EP1726679B1 - Verfahren und Vorrichung zur Herstellung eines mit Keramikfasern verstärkten Metallbands und ein so hergestelltes Metallband - Google Patents

Verfahren und Vorrichung zur Herstellung eines mit Keramikfasern verstärkten Metallbands und ein so hergestelltes Metallband Download PDF

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Publication number
EP1726679B1
EP1726679B1 EP06114593A EP06114593A EP1726679B1 EP 1726679 B1 EP1726679 B1 EP 1726679B1 EP 06114593 A EP06114593 A EP 06114593A EP 06114593 A EP06114593 A EP 06114593A EP 1726679 B1 EP1726679 B1 EP 1726679B1
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EP
European Patent Office
Prior art keywords
threads
coated
son
ply
driven
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Application number
EP06114593A
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English (en)
French (fr)
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EP1726679A1 (de
Inventor
Jean-Michel Franchet
Gilles Klein
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Safran Aircraft Engines SAS
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SNECMA SAS
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Publication of EP1726679A1 publication Critical patent/EP1726679A1/de
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Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/02—Pretreatment of the fibres or filaments
    • C22C47/06—Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element
    • C22C47/062—Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element from wires or filaments only
    • C22C47/068—Aligning wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08—Devices involving relative movement between laser beam and workpiece
    • B23K26/083—Devices involving movement of the workpiece in at least one axial direction
    • B23K26/0838—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt
    • B23K26/0846—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt for moving elongated workpieces longitudinally, e.g. wire or strip material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B23K26/21—Bonding by welding
    • B23K26/22—Spot welding
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02—Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/10—Refractory metals
    • C22C49/11—Titanium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/32—Wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/34—Coated articles, e.g. plated or painted; Surface treated articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/16—Composite materials, e.g. fibre reinforced
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49801—Shaping fiber or fibered material

Definitions

  • the invention relates to a method of manufacturing a ply composed of a plurality of ceramic son with a metal matrix according to the preamble of claim 1. Such a method is known from US 2004/0020904 A .
  • the invention also relates to a web obtained by such a method.
  • a constant objective is the optimization of the resistance of the parts for a minimum mass and a bulk.
  • some parts may now include an insert of composite metal matrix material, the piece may be monobloc.
  • a composite material comprises a metal alloy matrix, for example Ti titanium alloy, at the core of which extend fibers, for example ceramic fibers SiC silicon carbide.
  • Such fibers have a tensile strength much higher than that of titanium (typically 4000 MPa against 1000 MPa). It is therefore the fibers that take up the efforts, the metal alloy matrix providing a binder function with the rest of the room, and the protection and insulation of the fibers that must not come into contact with each other.
  • the ceramic fibers are resistant to erosion, but must necessarily be reinforced with metal.
  • These composite materials can be used in the formation of disks, shafts, cylinder bodies, housings, spacers, as reinforcements of monolithic parts such as blades, etc.
  • son son known as "son coated”, comprising a metal-coated ceramic fiber, is manufactured beforehand.
  • the metal gives the yarn the elasticity and flexibility needed for handling.
  • a very fine carbon or tungsten wire extends in the center of the fiber, along its axis, this carbon wire is coated with silicon carbide, while a thin layer of carbon is provided at the center of the fiber. interface between the fiber and the metal, to ensure a diffusion barrier and buffer function during the differential thermal relaxation that occurs at the time of cooling of the liquid metal deposited on the fiber.
  • Composite material yarns, or coated yarns can be manufactured in a variety of ways, for example by vapor phase metal deposition under a field electrophoresis from metal powder or by coating ceramic fibers by dipping in a bath of liquid metal.
  • a process for coating ceramic fibers by dipping in a liquid metal is presented in the patent EP 0 931 846 , in the name of the Applicant. Manufacturing by this process is fast.
  • the coated wire is shaped into a part that is called a preform.
  • the preform is obtained by winding the coated wire between two metal holding flanges extending around a central mandrel. The coil is spiral, the preform obtained being in the form of a disk, the thickness of which is that of the coated wire.
  • the holding flanges comprise openings through which is sprayed a material performing a bonding function, for example an acrylic resin.
  • the figure 1 schematically shows an operation of manufacturing a workpiece with an insert of composite material.
  • a plurality of preforms 1, each disk-shaped, are stacked in a container 2, of generally cylindrical shape.
  • the container comprises an annular cavity 3, whose cross-sectional shape at the axis 4 of the container is that of the preforms 1.
  • the preforms 1 are stacked to fill the full height of the cavity 3. Typically, 80 preforms are thus stacked. This operation is manual.
  • the lid 5 is welded to the container 2, for example by electron beam welding, the cavity preferably being kept under vacuum.
  • the isostatic hot compaction of the assembly is then carried out.
  • the insert composed of juxtaposed coated wire is compacted and the metallic sheaths of the coated wires are welded together and with the walls of the cavity 3 of the container 2, by diffusion, to form a dense set composed of alloy metal (for example a titanium alloy), in which the ceramic fibers (for example SiC) extend annularly.
  • alloy metal for example a titanium alloy
  • the ceramic fibers for example SiC
  • a cylindrical piece comprising an insert made of composite material, resulting from the compaction of the stacked preforms 1.
  • This piece may optionally undergo a stress relaxation treatment to compensate for the differential expansion between the ceramic fibers and the metal, in which they are embedded, during cooling of the assembly.
  • the part is then usually machined.
  • the objective is the manufacture of a one-piece compressor disc - in one piece
  • the blades are formed in one piece with the disk - the container, comprising its composite material insert, is machined, to form a blisk (DAM), a portion of the rim supporting the blades having the composite material insert.
  • DAM blisk
  • the rim is of much smaller dimensions than conventional metal disc rims, thanks to the high stiffness and resistance values conferred on the assembly by the ceramic fibers of the composite material insert contained in the mass of the rim.
  • such a rim can be in the form of a simple ring.
  • This method of manufacturing a part with an insert of composite material has drawbacks, and is difficult industrially exploitable because of the length, complexity and the required precision of its steps.
  • the step of positioning the coated wire preforms in the container is currently manual.
  • the cost of the operation and especially its accuracy are affected.
  • the positioning of the coated wire in the container is a critical factor of the manufacturing range, insofar as it conditions the performance of the material, with a very significant influence of the orientation of the ceramic fiber according to the main stresses of the room. It also conditions the quality of the composite material, by preserving the integrity of the ceramic fiber, during the various stages of manufacture of the piece. It finally determines the final cost of the part, again, because the positioning operations coated son are relatively long and performed manually. The positioning of the son in the container should therefore be improved.
  • Also known is a method comprising forming a web of a plurality of side-by-side wires, wherein the wires, placed parallel to each other and in contact, are caused to pass between two rolls forming a rolling mill. This causes the wires to be soldered to each other.
  • Such a method is difficult to apply to coated son such as those used in the formation of a piece with an insert of composite material according to the invention, because these coated son comprise a very fragile ceramic fiber in their center, which risks to be broken by the lack of precision of such a process. Such a rupture cancels all the advantages related to the presence of ceramic fibers within the insert of composite material. In addition, this process, necessarily carried out hot, generates a surface contamination of the titanium sheath which must then be eliminated imperatively.
  • the invention relates to a method for constituting a sheet of son coated reliably and industrially, which is manipulable and usable in a method of forming a part comprising an insert of composite material.
  • this object is achieved with a method of manufacturing a ply comprising a plurality of coated yarns, which comprise a ceramic fiber coated with a metal sheath, characterized in that the yarns are disposed of. next to each other in the same plane, and the wires are welded together, in points, by laser welding.
  • the method of the invention allows the realization of a semi finished product that can be handled and worked easily.
  • the rigidity of the web is controlled by the spacing between the fastening points.
  • laser welding allows a high precision in the achievement of welding points which is important not to damage the ceramic fibers.
  • the method can be automated easily and makes this technique economically attractive.
  • the wires are driven in front of a laser welding device which forms weld points aligned in segments perpendicular to the wire drive direction or zigzag.
  • a laser welding device which forms weld points aligned in segments perpendicular to the wire drive direction or zigzag.
  • the opposite may also be true, where it is the welding device that moves with respect to the sheet of threads.
  • the wires can be immobile when forming a segment of solder points.
  • a plurality of coated yarns are firstly formed, according to one of the known techniques, preferably by a process of coating ceramic fibers by dipping in a bath of liquid metal. These wires are each wound on a reel. Each wire has for example a diameter of 0.2 to 0.3 mm.
  • This module 9 makes it possible to place the coils 7 so that they can be unwound in the direction of a warping module, presented hereinafter, without the wires 8 crossing each other.
  • the coil module 9 comprises an isosceles triangle structure supporting the coils 7, half on one side of the triangle and half on the other side, the tip of the triangle being directed on the side to which the wires 8 coils 7 are unwound to a location on the axis of symmetry of the triangle formed by the structure of the coil module 9.
  • each coil 7 can support a bundle of coated wires.
  • ten coils 7 each comprising a bundle of ten coated threads wound at its circumference.
  • the coated yarns 8 are unwound in the direction of a warping module.
  • This warping module 10 is here represented schematically and not in detail, because its structure is accessible to the skilled person. It is comparable to a warping module used in the field of weaving.
  • the warping module 10 comprises guide means for arranging the son 8, stretched parallel to each other, in a layer in the same plane, without overlapping them, in contact with each other. The objective is to form a flat sheet of parallel son 8 in contact with each other.
  • the son 8 thus warped are driven into a laser welding module 11.
  • This module comprises a plane support 12 on which the wires 8 move, above which a laser welding device 13 is mounted.
  • the wires 8 are therefore driven in front of the laser welding device 13.
  • the assembly is preferably contained in a neutral atmosphere, for example in an argon atmosphere sprayed by a nozzle.
  • the laser welding device 13 may for example comprise a YAG (Yttrium Aluminum Garnet) type laser doped with neodymium (Nd), which has the advantage of a great precision as to its power and the point of impact of its laser beam, as well as the advantage of a great fineness of the beam.
  • the laser here will preferably have a power of between 2 and 5 W.
  • the wires 8 are driven by a module 17 for driving the wires 8, from the coil module 9, in translation on the support 12.
  • This drive module 17 comprises in one embodiment a rotating coil 17 'around which the wires 8 are wound.
  • the spool 17 ' is rotated, as shown by the arrow 18.
  • the threads 8 are driven from their spool 7 of the coil module 9, along the warping module 10 and the laser welding module 11, by the drive module 17, the assembly forming a device 55 for forming a bonded web of coated wires 8.
  • the bonded web is wound on the spool 17 'of the drive unit.
  • each wire 8 is secured to its neighbors at a plurality of welding spots.
  • Each wire 8 comprises, as seen above, a ceramic fiber 14, coated with a metal sheath 15, for example an alloy of Ti.
  • the laser beam is directed, as represented by the arrow 16, in the direction of a point of contact between two successive son 8, perpendicular to the plane generally containing the axes of the son 8 entrained on the support 12.
  • the low-power laser which is also highly concentrated, is used in such a way as to ensure that the ceramic fiber 14 is not affected by this local fusion.
  • a minimum volume of the metal sheath 15 is melted. It is sufficient to ensure the fastening son 8 at this location.
  • the welding parameters are optimized so that the welding bath resulting from the melting of the metal does not open.
  • the laser beam is directed at a point area overlapping two son 8, perpendicular to the plane of the son 8, so that it does not damage the ceramic fibers 14, the integrity of which is a necessary condition for the function assigned to them, in the application to the formation of a part with a composite insert.
  • soldering points are very resistant. Their function is only to ensure overall solidarity or maintenance of son 8 between them, to form a bonded web. This joining must just be strong enough to allow handling of the web, its possible winding and unwinding, for example for the constitution of a part with an insert of composite material. It is therefore a welding holding son 8 between them.
  • FIGS. 3 and 4 show schematically two operating modes envisaged for the laser welding module 11, in this case for the formation of a ply of twelve coated wires 8.
  • the drive module 17 is stopped, in order to leave the wires 8 stationary.
  • the welding device 13 then performs a series of welding points between the adjacent wires 8, along a segment perpendicular to their axis of travel under the welding device 13.
  • the welding device 13 performs a first solder point 19 between two son 8, as explained above with reference to the figure 5 . It is then stopped and moved, perpendicular to the direction of travel of the son 8, to the right of the next point of contact between two son 8, that it welds according to a second weld point 19, and so on, until that all the son 8 are joined together along this segment of displacement.
  • the welding device 13 thus performs a segment of solder points 19, perpendicular to the axis of travel of the wires 8 under the welding device 13.
  • the drive module 17 is then actuated so as to scroll the wires 8 on a length "L" in front of the welding device 13, then the operation is repeated on another segment, parallel to the first.
  • the son 8 are driven continuously in the direction and the direction of travel represented by the arrow 20, movement imposed by the drive module 17.
  • the welding device 13 performs the same operations as before, namely a welding and then moving to the next point along a path perpendicular to the direction of movement of the threads 8, etc., from the first thread 8 to the last, and vice versa. If the speed of movement of the son 8 is sufficiently low, the welding of the points 19 between two moving son 8 is possible. A series of weld points 19 is thus obtained between the wires 8, which forms a zigzag on the sheet formed by the wires 8.
  • the son 8 are in the form of a bonded web, within which they are secured to each other at the weld points 19 of maintenance.
  • the web is wound on the spool 17 'of the drive module 17.
  • This phase can be freely adapted by those skilled in the art, for example by winding at the beginning of the process the son 8 on the coil 17 'without being secured to each other, the innermost portion of the final wound web is therefore not in the form of a web, or for example by driving the son at the beginning of the process thanks to to another driving device and connecting them to the coil 17 'when they begin to be in the form of a sheet.
  • the distance "L" between the segments of weld points 19, as part of the segment configuration of the figure 3 , or the longitudinal distance "1" between two successive soldering points 19, in the zigzag configuration of the figure 4 is dimensioned according to the desired rigidity for the ply of coated son 8.
  • the weld points 19 will be brought closer to each other, for a flexible ply, the weld points 19 will be spaced apart. others.
  • Other configurations of distribution of the weld points 19 are of course conceivable.
  • the configuration and the spacings of the points 19 will be chosen according to the application for which the bonded web is intended, especially if it must be wound, twisted, ... while respecting a minimum spacing to ensure the cohesion of the assembly. under the defined conditions of the application.
  • the specifications relating to the configuration of the distribution of the weld points 19 are less related to the process itself than to the application to which the ply of coated threads 8 is intended.
  • the son 8 is secured to each other, in an automated system, industrially, for the implementation of the method which has just been described.
  • large quantities of plies of coated filaments 8 can be obtained rapidly - several kilometers of the same ply can be formed - in exploitable form in various ways.
  • the plies are secured by fusion of the metal sheath 15 son 8, so without adding material, especially without adding binder such as an adhesive, which allows to remove, in a more comprehensive method of forming a workpiece with an insert of composite material using coated threads, all debinding steps.
  • a ply 21 of coated filaments 8 has been formed, here comprising fourteen yarns parallel to each other, joined together by a method of forming a sheet such as that represented on FIG. figure 3 .
  • the wires 8 are connected by welding points extending along segments 22 parallel to each other and perpendicular to the overall axis 23 of the ply 21 (ie perpendicular to the axes of the wires 8 when they extend in a straight line).
  • the ends of the ply 21 are cut in bevel, so as to obtain end segments 26, 27 of the ply 21 of width "D” forming an angle " ⁇ " with the axis 23 of the ply 21.
  • This mandrel 24 is a hollow metal tube, preferably in the same metal that is coated with the ceramic fibers coated son 8, here a titanium alloy. It has a circular outer perimeter whose value is equal to the value of the width "D" of the bevelled ends of the ply 21.
  • the ply 21 is, prior to draping, wound by one of its end segments 26 around one end of the mandrel 24, then helically draped around the mandrel 24, helical draping possible due to the angle ⁇ between the axis 23 of the ply 21 and the segments 26, 27 forming the beveled ends of the ply 21, in particular the segment 26 which is previously wound around one end of the mandrel 24.
  • the sheet 21 is draped all around the mandrel 24, completely covering its outer surface, without overlapping the coated son 8 of the web 21 between them.
  • the longitudinal edges of the ply 21 are brought into contact with each other, successively at each turn of the draping.
  • the web 21 has been designed and its end segments 26, 27 beveled so that its dimensions correspond to the developed surface of the mandrel 24.
  • each new ply 21 must be adjusted according to the number of plies 21 which have already been draped.
  • the number of threads composing each additional ply can easily be calculated, knowing the dimensions of the single threads, the perimeter of the mandrel and the number of layers already draped.
  • the end of the mandrel 24, where are initially positioned and wound the plies 21, comprises an axial abutment rim, of radial size, equal to the thickness of the total number of plies 21, or greater. It may be the same for the other end.
  • the angle ⁇ is determined by the skilled person according to the constraints and various modes of stress (centrifugal, traction, torsion, compression, etc.) to which the final piece will be subjected. Indeed, it is mainly the ceramic fibers that take the efforts, their orientation and their distribution having a decisive influence on the behavior of the room. It is thus possible to adapt the angle ⁇ , the diameter of the coated wires 8, the diameter of the ceramic fibers, etc., depending on the application in question. In this case, ⁇ is taken as 45 °.
  • the latter are secured, either to the mandrel 24, if it is the first ply 21, or to the previous ply, if it is a subsequent ply 21 at the beginning of lay-up, when the end 26 of the ply 21 is wrapped around the end of the mandrel 24 or the preceding ply.
  • the draping is implemented, and the other end of the web 21 is secured to the assembly in a similar manner.
  • a method of contact welding between two electrodes and passage of a medium-frequency current for welding an electrode is used. thin strip end portions of the web 21. Any other method can be implemented.
  • the welding of a ply 21 to the mandrel 24 or to the preceding ply may be carried out along a longitudinal line with respect to the mandrel 24, preferably by a method of contact welding between two electrodes. and passage of a medium frequency current.
  • the assembly is inserted into a sheath, of internal diameter equal to the outer diameter of this assembly.
  • This sheath is preferably made of the same metal alloy as the coating of the fibers of the coated wires 8, here an alloy of Ti. It is complementary to the flanges forming axial abutments of the mandrel 24, so that the assembly, which is preferably clogged at each of its ends by circular metal plates, is homogeneous and is in the form of a cylinder.
  • the circular plates and the sleeve are preferably welded by electron beam welding, so as to constitute a sealed container; these plates are preferably made of titanium alloy. Electron beam welding makes it possible to first empty the inside of the sheath. The formed assembly is then hot isostatically compacted.
  • the titanium alloy is caused to diffuse and create the metallic matrix of the composite material, within which the fibers of ceramic.
  • the titanium alloy is viscous at high temperature, it allows a good flow of diffusion of the material, without damaging the ceramic fibers, during the formation of the metal matrix.
  • a shaft having an internal thickness of titanium alloy, corresponding to the mandrel 24, is thus obtained, a central insert of titanium alloy matrix composite material, in which the ceramic fibers extend in a helical manner, and a external thickness of titanium alloy, corresponding to the sheath.
  • This shaft can be machined, depending on the desired end piece.
  • the ends of the shaft, with the metal plates and optionally one or axial abutment edges of the webs, are removed, to obtain a uniform shaft over its entire length.
  • Such a shaft has the advantage of very good resistance to forces, because of the composite material insert, which allows the total thickness of its wall is significantly lower than that of conventional trees. This small thickness implies, in addition to considerable weight gain, a low congestion, useful in applications requiring the presence of many coaxial trees.
  • the process for manufacturing a ply of coated yarns also allows the implementation of a method of forming a workpiece with a coated thread insert, directly by winding a ply around a ply. a mandrel then compaction of the assembly.
  • the piece, comprising an insert, thus formed, is obtained much more quickly than by the methods of the prior art using a preform.
  • the method of forming plies of coated yarns of the present application makes it possible to obtain an intermediate product - the ply - which can be used in many applications.
  • This intermediate product allows a great speed of the processes used.

Claims (12)

  1. Verfahren zur Herstellung einer verbundenen Bahn, umfassend mehrere beschichtete Fäden (8), die Keramikfasern (14) umfassen, die von einer metallischen Hülle (15) ummantelt sind, dadurch gekennzeichnet, dass die Fäden in einer Ebene parallel nebeneinander gespannt angeordnet werden und sich gegenseitig berühren, und dass die Fäden punktweise durch Laserschweißen (13) miteinander verschweißt werden, wobei der Laserstrahl rechtwinkelig zur Ebene der Fäden in Richtung eines Berührungspunktes zwischen zwei aufeinander folgenden Fäden auf eine Punktfläche geleitet wird, die zwei Fäden überlappt, so dass er die Keramikfasern nicht beschädigt, wobei der Laserstrahl zwischen zwei aufeinander folgenden Schweißpunkten angehalten und rechtwinkelig zur Richtung der Fäden versetzt wird.
  2. Verfahren nach Anspruch 1, wobei die Fäden an einer Laserschweißvorrichtung (13) vorbeigeführt werden, die Schweißpunkte (19) bildet, die in zur Transportrichtung der Fäden rechtwinkeligen Segmenten angeordnet werden.
  3. Verfahren nach Anspruch 2, wobei die Fäden (8) bei der Bildung eines Segmentes von Schweißpunkten nicht bewegt werden.
  4. Verfahren nach Anspruch 1, wobei die Fäden an einer Laserschweißvorrichtung vorbeigeführt werden, die Schweißpunkte bildet, die in Zickzacklinie auf der Bahn angeordnet werden.
  5. Verfahren nach Anspruch 4, wobei die Fäden (8) kontinuierlich an der Laserschweißvorrichtung (13) vorbeigeführt werden.
  6. Verfahren nach Anspruch 4, wobei die Fäden bei der Bildung eines Segmentes von Schweißpunkten nicht bewegt werden.
  7. Verfahren nach einem der Ansprüche 2 bis 6, wobei die Fäden, bevor sie an der Laserschweißvorrichtung vorbeigeführt werden, durch ein Schärmodul (10) geführt werden.
  8. Verfahren nach einem der Ansprüche 2 bis 7, wobei die Fäden von einer Drehspule angetrieben werden.
  9. Verfahren nach einem der Ansprüche 2 bis 8, wobei die Fäden von einem Modul aus Spulen angetrieben werden, wobei jede einen aufgewickelten beschichteten Faden oder ein Bündel aus beschichteten Fäden umfasst.
  10. Verbundene Bahn aus Fäden, wobei jeder Faden eine Keramikfaser (14) umfasst, die von einer metallischen Hülle (15) ummantelt ist, hergestellt durch das Verfahren zur Herstellung einer verbundenen Bahn nach einem der Ansprüche 1 bis 9.
  11. Verbundene Bahn aus Fäden nach Anspruch 10, wobei die Fäden durch Schweißpunkte, die in Segmenten parallel angeordnet sind, zusammengehalten werden.
  12. Verbundene Bahn aus beschichteten Fäden nach Anspruch 10, wobei die Fäden durch Schweißpunkte, die in Zickzacklinie auf der Bahn angeordnet sind, zusammengehalten werden.
EP06114593A 2005-05-27 2006-05-26 Verfahren und Vorrichung zur Herstellung eines mit Keramikfasern verstärkten Metallbands und ein so hergestelltes Metallband Active EP1726679B1 (de)

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FR0551405A FR2886180B1 (fr) 2005-05-27 2005-05-27 Procede de fabrication d'une nappe liee constituee de fils ceramiques a matrice metallique, dispositif de mise en oeuvre du procede nappe liee obtenue par le procede

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CN109926799B (zh) * 2019-03-27 2020-05-15 杭州骉昇科技有限公司 一种基板的生产工艺

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JP2006334667A (ja) 2006-12-14
RU2411302C2 (ru) 2011-02-10
CN1872446B (zh) 2011-07-20
US20060266741A1 (en) 2006-11-30
CA2548630A1 (fr) 2006-11-27
FR2886180A1 (fr) 2006-12-01
CN1872446A (zh) 2006-12-06
JP5236164B2 (ja) 2013-07-17
CA2548630C (fr) 2013-08-13
EP1726679A1 (de) 2006-11-29
US7511248B2 (en) 2009-03-31
FR2886180B1 (fr) 2007-07-13
RU2006118198A (ru) 2007-12-10

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