EP1630823B1 - Halbleitende Polymerzusammensetzungen - Google Patents
Halbleitende Polymerzusammensetzungen Download PDFInfo
- Publication number
- EP1630823B1 EP1630823B1 EP04017391A EP04017391A EP1630823B1 EP 1630823 B1 EP1630823 B1 EP 1630823B1 EP 04017391 A EP04017391 A EP 04017391A EP 04017391 A EP04017391 A EP 04017391A EP 1630823 B1 EP1630823 B1 EP 1630823B1
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- EP
- European Patent Office
- Prior art keywords
- polymer composition
- composition according
- semiconducting
- carbon black
- semiconductive
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- 239000000203 mixture Substances 0.000 title claims abstract description 74
- 229920000642 polymer Polymers 0.000 title claims abstract description 35
- 238000009413 insulation Methods 0.000 claims abstract description 24
- 238000012360 testing method Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 230000032683 aging Effects 0.000 claims abstract description 12
- 239000004020 conductor Substances 0.000 claims abstract description 8
- 229920001577 copolymer Polymers 0.000 claims abstract description 6
- 230000008859 change Effects 0.000 claims abstract description 4
- 150000001336 alkenes Chemical class 0.000 claims abstract description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000006229 carbon black Substances 0.000 claims description 37
- 239000000178 monomer Substances 0.000 claims description 19
- 239000003963 antioxidant agent Substances 0.000 claims description 13
- -1 diphenyl amines Chemical class 0.000 claims description 13
- 230000003078 antioxidant effect Effects 0.000 claims description 12
- 230000015556 catabolic process Effects 0.000 claims description 12
- 229920000098 polyolefin Polymers 0.000 claims description 12
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 8
- 241000872198 Serjania polyphylla Species 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 229910052740 iodine Inorganic materials 0.000 claims description 8
- 239000011630 iodine Substances 0.000 claims description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 6
- 150000002978 peroxides Chemical class 0.000 claims description 6
- 239000005977 Ethylene Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 4
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 150000001253 acrylic acids Chemical class 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 235000010290 biphenyl Nutrition 0.000 claims description 3
- 239000004305 biphenyl Substances 0.000 claims description 3
- 239000003431 cross linking reagent Substances 0.000 claims description 3
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical class C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 claims description 3
- 150000002735 metacrylic acids Chemical class 0.000 claims description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 2
- 235000019241 carbon black Nutrition 0.000 description 30
- 230000007547 defect Effects 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000035882 stress Effects 0.000 description 10
- 240000005572 Syzygium cordatum Species 0.000 description 7
- 235000006650 Syzygium cordatum Nutrition 0.000 description 7
- 238000006731 degradation reaction Methods 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- ZNRLMGFXSPUZNR-UHFFFAOYSA-N 2,2,4-trimethyl-1h-quinoline Chemical compound C1=CC=C2C(C)=CC(C)(C)NC2=C1 ZNRLMGFXSPUZNR-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- GAODDBNJCKQQDY-UHFFFAOYSA-N 2-methyl-4,6-bis(octylsulfanylmethyl)phenol Chemical compound CCCCCCCCSCC1=CC(C)=C(O)C(CSCCCCCCCC)=C1 GAODDBNJCKQQDY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 101100166455 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) ccg-4 gene Proteins 0.000 description 2
- 101150114608 PPG1 gene Proteins 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical class CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 125000006182 dimethyl benzyl group Chemical group 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- OKIRBHVFJGXOIS-UHFFFAOYSA-N 1,2-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=CC=C1C(C)C OKIRBHVFJGXOIS-UHFFFAOYSA-N 0.000 description 1
- RBTBFTRPCNLSDE-UHFFFAOYSA-N 3,7-bis(dimethylamino)phenothiazin-5-ium Chemical compound C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 RBTBFTRPCNLSDE-UHFFFAOYSA-N 0.000 description 1
- UJAWGGOCYUPCPS-UHFFFAOYSA-N 4-(2-phenylpropan-2-yl)-n-[4-(2-phenylpropan-2-yl)phenyl]aniline Chemical compound C=1C=C(NC=2C=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C=CC=1C(C)(C)C1=CC=CC=C1 UJAWGGOCYUPCPS-UHFFFAOYSA-N 0.000 description 1
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920003182 Surlyn® Polymers 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000006230 acetylene black Substances 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 239000001045 blue dye Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000006258 conductive agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229960000907 methylthioninium chloride Drugs 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 239000011265 semifinished product Substances 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
Definitions
- the present invention relates to a semiconductive polymer, in particular polyolefin, composition with an improved Stress Induced Electrochemical Degradation (SIED) behaviour. Furthermore, the invention relates to an electric power cable comprising the semiconductive composition and to the use of the semiconductive composition for the production of a semiconductive layer of an electric power cable.
- SIED Stress Induced Electrochemical Degradation
- Electric power cables in particular for medium voltage ( ⁇ 6 kV to ⁇ 36 kV) and high voltage ( ⁇ 36 kV), usually comprise a conductive cable core surrounded by an inner semiconductive layer, an insulation layer, an outer semiconductive layer and, optionally, further barrier layers and a cable jacket.
- the insulation and semiconductive layers usually are made from polymers, in particular polyolefins.
- Predominantly, ethylene and/or copolymers are used which usually are crosslinked, e.g. by adding peroxide to the composition before extrusion.
- Power cables comprising polymeric insulation and/or semiconducting layers are known to suffer from a reduced service life span when installed in an environment where the cable is exposed to water, as e.g. in underground or high humidity locations, when compared to cables installed in dry environment.
- the reduced service life span has been attributed to the formation of dendritically branched defects, so called water trees, which occur when an organic polymer material is subjected to an electric field over a longer period of time in the presence of water.
- Water trees i.e. bow-tie and vented trees
- bow-tie trees can develop in the presence of water and an electric field.
- vented trees are initiated at contaminants present within the insulation layer while vented trees are initiated at particles or protrusions at the interface between the semiconductive and the insulation layer.
- the growth of vented trees is additionally promoted by the presence of sulphur in the semicon.
- the increased field strength or a weakened insulation at the tip of the water tree may initiate electrical treeing leading to an electrical breakdown of the insulation system.
- the extensive work on the water tree phenomenon has resulted in improvements in design, manufacture, materials, testing and qualification; these have reduced the impact of water treeing in modern cable systems.
- vented trees can initiate from an apparently undisturbed semicon/insulation interface. This has been explained as resulting from the presence of porous-like structures in the semicon layer which can initiate relatively large vented trees.
- defect structures are believed to be generated via an electrochemical reaction between aluminium and the semiconductive material under the influence of mechanical stress in the presence of an electrolyte. This involves the inner semiconductive layer in contact with an aluminium conductor or the outer semiconductive layer in contact with e.g. aluminium wires leading fault currents.
- SIED Stress Induced Electrochemical Degradation
- the present invention provides a semiconductive polymer composition with a direct current volume resistivity of less than 1000 Ohm ⁇ cm at 90 °C, with an elongation at break which after aging for 240 hours at 135 °C does not change by more than 25 %, and which composition has a total number of structures of 20 or less in the SIED test.
- the semiconductive composition according to the invention shows a reduced number of defect structures when extruded as a semiconductive layer of a power cable in the Stress Induced Electrochemical Degradation (SIED) test. This test is described in detail in the examples section below.
- SIED Stress Induced Electrochemical Degradation
- the inventive composition allows for the production of power cables with an enhanced reliability as to electrical failure.
- the composition allows the cable to withstand higher stresses and/or allows for the production of cables with a reduced insulation layer thickness and/or with an increased operating voltage.
- the composition comprises a carbon black.
- the amount of carbon black to be added is determined by the volume resistivity to be reached and also depends on the selected type of carbon black.
- the composition comprises carbon black in an amount of from 10 to 40 wt.-%, more preferably from 10 to 30 wt.-%.
- the composition comprises carbon black with an L c in the range of from 1.8 to 2.4 nm. It has surprisingly been found that an enhanced SIED performance can be achieved using carbon black having an L c value within the above stated range also when using a carbon black with a low surface area.
- the spherical Carbon black primary particle is composed of small crystallites which are made up of parallel layers with the same atomic positions as graphite within the layers.
- the carbon black microstructure can be defined by its crystallite dimensions as measured by X-ray diffraction. Accordingly, L c represents a measure of the average stacking heights of the layers and L a is indicative of their average diameter.
- crystallite dimensions are largely depended on the manufacturing process.
- furnace blacks generally range between 1.1 to 1.7 nm.
- Acetylene blacks exhibit notably higher L c values relative to all other carbons.
- Carbon black having L c in the range of from 1.8 to 2.4 nm may be obtained e.g. by the MMM-process, which is described, for example, in N. Probst, E. Grivei, C. van Belling "Acetylene Black or other conductive carbon blacks in HV cable compounds. A historical fact or a technological requirement?" in Proceedings of the 6 th International Conference on Insulated Power Cables, pages 777, entirely/France, June 22 to 26, 2003, and L. Fulcheri, N. Probst, G. Flamant, F. Fabry and E. Grivei "Plasma Processing: A step towards the production of new grades of carbon black" in Proceedings of the Third International Conference on Carbon Black, page 11, Mulhouse/France, October 25 to 26, 2000.
- the composition preferably comprises carbon black with a iodine number of 75 mg/g or higher, if carbon black with an L c of from 1.8 to 2.4 nm is used, and preferably of 100 mg/g or higher, more preferably 140 mg/g or higher, still more preferably 200 mg/g or higher, and most preferably of 300 mg/g or higher if carbon black with other L c is used.
- the carbon black used contains less than 1000 ppm sulphur, more preferably contains less than 500 ppm sulphur.
- the number of defect structures can be reduced by reducing the amount of antioxidant in the composition.
- An antioxidant commonly used is, for example, poly-2,2,4-trimethyl-1,2-dihydroquinoline (TMQ).
- the antioxidant is present in an amount of from 0.1 to 2 wt.-%, preferably from 0.2 to 1.2 wt.-%.
- the antioxidant is selected from the group of diphenyl amines and diphenyl sulfides.
- the phenyl substituents of these compounds may be substituted with further groups such as alkyl, alkylaryl, arylalkyl or hydroxy groups.
- the phenyl groups of diphenyl amines and diphenyl sulfides are substitued with tert.-butyl groups, preferably in meta or para position, which may bear further substituents such as phenyl groups.
- the antioxidant is selected from the group of 4,4'-bis(1,l'dimethylbenzyl)diphenylamine, para-oriented styrenated diphenylamines, 6,6'-di-tert.-butyl-2,2'-thiodi-p-cresol, and tris(2-tert.-butyl-4-thio-(2'-methyl-4'-hydroxy-5'-tert.-butyl)phenyl-5-methyl)phenylphosphite or derivatives thereof.
- the number of defect structures in the semiconducting layer may be reduced by adding a compound comprising polypropylene oxy groups, such as polypropylene glycol.
- Polypropylene oxy groups may also be present in block copolymers with up to 70 wt.-% polyethylene oxy groups.
- the polyolefin of the composition of the present invention may be an olefin copolymer. It may be made by any process known in the art, preferably by a high pressure process.
- the polyolefin has a density of less than 935 kg/m 3 .
- the polyolefin comprises an ethylene polymer, i.e. ethylene copolymer, e.g. including ethylene/propylene rubber.
- the polyolefin of the composition comprises monomer units with polar groups or the composition further comprises a polymer with monomer units comprising polar groups.
- the monomer units with polar groups are selected from the group of alkyl acrylates, alkyl metacrylates, acrylic acids, metacrylic acids and vinyl acetates.
- the monomers units are selected from C 1 - to C 6 -alkyl acrylates, C 1 - to C 6 -alkyl metacrylates, acrylic acids, metacrylic acids and vinyl acetate.
- the polyolefin of the composition comprises a copolymer of ethylene with C 1 - to C 4 -alkyl, such as methyl, ethyl, propyl or butyl acrylates or vinyl acetate.
- the polar monomer units may also contain ionomeric structures (as in e.g. Dupont's Surlyn types).
- the amount of monomer units with polar groups with regard to the total amount of monomers in the polymeric part of the composition is from 1 to 15 mol%, more preferably from 2 to 10 mol% and most preferably from 2 to 5 mol%.
- the polar monomer units may be incorporated by copolymerization of e.g. olefin monomers with polar comonomers. This may also be achieved by grafting of polar monomers units e.g. onto a polyolefin backbone.
- the composition has an MFR 21 , measured in accordance with ISO 1133 under a load of 21.6 kg at a temperature of 190 °C of more than 25 g/10 min.
- composition has an electrical breakdown strength as measured in the model cable test of at least 29 kV/mm, more preferred at least 35 kV/mm, and still more preferred of at least 37 kV/mm.
- composition is crosslinkable which may, e.g. mean that a crosslinking agent is added to the composition or that crosslinkable groups, e.g. silane groups, are present in the polyolefin of the composition, and, if needed, a crosslinking catalyst is added to the composition.
- crosslinkable groups e.g. silane groups
- the composition comprises a peroxide as a crosslinking agent, preferably in an amount of from 0.1 to 2 wt.-%.
- crosslinkable silane groups are present in the polyolefin of the composition, it is preferred that an hydrocarbyl substituted aromatic sulphonic acid or a precursor thereof is added to the composition as a silanol condensation catalyst.
- the present invention also pertains to an electric power cable comprising a semiconducting layer formed by the semiconducting composition as described above.
- semiconducting layers are contained in medium to high voltage cables, in which a conductor core, e.g. copper or aluminum, is surrounded by an inner semiconducting layer, an insulation layer, and an outer semiconducting layer.
- a conductor core e.g. copper or aluminum
- an inner semiconducting layer e.g. copper or aluminum
- an insulation layer e.g. copper or aluminum
- an outer semiconducting layer e.g. copper or aluminum
- further shielding layers and/or a cable jacket may be present.
- At least the innermost semiconductive layer of a power cable is formed by the composition as described above.
- the present invention relates to the use of a semiconducting polymer composition as described above for the production of a semiconductive layer of an electric power cable, preferably a medium to high voltage electric power cable.
- the SIED is measured in close accordance with the method described in K. Steinfeld et at., "Stress Induced Electrochemical Degradation of the Inner Semicon Layer", IEEE Transactions on Dielectrics and Electrical Insulation, vol. 5 no. 5, 1998 :
- the samples used are sandwich-type slabs consisting of conductor wires with a radius of 1.5 mm, semiconductive layer and insulation.
- the samples are produced by means of a heatable laboratory press equipped with appropriate ring-shaped molds.
- the thickness of the semiconductive layer in the sandwich-type slab is 1 mm, which is to be measured as shortest distance of the wires to the insulation layer.
- the samples are conditioned at 70 °C for 120 h to remove crosslinking byproducts.
- the samples are then heated to 130 °C and then quenched with tap water from the insulation side.
- the samples are mounted into an ageing cell, such as described in Fig. 2 of K. Steinfeld et at., "Stress Induced Electrochemical Degradation of the Inner Semicon Layer", IEEE Transactions on Dielectrics and Electrical Insulation, vol. 5 no. 5, 1998, on page 775 .
- the sample is permanently deformed from the conductor side resulting in a bend and thus having mechanical strain of semicon and insulation of the sample during ageing.
- the liquid tank on the insulation side contained demineralized water. On the conductor side a sodium chloride solution containing a small amount of a surfactant is used. Both liquids can be heated and cooled enabling temperature cycling.
- the ageing conditions to be applied are the following: Test duration: 1000 h Electrical Field Strength: 5 kV / mm (50 Hz, rms) Temperature: isothermal 50 °C Electrolyte: aqueous NaCl solution 0.1 mol/l, surfactant 0.01 % Strain (elongation) 4%
- the different model samples were cut into two halves, the aluminium wires were removed and one half stained in a methylene blue dye solution. Following the staining procedure, 20 slices of 500 micrometer were microtomed perpendicular to the slab surface and microscopically observed for structures in the semiconductive layer and possible vented trees in the insulation initiated by the structures. The defect structures in the semiconducting layer were then counted in the direction parallel to the semiconducting layer. The results were reported as number of structures with and without vented trees per mm.
- the elongation at break has been measured in accordance with IEC 60811-1-2 after 0 hours and after ageing for 240 hours at 135 °C.
- the materials showing a change of 25 % or below are considered to have "passed" this test.
- the direct current (DC) volume resistivity has been measured at 90 °C in accordance with ISO 3915.
- L c values are determined by powder X-ray diffraction as e.g. described in W.M. Hess, C.R. Herd, "Microstructure, Morphology and General Physical Properties” in "Carbon Black - Science and Technology” 2nd edition, ed. by J.P. Donnet, R.C. Bansal and M.-J. Wang, Marcel Dekker, N.Y. 1993 .
- the surface area of carbon black is characterized in the iodine test wherein the iodine number is determined, in accordance with ASTM D-1510. The unit is mg/g.
- the example compounds have been used as inner semiconductive layer.
- the AC dielectric strength was measured after ageing for 1000 h at 9 kV/mm in 70 °C water.
- a voltage ramp of 100 kV/min was used in the breakdown test.
- the investigated length of the active part of the cable, i.e. with outer semiconductive layer, was 50 cm.
- compositions have been prepared by using as basic polyolefin the following ethylene copolymers with polar monomer units:
- Carbon black in samples 7 to 12 and comparative samples C2 to C4 was furnace carbon black.
- antioxidants/stabiliser the following compounds have been used:
- DBIB di(tert.-butylperoxy)di-isopropylbenzene
- DCP dicumylperoxide
- Table 1 Comp. No. Carbon Black Antioxidant/Stabilizer Peroxide Number of Structures in SIED test [no./mm] Diff. in Elong. at break after 10 days ⁇ 25 % Vol. Resistivity [Ohm cm] at 90°C Elec. brd. strength [kV/mm] wt% L c [nm] Iodine no.
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Claims (20)
- Halbleitendes Polymerzusammensetzung, die ein Olefincopolymer, Ruß und ein Antioxidans umfaßt, wobei die Zusammensetzung einen Durchgangswiderstand für Gleichstrom bei 90°C von weniger als 1000 Ohm·cm, eine Reißdehnung, die sich nach einer 240stündigen Alterung bei 135°C nicht um mehr als 25 % ändert, und beim SIED-Test eine Gesamtzahl der Strukturen von 20 oder weniger aufweist.
- Halbleitende Polymerzusammensetzung nach Anspruch 1, die Ruß mit einem Lc- Wert von 1,8 bis 2,4 nm aufweist.
- Halbleitende Polymerzusammensetzung nach Anspruch 2, wobei der Ruß eine als Iodzahl angegebene Oberfläche von 75 mg/g oder mehr aufweist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, die ein Antioxidans aufweist, das aus der Gruppe von Diphenylaminen und Diphenylsulfiden ausgewählt ist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, wobei die Zusammensetzung ferner eine Verbindung mit Polypropylenoxy-Gruppen umfaßt.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche 4 bis 5, die Ofenruß umfaßt.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche 4 bis 6, die Ruß in einer Menge von 10 bis 40 Gew.-%, stärker bevorzugt von 10 bis 30 Gew.-% umfaßt.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, die Ruß mit einer als Iodzahl angegebenen Oberfläche von 200 mg/g oder mehr aufweist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, die Ruß mit einer als Iodzahl angegebenen Oberfläche von 300 mg/g oder mehr aufweist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, wobei die Zusammensetzung ein Ethylenhomo- oder copolymer umfaßt.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, wobei das Polyolefin Monomereinheiten mit polaren Gruppen aufweist oder wobei die Zusammensetzung ferner ein Polymer mit Monomereinheiten mit polaren Gruppen aufweist.
- Halbleitende Polymerzusammensetzung nach Anspruch 11, wobei das Polymer mit polaren Monomereinheiten ein Copolymer eines Olefins, vorzugsweise Ethylen, mit einem oder mehreren polaren Comonomeren umfaßt, die aus der Gruppe von Alkylacrylaten, Alkylmethacrylaten, Acrylsäuren, Methacrylsäuren und Vinylacetaten ausgewählt sind.
- Halbleitende Polymerzusammensetzung nach Anspruch 11 oder 12, wobei die Menge der Monomereinheiten mit polaren Gruppen 1 bis 15 Mol-% beträgt, und zwar auf die Gesamtmenge der Monomere im polymeren Teil der Zusammensetzung bezogen.
- Halbleitende Polymerzusammensetzung nach Anspruch 10, wobei das Polyethylen eine Dichte von weniger als 935 kg/m3 aufweist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, wobei die Zusammensetzung einen MFR21-Wert von mehr als 25 g/10 min aufweist.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche mit einer elektrischen Durchschlagfestigkeit, und zwar beim Modellkabeltest gemessen, von mindestens 29 kV/mm, stärker bevorzugt mindestens 35 kV/mm und noch stärker bevorzugt mindestens 37 kV/mm.
- Halbleitende Polymerzusammensetzung nach einem der vorstehenden Ansprüche, wobei die Zusammensetzung vernetzbar ist.
- Halbleitende Polymerzusammensetzung nach Anspruch 17, die ein Peroxid als Vernetzungsmittel aufweist.
- Stromkabel umfassend einen Leiter, eine halbleitende Schicht und an die halbleitende Schicht angrenzend eine isolierende Schicht, wobei die halbleitende Schicht aus einer Zusammensetzung nach einem der Ansprüche 1 bis 18 gebildet ist.
- Verwendung einer halbleitenden Polymerzusammensetzung nach einem der Ansprüche 1 bis 18 für die Herstellung einer halbleitenden Schicht eines Stromkabels.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
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EP04017391A EP1630823B1 (de) | 2004-07-22 | 2004-07-22 | Halbleitende Polymerzusammensetzungen |
AT04017391T ATE517421T1 (de) | 2004-07-22 | 2004-07-22 | Halbleitende polymerzusammensetzungen |
PCT/EP2005/006709 WO2006007927A1 (en) | 2004-07-22 | 2005-06-21 | Semiconductive polymer composition |
KR1020077004209A KR100889212B1 (ko) | 2004-07-22 | 2005-06-21 | 반도체 폴리머 조성물 |
CN2005800233195A CN1985332B (zh) | 2004-07-22 | 2005-06-21 | 半导体聚合物组合物 |
CA2574425A CA2574425C (en) | 2004-07-22 | 2005-06-21 | Semiconductive polymer composition |
US11/572,475 US7767741B2 (en) | 2004-07-22 | 2005-06-21 | Semiconductive polymer compositions |
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EP04017391A EP1630823B1 (de) | 2004-07-22 | 2004-07-22 | Halbleitende Polymerzusammensetzungen |
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EP1630823A1 EP1630823A1 (de) | 2006-03-01 |
EP1630823B1 true EP1630823B1 (de) | 2011-07-20 |
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EP04017391A Active EP1630823B1 (de) | 2004-07-22 | 2004-07-22 | Halbleitende Polymerzusammensetzungen |
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US (1) | US7767741B2 (de) |
EP (1) | EP1630823B1 (de) |
KR (1) | KR100889212B1 (de) |
CN (1) | CN1985332B (de) |
AT (1) | ATE517421T1 (de) |
CA (1) | CA2574425C (de) |
WO (1) | WO2006007927A1 (de) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1916673A1 (de) | 2006-10-27 | 2008-04-30 | Borealis Technology Oy | Halbleitende Polyolefinzusammensetzung |
BRPI1007253A2 (pt) * | 2009-03-30 | 2016-02-10 | Borealis Ag | cabo, processo para a sua produção e seu uso |
CN105207130B (zh) | 2009-09-14 | 2018-11-23 | 阿雷沃国际公司 | 地下模块化高压直流电力传输系统 |
CN102947895B (zh) | 2010-03-17 | 2017-03-08 | 北欧化工股份公司 | 具有优良电特性的用于电力电缆应用的聚合物组合物 |
KR101959473B1 (ko) | 2010-03-17 | 2019-03-18 | 보레알리스 아게 | 유리한 전기적 특성을 갖는 와이어 및 케이블 용도의 중합체 조성물 |
EP2374842B2 (de) * | 2010-04-06 | 2019-09-18 | Borealis AG | Halbleitende Polyolefinzusammensetzung, die leitenden Füllstoff umfasst |
KR101909012B1 (ko) | 2010-06-10 | 2018-10-17 | 보레알리스 아게 | 새로운 조성물 및 이의 용도 |
KR101924084B1 (ko) * | 2010-06-10 | 2018-11-30 | 보레알리스 아게 | 새로운 조성물 및 이의 용도 |
EP2619261B2 (de) † | 2010-09-22 | 2018-10-24 | Union Carbide Chemicals & Plastics Technology LLC | Schwarzes halbleitendes acetylen-abschirmungsmaterial mit verbesserter verarbeitung |
PL2628162T3 (pl) | 2010-10-15 | 2020-11-16 | Borealis Ag | Półprzewodząca kompozycja polimerowa |
EP3591670A1 (de) | 2010-11-03 | 2020-01-08 | Borealis AG | Polymerzusammensetzung und stromkabel mit der polymerzusammensetzung |
EP2703445B1 (de) * | 2012-08-31 | 2017-05-17 | Borealis AG | Leitfähige Jacke |
CN107207861B (zh) * | 2015-01-09 | 2021-10-22 | 迈图高新材料集团 | 有机硅橡胶组合物在用于制备高压直流绝缘体应用中的用途 |
KR102010872B1 (ko) * | 2017-08-04 | 2019-08-14 | 주식회사 디와이엠 솔루션 | 케이블용 반도전성 수지 조성물 |
EP3729471A1 (de) * | 2017-12-18 | 2020-10-28 | Borealis AG | Halbleitende polymerzusammensetzung |
US20240153666A1 (en) | 2021-03-16 | 2024-05-09 | Borealis Ag | Semiconductive polymer composition |
EP4308641A1 (de) | 2021-03-16 | 2024-01-24 | Borealis AG | Halbleitende polymerzusammensetzung |
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US4286023A (en) * | 1976-10-04 | 1981-08-25 | Union Carbide Corporation | Article of manufacture, the cross-linked product of a semi-conductive composition bonded to a crosslinked polyolefin substrate |
JPH03263437A (ja) * | 1990-03-13 | 1991-11-22 | Mitsui Petrochem Ind Ltd | 半導電性ゴム発泡体 |
US5352289A (en) * | 1992-12-18 | 1994-10-04 | Cabot Corporation | Low ash carbon blacks |
KR19980703168A (ko) * | 1995-03-22 | 1998-10-15 | 유안차오 | 전도성 중합체 조성물 및 소자 |
JPH0952985A (ja) * | 1995-08-10 | 1997-02-25 | Yazaki Corp | 電力ケーブルの半導電層用組成物 |
JPH10312717A (ja) * | 1997-05-12 | 1998-11-24 | Nippon Unicar Co Ltd | 交流電力ケーブル |
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EP1630823A1 (de) | 2006-03-01 |
CA2574425A1 (en) | 2006-01-26 |
CA2574425C (en) | 2011-07-26 |
US20080157028A1 (en) | 2008-07-03 |
CN1985332A (zh) | 2007-06-20 |
US7767741B2 (en) | 2010-08-03 |
KR20070041586A (ko) | 2007-04-18 |
ATE517421T1 (de) | 2011-08-15 |
CN1985332B (zh) | 2011-01-12 |
KR100889212B1 (ko) | 2009-03-17 |
WO2006007927A1 (en) | 2006-01-26 |
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