EP1669651B1 - Shuttering for casting an opening through a ceiling - Google Patents
Shuttering for casting an opening through a ceiling Download PDFInfo
- Publication number
- EP1669651B1 EP1669651B1 EP20050405565 EP05405565A EP1669651B1 EP 1669651 B1 EP1669651 B1 EP 1669651B1 EP 20050405565 EP20050405565 EP 20050405565 EP 05405565 A EP05405565 A EP 05405565A EP 1669651 B1 EP1669651 B1 EP 1669651B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- frame
- sealing element
- supporting device
- profiles
- shuttering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009416 shuttering Methods 0.000 title claims 14
- 238000005266 casting Methods 0.000 title description 5
- 238000007789 sealing Methods 0.000 claims description 54
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910000639 Spring steel Inorganic materials 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims 5
- 238000009415 formwork Methods 0.000 description 28
- 239000006260 foam Substances 0.000 description 11
- 238000009434 installation Methods 0.000 description 11
- 238000004382 potting Methods 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- TVTJUIAKQFIXCE-HUKYDQBMSA-N 2-amino-9-[(2R,3S,4S,5R)-4-fluoro-3-hydroxy-5-(hydroxymethyl)oxolan-2-yl]-7-prop-2-ynyl-1H-purine-6,8-dione Chemical compound NC=1NC(C=2N(C(N(C=2N=1)[C@@H]1O[C@@H]([C@H]([C@H]1O)F)CO)=O)CC#C)=O TVTJUIAKQFIXCE-HUKYDQBMSA-N 0.000 description 3
- 229940125851 compound 27 Drugs 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- UAOUIVVJBYDFKD-XKCDOFEDSA-N (1R,9R,10S,11R,12R,15S,18S,21R)-10,11,21-trihydroxy-8,8-dimethyl-14-methylidene-4-(prop-2-enylamino)-20-oxa-5-thia-3-azahexacyclo[9.7.2.112,15.01,9.02,6.012,18]henicosa-2(6),3-dien-13-one Chemical compound C([C@@H]1[C@@H](O)[C@@]23C(C1=C)=O)C[C@H]2[C@]12C(N=C(NCC=C)S4)=C4CC(C)(C)[C@H]1[C@H](O)[C@]3(O)OC2 UAOUIVVJBYDFKD-XKCDOFEDSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
- E04G15/061—Non-reusable forms
Definitions
- the invention relates to a formwork according to the preamble of claim 1.
- a formwork of this type is known in the prior art from DE-A-100 08 100 known.
- Ceiling openings are provided in buildings to lay installation ducts, for example, from one floor of a building to the next.
- Such installation cables are eg power and data cables, pipelines for liquids or vapors, pipelines or ducts for ventilation and air conditioning and the like.
- the breakthrough consists only of a round opening for the passage of a single line. If multiple installation cables are to be laid, a large, usually rectangular breakthrough is provided through which several lines are guided at the same time. After laying the cables, the breakthrough must be closed. There are certain requirements to be met: the closure of the aperture must effectively prevent fire and smoke transmission and should also prevent the transmission of sound and noise from one floor to the next or from one room to the next.
- a formwork is placed in front of the opening. To the curing of the potting compound, the formwork can either be removed or it remains as a lost formwork in place.
- the conventional formworks of the prior art have a number of disadvantages.
- the boarding proves to be relatively expensive, since the casing must be guided around the pipes and should as far as possible no gaps between formwork and pipe should remain. Since the formwork and potting so expensive, they can often not be performed by the installer of the lines themselves, but must be made by a bricklayer.
- a sheathing method in which a wooden board, a plasterboard or a fiber board is used, in which holes are drilled according to the diameter and the arrangement of the various lines. Subsequently, the board or plate, e.g. attached under a ceiling opening and the lines are guided through the respective holes. Since the holes must have a slightly larger diameter than the diameter of the lines, remain between the board and line gaps that need to be closed. This often happens by stuffing paper or assembly wool into the gaps. After all gaps are clogged, then a potting compound is poured into the breakthrough. Since the holes must fit exactly to the respective lines, this method is time-consuming and therefore costly.
- the JP 10185013A discloses a panel for a partition in which a mesh is incorporated as reinforcement means.
- the panel is not suitable for pouring ceiling openings.
- the AT 406 397 B discloses a sealing element for sealing building joints and pipe passages.
- the sealing element consists of a textile carrier which is coated with rubber and on which a flexible soft lead foil is arranged.
- the invention has for its object to provide a formwork of the type mentioned, which an even easier installation and safe pouring the Ceiling opening allows.
- the problem is solved according to claim 1.
- a particularly suitable method for casting a ceiling breakthrough using such a formwork results from the method claim.
- the inventive formwork has a frame and arranged in the frame opening support device.
- at least one planar sealing element is provided, which is carried by the frame and the supporting device.
- the installation lines such as plastic pipes, can be passed through the flat sealing element by this is cut open, for example, with a knife.
- the ceiling breakthrough seals the flat sealing element from the ceiling opening and is supported by the support device.
- the frame serves both for fastening the planar sealing element and the support device.
- the frame and the sealing element are fixed in the ceiling opening.
- the support device is attached to the frame from below. Finally, the ceiling breakthrough is poured from the upper floor.
- the size of the frame is adaptable to the dimensions of the ceiling breakthrough.
- the frame is formed from angle profiles which are adjustable relative to each other.
- the flat sealing element is stretched over the frame.
- the flat sealing element is stretched over the frame and clamped to the ceiling opening. This allows a particularly simple installation, wherein the flat sealing element is simultaneously clamped by this at the ceiling opening at the onset of the frame. This also results in a high density, in particular by said spanning the frame opening.
- the sealing element is preferably a flexible film, for example made of plastic and can be placed over the frame and in particular tensioned.
- the carrying device is formed by at least one elongate element which is supported on the frame.
- the elongated element extends in a loop shape in the frame opening. This makes it possible to pass installation lines and in particular tubes of different diameter through the support device or the loops of the elongate member. Such loops can be formed particularly easily if the elongated element is formed from a flexible band, in particular steel band.
- the frame has profiles with a U-shaped cross-section.
- the profiles can simultaneously serve to attach the elongated member of the support device.
- the elongate element is a band and in particular a steel strip which is inserted edgewise in U-profiles of the frame.
- the edgewise inserted steel strip results in a high stability of the carrying device.
- the steel band can be adapted to very different outer dimensions of the frame. An even higher stability can be achieved if, according to a development of the invention, loops of the elongate element are connected to one another by means of clamps.
- the frame is inserted into the ceiling opening and the sealing element and the supporting device are fastened to the frame.
- the insertion of the frame and the fastening of the sealing element can take place substantially simultaneously.
- the sealing element at least one opening is incorporated and through this opening an installation line is passed.
- the sealing element is sealed against this installation line.
- the ceiling opening from the upper floor is poured out with a casting compound.
- a particularly suitable construction set for producing a casing according to the invention comprises profiles for producing the frame, a planar sealing element and means for producing the carrying device.
- the FIG. 1 shows from below a section of a building ceiling 10, in which a breakthrough 2 is incorporated, which leads from the basement to the upper floor.
- the opening 2 is substantially rectangular and has, for example, a length of 60 cm and a width of 15 cm.
- the height of the opening 2 is for example 21 cm.
- the ceiling 10 may be a solid or wooden ceiling with and without fire requirements.
- the breakthrough 2 can connect to a building wall, parallel to the edge 5 of the aperture 2 extends.
- a formwork 1 is used, which allows, when passed lines the breakthrough 2 from the upper floor, for example, with Pour out concrete.
- the formwork 1 seals the breakthrough 2 during pouring and ensures that the potting compound is securely carried during curing.
- FIG. 2 Essential parts of the formwork 1 are in the FIG. 2 shown.
- profiles 24, 24 'and 26 are provided. These profiles are preferably U-shaped in cross-section and made of sheet metal, for example. They can be shortened at least at one end. Two corner connectors 6 are used to connect the profile 24 'with two profiles 26. The angle between these profiles 24' and 26 are adjustable. Dowels 9 are used to attach the profile 24 in the opening 2.
- foam strips 7 are provided, which are preferably glued.
- a flat sealing element 18 is used to seal the frame opening of the frame 14.
- the flat sealing element 18 is in particular a film, for example a flexible plastic film, which can be cut, for example, with a knife.
- a support element 16 is provided. This is preferably formed from an elongated element, for example a steel strip, which is oriented as shown edgewise. The width of the support element 16 is dimensioned so that it can be inserted into the cross-sectionally U-shaped profiles 24, 24 'and 26. For further attachment of the frame 14 in the opening 2 holding elements 11 are provided which can be used from the upper floor in the opening 2 and connectable to the frame 14.
- a folding meter 33 or other suitable length measuring instrument With a folding meter 33 or other suitable length measuring instrument, the dimensions and in particular the length L and the width of the opening 2 are measured. According to the length L, a profile 24 is cut to length. In the opening 2, the sealing element 18 is inserted and clamped with the profile 24 as shown. The glued on the profile 24 foam tape 7 also adheres to the underside of the sealing element 18.
- the profile 24 is according to FIG. 4 drilled with a hand drill 22 and with dowels 9 or other suitable connection means according to FIG. 4 in breakthrough 2 attached.
- the profile 24 ' is connected to two corner connectors 6 with two correspondingly cut profiles 26.
- a foam tape 7 according to the arrows 19 (FIG. Fig. 5 ) glued.
- This foam tape 7 has on its back a protective film 17, which is peeled off.
- the thus exposed surface of the foam tape 7 has an adhesive layer 34.
- the corner connectors 6 each have a hinge point 35, so that the two profiles 26 according to the arrows 20 (FIG. Fig. 6 ) can be bent for example by 135 °. In particular, these profiles 26 can be bent by more than 90 °.
- the glued foam tape 7 is stretched at the corners accordingly. By said turning by more than 90 °, it is easily possible to introduce these interconnected profiles in the opening 2.
- the profiles 24 'and 26 connected as mentioned above are preferably inserted from below into the aperture 2.
- the two profiles 26 engage in each case at its end in the already mounted profile 24, as the FIG. 7 shows.
- the flat sealing element 18 is clamped between the profile 24 'and the opening 2.
- the connectors 6 are designed so that they can move on the profile 24 'here.
- the sealing element 18 is thus clamped on the frame 14 and clamped between the frame 14 and the opening 2. At its entire periphery of the frame 14 is glued to the sealing element 18. Protruding areas of the sealing element 18 are cut off with a suitable tool.
- the elongated support element 16 in the frame and in particular in the two in cross-section U-shaped profiles 24 and 24 'inserted and thus formed a support device or support device for the sealing element 18.
- the elongated support member 16 is, for example, a resilient band, in particular made of spring steel or other suitable resilient material. It will be like this inserted that it according to the FIG. 9 Forms loops that abut each other and engage in the profile 24, 24 'or 26.
- the support member 16 may be withdrawn, for example, from a role, not shown here.
- An unneeded end 16 a can be separated with a pair of pliers 23.
- brackets 31 To stabilize the support element adjacent areas with the in FIG. 1 shown brackets 31 connected. These brackets 31 are for example steel brackets, which can be snapped onto the support element.
- the support element 16 forms a kind of grid, which carries the tensioned over the frame seal member 18 and supports from below.
- Holding elements 11 used according to the arrows 25 At the upper end, the holding elements 11 each have a turn 12, which according to the FIG. 13 upstairs on the ceiling 10 rests. At the lower end, the holding elements 11 each have a plurality of bendable tabs 13 which are bent over and below a profile 24 or 24 ', so that the frame 14 is finally fixed to the holding elements 11.
- FIGS. 11 to 13 After attachment of the frame 14 in the opening 2 are in accordance with the FIGS. 11 to 13 Leads 136 and 138 pushed through the opening 2.
- two openings 29 and 29 '(corresponding to Fig. 13 ) made.
- the lines 136 and 138 are respectively applied from below to the sealing element 14 and with a marking pin 30, the sealing element 18 is marked accordingly with a circle.
- the elastic support member 16 according to FIG. 11 moved by hand or widened.
- the sealing element 18 Within the marked circle, the sealing element 18 is now cut in a star shape.
- triangular tabs 28 which rest on the outside of the line 136 and 138, respectively. The sealing element 18 is thus close to the lines 136 and 138 at.
- FIG. 14 filled the potting compound 27 from the upper floor into the opening 2 until the required layer thickness is reached. Due to the above-mentioned sealing of the opening 2 with the sealing element 18, the potting compound 27 can not pass down through the opening 2.
- the support element 16 prevents the sealing element 18 from pouring over the ceiling underside 4 (FIG. Fig. 1 ) sags and thus remains largely just tense.
- the support element 16 and the holding elements 11 can be removed after the curing of the potting compound 27.
- a suitable mass for example with plaster to edge 5.
- FIGS. 15 to 21 show the production of a formwork 100 according to another embodiment of the invention. This will be with the in FIG. 15 mounted parts mounted. These parts comprise the above-mentioned sealing element 18, two cords 130 and 132 or similar elongate elements, two L-shaped profiles 24 and two shorter cross-sectionally L-shaped profiles 126, metal brackets 120 and corner brackets 140.
- the dimensions of the frame 114 are adapted to the dimensions of the opening 2, in which the formwork 100 is to be used.
- the profiles 124 and 126 are cut to length.
- FIG. 17 shows a narrower frame 114 'and the part 126' to be cut off.
- a support member 116 is created.
- the two cords 130 and 132 are pulled crosswise into the frame 114, in particular the FIG. 18 illustrated.
- these have a plurality of recesses 128 through which the cords 130 and 132 can be pulled.
- the string ends are fixed in a suitable manner.
- the cords 130 and 132 are stretched when pulled into the profiles 124 and 126 comparatively taut, so that they the sealing member 18, according to FIG. 14 is stretched over the frame 114, act as a support.
- the frame 114 with the support device 116 and the sealing element 118 is inserted into the opening 2 and fixed with the metal angles 120.
- the metal angles 120 be on the one hand attached to a profile 124 or 126 and on the other hand, for example, fixed with a dowel, not shown here in the opening 2 on the ceiling 10.
- the lines 136 and 138 are according to FIG. 20 passed through the support device 116 and the sealing member 118, wherein the sealing member 118 is marked and cut as explained above.
- the cords 130 and 132 are displaced according to the diameter of the conduit 136 and 138, respectively.
- the seal member 118 may be applied and sealed to the leads 136 and 138, respectively, as discussed above.
- FIGS. 20 and 21 show, essentially any lines in different numbers and different diameters can be pulled through the opening 2 and sealed. The pouring takes place as already explained above.
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Description
Die Erfindung betrifft eine Schalung nach dem Oberbegriff des Anspruchs 1. Eine Schalung dieser Art ist im Stand der Technik aus der
Deckendurchbrüche werden in Gebäuden vorgesehen, um Installationsleitungen z.B. von einer Etage eines Gebäudes zur nächsten zu verlegen. Derartige Installationsleitungen sind z.B. Strom- und Datenkabel, Rohrleitungen für Flüssigkeiten oder Dämpfe, Rohrleitungen oder Kanäle für Lüftung und Klimatisierung und ähnliches. Im einfachsten Fall besteht der Durchbruch nur aus einer runden Öffnung für das Hindurchführen einer einzigen Leitung. Wenn mehrere Installationsleitungen zu verlegen sind, wird ein grosser, in der Regel rechteckiger Durchbruch vorgesehen, durch den mehrere Leitungen zugleich geführt werden. Nach dem Verlegen der Leitungen muss der Durchbruch verschlossen werden. Hierbei sind bestimmte Anforderungen zu beachten: der Verschluss des Durchbruchs muss wirksam eine Feuer- und Rauchübertragung verhindern und sollte ausserdem die Übertragung von Schall und Geräuschen von einer Etage zur nächsten bzw. von einem Raum zum nächsten unterbinden. Dies geschieht üblicherweise, indem der Durchbruch mit geeigneten Mitteln ausgegossen wird, wie zum Beispiel mit Zement, Beton, Mörtel, Montageschaum oder Mineralschaum. Um die Vergussmasse beim Vergiessen in dem Durchbruch zu halten, wird vor die Durchbruchsöffnung eine Schalung angebracht. Nach dem Aushärten der Vergussmasse kann die Schalung entweder entfernt werden oder sie bleibt als verlorene Schalung an ihrem Platz.Ceiling openings are provided in buildings to lay installation ducts, for example, from one floor of a building to the next. Such installation cables are eg power and data cables, pipelines for liquids or vapors, pipelines or ducts for ventilation and air conditioning and the like. In the simplest case, the breakthrough consists only of a round opening for the passage of a single line. If multiple installation cables are to be laid, a large, usually rectangular breakthrough is provided through which several lines are guided at the same time. After laying the cables, the breakthrough must be closed. There are certain requirements to be met: the closure of the aperture must effectively prevent fire and smoke transmission and should also prevent the transmission of sound and noise from one floor to the next or from one room to the next. This is usually done by the breakthrough is poured out with suitable means, such as cement, concrete, mortar, mounting foam or mineral foam. To keep the potting compound during the casting in the breakthrough, a formwork is placed in front of the opening. To the curing of the potting compound, the formwork can either be removed or it remains as a lost formwork in place.
Die herkömmlichen Schalungen nach dem Stand der Technik weisen eine Reihe von Nachteilen auf. Das Verschalen erweist sich als relativ aufwendig, da die Verschalung um die Rohre herumgeführt werden muss und möglichst keine Lücken zwischen Schalung und Rohr verbleiben sollten. Da die Verschalungs- und Vergussarbeiten so aufwendig sind, können sie häufig nicht vom Installateur der Leitungen selbst durchgeführt werden, sondern müssen von einem Maurer vorgenommen werden.The conventional formworks of the prior art have a number of disadvantages. The boarding proves to be relatively expensive, since the casing must be guided around the pipes and should as far as possible no gaps between formwork and pipe should remain. Since the formwork and potting so expensive, they can often not be performed by the installer of the lines themselves, but must be made by a bricklayer.
Aus dem Stand der Technik ist ein Schalungsverfahren bekannt, bei dem ein Holzbrett, eine Gipskarton- oder eine Faserplatte verwendet wird, in welche Bohrungen entsprechend dem Durchmesser und der Anordnung der verschiedenen Leitungen gebohrt werden. Anschliessend wird das Brett bzw. die Platte z.B. unter einem Deckendurchbruch befestigt und die Leitungen werden durch die jeweiligen Bohrungen geführt. Da die Bohrungen einen etwas grösseren Durchmesser haben müssen als der Durchmesser der Leitungen, verbleiben zwischen Brett und Leitung Lücken, die verschlossen werden müssen. Dies geschieht häufig, indem Papier oder Montagewolle in die Lücken gestopft wird. Nachdem alle Lücken verstopft sind, wird anschliessend eine Vergussmasse in den Durchbruch gegossen. Da die Bohrungen exakt zu den jeweiligen Leitungen passen müssen, ist dieses Verfahren zeitaufwendig und damit kostenintensiv.From the prior art, a sheathing method is known in which a wooden board, a plasterboard or a fiber board is used, in which holes are drilled according to the diameter and the arrangement of the various lines. Subsequently, the board or plate, e.g. attached under a ceiling opening and the lines are guided through the respective holes. Since the holes must have a slightly larger diameter than the diameter of the lines, remain between the board and line gaps that need to be closed. This often happens by stuffing paper or assembly wool into the gaps. After all gaps are clogged, then a potting compound is poured into the breakthrough. Since the holes must fit exactly to the respective lines, this method is time-consuming and therefore costly.
Die
Die
Der Erfindung liegt die Aufgabe zugrunde, eine Schalung der genannten Gattung zu schaffen, welche eine noch einfachere Montage und ein sicheres Vergiessen des Deckendurchbruchs ermöglicht. Die Aufgabe ist gemäss Anspruch 1 gelöst. Ein besonders geeignetes Verfahren zum Vergiessen eines Deckendurchbruchs unter Verwendung einer solchen Schalung ergibt sich aus dem Verfahrensanspruch.The invention has for its object to provide a formwork of the type mentioned, which an even easier installation and safe pouring the Ceiling opening allows. The problem is solved according to
Die erfindungsgemässe Schalung weist einen Rahmen und eine in der Rahmenöffnung angeordnete Tragvorrichtung auf. Zudem ist wenigstens ein flächiges Dichtungselement vorgesehen, das vom Rahmen und der Tragvorrichtung getragen ist. Bei der Montage können die Installationsleitungen, beispielsweise Kunststoffrohre, durch das flächige Dichtungselement hindurchgeführt werden, indem dieses beispielsweise mit einem Messer entsprechend aufgeschnitten wird. Beim Vergiessen des Deckendurchbruchs dichtet das flächige Dichtungselement den Deckendurchbruch ab und wird von der Tragvorrichtung gestützt. Der Rahmen dient sowohl zur Befestigung des flächigen Dichtungselements als auch der Tragvorrichtung. Bei der Montage werden vorzugsweise zuerst der Rahmen und das Dichtungselement im Deckendurchbruch fixiert. Anschliessend wird von unten die Tragvorrichtung am Rahmen befestigt. Schliesslich wird vom Obergeschoss her der Deckendurchbruch ausgegossen.The inventive formwork has a frame and arranged in the frame opening support device. In addition, at least one planar sealing element is provided, which is carried by the frame and the supporting device. During assembly, the installation lines, such as plastic pipes, can be passed through the flat sealing element by this is cut open, for example, with a knife. When casting the ceiling breakthrough seals the flat sealing element from the ceiling opening and is supported by the support device. The frame serves both for fastening the planar sealing element and the support device. During assembly, preferably the frame and the sealing element are fixed in the ceiling opening. Subsequently, the support device is attached to the frame from below. Finally, the ceiling breakthrough is poured from the upper floor.
Nach einer Weiterbildung der Erfindung ist die Grösse des Rahmens an die Abmessungen des Deckendurchbruchs anpassbar. Vorzugsweise ist hierbei vorgesehen, dass der Rahmen aus Winkelprofilen gebildet ist, die relativ zueinander verstellbar sind.According to a development of the invention, the size of the frame is adaptable to the dimensions of the ceiling breakthrough. Preferably, it is provided that the frame is formed from angle profiles which are adjustable relative to each other.
Nach einer Weiterbildung der Erfindung ist vorgesehen, dass das flächige Dichtungselement über den Rahmen gespannt ist. Vorzugsweise ist hierbei vorgesehen, dass das flächige Dichtungselement über den Rahmen gespannt und am Deckendurchbruch festgeklemmt ist. Dies ermöglicht eine besonders einfache Montage, wobei das flächige Dichtungselement beim Einsetzen des Rahmens gleichzeitig von diesem am Deckendurchbruch festklemmbar ist. Hierbei ergibt sich zudem eine hohe Dichtigkeit, insbesondere durch das genannte Überspannen der Rahmenöffnung. Das Dichtungselement ist vorzugsweise eine flexible Folie, beispielsweise aus Kunststoff und kann über den Rahmen gelegt und insbesondere gespannt werden.According to a development of the invention it is provided that the flat sealing element is stretched over the frame. Preferably, it is provided that the flat sealing element is stretched over the frame and clamped to the ceiling opening. This allows a particularly simple installation, wherein the flat sealing element is simultaneously clamped by this at the ceiling opening at the onset of the frame. This also results in a high density, in particular by said spanning the frame opening. The sealing element is preferably a flexible film, for example made of plastic and can be placed over the frame and in particular tensioned.
Nach einer Weiterbildung der Erfindung ist vorgesehen, dass die Tragvorrichtung durch wenigstens ein längliches Element gebildet ist, das am Rahmen abgestützt ist. Nach einer Weiterbildung der Erfindung ist vorgesehen, dass das längliche Element schlaufenförmig in der Rahmenöffnung verläuft. Dadurch ist es möglich, Installationsleitungen und insbesondere Rohre mit unterschiedlichem Durchmesser durch die Tragvorrichtung bzw. die Schlaufen des länglichen Elements hindurchzuführen. Solche Schlaufen können dann besonders einfach gebildet werden, wenn das längliche Element aus einem flexiblen Band, insbesondere Stahlband gebildet ist.According to a development of the invention it is provided that the carrying device is formed by at least one elongate element which is supported on the frame. According to a development of the invention, it is provided that the elongated element extends in a loop shape in the frame opening. This makes it possible to pass installation lines and in particular tubes of different diameter through the support device or the loops of the elongate member. Such loops can be formed particularly easily if the elongated element is formed from a flexible band, in particular steel band.
Nach einer Weiterbildung der Erfindung ist vorgesehen, dass der Rahmen Profile mit U-förmigem Querschnitt aufweist. Einerseits ergibt sich dadurch eine hohe Stabilität des Rahmens und andererseits können die Profile gleichzeitig zur Befestigung des länglichen Elementes der Tragvorrichtung dienen. Hierbei ist vorzugsweise vorgesehen, dass das längliche Element ein Band und insbesondere ein Stahlband ist, das hochkantig in U-Profile des Rahmens eingelegt ist. Das hochkantig eingelegte Stahlband ergibt eine hohe Stabilität der Tragvorrichtung. Zudem ist eine besonders einfache und schnelle Montage möglich. Das Stahlband kann an sehr unterschiedliche Aussenmasse des Rahmens angepasst werden. Eine noch höhere Stabilität kann erreicht werden, wenn gemäss einer Weiterbildung der Erfindung Schlaufen des länglichen Elementes mit Klammern miteinander verbunden sind.According to a development of the invention it is provided that the frame has profiles with a U-shaped cross-section. On the one hand, this results in a high stability of the frame and on the other hand, the profiles can simultaneously serve to attach the elongated member of the support device. In this case, it is preferably provided that the elongate element is a band and in particular a steel strip which is inserted edgewise in U-profiles of the frame. The edgewise inserted steel strip results in a high stability of the carrying device. In addition, a particularly simple and quick installation is possible. The steel band can be adapted to very different outer dimensions of the frame. An even higher stability can be achieved if, according to a development of the invention, loops of the elongate element are connected to one another by means of clamps.
Beim erfindungsgemässen Verfahren wird der Rahmen in den Deckendurchbruch eingesetzt und das Dichtungselement und die Tragvorrichtung am Rahmen befestigt. Das Einsetzen des Rahmens und das Befestigen des Dichtungselements kann im Wesentlichen gleichzeitig erfolgen. Im Dichtungselement wird wenigstens eine Öffnung eingearbeitet und durch diese Öffnung wird eine Installationsleitung hindurchgeführt. Vorzugsweise wird das Dichtungselement gegenüber dieser Installationsleitung abgedichtet. Schliesslich wird der Deckendurchbruch vom Obergeschoss her mit einer Gussmasse ausgegossen.In the method according to the invention, the frame is inserted into the ceiling opening and the sealing element and the supporting device are fastened to the frame. The insertion of the frame and the fastening of the sealing element can take place substantially simultaneously. In the sealing element at least one opening is incorporated and through this opening an installation line is passed. Preferably, the sealing element is sealed against this installation line. Finally, the ceiling opening from the upper floor is poured out with a casting compound.
Ein besonders geeignetes Bauset zur Herstellung einer erfindungsgemässen Verschalung umfasst Profile zur Herstellung des Rahmens, ein flächiges Dichtungselement sowie Mittel zur Herstellung der Tragvorrichtung.A particularly suitable construction set for producing a casing according to the invention comprises profiles for producing the frame, a planar sealing element and means for producing the carrying device.
Weitere vorteilhafte Merkmale ergeben sich aus den abhängigen Patentansprüchen, der nachfolgenden Beschreibung sowie der Zeichnung.Further advantageous features emerge from the dependent claims, the following description and the drawings.
Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung näher erläutert. Es zeigen:
Figur 1- schematisch von unten eine räumliche Ansicht eines Deckendurchbruchs mit einer eingesetzten erfindungsgemässen Schalung,
Figur 2- schematisch eine räumliche Ansicht einzelner auseinander gezogener Teile der erfindungsgemässen Schalung,
Figur 3- schematisch von unten eine Ansicht eines Deckendurchbruchs mit einem eingelegten Dichtungselement und einem Profil,
Figur 4- schematisch das Befestigen eines Profils im
Deckendurchbruch gemäss Figur 3 , - Figur 5
- schematisch das Aufbringen eines Schaumstoffbandes auf ein Profil des Rahmens,
Figur 6- schematisch ein Profil mit einem aufgeklebten Schaumstoffband,
- Fig. 7 und 8
- schematisch einzelne Schritte beim Montieren des Rahmens im Deckendurchbruch,
Figur 9- schematisch die Montage der Tragvorrichtung,
Figur 10- schematisch vom Obergeschoss her eine räumliche Ansicht des Deckendurchbruchs mit teilweise montierter Schalung,
- Fig. 11
und 12 - schematisch das Hindurchführen einer Installationsleitung,
Figur 13- schematisch vom Obergeschoss her eine räumliche Draufsicht auf den Deckendurchbruch mit montierter Schalung und zwei hindurchgezogenen Leitungen,
Figur 14- schematisch das Ausgiessen des Deckendurchbruchs,
Figur 15- schematisch eine räumliche Ansicht von Einzelteilen einer Schalung gemäss einer Variante,
Figur 16- schematisch eine räumliche Ansicht einer Schalung gemäss der Variante,
Figur 17- schematisch eine räumliche Ansicht der Schalung gemäss der Variante zur Illustration der Verstellbarkeit,
Figur 18- schematisch eine räumliche Ansicht der Variante zur Illustration der Herstellung der Tragvorrichtung,
Figur 19- schematisch eine räumliche Ansicht der Schalung gemäss der Variante mit aufgesetztem Dichtungselement,
Figur 20- schematisch ein Durchbruch mit einer eingesetzten Schalung nach der Variante sowie mit mehreren hindurchgeführten Leitungen und
Figur 21- eine Ansicht gemäss
Figur 20 , jedoch mit zusätzlichen Leitungen.
- FIG. 1
- schematically from below a spatial view of a ceiling breakthrough with an inventive formwork used,
- FIG. 2
- 3 is a perspective view of individual parts of the formwork according to the invention,
- FIG. 3
- schematically from below a view of a ceiling breakthrough with an inserted sealing element and a profile,
- FIG. 4
- schematically fixing a profile in the ceiling opening according to
FIG. 3 . - FIG. 5
- schematically the application of a foam tape to a profile of the frame,
- FIG. 6
- schematically a profile with a glued foam tape,
- FIGS. 7 and 8
- schematically individual steps when mounting the frame in the ceiling breakthrough,
- FIG. 9
- schematically the mounting of the support device,
- FIG. 10
- schematically from the upper floor a spatial view of the ceiling breakthrough with partially assembled formwork,
- FIGS. 11 and 12
- schematically the passage of an installation line,
- FIG. 13
- schematically from the upper floor forth a spatial plan view of the ceiling opening with mounted formwork and two lines pulled through,
- FIG. 14
- schematically the pouring out of the ceiling breach,
- FIG. 15
- 3 is a schematic view of individual parts of a formwork according to a variant,
- FIG. 16
- schematically a spatial view of a formwork according to the variant,
- FIG. 17
- 3 is a schematic view of the formwork according to the variant for illustrating the adjustability;
- FIG. 18
- 3 is a schematic view of the variant for illustrating the production of the carrying device;
- FIG. 19
- 3 is a schematic view of the formwork according to the variant with attached sealing element;
- FIG. 20
- schematically a breakthrough with an inserted formwork according to the variant and with several passed lines and
- FIG. 21
- a view according to
FIG. 20 , but with additional wires.
Die
In den Durchbruch 2 ist eine Schalung 1 eingesetzt, die es ermöglicht, bei hindurchgeführten Leitungen den Durchbruch 2 vom Obergeschoss her, beispielsweise mit Beton auszugiessen. Die Schalung 1 dichtet den Durchbruch 2 beim Ausgiessen ab und gewährleistet, dass die Vergussmasse beim Aushärten sicher getragen wird.In the
Wesentliche Teile der Schalung 1 sind in der
Nachfolgend werden anhand der
Mit einem Klappmeter 33 oder einem anderen geeigneten Längenmessinstrument werden die Abmessungen und insbesondere die Länge L und die Breite des Durchbruchs 2 gemessen. Entsprechend der Länge L wird ein Profil 24 abgelängt. In den Durchbruch 2 wird das Dichtungselement 18 eingelegt und mit dem Profil 24 wie ersichtlich festgeklemmt. Das auf das Profil 24 aufgeklebte Schaumstoffband 7 klebt ebenfalls an der Unterseite des Dichtungselements 18. Das Profil 24 wird gemäss
Das Profil 24' wird mit zwei Eckverbindern 6 mit zwei entsprechend abgelängten Profilen 26 verbunden. Auf diese drei miteinander verbundenen Profile 26 wird ein Schaumstoffband 7 gemäss den Pfeilen 19 (
Die wie oben erwähnt verbundenen Profile 24' und 26 werden vorzugsweise von unten in den Durchbruch 2 eingesetzt. Die beiden Profile 26 greifen hierbei jeweils an ihrem Ende in das bereits montierte Profil 24 ein, wie die
Als Nächstes wird gemäss der
Für eine zusätzliche Fixierung des Rahmens 14 im Durchbruch 2 werden vom Obergeschoss her gemäss
Nach der Befestigung des Rahmens 14 im Durchbruch 2 werden gemäss den
Schliesslich wird gemäss
Die
Mit den Profilen 124 und 126 und mit vier Eckklammern 140 wird der in
Die
Mit den beiden Schnüren 130 und 132 wird ein Tragelement 116 erstellt. Hierbei werden die beiden Schnüre 130 und 132 kreuzweise in den Rahmen 114 eingezogen, wie insbesondere die
Der Rahmen 114 mit der Tragvorrichtung 116 und dem Dichtungselement 118 wird in den Durchbruch 2 eingesetzt und mit den Metallwinkeln 120 fixiert. Die Metallwinkel 120 werden einerseits an einem Profil 124 oder 126 befestigt und andererseits beispielsweise mit einem hier nicht gezeigten Dübel im Durchbruch 2 an der Decke 10 fixiert. Die Leitungen 136 und 138 werden gemäss
- 11
- Schalungformwork
- 22
- Durchbruchbreakthrough
- 33
- Gebäudewandbuilding wall
- 44
- DeckenunterseiteSoffit
- 55
- Kanteedge
- 66
- EckverbinderCorner connector
- 77
- Schaumstoffbandfoam tape
- 88th
- Bohrungdrilling
- 99
- Dübeldowel
- 1010
- Deckeblanket
- 1111
- Halteelementretaining element
- 1212
- Abbugbent section
- 1313
- Lappencloth
- 1414
- Rahmenframe
- 1515
- Doppelpfeildouble arrow
- 1616
- Tragelementsupporting member
- 16a16a
- EndeThe End
- 1717
- Schutzfolieprotector
- 1818
- Dichtungselementsealing element
- 1919
- Pfeilarrow
- 2020
- Pfeilarrow
- 2121
- FäustelFäustel
- 2222
- Bohrmaschinedrilling machine
- 2323
- Zangetongs
- 2424
- Profilprofile
- 2525
- Pfeilarrow
- 2626
- Profilprofile
- 2727
- Vergussmassepotting compound
- 2828
- Lappencloth
- 2929
- FoliendurchbruchFilm Breakthrough
- 3030
- Stiftpen
- 3131
- Klammerclip
- 3333
- KappmeterKappmeter
- 3434
- Klebschichtadhesive layer
- 3535
- Gelenkstellearticulation point
- 100100
- Schalungformwork
- 114114
- Rahmenframe
- 116116
- Tragvorrichtungcarrying device
- 118118
- Dichtungselementsealing element
- 120120
- Metallwinkelmetal brackets
- 124124
- Winkelprofilangle section
- 126126
- Winkelprofilangle section
- 128128
- Aussparungrecess
- 130130
- Schnurline
- 132132
- Schnurline
- 136136
- Leitungmanagement
- 138138
- Leitungmanagement
- 140140
- Eckklammercorner bracket
- LL
- Längelength
Claims (15)
- Shuttering for the sealing of a floor penetration which is provided for leading through one or more service lines (136, 138), comprising a frame (14, 114) and a supporting device (16, 116) arranged in the frame opening, wherein the frame (14, 114) and the supporting device (16, 116) can be fastened in the lower region of the floor penetration (2) and the region of the floor penetration (2) above the supporting device (16, 116) can be completely filled, characterized in that at least one flat sealing element (18, 118) is provided which is supported by the frame (14, 114) and the supporting device (16, 116) and in that the supporting device (16, 116) is formed by at least one elongate and flexible element (16).
- Shuttering according to Claim 1, characterized in that the size of the frame (14, 114) can be adapted to the dimension of the floor penetration.
- Shuttering according to Claim 2, characterized in that the frame (14, 114) is formed from profiles (24, 26, 124, 126) which can be adjusted relative to one another.
- Shuttering according to one of Claims 1 to 3, characterized in that the at least one flat sealing element (18, 118) is stretched over the frame (14, 114).
- Shuttering according to Claim 4, characterized in that the at least one flat sealing element (18, 118) is securely clamped between the frame (14, 114) and the penetration (2).
- Shuttering according to one of Claims 1 to 5, characterized in that the supporting device (16, 116) spans the frame opening.
- Shuttering according to Claim 1, characterized in that the at least one elongate element (16, 130, 132) extends in a looping manner in the frame opening.
- Shuttering according to one of Claims 1 to 7, characterized in that the at least one elongate element (16) is a spring steel strip.
- Shuttering according to one of Claims 1 to 8, characterized in that the at least one sealing element (18, 118) is a film.
- Shuttering according to one of Claims 1 to 9, characterized in that the at least one elongate element (16, 130, 132) forms a supporting device with a grid-shaped structure.
- Shuttering according to one of Claims 3 to 10, characterized in that the profiles (24, 26, 124, 126) have a U-shaped or L-shaped cross section.
- Method for producing a shuttering according to Claim 1, characterized in that the frame (14, 114) is produced from profiles (24, 26, 124, 126), in that the at least one flat sealing element (18, 118) is fastened to the frame (14, 114) and is supported from below by the supporting device (16, 116), in that openings (29, 29') are made in the sealing element (18, 118) in order to lead through the service lines (136, 138), and in that the supporting device (16, 116) is formed from at least one elongate and elastic element (16, 130, 132),
- Construction kit for producing a shuttering according to claim 1, characterized in that it comprises profiles (24, 26, 124, 126) for producing a frame (14, 114), a flat sealing element (18, 118) and at least one elongate and flexible element (16, 130, 132) for producing a supporting device or carrying device for the sealing element (18, 118).
- Construction kit according to Claim 13, characterized in that it comprises at least one corner connector (6) for the flexible and length-compensating connection of two profiles (24, 24', 26) .
- Construction kit according to Claim 13 or 14, characterized in that the at least one elongate and flexible element (16, 130, 132) is a flexible strip (16), in particular a steel strip or a cord (130, 132).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20050405565 EP1669651B1 (en) | 2004-12-07 | 2005-09-30 | Shuttering for casting an opening through a ceiling |
DE200520016350 DE202005016350U1 (en) | 2004-12-07 | 2005-10-19 | Formwork for casting a ceiling breakthrough |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04028971 | 2004-12-07 | ||
EP20050405565 EP1669651B1 (en) | 2004-12-07 | 2005-09-30 | Shuttering for casting an opening through a ceiling |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1669651A1 EP1669651A1 (en) | 2006-06-14 |
EP1669651B1 true EP1669651B1 (en) | 2011-11-02 |
Family
ID=36217692
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20050405565 Active EP1669651B1 (en) | 2004-12-07 | 2005-09-30 | Shuttering for casting an opening through a ceiling |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1669651B1 (en) |
DE (1) | DE202005016350U1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202012008399U1 (en) | 2012-09-01 | 2013-03-21 | IAB - Institut für Angewandte Bauforschung Weimar gemeinnützige GmbH | Installation module with integrated firewall |
DE102017009218A1 (en) | 2017-10-04 | 2019-04-04 | Arndt Gundlach | Device and method for boarding / producing pipe penetrations in the range of wall and / or ceiling openings |
DE102022117136A1 (en) | 2022-07-08 | 2024-01-11 | Doyma Gmbh & Co | Covering device for a breakthrough in a building ceiling and method for covering a breakthrough in a building ceiling using such |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2821191A1 (en) * | 1978-05-13 | 1979-11-15 | Hochtemperatur Reaktorbau Gmbh | Pipe and cable fireproof wall box - has compressed non-combustible material secured inside spaced gratings |
JP3574721B2 (en) | 1996-12-26 | 2004-10-06 | クリオン株式会社 | ALC building structure and construction method thereof |
AT406397B8 (en) | 1998-05-19 | 2000-06-26 | Daetwyler Ag | SEALING ELEMENT FOR BUILDING PURPOSES, ESPECIALLY FOR SEALING CONSTRUCTION JOINTS AND PIPE PERFORMANCE |
DE10008100A1 (en) * | 2000-02-22 | 2001-08-23 | Guenter Schulte | Procedure for soundproof and fireproof sealing of ceiling penetrations entails using plate of relatively soft material as permanent shuttering, and with holes conforming to shape and size of pipes or cables in installation shaft |
JP2003329175A (en) * | 2002-05-10 | 2003-11-19 | Toho Kenzai:Kk | Opening part covering member |
-
2005
- 2005-09-30 EP EP20050405565 patent/EP1669651B1/en active Active
- 2005-10-19 DE DE200520016350 patent/DE202005016350U1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE202005016350U1 (en) | 2006-04-06 |
EP1669651A1 (en) | 2006-06-14 |
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