druckmittelsenke verbunden werden, so dass jeweils parallele Teilströme in Richtung zu den Plungerzylindern 18, 20 gefördert werden oder von diesen ablaufen.Accordingly, both working ports A, B of the
Anhand der Schnittdarstellung gemäß
In
In der Darstellung gemäß
In
In
Bei dem abgewandelten Ventilschieber 48 sind die beiden Steuerkanten 99, 100 an einem einzigen, vergleichsweise langen mittleren Kolbenbund 108 ausgebildet. Die Steuerkante 98 ist an einem vergleichsweise kurzen weiteren Kolbenbund 110 ausgebildet und die Steuerkante 96 ist bei diesem Ausführungsbeispiel an dem rechten Stirnbund 68 ausebildet, der mit einer größeren Axiallänge als beim vorbeschriebenen Ausführungsbeispiel ausgeführt ist. Der kurze Kolbenbund 110 ist dabei von einem Gehäusesteg 111 zwischen der Drucksteuerkammer 56 und der Arbeitssteuerkammer 54 im wesentlichen überdeckt. Der andere Stirnbund 70 (links in
Gemäß
Prinzipiell könnte man die beiden Steuerkanten 96, 98 auch an einem einzigen Kolbenbund 110 mit größerer Axiallänge ausbilden und dann entsprechend die Steuerkanten 99 und 100 an zwei getrennten Kolbenbunden vorsehen. In diesem Fall müssten jedoch geeignete LS-Kanäle oder Nuten, Bohrungen vorgesehen werden, um in der Mittelstellung und ggfs. in der Ablaufposition (Arbeitsanschlüsse A, B des Wegeventils mit dem Tankanschluss T verbunden) die LS-Steuerkammer 62 oder zumindest die LS-Verbindungskammer 64 mit dem Tank T zu verbinden.In principle, one could also form the two
Bei den vorbeschriebenen Ausführungsbeispielen wird über die Steuerblocksektion 12 ein einfachwirkender Verbraucher (Plungerzylinder 18, 20) angesteuert. Prinzipiell ist auch die Ansteuerung doppeltwirkender Verbraucher möglich, wobei dann jedem Druckraum des Verbrauchers eine Steuerblocksektion 12 mit dem vorbeschriebenen Aufbau zugeordnet ist.In the above-described embodiments, a single-acting consumer (
Offenbart sind ein Steuerblock zur Druckmittelversorgung zumindest eines Verbrauchers mit großem Druckmittelbedarf und zumindest eines kleineren Verbrauchers und eine für einen derartigen Steuerblock geeignete Steuerblocksektion, über die der größere der Verbraucher mit Druckmittel versorgbar ist. Diese Steuerblocksektion hat zwei Arbeitsanschlüsse, die beide mit dem Druckraum verbindbar sind, so dass Druckmittel über zwei parallele Druckmittelströmungspfade in Richtung zum Verbraucher strömt.Disclosed are a control block for supplying pressure medium to at least one consumer with a large pressure medium requirement and at least one smaller consumer and a control block section suitable for such a control block, via which the larger consumer can be supplied with pressure medium. This control block section has two working ports, both of which are connectable to the pressure space, so that pressure fluid flows through two parallel pressure fluid flow paths toward the consumer.
- 11
- Steuerblockcontrol block
- 22
- Tankleitungtank line
- 44
- Pumpenleitungpump line
- 66
- Verstellpumpevariable
- 88th
- Pumpenreglerpump regulator
- 1010
- Eingangselementinput element
- 1212
- SteuerblocksektionControl block section
- 1414
- SteuerblocksektionControl block section
- 1616
- Endelementend element
- 1818
- Plungerzylinderplunger
- 2020
- Plungerzylinderplunger
- 2222
- Neigeeinrichtungtilter
- 2424
- Wegeventilway valve
- 2626
- IndividualdruckwaageIndividual pressure compensator
- 2828
- DruckwaagenfederCompensator spring
- 3030
- Zulaufkanalinlet channel
- 3232
- Ablaufkanaldrain channel
- 3434
- Vorlaufkanalforward channel
- 3636
- Vorlaufkanalforward channel
- 3838
- Vorlaufleitungsupply line
- 4040
- Zylinderraumcylinder space
- 4242
- Zylinderraumcylinder space
- 4444
- ZulaufmessblendeSupply measuring orifice
- 4646
- ZulaufmessblendeSupply measuring orifice
- 4848
- Ventilschiebervalve slide
- 5050
- Ventilbohrungvalve bore
- 5252
- TanksteuerkammerTank control chamber
- 5454
- ArbeitssteuerkammerWork control chamber
- 5656
- DrucksteuerkammerPressure control chamber
- 5858
- ArbeitssteuerkammerWork control chamber
- 6060
- TanksteuerkammerTank control chamber
- 6262
- LS-SteuerkammerLS-control chamber
- 6464
- LS-VerbindungskammerLS-connecting chamber
- 6666
- LS-VerbindungskammerLS-connecting chamber
- 6868
- Stirnbundend union
- 7070
- Stirnbundend union
- 7272
- mittlerer Kolbenbundmiddle piston collar
- 7474
- zweiter Kolbenbundsecond piston collar
- 7676
- dritter Kolbenbundthird piston collar
- 7878
- Kolbenhalstang
- 8080
- Kolbenhalstang
- 8282
- Kolbenhalstang
- 8484
- Kolbenhalstang
- 8686
- Ringnutring groove
- 8888
- Gehäusesteghousing web
- 9090
- Kanalmündungchannel mouth
- 9292
- Kanalmündungchannel mouth
- 9494
- Gehäusesteghousing web
- 9696
- Steuerkantecontrol edge
- 9898
- Steuerkantecontrol edge
- 9999
- Steuerkantecontrol edge
- 100100
- Steuerkantecontrol edge
- 102102
- Steuerkantecontrol edge
- 104104
- Steuerraumcontrol room
- 106106
- Steuerraumcontrol room
- 108108
- Kolbenbundpiston collar
- 110110
- weiterer Kolbenbundfurther piston collar
- 111111
- Gehäusesteghousing web
Claims (12)
- Control block for the supply of pressure medium to at least one consumer (18, 20) with a high demand for pressure medium and to at least one relatively small consumer (22), wherein each consumer (18, 20; 22) is assigned at least one control block section (12, 14, N) with in each case one continuously adjustable directional valve (24), by means of which a pressure chamber (42, 44) of the consumer (18, 20) can be connected to a pressure medium source (B) or pressure medium sink (T), characterized in that the control block section (12) assigned to the relatively large consumer (18, 20) has a continuously adjustable hydraulic directional valve (24) with two working ports (A, B) which are both connected to the pressure chamber (40, 42), and wherein the control block section (12) has a pressure port (P) and a discharge port (T), wherein, by means of a valve slide (48) of the directional valve (24) of the control block section (12) assigned to the relatively large consumer (18, 20), both working ports (A, B) can be connected jointly to the pressure port (P) or to the discharge port (T).
- Control block according to Patent Claim 1, wherein the relatively large consumer has two pressure chambers to which in each case one dedicated control block section (12) is assigned.
- Control block according to Patent Claim 1 or 2, wherein said control block is in the form of an LS or LUDV control block.
- Control block section for a control block according to one of the preceding patent claims, having a pressure port (P), having a discharge port (T) and two working ports (A, B) and having a continuously adjustable hydraulic directional valve (24), by means of the valve slide (48) of which both working ports (A, B) can be connected jointly to the pressure port (P) or to the discharge port (T).
- Control block section according to Patent Claim 4, wherein a valve slide (48) of the directional valve (24) has three piston collars (72, 74, 76), by means of the control edges (96, 98, 99, 100) of which the connection between the two working ports (A, B) and the pressure port (P) and also the discharge port (T) can be opened and closed in a controlled manner, wherein a piston collar (72, 110) by means of which the connection between the pressure port and at least one working port (A, B) can be opened and closed in a controlled manner is, in a central position, substantially completely covered by a housing web (88, 111) between a working control chamber (58, 54), which is assigned to the working port (A), and a pressure control chamber (56), which is assigned to the pressure port (P).
- Control block section according to Patent Claim 5, wherein the piston collar (72, 110) is covered by the housing web (88, 111) and has a control edge (99, 98) by means of which the connection between the working control chamber (54, 58) and the pressure control chamber (56) can be opened or closed in a controlled manner.
- Control block section according to Patent Claim 5 or 6, having a second piston collar (74) with two control edges (96, 98) by means of which, respectively, a connection between a working control chamber (54) and a tank control chamber (52) connected to the tank port (T) and between the pressure control chamber (56) and the working control chamber (54) can be opened and closed in a controlled manner, wherein the third piston collar (76) has a control edge (100) for opening and closing in a controlled manner the connection between the first working control chamber (58) and a second, adjacent tank control chamber (60).
- Control block section according to Patent Claim 5 or 6, having a further piston collar (108) which has two control edges (99, 100), of which one opens and closes in a controlled manner the connection between the pressure control chamber (56) and the working control chamber (58) and the other opens and closes in a controlled manner the connection between the working control chamber (58) and a tank control chamber (60) connected to the tank port, wherein the third piston collar (68) is formed with a control edge (96) by means of which the connection between the working control chamber (54) and a further tank control chamber (52) can be adjusted.
- Control block section according to Patent Claim 8, wherein the valve slide (48) is formed with three piston necks (78, 112, 114).
- Control block section according to one of Patent Claims 4 to 9, having an LS control chamber (62) which can be charged with the load pressure in one of the working control chambers (54, 58) via a duct (90, 92) which extends through the valve slide (48).
- Control block section according to Patent Claim 10, wherein the duct opens out at one side in an annular groove (86) of the valve slide (48) and at the other side on the outer circumference of a piston collar section (74, 108) which is movable into a working control chamber (54, 58).
- Control block section according to Patent Claim 10 or 11, having an LS control edge (102) which is formed on an end collar (70) and by means of which an LS connecting chamber (64) which adjoins the LS control chamber (62) can be connected to the adjacent tank control chamber (60).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510025441 DE102005025441A1 (en) | 2005-06-02 | 2005-06-02 | Control block and control block section |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1729014A2 EP1729014A2 (en) | 2006-12-06 |
EP1729014A3 EP1729014A3 (en) | 2008-03-12 |
EP1729014B1 true EP1729014B1 (en) | 2013-11-06 |
Family
ID=36956100
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06009768.0A Not-in-force EP1729014B1 (en) | 2005-06-02 | 2006-05-11 | Control block and section of a control block |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1729014B1 (en) |
DE (1) | DE102005025441A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107850226A (en) * | 2015-07-30 | 2018-03-27 | 迈特沃克股份有限公司 | Solenoid valve system with increase flow |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE533719C2 (en) * | 2009-04-24 | 2010-12-14 | Nordhydraulic Ab | Control valve |
EP2770216B1 (en) * | 2013-02-20 | 2016-04-06 | FESTO AG & Co. KG | Valve assembly |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4400760A1 (en) * | 1994-01-13 | 1995-07-20 | Festo Kg | Multi-way valve |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2793603B2 (en) * | 1988-09-29 | 1998-09-03 | カヤバ工業株式会社 | Three-way servo valve |
SE513115C2 (en) * | 1998-11-12 | 2000-07-10 | Mecman Ab Rexroth | Valve manifold device |
IT1307645B1 (en) * | 1999-01-27 | 2001-11-14 | Metal Work Spa | VALVE SYSTEM WITH DIFFERENTIATED FLOW AND MODULAR IN BATTERY |
DE10213397B4 (en) * | 2002-03-26 | 2005-04-14 | Festo Ag & Co. | valve assembly |
-
2005
- 2005-06-02 DE DE200510025441 patent/DE102005025441A1/en not_active Withdrawn
-
2006
- 2006-05-11 EP EP06009768.0A patent/EP1729014B1/en not_active Not-in-force
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4400760A1 (en) * | 1994-01-13 | 1995-07-20 | Festo Kg | Multi-way valve |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107850226A (en) * | 2015-07-30 | 2018-03-27 | 迈特沃克股份有限公司 | Solenoid valve system with increase flow |
CN107850226B (en) * | 2015-07-30 | 2019-07-26 | 迈特沃克股份有限公司 | With the solenoid valve system for increasing flow |
Also Published As
Publication number | Publication date |
---|---|
DE102005025441A1 (en) | 2006-12-14 |
EP1729014A3 (en) | 2008-03-12 |
EP1729014A2 (en) | 2006-12-06 |
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