EP1683235B1 - Connexion entre un câble coaxial et un connecteur et procédé de réalisation - Google Patents

Connexion entre un câble coaxial et un connecteur et procédé de réalisation Download PDF

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Publication number
EP1683235B1
EP1683235B1 EP04764793A EP04764793A EP1683235B1 EP 1683235 B1 EP1683235 B1 EP 1683235B1 EP 04764793 A EP04764793 A EP 04764793A EP 04764793 A EP04764793 A EP 04764793A EP 1683235 B1 EP1683235 B1 EP 1683235B1
Authority
EP
European Patent Office
Prior art keywords
contact sleeve
shield
dielectric
subsection
coaxial cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04764793A
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German (de)
English (en)
Other versions
EP1683235A1 (fr
Inventor
Norbert Friese
Rolf GÖNNER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
Original Assignee
MD Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MD Elektronik GmbH filed Critical MD Elektronik GmbH
Publication of EP1683235A1 publication Critical patent/EP1683235A1/fr
Application granted granted Critical
Publication of EP1683235B1 publication Critical patent/EP1683235B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0527—Connection to outer conductor by action of a resilient member, e.g. spring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members

Definitions

  • the invention relates to a coaxial cable, in particular for the shielded transmission of high-frequency signals, according to claim 1 and a method for producing such a coaxial cable according to claim 8.
  • Coaxial cables are often used to transmit high-frequency antenna signals in motor vehicles and are usually used in this application in large quantities. For cost-effective provision of appropriate coaxial cable, a simple structure and easy assembly is of great importance.
  • connectors are mounted on the cable ends.
  • a strain relief must be provided, which protects the electrically effective contacts of the connector components with the lines from excessive mechanical tensile loads.
  • many crimp connections are used.
  • EP 0 118 168 A1 describes a connector for a multi-pole shielded cable, in which a sleeve for contacting with a braided shield is inserted into the interior of the tubular braided shield. For mechanical fastening, or for the purpose of strain relief, a crimped connection is made using a separate further outer sleeve.
  • a connector for a single-pole coaxial cable in which also formed as a metal mesh screen is contacted with its inside with a sleeve. On the outside of the screen, a further sleeve is arranged, which is to ensure a mechanical strain relief of the contact point by a crimp connection.
  • US 4 173 385 describes a monopolar coaxial cable having a dielectric surrounding electrically conductive shield comprising a metal mesh and an electrically conductive foil, and wherein the connector is interposed between the dielectric and the shield.
  • an object of the invention to provide a connection between, a coaxial cable and a connector, which is manufacturable with low production costs, and has a high quality and robustness.
  • an inexpensive method for producing and assembling such a coaxial cable is provided by the invention.
  • a contact sleeve between a screen and a dielectric is pushed or introduced during the attachment of a connector which forms one end of a coaxial cable.
  • the contact sleeve is arranged such that it encloses the dielectric in a part section on the one hand and on the other hand is enclosed by the screen.
  • an encapsulation is made. In this way, it is possible to dispense with a crimp connection or any other further measure for strain relief between the shield and the contact sleeve.
  • the outer contour of the encapsulation on different distances to a soul of the coaxial cable so that form-fit forces can be transmitted to a housing of a secondary lock by this outer contour.
  • enclose is not to be understood in the following as meaning that a layer which encloses another layer in the cable structure necessarily touches the other layer. Rather, an intermediate layer can be arranged between two layers, one of which encloses the other.
  • FIG. 1 shows a longitudinal sectional view of a coaxial cable at the beginning of production.
  • the single-pole coaxial cable has a core 1, which consists of an inner wire 1.1 and an inner contact 1.2.
  • the inner wire 1.1 in turn consists of seven wires and is enclosed by an electrically non-conductive dielectric 2.
  • This dielectric 2 is in turn surrounded by a screen 3, wherein the two-layer screen 3 comprises an electrically conductive foil 3.1, in the illustrated embodiment made of aluminum, and a metal mesh 3.2.
  • These two layers of the screen 3 are enclosed by a jacket 4, which simultaneously represents the outer layer of the coaxial cable, and consists of a PVC-based material.
  • the screen 3 and the jacket 4 are cut to length so that the dielectric 2 protrudes with respect to the screen 3 and the jacket 4. Furthermore, the inner wire 1.1 projects out of the dielectric 2.
  • the inner contact 1.2 is mechanically and electrically contacted with a crimp connection.
  • the inner wire 1.1 partially encompassing plastically deformed retaining webs of the inner contact 1.2 not visible.
  • the connector in the illustrated embodiment, a socket, comprises a one-piece electrically conductive contact sleeve 5 made of metal, which consists inter alia of a substantially hollow cylindrical section 5.1, the outer surface was roughened 5.3 by setting grain points. Alternatively, a roughening by indentations or corrugations or knurls can be made.
  • the contact sleeve 5 has a widened portion in the after installation a plug is inserted. Within the widened portion is an insulating body 5.2 made of plastic. The wall thickness of the contact sleeve 5 decreases towards the end, which is opposite to the widened portion. This conical configuration, which is achieved by oblique turning off the outer surface of the corresponding end of the contact sleeve 5, there leads quasi to an annular circumferential cutting edge.
  • the contact sleeve 5 is pushed onto the protruding dielectric 2.
  • the inner diameter of the contact sleeve 5 in the corresponding contact region is dimensioned such that the contact sleeve 5 is displaceable radially without play on the dielectric 2 in the axis-parallel direction X.
  • the contact sleeve 5 in the direction parallel to the axis X between the screen 3 and dielectric 2, inserted or introduced.
  • the inner surface of the first section 5.1 of the contact sleeve 5 slides on the outer surface of the dielectric 2, so that the dielectric 2 serves as a guide for the contact sleeve 5 to be displaced.
  • the outside of the section 5.1 of the contact sleeve 5 slides along the film 3.1, wherein the film is partially pushed together 3.1 due to the shear forces generated.
  • the metal mesh 3.2 and the jacket 4 are slightly widened in the corresponding area. By this deformation arise radially aligned forces which press the screen 3 against the contact sleeve 5, so that the film 3.1 or the metal mesh 3.2 are contacted electrically securely with the contact sleeve 5. Further, a higher holding or Abziehkraft the contact sleeve 5 is achieved by the roughening or by the grain points of the outer surface of the section 5.1 of the contact sleeve 5.
  • the smooth film 3.1 as part of the screen 3 has at this point the advantage that a convenient and easy insertion of the contact sleeve 5 relative to the screen 3 is possible.
  • the film 3.1 has advantages not only in terms of mounting, it is also provided in the cable construction to act as an additional shielding attenuation during operation of the coaxial cable.
  • the contact sleeve 5 After the introduction of the contact sleeve 5 between the screen 3 and the dielectric 2, according to FIG. 2, the contact sleeve 5 encloses the dielectric 2 in a section 5.1 on the one hand and is enclosed by the screen 3 on the other hand.
  • the contact sleeve 5 touches in this embodiment, both the metal mesh 3.2 and the film 3.1.
  • the contact sleeve 5 is moved in the X direction and the inner contact 1.2 is introduced into the central bore of the insulating 5.2.
  • an insulating material in the embodiment shown, a glass-fiber reinforced PP material, as encapsulation 6 applied to the jacket 4 and the contact sleeve 5 by means of an injection molding process.
  • the encapsulation 6 adheres excellently to the contact sleeve 5, made of metal and the jacket 4, which, as already described, is based on a PVC material.
  • After cooling of the encapsulation 6 thus a very good mechanical connection of the molded parts is achieved, so that the encapsulation 6 serves as a strain relief of the contacting of the section 5.1 with the screen 3, or the contact sleeve 5 relative to the screen 3 in Sense of strain relief is fixed. For this reason, no further measure, or device for strain relief must be provided.
  • the encapsulation 6 is geometrically designed so that circumferential ribs 6.1 are provided on the outside.
  • the outer contour of the encapsulation 6 accordingly has different distances r offset in the axis-parallel direction X; R to the inner wire 1.1 and the soul 1 on.
  • the encapsulation 6 serves not only as a strain relief element, but also for receiving a Umgeophuses.
  • a housing is used to securely hold together a connection of two connectors.
  • axially parallel forces parallel to X
  • the ribs 6.1 thus serve for the positive transmission of axially parallel forces, wherein the connection between the housing and coaxial cable is torsion-free.
  • Such a coaxial cable with connector is particularly suitable for use in motor vehicles for transmitting high-frequency signals, such as antenna signals, in the range of 4 GHz. Due to the structure, in particular by the sealing and mechanically resilient encapsulation coaxial cable according to the invention are particularly robust and of high quality.
  • the invention is not limited to coaxial cable whose connector is aligned in extension of the soul 1 and along the axis X, the invention also includes coaxial cable with an angle connector.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)

Claims (8)

  1. Connexion entre un câble coaxial monopolaire et un connecteur dans laquelle :
    - le câble coaxial comprend une âme (1), un diélectrique (2) entourant celle-ci, un écran (3) conducteur de l'électricité et entourant le diélectrique (2), cet écran comprenant un treillis métallique (3.2) et une pellicule (3.1) conductrice de l'électricité, une enveloppe (4) entourant l'écran (3),
    - le connecteur comprend une douille de contact (5) en contact électrique avec l'écran (3) par une section (5.1) qui présente une arête de coupe périphérique,
    - la douille de contact (5) est disposée de manière d'une part à entourer, dans la section (5.1) le diélectrique (2), et d'autre part d'être elle-même entourée par l'écran (3), caractérisée en ce que
    la face interne de la première section (5.1) de la douille de contact (5) est coulissée sur la face externe du diélectrique (2), de manière que même l'enveloppe (4) est élargie dans la zone de la première section (5.1) et que l'arête de coupe se trouve entre le diélectrique (2) et la pellicule (3.1),
    - la douille de contact (5), par injection périphérique (6) d'un isolant, est reliée mécaniquement à l'enveloppe (4) du câble coaxial, de sorte que cette injection (6) sert à décharger en traction le contact de la section (5.1) avec l'écran (3).
  2. Connexion selon la revendication 1, dans laquelle l'injection périphérique (6) adhère à la fois à la douille de contact (5) et à l'enveloppe (4).
  3. Connexion selon la revendication 1 ou 2, dans laquelle la douille de contact (5) est monobloc.
  4. Connexion selon une des revendications précédentes, dans laquelle la section (5.1) de la douille de contact (5) qui, d'une part entoure le diélectrique (2) et d'autre part est entourée par l'écran (3), présente des rugosités sur sa face externe (5.3).
  5. Connexion selon une des revendications précédentes, dans laquelle le contour externe de l'injection périphérique (6), en des points décalés selon la direction (X) de l'axe, présente des distances différentes (rR) par rapport à cet axe (1), afin d'assurer par combinaison de formes, une transmission à l'enveloppe d'un verrouillage secondaire de forces présentant des composantes parallèles à l'axe.
  6. Procédé pour fabriquer une liaison entre un câble coaxial monopolaire et un connecteur selon une des revendications 1 à 5, qui comprend un diélectrique (2), un écran (3) comprenant un treillis métallique (3.2) et une pellicule (3.1) conductrice de l'électricité, ainsi qu'une enveloppe (4) enveloppant l'écran (3), avec un connecteur monté à une extrémité du câble coaxial et qui comprend une douille de contact, ce procédé comprenant les étapes suivantes :
    - montage de la douille de contact (5) qui présente une section (5.1) avec une arête de contact périphérique, selon une direction (X) parallèle à l'axe, entre la pellicule (3.1) et le diélectrique (2), étant précisé que la face interne de la première section (5.1) de la douille de contact (5) glisse sur la face externe du diélectrique (2) de manière qu'également l'enveloppe (4) est élargie dans la zone de la première section et que la face externe de la section (5.1) de la douille de contact (5) glisse le long de la pellicule (3.1) dans la zone de l'arête de coupe, de sorte que la douille de contact dans la section (5.1) d'une part entoure le diélectrique (2) et d'autre part est elle-même entourée par l'écran (3) avec lequel elle est en contact électrique,
    - injection périphérique d'un isolant sur l'enveloppe (4) et sur une partie de la douille de contact (5), de sorte que la douille de contact est fixée par rapport à l'écran (3) dans le sens d'une décharge en cas de traction.
  7. Procédé pour fabriquer une connexion selon la revendication 6, selon lequel avant le montage de la douille de contact (5), l'écran (3) et l'enveloppe (4) sont coupés à longueur de manière que le diélectrique (2) fait saillie par rapport à l'écran (3) et à l'enveloppe (4).
  8. Procédé pour fabriquer une connexion selon la revendication 6 ou 7, selon lequel l'injection périphérique du connecteur est réalisée selon le procédé de moulage par injection.
EP04764793A 2003-10-30 2004-09-03 Connexion entre un câble coaxial et un connecteur et procédé de réalisation Expired - Lifetime EP1683235B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10350607A DE10350607A1 (de) 2003-10-30 2003-10-30 Koaxialkabel und Verfahren zu dessen Herstellung
PCT/EP2004/009839 WO2005053103A1 (fr) 2003-10-30 2004-09-03 Cable coaxial et son procede de production

Publications (2)

Publication Number Publication Date
EP1683235A1 EP1683235A1 (fr) 2006-07-26
EP1683235B1 true EP1683235B1 (fr) 2007-05-30

Family

ID=34559245

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04764793A Expired - Lifetime EP1683235B1 (fr) 2003-10-30 2004-09-03 Connexion entre un câble coaxial et un connecteur et procédé de réalisation

Country Status (6)

Country Link
US (1) US20070049112A1 (fr)
EP (1) EP1683235B1 (fr)
CN (1) CN100452538C (fr)
AT (1) ATE363746T1 (fr)
DE (2) DE10350607A1 (fr)
WO (1) WO2005053103A1 (fr)

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DE102013017095A1 (de) * 2013-10-15 2015-04-16 Connaught Electronics Ltd. Fahrzeugkamera mit einer verbesserten Anschlusseinrichtung und Kraftfahrzeug
US9716374B2 (en) 2014-01-03 2017-07-25 Rohr, Inc. Systems and methods for electrical harness construction
WO2016061271A1 (fr) * 2014-10-14 2016-04-21 Mark James Landes Systèmes d'enlèvement de l'isolation
CN105244648B (zh) * 2015-08-27 2018-01-16 中航光电科技股份有限公司 用于导线与印制板连接的连接组件及其固定套
DE102016208847C5 (de) 2016-05-23 2020-03-26 Siemens Healthcare Gmbh Geschirmte Verbindungsleitung für Magnetresonanztomographen
DE102018202952A1 (de) * 2018-02-28 2019-08-29 Robert Bosch Gmbh Elektrische Leitung und Steckverbinder mit einer derartigen Leitung
DE102019132583A1 (de) * 2019-12-02 2021-06-02 Auto-Kabel Management Gmbh Elektrisches Kabel sowie Verfahren zur Herstellung eines elektrischen Kabels

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Also Published As

Publication number Publication date
DE502004003993D1 (de) 2007-07-12
EP1683235A1 (fr) 2006-07-26
US20070049112A1 (en) 2007-03-01
CN1875524A (zh) 2006-12-06
CN100452538C (zh) 2009-01-14
DE10350607A1 (de) 2005-06-09
ATE363746T1 (de) 2007-06-15
WO2005053103A1 (fr) 2005-06-09

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