EP1729014B1 - Control block and section of a control block - Google Patents

Control block and section of a control block Download PDF

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Publication number
EP1729014B1
EP1729014B1 EP06009768.0A EP06009768A EP1729014B1 EP 1729014 B1 EP1729014 B1 EP 1729014B1 EP 06009768 A EP06009768 A EP 06009768A EP 1729014 B1 EP1729014 B1 EP 1729014B1
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EP
European Patent Office
Prior art keywords
control
pressure
control block
working
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06009768.0A
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German (de)
French (fr)
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EP1729014A3 (en
EP1729014A2 (en
Inventor
Niki Nieland
Armin Stellwagen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bosch Rexroth AG
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Bosch Rexroth AG
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Publication of EP1729014A2 publication Critical patent/EP1729014A2/en
Publication of EP1729014A3 publication Critical patent/EP1729014A3/en
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Publication of EP1729014B1 publication Critical patent/EP1729014B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • F15B13/08Assemblies of units, each for the control of a single servomotor only
    • F15B13/0803Modular units
    • F15B13/0878Assembly of modular units
    • F15B13/0896Assembly of modular units using different types or sizes of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/0401Valve members; Fluid interconnections therefor
    • F15B13/0402Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • F15B13/08Assemblies of units, each for the control of a single servomotor only
    • F15B13/0803Modular units
    • F15B13/0871Channels for fluid

Definitions

  • the invention relates to a control block for supplying pressure medium to a plurality of consumers according to the preamble of patent claim 1 and a control block section suitable for such a control block.
  • control blocks are used to control hydraulic consumers of mobile machines.
  • a forklift can be controlled via such a control block, the steering, as well as hydraulic cylinder for raising or lowering the fork and tilting the fork-carrying mast.
  • the nominal size of the control block is designed as a function of the consumer with the greatest pressure medium requirement.
  • the pressure medium requirement of the hydraulic cylinder assembly for lifting the fork is much greater than the pressure medium requirement of other consumers (steering, mast tilt), so that the nominal size of the control block is selected in response to the maximum pressure medium requirement and the smaller consumers associated control block sections are oversized. Since the costs of the hydraulic system are not insignificantly determined by the control block, it is endeavored to carry out this with possible small nominal size. A way out of this problem might be to design the nominal size of the control block as a function of the smaller consumers and then to allocate two or more directional valve sections to compensate for the larger load, due to the additional directional valve section the investment costs for such a solution too high.
  • the document DE 44 00 760 A1 describes a multi-way valve with multiple switch positions, which can be used for various valve functions.
  • the invention has for its object to provide a control block and a suitable control block for such a control block section, with the consumer with high pressure medium demand and consumers with relatively lower pressure medium requirement with low device complexity with pressure medium can be supplied.
  • the consumer with a larger pressure medium required associated control block section is executed with two working ports, which are connected depending on the setting of a directional valve control block section either with a pressure medium source or a pressure medium sink to actuate the associated consumer.
  • the flow cross section from the directional control valve is doubled up to a common supply line to the connected consumer or consumers, so that the hydraulic resistance compared to the conventional solutions is substantially reduced and the valve section is suitable for larger flow rates than in the prior art.
  • a directional control valve via which two control chambers connected to a working connection can be connected either to a pressure connection or to a tank connection, is per se already out of the JP 2093104
  • this valve has only a single working port and moreover, it is not executed as part of a control block section. Through this single working port of the directional control valve, the pressure loss at high flow rate is large, so that a larger nominal size must be used.
  • control block section for such a control block is designed with a continuously adjustable directional valve, the valve slide has piston collars, via the control edges, the connection between the two working ports and the pressure medium source or the pressure medium sink is adjustable.
  • This construction makes it possible to make the directional valve with a small axial length and thus extremely compact, so that integration into conventional control blocks can be carried out in a simple manner.
  • the controlled via the control block consumer can have a pressure chamber or two pressure chambers, in which case each of the pressure chambers is assigned its own control block section according to the invention.
  • the control block can be designed as an LS or LUDV control block.
  • the piston collar of the valve slide is completely covered by the housing web in the central position.
  • This piston collar has a control edge, via which the connection between a control port associated with a working port and a pressure control chamber associated with the pressure port is adjustable.
  • a second piston collar is in one embodiment with two control edges designed to adjust the connection between another working control chamber and a connected to a tank port tank control chamber or the pressure control chamber and the other working control chamber.
  • the third piston collar is also provided in this embodiment with a control edge to adjust the connection between the first working control chamber and a second tank control chamber.
  • a second piston collar is designed with a control edge over which the connection between the further working control chamber and the pressure control chamber is adjusted.
  • the third piston collar is designed with a control edge for adjusting the connection between the latter working control chamber and a further control chamber.
  • valve spool is designed with three adjacent to said piston collars piston necks.
  • the directional control valve has an LS control chamber, which can be acted upon by a passage passing through the valve spool with the load pressure in one of the working control chambers.
  • This channel opens in a preferred embodiment, on the one hand in a in a working control chamber (54, 58) movable piston collar section.
  • valve spool In an LS or LUDV control block section, it is preferred if the valve spool is designed with an LS control edge, via which one to the LS control chamber adjacent LS communication chamber in the middle position or in displacement of the valve spool in one direction with an adjacent tank control chamber is connectable.
  • FIG. 1 shows a highly simplified circuit diagram of an LS control block 1 of a forklift.
  • the basic structure of such a mobile control block 1 is known from the aforementioned data sheets RD 74 278 / 05.03 and RD 64 282 / 10.99, so that only the essential components for understanding the invention will be discussed.
  • Such an LS control block 1 has a pressure port P, a tank port T, a LS port LS and not shown control oil ports and external LS ports.
  • the tank connection T is via a tank line 2 with a tank T and the pump connection P is connected via a pump line 4 to the pressure port of a pump in the present case a variable displacement pump 6, the pump pressure is adjusted via a pump regulator 8 in response to the highest load pressure of the driven consumers so that it is always a predetermined ⁇ p above the highest load pressure.
  • This highest load pressure is picked up at the LS connection and routed to the pump regulator 8.
  • this highest load pressure is tapped via a shuttle valve cascade, not shown, from the actuated consumers and is applied to the LS connection.
  • the designed in disc design control block 1 consists essentially of an input element 10, on which the terminals P, T, LS and the other terminals (external LS terminals) are formed and a plurality of control block sections 12, 14, N and an end member 16th on which, for example, the control oil supply (stroke the front), pressure protection elements, filters and connections for supplying other control blocks with control oil (all connections not shown) may be formed.
  • Each of the directional valve or control block sections 12, 14, ... N is associated with a consumer of the forklift.
  • the section 12 is two parallel plunger cylinders 18, 20 for lifting a fork of the forklift and the section 14, for example, a tilting device 22, consisting of two parallel-connected differential cylinder for a fork-carrying mast of the forklift assigned.
  • Other sections may for example be associated with the hydraulic steering of the forklift or optional consumers.
  • the plunger cylinders 18, 20 have a higher pressure medium requirement than the other consumers (Steering, tilting device), for example, the pressure medium flow rate to the plunger cylinders is 180 1 / min, while the other consumers only need to be supplied with a lower pressure medium flow rate, for example, 50 1 / min.
  • the control section 12 described in more detail below is designed so that with a comparatively small nominal size of the control block, a sufficient supply of the plunger cylinders 18, 20 is ensured.
  • Each of the sections 12, 14, N for controlling a consumer consists in an LS control block essentially of a proportionally adjustable directional control valve 24, the pilot valves (pressure reducing valves), not shown, are assigned to control the position of a valve spool of the directional control valve 24.
  • the pressure medium volume flow over the controlled on an adjustment of the valve spool of the directional valves inlet orifice plates is kept constant independent of load at LS control blocks 1 via an upstream individual pressure compensator 26.
  • a pressure compensator piston is acted upon by a pressure compensator spring 28 and the load pressure on the associated consumer in the opening direction and by the pressure in front of the metering orifice in the closing direction.
  • the individual pressure compensator 26 is located in an inlet channel 30, which is connected on the one hand to the pressure port P to the input element 10 and on the other hand to an input port P of the directional control valve.
  • a tank connection T of the directional control valve 24 is connected via a discharge channel 32 to the tank connection T of the input element 10.
  • the directional control valve 24 of the section 12 further has two working ports A, B, which are connected via a first flow channel 34 and a second flow channel 36 with the two working ports A, B of the section 12. These two working ports A, B are connected via a branching flow line 38 with the two cylinder chambers 40, 42 of the plunger cylinder 18, 20.
  • control block section 12 the pressure medium supply of the two plungers 18, 20 connected in parallel takes place via the summed pressure medium volume flows conducted via the working ports A, B of the section, the pressure medium volume flows being brought together outside the section 12.
  • control block section 12 are further hydraulic components, such as pressure relief valves with combined feed function, shuttle valves for tapping the highest load pressure, LS-pressure relief valves, the aforementioned pressure reducing valves for controlling the directional control valve 24, etc. arranged. Since these hydraulic devices contribute nothing to the understanding of the invention, their description and illustration can be dispensed with.
  • the four ports P, T, A, B are shut off (closed center) in its spring-biased (centering spring not shown) middle position.
  • the valve spool in the illustration according to FIG. 1 down (position a) are shifted, so that the pressure port P of the directional control valve 24 is connected to the two working or output ports A, B and funded by the variable displacement pump 6 pressure medium volume flow on the individual pressure compensator 28, the open-way valve 24 and the two working ports A, B of the section 12 to the cylinder chambers 40, 42 of the plunger cylinder 18, 20 flows to extend this and lift the fork of the forklift accordingly.
  • valve spool About the valve spool are doing practically two parallel flow cross-sections, each with a Zulaufmessblende 44, 46 controlled, so that the pressure medium in two substantially equal partial volume flows through the two parallel flow channels 34, 36 to the associated consumer (plunger cylinder 18, 20) flows.
  • both working ports A, B of the section 12 can be connected depending on the position of the directional control valve 24 with the pressure medium source or the pressure medium sinks by the directional control valve arrangement according to the invention, so that each parallel partial flows are conveyed in the direction of the plunger cylinders 18, 20 or run from them.
  • valve spool 48 which is guided in a valve bore 50 of the disk-block-executed control block section 12.
  • the valve bore 50 is shown in the illustration FIG. 2 left to right to a tank control chamber 52 connected to the tank connection T (the connection designations below relate to the directional control valve 24), a work control chamber 54 connected to the working connection B, a pressure control chamber 56 connected to the pressure connection P, a further work control chamber 58, a further tank control chamber 60 , and a connected to a LS connection LS control chamber 62 extended.
  • LS connection LS control chamber 62 On both sides of the LS control chamber 62, two LS connection chambers 64, 66 are formed.
  • Such a constructed valve bore 50 is also used in the aforementioned prior art according to the data sheet RD 64 278 and RD 64 282.
  • the guided within the valve bore valve slide 48 has two end-side end collars 68, 70, between which a central piston collar 72, a second piston collar 74 and a left of the piston collar 72 arranged third piston collar 76 is formed, the piston collars on four piston necks 78, 80, 82, 84 are spaced from each other.
  • the second piston collar 74 has a substantially greater axial length than the two piston collars 76, 72 which are spaced apart from the piston neck 80.
  • At the end collar which is likewise designed with a comparatively large axial length (left in FIG FIG.
  • annular groove 86 is formed, via which in the illustrated center position of the valve slide 48, the LS control chamber 62 is connected to the two adjacent LS communication chambers 64, 66.
  • the central piston collar 72 is covered in the middle position shown by a housing web 88 between the working control chamber 58 and the pressure control chamber 56, so that the pressure control chamber 56 can be performed with a relatively small axial length and thus the directional control valve 24 is relatively short.
  • the valve spool 48 is penetrated by a channel, of which in FIG. 2 only the mouth areas 90, 92 are visible.
  • the channel opens in the Center position of the directional control valve 24 on the one hand in the LS control chamber 62 and on the other hand in the piston collar 74 portion of a housing web 94 between the working control chamber 58 and the pressure control chamber 56.
  • the channel mouth 90 arranged there is thus covered by the housing web 94 in the middle position.
  • two control edges 96, 98 are formed.
  • two further control edges 98, 100 are formed and at the in FIG. 2
  • Right end face of the end collar 70 is formed a fourth control edge 102, via which in the center position, the pressure medium connection between the adjacent tank control chamber 60 and the LS connection chamber 64 is opened.
  • control edges 96, 98, 100 As in the switching symbol of the directional control valve 24 in FIG. 1 shown, in the middle position by the aforementioned control edges 96, 98, 100, the ports A, B, P and T of the directional control valve shut off.
  • the control edges are each designed with fine control notches.
  • FIG. 3 is the directional control valve 24 in two positions a, b adjusted, wherein in the upper position (a), the two working ports A, B of the directional valve 24 with the pressure port P and in the lower position (b) the two working ports A, B with the tank or drain port T of the directional control valve 24 are connected.
  • valve spool 48 from the in FIG. 2 shown middle position shifted to the right. This is done in which a limited by the end collar 70 control chamber 104 is acted upon by the pilot valves (pressure reducing valves), not shown, with a control pressure, so that the valve spool 48 by acting on the end face of the end collar 70 control pressure against the force of also not shown Zentrierfederanssen is moved.
  • pilot valves pressure reducing valves
  • Zentrierfederan angel By this axial displacement in dependence on the height of the control pressure, an opening cross section between the pressure control chamber 56 and the two adjacent work control chambers 58 and 54 is opened by the control edges 98, 99. That is, by the two control edges 98, 99, the two in FIG.
  • FIG. 3 Below a position (b) of the directional control valve 24 is shown, in which the pressure medium flows from the plunger cylinders 18, 20 to the tank T out.
  • the valve slide 48 from the in FIG. 2 shown center position shifted to the left, in which via the pilot control a limited by the right end collar 68 control chamber 106 is subjected to a control pressure.
  • the channel opens via the channel mouth 92 in the LS connection chamber 66, which is connected via the annular groove 86 with the LS control chamber 62.
  • the right-most holes of the channel mouth 90 is covered by the housing web 94.
  • the LS control chamber 62 may be connected in the illustrated position via the control edge 102 of the left end collar 70 and the LS connection chamber 64 with the tank control chamber 60 of the directional control valve 24, so that in the LS control chamber 62 of the section 12 the tank pressure is applied.
  • FIG. 4 an embodiment with a modified valve spool 48 is shown.
  • the structure of the valve bore 50 is substantially the same as in the above-described embodiment, so that corresponding components are provided with the same reference numerals and a repeated description to avoid repetition is omitted.
  • the two control edges 99, 100 are formed on a single, comparatively long central piston collar 108.
  • the control edge 98 is formed on a comparatively short further piston collar 110 and the control edge 96 is formed in this embodiment on the right Stirnbund 68, which is designed with a larger axial length than in the above-described embodiment.
  • the short piston collar 110 is substantially covered by a housing web 111 between the pressure control chamber 56 and the working control chamber 54.
  • the other Stirnbund 70 (left in FIG. 4 ) has the same structure as in the above-described embodiment.
  • the channel for tapping the load pressure opens at the in FIG.
  • FIG. 5 is to extend the plunger cylinder 18, 20 of the valve slide 48 by applying the right control chamber 106 with a control pressure from the in FIG. 4 shown center position to the left position (a) shifted, so that the comparatively short further piston collar 110 is completely accommodated in the pressure control chamber 56, whose axial length is greater than that of the other piston collar 110. That is, via the control edge 98, the pressure medium connection of the pressure control chamber 56 to the working control chamber 54 and the control edge 99 of the piston collar 108, the pressure control chamber 56 is opened with the other working control chamber 58 and correspondingly opened the two inlet orifices 44, 46 at the axial displacement of the valve spool 48.
  • the end collar 70 could also be designed such that in the positions of the directional valve spool 24 into which the pressure medium from the plunger cylinders 18, 20 runs, the LS control chamber 62 is connected to the tank.
  • the pressure medium flows from the two cylinder chambers 40, 42 of the plunger cylinder 18, 20 from the tank T of the hydraulic system, wherein the pressure medium flow is determined by the controlled flow cross-sections, in which in FIGS. 4 and 5 illustrated embodiment, only three piston necks 78, 112 and 114 are required, so that the production of in FIG. 4 illustrated embodiment is somewhat simpler than the embodiment described above.
  • suitable LS channels or grooves, bores would have to be provided in order to be able to be connected to the tank connection T in the middle position and, if necessary, in the drainage position (working connections A, B of the directional control valve). to connect the LS control chamber 62 or at least the LS communication chamber 64 to the tank T.
  • a single-acting consumer (plunger cylinder 18, 20) is controlled via the control block section 12.
  • the control of double-acting consumer is possible, in which case each pressure chamber of the consumer is assigned a control block section 12 with the above-described structure.
  • control block for supplying pressure medium to at least one consumer with a large pressure medium requirement and at least one smaller consumer and a control block section suitable for such a control block, via which the larger consumer can be supplied with pressure medium.
  • This control block section has two working ports, both of which are connectable to the pressure space, so that pressure fluid flows through two parallel pressure fluid flow paths toward the consumer.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid-Pressure Circuits (AREA)

Description

Die Erfindung betrifft einen Steuerblock zur Druckmittelversorgung mehrerer Verbraucher gemäß dem Oberbegriff des Patentanspruchs 1 und eine für einen derartigen Steuerblock geeignete Steuerblocksektion.The invention relates to a control block for supplying pressure medium to a plurality of consumers according to the preamble of patent claim 1 and a control block section suitable for such a control block.

Derartige, beispielsweise aus dem von der Anmelderin herausgegebenen Datenblatt RD 64 278/05.03 und RD 64 282/10.99 bekannten Steuerblöcke werden zur Ansteuerung von hydraulischen Verbrauchern von mobilen Arbeitsmaschinen verwendet. Beispielsweise bei einem Gabelstapler können über einen derartigen Steuerblock die Lenkung, sowie Hydrozylinder zum Anheben oder Absenken der Gabel und zum Neigen des die Gabel tragenden Mastes angesteuert werden. Üblicherweise wird die Nenngröße des Steuerblocks in Abhängigkeit von dem Verbraucher mit dem größten Druckmittelbedarf ausgelegt. Beispielsweise bei Gabelstaplern ist der Druckmittelbedarf der Hydrozylinderanordnung zum Anheben der Gabel wesentlich größer als der Druckmittelbedarf der anderen Verbraucher (Lenkung, Mastneigung), so dass entsprechend die Nenngröße des Steuerblocks in Abhängigkeit vom maximalen Druckmittelbedarf gewählt ist und die dem kleineren Verbrauchern zugeordneten Steuerblocksektionen überdimensioniert sind. Da die Kosten des Hydrauliksystems nicht unwesentlich durch den Steuerblock bestimmt sind, ist man bestrebt, diesen mit möglich geringer Nenngröße auszuführen. Ein Ausweg aus dieser Problematik könnte darin liegen, die Nenngröße des Steuerblocks in Abhängigkeit von den kleineren Verbrauchern auszulegen und dann zum Ausgleich dem größeren Verbraucher zwei oder mehrere Wegeventilsektionen zuzuordnen, aufgrund der zusätzlichen Wegeventilsektion wären die Investitionskosten für eine derartige Lösung ebenfalls zu hoch. Das Dokument DE 44 00 760 A1 beschreibt ein Mehrwegeventil mit mehreren Schaltstellungen, das für verschiedene Ventilfunktionen einsetzbar ist.Such, for example, from the data published by the applicant data sheet RD 64 278 / 05.03 and RD 64 282 / 10.99 control blocks are used to control hydraulic consumers of mobile machines. For example, in a forklift can be controlled via such a control block, the steering, as well as hydraulic cylinder for raising or lowering the fork and tilting the fork-carrying mast. Usually, the nominal size of the control block is designed as a function of the consumer with the greatest pressure medium requirement. For example, in forklifts, the pressure medium requirement of the hydraulic cylinder assembly for lifting the fork is much greater than the pressure medium requirement of other consumers (steering, mast tilt), so that the nominal size of the control block is selected in response to the maximum pressure medium requirement and the smaller consumers associated control block sections are oversized. Since the costs of the hydraulic system are not insignificantly determined by the control block, it is endeavored to carry out this with possible small nominal size. A way out of this problem might be to design the nominal size of the control block as a function of the smaller consumers and then to allocate two or more directional valve sections to compensate for the larger load, due to the additional directional valve section the investment costs for such a solution too high. The document DE 44 00 760 A1 describes a multi-way valve with multiple switch positions, which can be used for various valve functions.

Demgegenüber liegt der Erfindung die Aufgabe zugrunde, einen Steuerblock sowie eine für einen derartigen Steuerblock geeignete Steuerblocksektion zu schaffen, mit der Verbraucher mit hohem Druckmittelbedarf und Verbraucher mit vergleichsweise niedrigerem Druckmittelbedarf mit geringem vorrichtungstechnischen Aufwand mit Druckmittel versorgbar sind.In contrast, the invention has for its object to provide a control block and a suitable control block for such a control block section, with the consumer with high pressure medium demand and consumers with relatively lower pressure medium requirement with low device complexity with pressure medium can be supplied.

Diese Aufgabe wird hinsichtlich des Steuerblocks durch die Merkmalskombination des Patentanspruchs 1 und hinsichtlich der Steuerblocksektion durch die Merkmalskombination des Patentanspruchs 4 gelöst.This object is achieved with regard to the control block by the combination of features of claim 1 and with respect to the control block section by the combination of features of claim 4.

Erfindungsgemäß wird die dem größeren Verbraucher, d.h. dem Verbraucher mit größerem Druckmittelbedarf zugeordnete Steuerblocksektion mit zwei Arbeitsanschlüssen ausgeführt, die je nach Einstellung eines Wegeventils der Steuerblocksektion entweder mit einer Druckmittelquelle oder einer Druckmittelsenke verbunden sind, um den zugeordneten Verbraucher zu betätigen. Erfindungsgemäß wird somit der Durchflussquerschnitt vom Wegeventil bis zu einer gemeinsame Zuleitung zu den oder dem angeschlossenen Verbrauchern verdoppelt, so dass der hydraulische Widerstand gegenüber den herkömmlichen Lösungen wesentlich verringert ist und die Ventilsektion für größere Durchflussmengen als beim Stand der Technik geeignet ist.According to the larger consumers, ie the consumer with a larger pressure medium required associated control block section is executed with two working ports, which are connected depending on the setting of a directional valve control block section either with a pressure medium source or a pressure medium sink to actuate the associated consumer. According to the invention, the flow cross section from the directional control valve is doubled up to a common supply line to the connected consumer or consumers, so that the hydraulic resistance compared to the conventional solutions is substantially reduced and the valve section is suitable for larger flow rates than in the prior art.

Ein Wegeventil, über das zwei einem Arbeitsanschluss verbundene Steuerkammern entweder mit einem Druckanschluss oder mit einem Tankanschluss verbindbar sind, ist zwar per se bereits aus der JP 2093104 bekannt, dieses Ventil hat jedoch nur einen einzigen Arbeitsanschluss und ist darüberhinaus nicht als Teil einer Steuerblocksektion ausgeführt. Durch diesen einzigen Arbeitsanschluss des Wegeventils ist der Druckverlust bei grossem Volumenstrom gross, so dass eine grössere Nenngrösse verwendet werden muss.A directional control valve, via which two control chambers connected to a working connection can be connected either to a pressure connection or to a tank connection, is per se already out of the JP 2093104 However, this valve has only a single working port and moreover, it is not executed as part of a control block section. Through this single working port of the directional control valve, the pressure loss at high flow rate is large, so that a larger nominal size must be used.

Die Steuerblocksektion für einen derartigen Steuerblock ist mit einem stetig verstellbaren Wegeventil ausgeführt, dessen Ventilschieber Kolbenbunde hat, über deren Steuerkanten die Verbindung zwischen den beiden Arbeitsanschlüssen und der Druckmittelquelle oder der Druckmittelsenke einstellbar ist.The control block section for such a control block is designed with a continuously adjustable directional valve, the valve slide has piston collars, via the control edges, the connection between the two working ports and the pressure medium source or the pressure medium sink is adjustable.

Diese Konstruktion ermöglicht es, das Wegeventil mit geringer Axiallänge und somit äusserst kompakt auszuführen, so dass eine Integration in herkömmliche Steuerblöcke auf einfache weise durchgeführt werden kann.This construction makes it possible to make the directional valve with a small axial length and thus extremely compact, so that integration into conventional control blocks can be carried out in a simple manner.

Der über den Steuerblock angesteuerte Verbraucher kann einen Druckraum oder zwei Druckräume aufweisen, wobei dann jedem der Druckräume eine eigene erfindungsgemäße Steuerblocksektion zugeordnet ist.The controlled via the control block consumer can have a pressure chamber or two pressure chambers, in which case each of the pressure chambers is assigned its own control block section according to the invention.

Der Steuerblock kann als LS- oder LUDV-Steuerblock ausgeführt sein.The control block can be designed as an LS or LUDV control block.

Bei der erfindungsgemässen Steuerblocksektion wird der Kolbenbund des Ventilschiebers in der Mittelstellung vollständig von dem genannten Gehäusesteg überdeckt. Dieser Kolbenbund weist eine Steuerkante auf, über die die Verbindung zwischen einer einem Arbeitsanschluss zugeordneten Steuerkammer und einer dem Druckanschluss zugeordneten Drucksteuerkammer einstellbar ist.In the control block section according to the invention, the piston collar of the valve slide is completely covered by the housing web in the central position. This piston collar has a control edge, via which the connection between a control port associated with a working port and a pressure control chamber associated with the pressure port is adjustable.

Ein zweiter Kolbenbund ist bei einem Ausführungsbeispiel mit zwei Steuerkanten ausgeführt, um die Verbindung zwischen einer weiteren Arbeitssteuerkammer und einer mit einem Tankanschluss verbundenen Tanksteuerkammer bzw. der Drucksteuerkammer und der weiteren Arbeitssteuerkammer einzustellen. Der dritte Kolbenbund ist bei diesem Ausführungsbeispiel ebenfalls mit einer Steuerkante versehen, um die Verbindung zwischen der ersten Arbeitssteuerkammer und einer zweiten Tanksteuerkammer einzustellen.A second piston collar is in one embodiment with two control edges designed to adjust the connection between another working control chamber and a connected to a tank port tank control chamber or the pressure control chamber and the other working control chamber. The third piston collar is also provided in this embodiment with a control edge to adjust the connection between the first working control chamber and a second tank control chamber.

Ein zweiter Kolbenbund mit einer Steuerkante ausgeführt, über die die Verbindung zwischen der weiteren Arbeitssteuerkammer und der Drucksteuerkammer eingestellt wird. Der dritte Kolbenbund ist mit einer Steuerkante zum Einstellen der Verbindung zwischen der letztgenannten Arbeitssteuerkammer und einer weiteren Steuerkammer ausgeführt.A second piston collar is designed with a control edge over which the connection between the further working control chamber and the pressure control chamber is adjusted. The third piston collar is designed with a control edge for adjusting the connection between the latter working control chamber and a further control chamber.

Bei diesem Ausführungsbeispiel ist der Ventilschieber mit drei benachbart zu den genannten Kolbenbunden angeordneten Kolbenhälsen ausgeführt.In this embodiment, the valve spool is designed with three adjacent to said piston collars piston necks.

In dem Fall, in dem die Steuerblocksektion als LS-Steuerblocksektion ausgeführt ist, hat das Wegeventil eine LS-Steuerkammer, die über einen den Ventilschieber durchsetzenden Kanal mit dem Lastdruck in einer der Arbeitssteuerkammern beaufschlagbar ist.In the case where the control block section is designed as an LS control block section, the directional control valve has an LS control chamber, which can be acted upon by a passage passing through the valve spool with the load pressure in one of the working control chambers.

Dieser Kanal mündet bei einem bevorzugten Ausführungsbeispiel einerseits in einem in eine Arbeitssteuerkammer (54, 58) bewegbaren Kolbenbundabschnitt.This channel opens in a preferred embodiment, on the one hand in a in a working control chamber (54, 58) movable piston collar section.

Bei einer LS- oder LUDV-Steuerblocksektion wird es bevorzugt, wenn der Ventilschieber mit einer LS-Steuerkante ausgeführt ist, über die eine an die LS-Steuerkammer angrenzende LS-Verbindungskammer in der Mittelstellung oder bei Verschiebung des Ventilschiebers in einer Richtung mit einer benachbarten Tanksteuerkammer verbindbar ist.In an LS or LUDV control block section, it is preferred if the valve spool is designed with an LS control edge, via which one to the LS control chamber adjacent LS communication chamber in the middle position or in displacement of the valve spool in one direction with an adjacent tank control chamber is connectable.

Sonstige vorteilhafte Weiterbildungen der Erfindung sind Gegenstand weiterer Unteransprüche.Other advantageous developments of the invention are the subject of further subclaims.

Im folgenden wird ein bevorzugtes Ausführungsbeispiel der Erfindung anhand schematischer Zeichnungen näher erläutert. Es zeigen:

  • Figur 1 ein stark vereinfachtes Schaltschema eines erfindungsgemäßen Steuerblocks für einen Gabelstapler;
  • Figur 2 eine Schnittdarstellung eines Wegeventils des Steuerblocks aus Figur 1;
  • Figur 3 das Wegeventil gemäß Figur 2 in unterschiedlichen Positionen;
  • Figur 4 einen Schnitt durch ein vereinfachtes Ausführungsbeispiel eines Wegeventils des Steuerblocks aus Figur 1 und
  • Figur 5 das Wegeventil aus Figur 4 in unterschiedlichen Schaltstellungen.
In the following a preferred embodiment of the invention will be explained in more detail with reference to schematic drawings. Show it:
  • FIG. 1 a highly simplified circuit diagram of a control block according to the invention for a forklift truck;
  • FIG. 2 a sectional view of a directional control valve of the control block FIG. 1 ;
  • FIG. 3 the directional control valve according FIG. 2 in different positions;
  • FIG. 4 a section through a simplified embodiment of a directional control valve of the control block FIG. 1 and
  • FIG. 5 the directional control valve off FIG. 4 in different switching positions.

Figur 1 zeigt einen stark vereinfachtes Schaltbild eines LS-Steuerblocks 1 eines Gabelstaplers. Der Grundaufbau eines derartigen Mobilsteuerblocks 1 ist aus dem eingangs genannten Datenblättern RD 74 278/05.03 und RD 64 282/10.99 bekannt, so dass hier nur auf die zum Verständnis der Erfindung wesentlichen Bauelemente eingegangen wird. Ein derartiger LS-Steuerblock 1 hat einen Druckanschluss P, einen Tankanschluss T, einen LS-Anschluss LS sowie nicht dargestellte Steuerölanschlüsse und externe LS-Anschlüsse. Der Tankanschluss T ist über eine Tankleitung 2 mit einem Tank T und der Pumpenanschluss P ist über eine Pumpenleitung 4 an den Druckanschluss einer Pumpe im vorliegenden Fall einer Verstellpumpe 6 angeschlossen, der Pumpendruck wird über einen Pumpenregler 8 in Abhängigkeit vom höchsten Lastdruck der angesteuerten Verbraucher so eingeregelt, dass er stets um ein vorbestimmtes Δp über dem höchsten Lastdruck liegt. Dieser höchste Lastdruck wird am LS-Anschluss abgegriffen und zum Pumpenregler 8 geführt. Innerhalb des Steuerblocks 1 wird dieser höchste Lastdruck über eine nicht dargestellte Wechselventilkaskade von den angesteuerten Verbrauchern abgegriffen und liegt am LS-Anschluss an. FIG. 1 shows a highly simplified circuit diagram of an LS control block 1 of a forklift. The basic structure of such a mobile control block 1 is known from the aforementioned data sheets RD 74 278 / 05.03 and RD 64 282 / 10.99, so that only the essential components for understanding the invention will be discussed. Such an LS control block 1 has a pressure port P, a tank port T, a LS port LS and not shown control oil ports and external LS ports. The tank connection T is via a tank line 2 with a tank T and the pump connection P is connected via a pump line 4 to the pressure port of a pump in the present case a variable displacement pump 6, the pump pressure is adjusted via a pump regulator 8 in response to the highest load pressure of the driven consumers so that it is always a predetermined Δp above the highest load pressure. This highest load pressure is picked up at the LS connection and routed to the pump regulator 8. Within the control block 1, this highest load pressure is tapped via a shuttle valve cascade, not shown, from the actuated consumers and is applied to the LS connection.

Der in Scheibenbauweise ausgeführte Steuerblock 1 besteht im wesentlichen aus einem Eingangselement 10, an dem die Anschlüsse P, T, LS und die sonstigen Anschlüsse (externe LS-Anschlüsse) ausgebildet sind und aus einer Vielzahl von Steuerblocksektionen 12, 14, N sowie einem Endelement 16, an dem beispielsweise die Steuerölversorgung (vorne streichen), Druckabsicherungselemente, Filter sowie Anschlüsse zur Versorgung weiterer Steuerblöcke mit Steueröl (sämtliche Anschlüsse nicht dargestellt) ausgebildet sein können. Jede der Wegeventil- oder Steuerblocksektionen 12, 14, ... N ist einem Verbraucher des Gabelstaplers zugeordnet. Beim dargestellten Ausführungsbeispiel ist die Sektion 12 zwei parallel geschalteten Plungerzylindern 18, 20 zum Anheben einer Gabel des Gabelstaplers und die Sektion 14 beispielsweise einer Neigeeinrichtung 22, bestehend aus zwei parallel geschalteten Differentialzylinders für einen die Gabel tragenden Hubmast des Gabelstaplers zugeordnet. Weitere Sektionen können beispielsweise der hydraulischen Lenkung des Gabelstaplers oder optionalen Verbrauchern zugeordnet sein. In der Praxis haben die Plungerzylinder 18, 20 einen höheren Druckmittelbedarf als die anderen Verbraucher (Lenkung, Neigeeinrichtung), wobei beispielsweise der Druckmittelvolumenstrom zu den Plungerzylindern 180 1/min beträgt, während die anderen Verbraucher lediglich mit einem geringerem Druckmittelvolumenstrom von beispielsweise 50 1/min versorgt werden müssen. Die im Folgenden näher beschriebene Steuersektion 12 ist so ausgelegt, dass bei vergleichsweise geringer Nenngröße des Steuerblocks auch eine hinreichende Versorgung der Plungerzylinder 18, 20 gewährleistet ist.The designed in disc design control block 1 consists essentially of an input element 10, on which the terminals P, T, LS and the other terminals (external LS terminals) are formed and a plurality of control block sections 12, 14, N and an end member 16th on which, for example, the control oil supply (stroke the front), pressure protection elements, filters and connections for supplying other control blocks with control oil (all connections not shown) may be formed. Each of the directional valve or control block sections 12, 14, ... N is associated with a consumer of the forklift. In the illustrated embodiment, the section 12 is two parallel plunger cylinders 18, 20 for lifting a fork of the forklift and the section 14, for example, a tilting device 22, consisting of two parallel-connected differential cylinder for a fork-carrying mast of the forklift assigned. Other sections may for example be associated with the hydraulic steering of the forklift or optional consumers. In practice, the plunger cylinders 18, 20 have a higher pressure medium requirement than the other consumers (Steering, tilting device), for example, the pressure medium flow rate to the plunger cylinders is 180 1 / min, while the other consumers only need to be supplied with a lower pressure medium flow rate, for example, 50 1 / min. The control section 12 described in more detail below is designed so that with a comparatively small nominal size of the control block, a sufficient supply of the plunger cylinders 18, 20 is ensured.

Jede der Sektionen 12, 14, N zur Ansteuerung eines Verbrauchers besteht bei einem LS-Steuerblock im wesentlichen aus einem proportional verstellbaren Wegeventil 24, dem nicht dargestellte Vorsteuerventile (Druckreduzierventile) zugeordnet sind, um die Position eines Ventilschiebers des Wegeventils 24 zu steuern. Der Druckmittelvolumenstrom über der bei einer Verstellung der Ventilschieber der Wegeventile aufgesteuerten Zulaufmessblenden wird bei LS-Steuerblöcken 1 über eine vorgeschaltete Individualdruckwaage 26 lastunabhängig konstant gehalten. Ein Druckwaagenkolben wird durch eine Druckwaagenfeder 28 sowie den Lastdruck am zugeordneten Verbraucher in Öffnungsrichtung und durch den Druck vor der Zumessblende in Schließrichtung beaufschlagt. Bei der Steuerblocksektion 14 liegt die Individualdruckwaage 26 in einem Zulaufkanal 30, der einerseits an den Druckanschluss P dem Eingangselement 10 und andererseits an einen Eingangsanschluss P des Wegeventils angeschlossen ist. Ein Tankanschluss T des Wegeventils 24 ist über einen Ablaufkanal 32 mit dem Tankanschluss T des Eingangselements 10 verbunden. Das Wegeventil 24 der Sektion 12 hat des Weiteren zwei Arbeitsanschlüsse A, B, die über einen ersten Vorlaufkanal 34 und einen zweiten Vorlaufkanal 36 mit den beiden Arbeitsanschlüssen A, B der Sektion 12 verbunden sind. Diese beiden Arbeitsanschlüsse A, B sind über eine sich verzweigende Vorlaufleitung 38 mit den beiden Zylinderräumen 40, 42 der Plungerzylinder 18, 20 verbunden. D.h., bei der Steuerblocksektion 12 erfolgt die Druckmittelversorgung der beiden parallel geschalteten Plungerzylinder 18, 20 über den summierten, über die Arbeitsanschlüsse A, B der Sektion geführten Druckmittelvolumenströme, wobei die Druckmittelvolumenströme außerhalb der Sektion 12 zusammengeführt werden. In der Steuerblocksektion 12 sind noch weitere hydraulische Bauelemente, beispielsweise Druckbegrenzungsventile mit kombinierter Einspeisefunktion, Wechselventile zum Abgreifen des höchsten Lastdrucks, LS-Druckbegrenzungsventile, die vorgenannten Druckreduzierventile zur Ansteuerung des Wegeventils 24 etc. angeordnet. Da diese hydraulischen Einrichtungen zum Verständnis der Erfindung nichts beitragen, kann auf deren Beschreibung und Darstellung verzichtet werden.Each of the sections 12, 14, N for controlling a consumer consists in an LS control block essentially of a proportionally adjustable directional control valve 24, the pilot valves (pressure reducing valves), not shown, are assigned to control the position of a valve spool of the directional control valve 24. The pressure medium volume flow over the controlled on an adjustment of the valve spool of the directional valves inlet orifice plates is kept constant independent of load at LS control blocks 1 via an upstream individual pressure compensator 26. A pressure compensator piston is acted upon by a pressure compensator spring 28 and the load pressure on the associated consumer in the opening direction and by the pressure in front of the metering orifice in the closing direction. In the control block section 14, the individual pressure compensator 26 is located in an inlet channel 30, which is connected on the one hand to the pressure port P to the input element 10 and on the other hand to an input port P of the directional control valve. A tank connection T of the directional control valve 24 is connected via a discharge channel 32 to the tank connection T of the input element 10. The directional control valve 24 of the section 12 further has two working ports A, B, which are connected via a first flow channel 34 and a second flow channel 36 with the two working ports A, B of the section 12. These two working ports A, B are connected via a branching flow line 38 with the two cylinder chambers 40, 42 of the plunger cylinder 18, 20. That is, in the control block section 12, the pressure medium supply of the two plungers 18, 20 connected in parallel takes place via the summed pressure medium volume flows conducted via the working ports A, B of the section, the pressure medium volume flows being brought together outside the section 12. In the control block section 12 are further hydraulic components, such as pressure relief valves with combined feed function, shuttle valves for tapping the highest load pressure, LS-pressure relief valves, the aforementioned pressure reducing valves for controlling the directional control valve 24, etc. arranged. Since these hydraulic devices contribute nothing to the understanding of the invention, their description and illustration can be dispensed with.

Wie sich aus dem Schaltsymbol des in die Sektion 12 eingezeichneten Wegeventils 24 ergibt, sind in seiner federvorgespannten (Zentrierfeder nicht dargestellt) Mittelstellung die vier Anschlüsse P, T, A, B abgesperrt (closed center). Bei Ansteuerung der nicht dargestellten Druckreduzierventile kann der Ventilschieber in der Darstellung gemäß Figur 1 nach unten (Stellung a) verschoben werden, so dass der Druckanschluss P des Wegeventils 24 mit dessen beiden Arbeits- oder Ausgangsanschlüssen A, B verbunden ist und der von der Verstellpumpe 6 geförderte Druckmittelvolumenstrom über die Individualdruckwaage 28, das aufgesteuerte Wegeventil 24 und die beiden Arbeitsanschlüsse A, B der Sektion 12 zu den Zylinderräumen 40, 42 der Plungerzylinder 18, 20 strömt, um diese auszufahren und entsprechend die Gabel des Gabelstaplers anzuheben. Über den Ventilschieber werden dabei praktisch zwei parallele Durchflussquerschnitte mit jeweils einer Zulaufmessblende 44, 46 aufgesteuert, so dass das Druckmittel in zwei im wesentlichen gleich große Teilvolumenströme über die beiden parallelen Vorlaufkanäle 34, 36 zum zugeordneten Verbraucher (Plungerzylinder 18, 20) strömt. Durch diese Verdopplung des Vorlaufquerschnitts von den Messblenden 44, 46 bis zur Zusammenführung der Vorlaufleitung 38 kann der hydraulische Widerstand der Sektion 12 minimiert werden, so dass ein Steuerblock mit vergleichsweise geringer Größe verwendbar ist, die im Hinblick auf die kleineren Verbraucher (Neigeeinrichtung 22, optionale Verbraucher) optimiert ist. Zum Absenken der Gabel wird der Ventilschieber des stetig verstellbaren Wegeventils 24 nach oben (Stellung b) verschoben, so dass der Druckanschluss P des Wegeventils 24 abgesperrt ist und dessen Arbeitsanschlüssen A, B über den Ablaufkanal 32 mit dem Tankanschluss T verbunden sind, so dass das Druckmittel aus den beiden Zylinderräumen 40, 42 zum Tank T hin abströmen kann und die Plungerzylinder 18, 20 durch das Gewicht der Gabel und ggfs. der davon getragenen Last einfahren.As is apparent from the switching symbol of the drawn in the section 12 directional control valve 24, the four ports P, T, A, B are shut off (closed center) in its spring-biased (centering spring not shown) middle position. When controlling the pressure reducing valves, not shown, the valve spool in the illustration according to FIG. 1 down (position a) are shifted, so that the pressure port P of the directional control valve 24 is connected to the two working or output ports A, B and funded by the variable displacement pump 6 pressure medium volume flow on the individual pressure compensator 28, the open-way valve 24 and the two working ports A, B of the section 12 to the cylinder chambers 40, 42 of the plunger cylinder 18, 20 flows to extend this and lift the fork of the forklift accordingly. About the valve spool are doing practically two parallel flow cross-sections, each with a Zulaufmessblende 44, 46 controlled, so that the pressure medium in two substantially equal partial volume flows through the two parallel flow channels 34, 36 to the associated consumer (plunger cylinder 18, 20) flows. This doubling of the flow cross section from the metering orifices 44, 46 to the merging of the supply line 38, the hydraulic resistance of the section 12 can be minimized, so that a control block of comparatively small size is used, with respect to the smaller consumer (tilting device 22, optional Consumer) is optimized. To lower the fork of the valve spool of the continuously variable directional control valve 24 is shifted upward (position b), so that the pressure port P of the directional control valve 24 is shut off and the working ports A, B are connected via the drain passage 32 to the tank port T, so that the Pressure fluid from the two cylinder chambers 40, 42 can flow out to the tank T and the plunger cylinders 18, 20 retract by the weight of the fork and, if necessary, the load carried by it.

Demzufolge können durch die erfindungsgemäße Wegeventilanordnung beide Arbeitsanschlüsse A, B der Sektion 12 je nach Stellung des Wegeventils 24 mit der Druckmittelquelle oder der Druckmittelsenke verbunden werden, so dass jeweils parallele Teilströme in Richtung zu den Plungerzylindern 18, 20 gefördert werden oder von diesen ablaufen.Accordingly, both working ports A, B of the section 12 can be connected depending on the position of the directional control valve 24 with the pressure medium source or the pressure medium sinks by the directional control valve arrangement according to the invention, so that each parallel partial flows are conveyed in the direction of the plunger cylinders 18, 20 or run from them.

Anhand der Schnittdarstellung gemäß Figur 2 wird der Grundaufbau des stetig verstellbaren Wegeventils 24 erläutert. Dieses hat einen Ventilschieber 48, der in einer Ventilbohrung 50 der in scheibenbauweise ausgeführten Steuerblocksektion 12 geführt ist. Die Ventilbohrung 50 ist in der Darstellung nach Figur 2 von links nach rechts zu einer mit dem Tankanschluss T (die im Folgenden genannten Anschlussbezeichnungen beziehen sich auf das Wegeventil 24) verbundenen Tanksteuerkammer 52, einer mit dem Arbeitsanschluss B verbundenen Arbeitssteuerkammer 54, einer mit dem Druckanschluss P verbundenen Drucksteuerkammer 56, einer weiteren Arbeitssteuerkammer 58, einer weiteren Tanksteuerkammer 60, sowie einer mit einem LS-Anschluss verbundenen LS-Steuerkammer 62 erweitert. Beidseitig der LS-Steuerkammer 62 sind zwei LS-Verbindungskammern 64, 66 ausgebildet sind. Eine derart aufgebauter Ventilbohrung 50 wird auch beim eingangs genannten Stand der Technik gemäß dem Datenblatt RD 64 278 und RD 64 282 verwendet. Der innerhalb der Ventilbohrung geführte Ventilschieber 48 hat zwei endseitige Stirnbunde 68, 70, zwischen denen ein mittlerer Kolbenbund 72, ein zweiter Kolbenbund 74 sowie ein links vom Kolbenbund 72 angeordneter dritter Kolbenbund 76 ausgebildet, wobei die Kolbenbunde über vier Kolbenhälse 78, 80, 82, 84 zueinander beabstandet sind. Der zweite Kolbenbund 74 hat eine wesentlich größere Axiallänge als die beiden vom Kolbenhals 80 beabstandeten Kolbenbunde 76, 72. An dem ebenfalls mit vergleichsweise großer Axiallänge ausgeführten Stirnbund (links in Figur 2) ist eine Ringnut 86 ausgebildet, über die in der dargestellten Mittelposition des Ventilschiebers 48 die LS-Steuerkammer 62 mit den beiden benachbarten LS-Verbindungskammern 64, 66 verbunden ist. Bei dem dargestellten Ausführungsbeispiel ist der mittlere Kolbenbund 72 in der dargestellten Mittelstellung von einem Gehäusesteg 88 zwischen der Arbeitssteuerkammer 58 und der Drucksteuerkammer 56 überdeckt, so dass die Drucksteuerkammer 56 mit vergleichsweise geringer Axiallänge ausgeführt werden kann und somit das Wegeventil 24 relativ kurz baut. Der Ventilschieber 48 wird von einem Kanal durchsetzt, von dem in Figur 2 nur die Mündungsbereiche 90, 92 sichtbar sind. Demgemäß mündet der Kanal in der Mittelstellung des Wegeventils 24 einerseits in der LS-Steuerkammer 62 und andererseits im Kolbenbund 74 Bereich eines Gehäusestegs 94 zwischen der Arbeitssteuerkammer 58 und der Drucksteuerkammer 56. Die dort angeordnete Kanalmündung 90 ist somit vom Gehäusesteg 94 in der Mittelstellung überdeckt. An den Ringstirnflächen des zweiten Kolbenbunds 74 sind zwei Steuerkanten 96, 98 ausgebildet. An den beiden aufeinander zu weisenden Stirnflächen der beiden Kolbenbunde 72, 76 sind zwei weitere Steuerkanten 98, 100 ausgebildet und an der in Figur 2 rechten Stirnfläche des Stirnbunds 70 ist eine vierte Steuerkante 102 ausgebildet, über die in der Mittelstellung die Druckmittelverbindung zwischen der benachbarten Tanksteuerkammer 60 und der LS-Verbindungskammer 64 geöffnet ist. Wie in dem Schaltsymbol des Wegeventils 24 in Figur 1 dargestellt, sind in der Mittelstellung durch die vorgenannten Steuerkanten 96, 98, 100 die Anschlüsse A, B, P und T des Wegeventils abgesperrt. Die Steuerkanten sind jeweils mit Feinsteuerkerben ausgeführt.Based on the sectional view according to FIG. 2 the basic structure of the continuously variable directional valve 24 will be explained. This has a valve spool 48 which is guided in a valve bore 50 of the disk-block-executed control block section 12. The valve bore 50 is shown in the illustration FIG. 2 left to right to a tank control chamber 52 connected to the tank connection T (the connection designations below relate to the directional control valve 24), a work control chamber 54 connected to the working connection B, a pressure control chamber 56 connected to the pressure connection P, a further work control chamber 58, a further tank control chamber 60 , and a connected to a LS connection LS control chamber 62 extended. On both sides of the LS control chamber 62, two LS connection chambers 64, 66 are formed. Such a constructed valve bore 50 is also used in the aforementioned prior art according to the data sheet RD 64 278 and RD 64 282. The guided within the valve bore valve slide 48 has two end-side end collars 68, 70, between which a central piston collar 72, a second piston collar 74 and a left of the piston collar 72 arranged third piston collar 76 is formed, the piston collars on four piston necks 78, 80, 82, 84 are spaced from each other. The second piston collar 74 has a substantially greater axial length than the two piston collars 76, 72 which are spaced apart from the piston neck 80. At the end collar, which is likewise designed with a comparatively large axial length (left in FIG FIG. 2 ), an annular groove 86 is formed, via which in the illustrated center position of the valve slide 48, the LS control chamber 62 is connected to the two adjacent LS communication chambers 64, 66. In the illustrated embodiment, the central piston collar 72 is covered in the middle position shown by a housing web 88 between the working control chamber 58 and the pressure control chamber 56, so that the pressure control chamber 56 can be performed with a relatively small axial length and thus the directional control valve 24 is relatively short. The valve spool 48 is penetrated by a channel, of which in FIG. 2 only the mouth areas 90, 92 are visible. Accordingly, the channel opens in the Center position of the directional control valve 24 on the one hand in the LS control chamber 62 and on the other hand in the piston collar 74 portion of a housing web 94 between the working control chamber 58 and the pressure control chamber 56. The channel mouth 90 arranged there is thus covered by the housing web 94 in the middle position. At the annular end faces of the second piston collar 74 two control edges 96, 98 are formed. At the two mutually facing end faces of the two piston collars 72, 76 two further control edges 98, 100 are formed and at the in FIG. 2 Right end face of the end collar 70 is formed a fourth control edge 102, via which in the center position, the pressure medium connection between the adjacent tank control chamber 60 and the LS connection chamber 64 is opened. As in the switching symbol of the directional control valve 24 in FIG FIG. 1 shown, in the middle position by the aforementioned control edges 96, 98, 100, the ports A, B, P and T of the directional control valve shut off. The control edges are each designed with fine control notches.

In Figur 3 ist das Wegeventil 24 in zwei Positionen a,b verstellt, wobei in der oberen Position (a) die beiden Arbeitsanschlüsse A, B des Wegeventils 24 mit dessen Druckanschluss P und in der unteren Position (b) die beiden Arbeitsanschlüsse A, B mit dem Tank oder Ablaufanschluss T des Wegeventils 24 verbunden sind.In FIG. 3 is the directional control valve 24 in two positions a, b adjusted, wherein in the upper position (a), the two working ports A, B of the directional valve 24 with the pressure port P and in the lower position (b) the two working ports A, B with the tank or drain port T of the directional control valve 24 are connected.

In der Darstellung gemäß Figur 3 oben ist der Ventilschieber 48 aus der in Figur 2 dargestellten Mittelstellung nach rechts verschoben. Dies erfolgt, in dem ein durch den Stirnbund 70 begrenzter Steuerraum 104 über die nicht gezeigten Vorsteuerventile (Druckreduzierventile) mit einem Steuerdruck beaufschlagt wird, so dass der Ventilschieber 48 durch den auf die Stirnfläche des Stirnbunds 70 wirkenden Steuerdruck gegen die Kraft einer ebenfalls nicht dargestellten Zentrierfederanordnung verschoben wird. Durch diese Axialverschiebung in Abhängigkeit von der Höhe des Steuerdrucks wird durch die Steuerkanten 98, 99 ein Öffnungsquerschnitt zwischen der Drucksteuerkammer 56 und den beiden benachbarten Arbeitssteuerkammern 58 und 54 aufgesteuert. D.h., durch die beiden Steuerkanten 98, 99 werden die beiden in Figur 1 angedeuteten Zulaufmessblenden 44, 46 geöffnet und somit der Druckmittelvolumenstrom zu den Plungerzylinder 18, 20 eingestellt. Die beiden Tanksteuerkammern 52, 60 bleiben gegenüber den jeweils benachbarten Arbeitssteuerkammern 54 bzw. 58 abgesperrt. Die Verbindung der LS-Verbindungskammer 64 zur Tanksteuerkammer 60 wird durch die Steuerkante 102 geschlossen. Der in der Arbeitssteuerkammer 54 stromabwärts der Zulaufmessblende 46 anliegende Lastdruck wird über den Kanal mit den Kanalmündungen 90, 92 abgegriffen und in die LS-Verbindungskammer 64 gemeldet, die über die Ringnut 86 mit der LS-Steuerkammer 62 verbunden ist. Wie bereits erwähnt, kann durch die parallel aufgesteuerten Zulaufmessblenden 44, 46 und die sich daran anschliessenden parallelen Druckmittelpfade der Druckabfall im Vorlauf zu dem angeschlossenen Verbraucher gegenüber herkömmlichen Lösungen wesentlich verringert werden.In the illustration according to FIG. 3 above is the valve spool 48 from the in FIG. 2 shown middle position shifted to the right. This is done in which a limited by the end collar 70 control chamber 104 is acted upon by the pilot valves (pressure reducing valves), not shown, with a control pressure, so that the valve spool 48 by acting on the end face of the end collar 70 control pressure against the force of also not shown Zentrierfederanordnung is moved. By this axial displacement in dependence on the height of the control pressure, an opening cross section between the pressure control chamber 56 and the two adjacent work control chambers 58 and 54 is opened by the control edges 98, 99. That is, by the two control edges 98, 99, the two in FIG. 1 indicated feed orifices 44, 46 and thus opened the pressure medium volume flow to the plunger cylinders 18, 20. The two tank control chambers 52, 60 remain shut off from the respectively adjacent work control chambers 54 and 58, respectively. The connection of the LS communication chamber 64 to the tank control chamber 60 is closed by the control edge 102. The load pressure applied in the working control chamber 54 downstream of the inlet orifice 46 is tapped via the channel with the channel mouths 90, 92 and signaled into the LS connection chamber 64, which is connected to the LS control chamber 62 via the annular groove 86. As already mentioned, the pressure drop in the flow to the connected consumer compared to conventional solutions can be substantially reduced by the parallel opened inlet orifice plates 44, 46 and the subsequent parallel pressure medium paths.

In Figur 3 unten ist eine Position (b) des Wegeventils 24 dargestellt, in der das Druckmittel von den Plungerzylinder 18, 20 zum Tank T hin abströmt. Dazu wird der ventilschieber 48 aus der in Figur 2 dargestellten Mittelstellung nach links verschoben, in dem über die Vorsteuerung ein vom rechten Stirnbund 68 begrenzten Steuerraum 106 mit einem Steuerdruck beaufschlagt wird. Durch diese Axialverschiebung nach links wird über die Steuerkante 96 die Verbindung von der Arbeitssteuerkammer 54 zur Tanksteuerkammer 52 und über die Steuerkante 100 die Verbindung zwischen der anderen Arbeitssteuerkammer 58 und der weiteren Tanksteuerkammer 60 aufgesteuert, während die Druckmittelverbindung zwischen der Drucksteuerkammer 56 und den benachbarten Arbeitssteuerkammern 58, 54 durch die Steuerkanten 98 bzw. 99 gesperrt ist. Der Kanal mündet über die Kanalmündung 92 in der LS-Verbindungskammer 66, die über die Ringnut 86 mit der LS-Steuerkammer 62 verbunden ist. Die in Figur 3 rechts gelegenen Bohrungen der Kanalmündung 90 ist vom Gehäusesteg 94 überdeckt. Der LS-Steuerraum 62 kann in der dargestellten Position über die Steuerkante 102 des linken Stirnbundes 70 und die LS-Verbindungskammer 64 mit der Tanksteuerkammer 60 des Wegeventils 24 verbunden sein, so dass in der LS-Steuerkammer 62 der Sektion 12 der Tankdruck anliegt.In FIG. 3 Below a position (b) of the directional control valve 24 is shown, in which the pressure medium flows from the plunger cylinders 18, 20 to the tank T out. For this purpose, the valve slide 48 from the in FIG. 2 shown center position shifted to the left, in which via the pilot control a limited by the right end collar 68 control chamber 106 is subjected to a control pressure. This axial displacement to the left via the control edge 96, the connection from the working control chamber 54 to the tank control chamber 52 and the control edge 100, the connection between the other working control chamber 58th and the further tank control chamber 60, while the pressure medium connection between the pressure control chamber 56 and the adjacent work control chambers 58, 54 is blocked by the control edges 98 and 99, respectively. The channel opens via the channel mouth 92 in the LS connection chamber 66, which is connected via the annular groove 86 with the LS control chamber 62. In the FIG. 3 The right-most holes of the channel mouth 90 is covered by the housing web 94. The LS control chamber 62 may be connected in the illustrated position via the control edge 102 of the left end collar 70 and the LS connection chamber 64 with the tank control chamber 60 of the directional control valve 24, so that in the LS control chamber 62 of the section 12 the tank pressure is applied.

In Figur 4 ist ein Ausführungsbeispiel mit einem abgewandelten Ventilschieber 48 dargestellt. Der Aufbau der Ventilbohrung 50 ist im wesentlichen der Gleiche wie beim vorbeschriebenen Ausführungsbeispiel, so dass einander entsprechende Bauelemente mit den gleichen Bezugszeichen versehen werden und auf eine nochmalige Beschreibung zur Vermeidung von Wiederholungen verzichtet wird.In FIG. 4 an embodiment with a modified valve spool 48 is shown. The structure of the valve bore 50 is substantially the same as in the above-described embodiment, so that corresponding components are provided with the same reference numerals and a repeated description to avoid repetition is omitted.

Bei dem abgewandelten Ventilschieber 48 sind die beiden Steuerkanten 99, 100 an einem einzigen, vergleichsweise langen mittleren Kolbenbund 108 ausgebildet. Die Steuerkante 98 ist an einem vergleichsweise kurzen weiteren Kolbenbund 110 ausgebildet und die Steuerkante 96 ist bei diesem Ausführungsbeispiel an dem rechten Stirnbund 68 ausebildet, der mit einer größeren Axiallänge als beim vorbeschriebenen Ausführungsbeispiel ausgeführt ist. Der kurze Kolbenbund 110 ist dabei von einem Gehäusesteg 111 zwischen der Drucksteuerkammer 56 und der Arbeitssteuerkammer 54 im wesentlichen überdeckt. Der andere Stirnbund 70 (links in Figur 4) hat den gleichen Aufbau wie beim vorbeschriebenen Ausführungsbeispiel. Der Kanal zum Abgreifen des Lastdrucks mündet bei dem in Figur 4 dargestellten Ausführungsbeispiel mit seiner Kanalmündung 90 in dem großen mittleren Kolbenbund 108, die andere Kanalmündung 92 mündet wiederum im Bereich der Ringnut 86. In der dargestellten Mittelposition sind die Anschlüsse A, P, B, T des Wegeventils abgesperrt, die LS-Steuerkammer 62 ist über die Ringnut 86 und die Steuerkante 102 mit der Tanksteuerkammer 60 verbunden.In the modified valve spool 48, the two control edges 99, 100 are formed on a single, comparatively long central piston collar 108. The control edge 98 is formed on a comparatively short further piston collar 110 and the control edge 96 is formed in this embodiment on the right Stirnbund 68, which is designed with a larger axial length than in the above-described embodiment. The short piston collar 110 is substantially covered by a housing web 111 between the pressure control chamber 56 and the working control chamber 54. The other Stirnbund 70 (left in FIG. 4 ) has the same structure as in the above-described embodiment. The channel for tapping the load pressure opens at the in FIG. 4 illustrated embodiment with its channel mouth 90 in the large central piston collar 108, the other channel mouth 92 opens in turn in the region of the annular groove 86. In the illustrated center position, the ports A, P, B, T of the directional valve are shut off, the LS control chamber 62 is over the annular groove 86 and the control edge 102 are connected to the tank control chamber 60.

Gemäß Figur 5 unten, wird zum Ausfahren der Plungerzylinder 18, 20 der ventilschieber 48 durch Beaufschlagen des rechten Steuerraums 106 mit einem Steuerdruck aus der in Figur 4 dargestellten Mittelposition nach links Position (a) verschoben, so dass der vergleichsweise kurze weitere Kolbenbund 110 vollständig in der Drucksteuerkammer 56 aufgenommen ist, deren Axiallänge größer als diejenige des weiteren Kolbenbunds 110 ist. D.h., über die Steuerkante 98 wird bei der Axialverschiebung des Ventilschiebers 48 die Druckmittelverbindung von der Drucksteuerkammer 56 zur Arbeitssteuerkammer 54 und über die Steuerkante 99 des Kolbenbunds 108 die Drucksteuerkammer 56 mit der weiteren Arbeitssteuerkammer 58 aufgesteuert und entsprechend die beiden Zulaufmessblenden 44, 46 geöffnet. Die Verbindung der beiden Tanksteuerkammern 52, 60 zu den benachbarten Arbeitssteuerkammern 54, 58 bleibt abgesperrt. Der Lastdruck stromabwärts der Zulaufmessblende 44 wird über den Kanal mit den Kanalmündungen 90,92 und die Ringnut 86 in die LS-Steuerkammer 62 gemeldet. Wie beim vorbeschriebenen Ausführungsbeispiel werden zwei Druckmittelvolumenströme über das Wegeventil 24 und die Arbeitsanschlüsse A, B der Sektion 12 in Richtung zu den Plungerzylindern 18, 20 gefördert, um diese auszufahren. Zum Einfahren der Plungerzylinder 18, 20 wird der Ventilschieber 48 gemäß Figur 5 oben aus seiner in Figur 4 dargestellten Mittelposition durch Beaufschlagen des linken Steuerraums 4 mit einem Steuerdruck nach rechts Position (b) verschoben, so dass über die Steuerkante 96 ein Ablaufquerschnitt von der Arbeitssteuerkammer 54 zur Tanksteuerkammer 52 und über die Steuerkante 100 des Kolbenbunds 108 ein Ablaufquerschnitt von der weiteren Arbeitssteuerkammer 58 zur Tanksteuerkammer 102 aufgesteuert ist. Die Verbindung zwischen der Drucksteuerkammer 56 und den beiden benachbarten Steuerkammern 54, 56 ist abgesperrt. Bei der in Figur 5 dargestellten Variante ist die LS-Steuerkammer 62 nicht über die LS-Verbindungskammer 64 mit der Tanksteuerkammer 102 verbunden. Prinzipiell könnte der Stirnbund 70 auch so ausgebildet sein, dass in den Positionen des Wegeventilschiebers 24 in den an das Druckmittel von den Plungerzylinder 18, 20 abläuft, die LS-Steuerkammer 62 mit dem Tank verbunden ist. In der in Figur 5 oben dargestellten Position des Ventilschiebers 48 strömt das Druckmittel von den beiden Zylinderräumen 40, 42 der Plungerzylinder 18, 20 zum Tank T des Hydrauliksystems ab, wobei der Druckmittelvolumenstrom durch die aufgesteuerten Ablaufquerschnitte bestimmt ist, bei dem in den Figuren 4 und 5 dargestellten Ausführungsbeispiel sind lediglich drei Kolbenhälse 78, 112 und 114 erforderlich, so dass die Herstellung des in Figur 4 dargestellten Ausführungsbeispiel etwas einfacher als beim eingangs beschriebenen Ausführungsbeispiel ist.According to FIG. 5 below, is to extend the plunger cylinder 18, 20 of the valve slide 48 by applying the right control chamber 106 with a control pressure from the in FIG. 4 shown center position to the left position (a) shifted, so that the comparatively short further piston collar 110 is completely accommodated in the pressure control chamber 56, whose axial length is greater than that of the other piston collar 110. That is, via the control edge 98, the pressure medium connection of the pressure control chamber 56 to the working control chamber 54 and the control edge 99 of the piston collar 108, the pressure control chamber 56 is opened with the other working control chamber 58 and correspondingly opened the two inlet orifices 44, 46 at the axial displacement of the valve spool 48. The connection of the two tank control chambers 52, 60 to the adjacent work control chambers 54, 58 remains shut off. The load pressure downstream of the inlet orifice 44 is reported via the channel with the channel mouths 90,92 and the annular groove 86 in the LS control chamber 62. As in the above-described embodiment, two pressure medium volume flows are conveyed via the directional control valve 24 and the working ports A, B of the section 12 in the direction of the plunger cylinders 18, 20 in order to extend this. For retracting the plunger cylinders 18, 20, the valve spool 48 according to FIG. 5 top off his in FIG. 4 shown center position by applying the left control chamber 4 with a control pressure to the right position (b) shifted so that via the control edge 96 a flow cross section from the working control chamber 54 to the tank control chamber 52 and the control edge 100 of the piston collar 108 a flow cross section of the other working control chamber 58 to the tank control chamber 102 is opened. The connection between the pressure control chamber 56 and the two adjacent control chambers 54, 56 is shut off. At the in FIG. 5 In the variant shown, the LS control chamber 62 is not connected to the tank control chamber 102 via the LS connection chamber 64. In principle, the end collar 70 could also be designed such that in the positions of the directional valve spool 24 into which the pressure medium from the plunger cylinders 18, 20 runs, the LS control chamber 62 is connected to the tank. In the in FIG. 5 The position shown above the valve spool 48, the pressure medium flows from the two cylinder chambers 40, 42 of the plunger cylinder 18, 20 from the tank T of the hydraulic system, wherein the pressure medium flow is determined by the controlled flow cross-sections, in which in FIGS. 4 and 5 illustrated embodiment, only three piston necks 78, 112 and 114 are required, so that the production of in FIG. 4 illustrated embodiment is somewhat simpler than the embodiment described above.

Prinzipiell könnte man die beiden Steuerkanten 96, 98 auch an einem einzigen Kolbenbund 110 mit größerer Axiallänge ausbilden und dann entsprechend die Steuerkanten 99 und 100 an zwei getrennten Kolbenbunden vorsehen. In diesem Fall müssten jedoch geeignete LS-Kanäle oder Nuten, Bohrungen vorgesehen werden, um in der Mittelstellung und ggfs. in der Ablaufposition (Arbeitsanschlüsse A, B des Wegeventils mit dem Tankanschluss T verbunden) die LS-Steuerkammer 62 oder zumindest die LS-Verbindungskammer 64 mit dem Tank T zu verbinden.In principle, one could also form the two control edges 96, 98 on a single piston collar 110 with a greater axial length and then correspondingly provide the control edges 99 and 100 on two separate piston collars. In this case, however, suitable LS channels or grooves, bores would have to be provided in order to be able to be connected to the tank connection T in the middle position and, if necessary, in the drainage position (working connections A, B of the directional control valve). to connect the LS control chamber 62 or at least the LS communication chamber 64 to the tank T.

Bei den vorbeschriebenen Ausführungsbeispielen wird über die Steuerblocksektion 12 ein einfachwirkender Verbraucher (Plungerzylinder 18, 20) angesteuert. Prinzipiell ist auch die Ansteuerung doppeltwirkender Verbraucher möglich, wobei dann jedem Druckraum des Verbrauchers eine Steuerblocksektion 12 mit dem vorbeschriebenen Aufbau zugeordnet ist.In the above-described embodiments, a single-acting consumer (plunger cylinder 18, 20) is controlled via the control block section 12. In principle, the control of double-acting consumer is possible, in which case each pressure chamber of the consumer is assigned a control block section 12 with the above-described structure.

Offenbart sind ein Steuerblock zur Druckmittelversorgung zumindest eines Verbrauchers mit großem Druckmittelbedarf und zumindest eines kleineren Verbrauchers und eine für einen derartigen Steuerblock geeignete Steuerblocksektion, über die der größere der Verbraucher mit Druckmittel versorgbar ist. Diese Steuerblocksektion hat zwei Arbeitsanschlüsse, die beide mit dem Druckraum verbindbar sind, so dass Druckmittel über zwei parallele Druckmittelströmungspfade in Richtung zum Verbraucher strömt.Disclosed are a control block for supplying pressure medium to at least one consumer with a large pressure medium requirement and at least one smaller consumer and a control block section suitable for such a control block, via which the larger consumer can be supplied with pressure medium. This control block section has two working ports, both of which are connectable to the pressure space, so that pressure fluid flows through two parallel pressure fluid flow paths toward the consumer.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Steuerblockcontrol block
22
Tankleitungtank line
44
Pumpenleitungpump line
66
Verstellpumpevariable
88th
Pumpenreglerpump regulator
1010
Eingangselementinput element
1212
SteuerblocksektionControl block section
1414
SteuerblocksektionControl block section
1616
Endelementend element
1818
Plungerzylinderplunger
2020
Plungerzylinderplunger
2222
Neigeeinrichtungtilter
2424
Wegeventilway valve
2626
IndividualdruckwaageIndividual pressure compensator
2828
DruckwaagenfederCompensator spring
3030
Zulaufkanalinlet channel
3232
Ablaufkanaldrain channel
3434
Vorlaufkanalforward channel
3636
Vorlaufkanalforward channel
3838
Vorlaufleitungsupply line
4040
Zylinderraumcylinder space
4242
Zylinderraumcylinder space
4444
ZulaufmessblendeSupply measuring orifice
4646
ZulaufmessblendeSupply measuring orifice
4848
Ventilschiebervalve slide
5050
Ventilbohrungvalve bore
5252
TanksteuerkammerTank control chamber
5454
ArbeitssteuerkammerWork control chamber
5656
DrucksteuerkammerPressure control chamber
5858
ArbeitssteuerkammerWork control chamber
6060
TanksteuerkammerTank control chamber
6262
LS-SteuerkammerLS-control chamber
6464
LS-VerbindungskammerLS-connecting chamber
6666
LS-VerbindungskammerLS-connecting chamber
6868
Stirnbundend union
7070
Stirnbundend union
7272
mittlerer Kolbenbundmiddle piston collar
7474
zweiter Kolbenbundsecond piston collar
7676
dritter Kolbenbundthird piston collar
7878
Kolbenhalstang
8080
Kolbenhalstang
8282
Kolbenhalstang
8484
Kolbenhalstang
8686
Ringnutring groove
8888
Gehäusesteghousing web
9090
Kanalmündungchannel mouth
9292
Kanalmündungchannel mouth
9494
Gehäusesteghousing web
9696
Steuerkantecontrol edge
9898
Steuerkantecontrol edge
9999
Steuerkantecontrol edge
100100
Steuerkantecontrol edge
102102
Steuerkantecontrol edge
104104
Steuerraumcontrol room
106106
Steuerraumcontrol room
108108
Kolbenbundpiston collar
110110
weiterer Kolbenbundfurther piston collar
111111
Gehäusesteghousing web

Claims (12)

  1. Control block for the supply of pressure medium to at least one consumer (18, 20) with a high demand for pressure medium and to at least one relatively small consumer (22), wherein each consumer (18, 20; 22) is assigned at least one control block section (12, 14, N) with in each case one continuously adjustable directional valve (24), by means of which a pressure chamber (42, 44) of the consumer (18, 20) can be connected to a pressure medium source (B) or pressure medium sink (T), characterized in that the control block section (12) assigned to the relatively large consumer (18, 20) has a continuously adjustable hydraulic directional valve (24) with two working ports (A, B) which are both connected to the pressure chamber (40, 42), and wherein the control block section (12) has a pressure port (P) and a discharge port (T), wherein, by means of a valve slide (48) of the directional valve (24) of the control block section (12) assigned to the relatively large consumer (18, 20), both working ports (A, B) can be connected jointly to the pressure port (P) or to the discharge port (T).
  2. Control block according to Patent Claim 1, wherein the relatively large consumer has two pressure chambers to which in each case one dedicated control block section (12) is assigned.
  3. Control block according to Patent Claim 1 or 2, wherein said control block is in the form of an LS or LUDV control block.
  4. Control block section for a control block according to one of the preceding patent claims, having a pressure port (P), having a discharge port (T) and two working ports (A, B) and having a continuously adjustable hydraulic directional valve (24), by means of the valve slide (48) of which both working ports (A, B) can be connected jointly to the pressure port (P) or to the discharge port (T).
  5. Control block section according to Patent Claim 4, wherein a valve slide (48) of the directional valve (24) has three piston collars (72, 74, 76), by means of the control edges (96, 98, 99, 100) of which the connection between the two working ports (A, B) and the pressure port (P) and also the discharge port (T) can be opened and closed in a controlled manner, wherein a piston collar (72, 110) by means of which the connection between the pressure port and at least one working port (A, B) can be opened and closed in a controlled manner is, in a central position, substantially completely covered by a housing web (88, 111) between a working control chamber (58, 54), which is assigned to the working port (A), and a pressure control chamber (56), which is assigned to the pressure port (P).
  6. Control block section according to Patent Claim 5, wherein the piston collar (72, 110) is covered by the housing web (88, 111) and has a control edge (99, 98) by means of which the connection between the working control chamber (54, 58) and the pressure control chamber (56) can be opened or closed in a controlled manner.
  7. Control block section according to Patent Claim 5 or 6, having a second piston collar (74) with two control edges (96, 98) by means of which, respectively, a connection between a working control chamber (54) and a tank control chamber (52) connected to the tank port (T) and between the pressure control chamber (56) and the working control chamber (54) can be opened and closed in a controlled manner, wherein the third piston collar (76) has a control edge (100) for opening and closing in a controlled manner the connection between the first working control chamber (58) and a second, adjacent tank control chamber (60).
  8. Control block section according to Patent Claim 5 or 6, having a further piston collar (108) which has two control edges (99, 100), of which one opens and closes in a controlled manner the connection between the pressure control chamber (56) and the working control chamber (58) and the other opens and closes in a controlled manner the connection between the working control chamber (58) and a tank control chamber (60) connected to the tank port, wherein the third piston collar (68) is formed with a control edge (96) by means of which the connection between the working control chamber (54) and a further tank control chamber (52) can be adjusted.
  9. Control block section according to Patent Claim 8, wherein the valve slide (48) is formed with three piston necks (78, 112, 114).
  10. Control block section according to one of Patent Claims 4 to 9, having an LS control chamber (62) which can be charged with the load pressure in one of the working control chambers (54, 58) via a duct (90, 92) which extends through the valve slide (48).
  11. Control block section according to Patent Claim 10, wherein the duct opens out at one side in an annular groove (86) of the valve slide (48) and at the other side on the outer circumference of a piston collar section (74, 108) which is movable into a working control chamber (54, 58).
  12. Control block section according to Patent Claim 10 or 11, having an LS control edge (102) which is formed on an end collar (70) and by means of which an LS connecting chamber (64) which adjoins the LS control chamber (62) can be connected to the adjacent tank control chamber (60).
EP06009768.0A 2005-06-02 2006-05-11 Control block and section of a control block Not-in-force EP1729014B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107850226A (en) * 2015-07-30 2018-03-27 迈特沃克股份有限公司 Solenoid valve system with increase flow

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Publication number Priority date Publication date Assignee Title
SE533719C2 (en) * 2009-04-24 2010-12-14 Nordhydraulic Ab Control valve
EP2770216B1 (en) * 2013-02-20 2016-04-06 FESTO AG & Co. KG Valve assembly

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DE4400760A1 (en) * 1994-01-13 1995-07-20 Festo Kg Multi-way valve

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Publication number Priority date Publication date Assignee Title
JP2793603B2 (en) * 1988-09-29 1998-09-03 カヤバ工業株式会社 Three-way servo valve
SE513115C2 (en) * 1998-11-12 2000-07-10 Mecman Ab Rexroth Valve manifold device
IT1307645B1 (en) * 1999-01-27 2001-11-14 Metal Work Spa VALVE SYSTEM WITH DIFFERENTIATED FLOW AND MODULAR IN BATTERY
DE10213397B4 (en) * 2002-03-26 2005-04-14 Festo Ag & Co. valve assembly

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Publication number Priority date Publication date Assignee Title
DE4400760A1 (en) * 1994-01-13 1995-07-20 Festo Kg Multi-way valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107850226A (en) * 2015-07-30 2018-03-27 迈特沃克股份有限公司 Solenoid valve system with increase flow
CN107850226B (en) * 2015-07-30 2019-07-26 迈特沃克股份有限公司 With the solenoid valve system for increasing flow

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EP1729014A3 (en) 2008-03-12
EP1729014A2 (en) 2006-12-06

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