Classifications

• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
  • E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
  • E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
  • E21D21/0033—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts having a jacket or outer tube
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
  • E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
  • E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
  • E21D21/0053—Anchoring-bolts in the form of lost drilling rods
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
  • E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
  • E21D21/008—Anchoring or tensioning means

Definitions

• the present invention relates to a rock bolt suitable for use in the mining and tunnelling industry.
• Roof and wall support is a crucial aspect of mining and tunnelling operations.
• Mine and tunnel walls and roofs consist of rock strata, which must be reinforced to prevent the possibility of collapse.
• Rock bolts are widely used for consolidating the rock strata.
• a rod is anchored and often tensioned in a hole drilled transversely through the rock strata for this purpose.
• the bolt is secured using a resin or cement based grouting fluid, which is inserted around the rod and activated.
• the first end of the first elongate member may be comprised of a hardened material suitable for drilling into a rock wall such as tungsten or titanium carbide.
• the present invention provides a rock bolt comprising first and second elongate members, the first elongate member comprising a first end adapted to receive means to penetrate rock, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is disposed at least partially, longitudinally inside the second elongate member.
• the second elongate member is adapted for transverse expansion along at least a portion of its length.
• the first elongate member comprises a portion of greater transverse dimension than the at least portion of the second elongate member adapted for transverse expansion.
• the second elongate member comprises at least a portion adapted for transverse expansion
• the means for penetrating rock comprises a portion of greater transverse dimension than the at least portion of the second elongate member adapted for transverse expansion
• the first elongate member can be, for example, a hollow rod having a circular cross-section, a solid rod having a circular cross-section, a hollow rod having a non-circular cross-section or a solid rod having a non-circular cross-section. Further, the first elongate member can feature a smooth axially outer surface or alternatively a rough or irregular surface, the rough or irregular surface providing additional bonding between grout and the first elongate member.
• the second elongate member can be, for example, a hollow rod having a circular cross-section or a hollow rod having a non-circular cross- section.
• the second elongate member may be comprised of a material such as a metal or a composite of multiple elongate metal members and a lower cost plastic tube, having enough longitudinal axial rigidity to allow engagement of the expansion shells.
• the second elongate member may comprise a plastic tube with a discontinuous steel end collar.
• At least one expansion shell is transversely expanded as the attachment means is advanced towards the first end of the first elongate member.
• the unexpanded transverse dimension of the expansion shells comprises a portion of lesser transverse dimension than the first elongate member, which is advanced longitudinally into contact with the first elongate member.
• the transverse force caused by this contact causes expansion of the one or more expansion shells in an embodiment.
• a cavity may be provided, extending between the first and second elongate members, to allow fluid flow between the first and second ends of the first elongate member.
• the cavity may extend longitudinally between the first and second elongate members.
• the cavity may be annular.
• the second elongate member may include a material such as a metal or a composite of multiple elongate metal members and a lower cost plastic tube.
• the second elongate member may include a plastic tube.
• the plastic tube is made from a long life plastic such as polyethylene. The plastic is non-corroding and, should a crack form in the grout, the plastic tube acts as a barrier stopping the crack so that it does not allow water to reach the bolt and corrode it, which would reduce the life of the rock bolt.
• the second end of the first elongate member is further adapted to provide attachment to a first end of a third elongate member, and the second elongate member includes a second end adapted to provide attachment to the first end of a fourth elongate member.
• the first elongate member is arranged to be lockable to the third elongate member to substantially prevent relative rotation between the two in at least one rotational direction when locked together.
• the rock bolt may additionally comprise a third elongate member and a fourth elongate member.
• the actuating means may comprise rotational driving means removably connected to the attachment means for advancing the drill bit means rotatably through rock in a first rotational direction and for also bringing the first elongate member portion, or the rock penetrating means portion, of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion, into engagement with the portion of the second elongate member adapted for transverse expansion, in the first rotational direction.
• the actuating means comprises rotational driving means removably connected to the attachment means for advancing the drill bit means rotatably through rock in a first rotational direction and for bringing the first elongate member portion, or the rock penetrating means portion, of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion, into engagement with the portion of the second elongate member adapted for transverse expansion, in a second rotational direction.
• the grout is injected into the cavity between the first and second elongate members after drilling and transverse expansion of the second elongate member.
• the present invention provides rock bolt extension means comprising third and fourth elongate members, the third elongate member comprising a first end adapted to provide attachment to a second end of a first elongate member of a rock bolt according to any one of the previous aspects, and a second end adapted to provide attachment for actuating means and further adapted to provide attachment to a first end of a fifth elongate member, and the fourth elongate member comprising a first end adapted to provide attachment to a second end of a second elongate member of a rock bolt according to any one of the previous aspects, and a second end adapted to provide attachment to a first end of a sixth elongate member, wherein the third elongate member is disposed at least partially, longitudinally inside the fourth elongate member.
• a cavity may be provided, extending longitudinally between the third and fourth elongate members, to allow fluid flow between the first and second ends of the third elongate member.
• the present invention provides a rock bolt kit comprising first and second elongate members and rock penetrating means adapted to be received by the first end of the first elongate member, the first elongate member comprising a first end adapted to receive the rock penetrating means, and a second end adapted to provide attachment for actuating means, wherein the first elongate member is adapted to be disposed at least partially, longitudinally inside the second elongate member.
• the second elongate member is adapted for transverse expansion along at least a portion of its length.
• the first elongate member comprises a portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion.
• the rock penetrating means comprises a portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion.
• an attachment means is provided at the second end of the first elongate member to provide attachment for actuating means and wherein on advancement of the attachment means towards the first end of the first elongate member, the attachment means is arranged to produce either directly or indirectly a transverse force in the portion of the second elongate member adapted for transverse expansion thereby causing transverse expansion thereof.
• the attachment means comprises an internally threaded collar mounted on a threaded portion of the first elongate member.
• the second elongate member may be corrugated to provide stress transfer between the inner and outer surface of the second elongate member.
• the first elongate member may be comprised of an elevated tensile strength material such as steel, suitable for acting as a structural member.
• the first elongate member and/or second elongate member may be comprised of an elevated tensile strength material such as fibreglass, suitable for acting both as a structural member and which can be cut through once the bolt has been positioned in the rock face by drilling. This allows the rock face that has been bolted to be subsequently excavated.
• the second elongate member comprises at least one expansion shell.
• Other preferable features of the rock bolt kit may be provided as for the rock bolt of the previous aspects of the invention.
• the present invention provides rock penetrating means comprising a cutting element and means for attaching the rock penetrating means to a rock bolt according to the second aspect of the invention.
• the rock penetrating means may also comprise means for expanding the second elongate member of a rock bolt according to any one of the preceding aspects of the invention wherein the first end of the first member is adapted to receive means to penetrate rock.
• the rock penetrating means comprises a portion of greater transverse dimension than a portion of the second elongate member adapted to restrict longitudinal movement of the second elongate member.
• a plate may be provided attached to the first elongate member, the plate being arranged to substantially prevent relative rotation of the attachment means and first elongate member in a first direction of rotation.
• the present invention provides a method of drilling, the method comprising (a) drilling a drilling member, the drilling member comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a rock face, while flushing a first fluid between the first elongate member, second elongate member and rock face in the region of the first end of the first elongate member; and (b) removing the drilling member from the rock once a hole of the desired depth has been drilled.
• the fluid may be a cooling and/or flushing fluid, which may be a liquid (e.g. water) or a gas (e.g. air).
• a cooling and/or flushing fluid which may be a liquid (e.g. water) or a gas (e.g. air).
• the fluid may be injected through one or more access channels.
• the first elongate member could comprise a first end adapted to receive means to penetrate rock, such as a drill bit. This would allow replacement of the drill bit due to wear or to suit specific conditions.
• the present invention provides a method of installing a rock bolt, the method comprising (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate member being disposed at least partially, longitudinally inside the second elongate member, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means, into a ' rock face, while flushing a first fluid through a cavity between the first elongate member and second elongate member and past the rock face in the region of the first end of the first elongate member, (b) injecting a grouting fluid between the first elongate member, second elongate member and rock face, and (c) waiting a preset time period for the grouting fluid to set.
• the first fluid may be a cooling and flushing fluid, and the fluids may be injected through one or more access channels.
• the method could further include passing the fluids through a cavity extending between the third and fourth elongate members to the cavity between the first and second elongate members and past the rock face in the region of the first end of the first elongate member.
• the second elongate member of the rock bolt used in the method may additionally include a portion adapted for transverse expansion.
• the second elongate member may be moved longitudinally relative to the first end of the first elongate member, to cause the portion adapted for transverse expansion to expand transversely and retain the bolt in the rock face.
• the longitudinal movement may be caused by relative rotation of the first and second elongate members, causing threads on the first and second elongate members to push the second elongate member toward the first end of the first elongate member.
• the longitudinal movement may be caused by relative rotation of the first and second elongate members, pushing the second elongate member toward the first end of the first elongate member, causing expansion of the portion adapted for transverse expansion.
• the rock bolt used in the method may be rotationally advanced in a first rotational direction and the portion of greater transverse dimension than the portion of the second elongate member adapted for transverse expansion is then brought into engagement with the portion of the second elongate member adapted for transverse expansion by rotation in the first rotational direction.
• the rock bolt may then be tensioned by further relative rotation of the elongate members.
• the fluids are injected through the one or more access channels in the second end of the first elongate member into a cavity between the first and second elongate members and the fluids exit the cavity through one or more further access channels in the region of the first end of the first elongate member before passing into a second cavity between the second elongate member and the rock face.
• the second elongate member of the rock bolt used in the method may be comprised of a low strength material and, in this embodiment, before (b), the second elongate member is brought into engagement with the portion of the first elongate member adapted to penetrate rock by rotation in a first rotational direction, to cause the second elongate member to distort by the lateral force acting on the second elongate member and make at least one portion of the second elongate member come into contact with the rock face.
• a method of installing a rock bolt comprising: (a) drilling the rock bolt, the rock bolt comprising first and second elongate members, the first elongate member comprising a first end adapted to penetrate rock and a second end adapted to provide attachment for actuating means and the second elongate member including a portion adapted for transverse expansion, into a rock face, (b) providing an extension rod comprising third and fourth elongate members, the third elongate member comprising a first end adapted to lock with the second end of the first elongate member so as to substantially prevent relative rotation between the first elongate member and the third elongate member in at least the rotational direction of drilling, and the fourth elongate member comprising a first end adapted attach to the second end of the second elongate member, (c) extending the length of the first elongate member by rotatably locking a third elongate member into the second end of the first elongate
• the present invention provides a self drilling rock bolt having opposite first and second ends and a shaft extending between the ends, the first end being adapted to penetrate rock and the second end being adapted to be connected to a drilling apparatus to allow rotation of and thrust to the bolt, a sleeve extending along and around the shaft, and a passage formed between the sleeve and the shaft to allow fluid to be passed along the bolt shaft.
• drilling fluid may be passed along the bolt shaft and across the first end to assist in flushing of material from the rock face during drilling.
• This fluid may be water, or similar liquid, in a wet drilling process, or may be air in a vacuum drilling process.
• the fluid may forced along the passage to the first end, or alternatively may be drawn from the first end towards the second end.
• the first end incorporates at least one drill tip that extends radially from the bolt axis a distance greater than the sleeve.
• an outer passage promotes a circulation path in the drilled hole where fluid can be directed towards the first end through one passage and passes from the first end to exit the hole along the other passage. Also, the passages are used introduce grout into the drilled hole and are also able to be filled to promote adequate bonding of the bolt to the rock.
• the sleeve may be deformable under axial compression or the sleeve may incorporate at least one weakened area that facilitates deformation of the sleeve.
• the at least one weakened area may be in the form of a slit formed in the sleeve.
• the self drilling rock bolt may further comprise an anchoring device which is operative to retain the rock bolt when located in a drilled hole.
• the anchoring device is located proximate the first end and is operative in response to axial movement of the shaft relative to the sleeve.
• the anchoring device is in the form of at least one expansion shell that is displaceable radially outwardly.
• the rock bolt incorporates an engaging surface and the at least one expansion shell becomes operative on movement of the engaging surface across an inner surface of the at least one expansion shell.
• the self drilling rock bolt further comprises a collar piece that extends about the shaft adjacent its second end and is displaceable axially along the bolt shaft.
• the sleeve may be displaceable along the shaft in response to movement of the collar piece along the shaft.
• the collar piece may be connected to the shaft by an external thread on the shaft that engages with and a complementary inner thread of the collar piece.
• the rock bolt is adapted to be connected to the drilling apparatus by connection of the drilling apparatus with the collar piece.
• openings are provided to the passage.
• these openings are provide at, or adjacent to, the respective ends of the sleeve.
• a channel may be provided that allows fluid to be introduced into the passage through the collar piece.
• Another channel may be formed adjacent the first end to facilitate the flow of fluid between the passage and the drill tip. At least part of the channel that extends to the drill tip may be located within the rock bolt.
• the shaft of the self drilling rock bolt is load bearing on installation of the rock bolt and may be formed from a steel rod.
• the sleeve of the self drilling rock bolt may be formed from plastic.
• the self drilling rock bolt further comprises an abutment member located proximate the second end, the abutment member being displaceable along the shaft and having an abutment surface that faces towards the first end and projects radially from the bolt axis a distance greater than the drill tip.
• the drill shaft and sleeve of the self drilling rock bolt are each formed from a plurality of sections that are connected together.
• the present invention provides a drill bit comprising a bit body having opposite ends and a wall surface extending between the ends, at least one drill tip located at one end and the bit being adapted to be connected to a drill rod at the other end, wherein a least one channel extends from the wall surface to the at least one drill tip.
• the drill bit may further include a wall portion from the wall surface that tapers outwardly towards the one end.
• a method of stabilising rock comprising drilling a hole into the rock using a self drilling rock bolt having a drilling end and an opposite end connected to a drilling apparatus, providing drilling fluid to the drilling end during drilling of the hole by conveying fluid along the outer surface of the bolt shaft, and fixing the rock bolt within the hole to stabilise the rock.
• the drilling fluid may be guided along the shaft in a passage defined by a sleeve disposed around and along the shaft.
• Grout may be introduced into the hole to fix the rock bolt to the rock.
• the rock bolt may be initially anchored within the hole prior to introducing grout into the hole.
• Figures 1a and b show a rock bolt of an embodiment of the invention.
• Figure 2 shows a rock bolt with expansion shells engaged.
• Figures 3a, b and c show an alternative rock bolt of an embodiment of the invention.
• Figures 4a, b, c and d show a further alternative rock bolt of an embodiment of the invention.
• Figures 5a, b and c show another alternative rock bolt of an embodiment of the invention.
• Figures 6a, b, c and d show an alternative rock bolt of an embodiment of the invention.
• Figures 7a, b and c show an alternative rock bolt of an embodiment of the invention.
• FIGS 8a, b and c show an alternative rock bolt of an embodiment of the invention.
• Figures 9a and b show a drill of an embodiment of the invention.
• Figures 10a, b and c show a further alternative rock bolt of an embodiment of the invention.
• Figures 11a, b and c show another alternative rock bolt of an embodiment of the invention.
• FIG. 1a shows a rock bolt 10 of an embodiment of the invention comprising: a first elongate member, or shaft, 11 and a second elongate member, or sleeve, 12, wherein the first elongate member 11 is disposed at least partially, longitudinally inside the second elongate member 12, the first elongate member 11 comprising a first end 13, at a first end of the bolt 10, in the form of means, in the present embodiment a drill tip, adapted to penetrate rock and a second end 14, at a second end of the bolt which is threaded with an external thread and provided with a collar piece 15 which has an internal, or complementary inner, thread adapted to provide attachment for actuating means by a hexagonal engaging region shown in Figure 1 b.
• the second elongate member 12 is adapted for transverse expansion along at least a portion of its length through provision of an anchoring device in the form of expansion shells 16.
• the rock bolt 10 of Figure 1 is drilled into the rock wall by attaching a drilling apparatus (not shown) to the internally threaded collar piece 15 and rotating threaded collar piece 15, first elongate member 11 and drill bit means 13.
• a cavity, or passage, 17 between elongate members 11 and 12 can be provided, and used to transmit water or air while drilling to flush out drilling residue and reduce the temperature of the drill bit means 13.
• Following drilling and insertion of the rock bolt 10 into the rock internally threaded collar piece 15 is reverse rotated causing the internally threaded collar piece 15 to advance towards the first end 13 of the first elongate member 11 along the complementary external thread provided thereon.
• Advancement of second elongate member 12 brings the anchoring device, in the present embodiment expansion shells 16, into engagement with a portion of first elongate member 11 of greater transverse dimension than the unexpanded transverse dimension of the expansion shells 16.
• the transverse force caused by this engagement causes deformation in the form of transverse expansion of the expansion shells 16 thereby wedging the rock bolt 10 in the hole drilled by drill bit means 13.
• the anchoring device in the form of expansion shells 16 incorporates at least one weakened area in the form of a slit in the second elongate member 12.
• the second end 14 of first elongate member 11 may be adapted (by providing a pin such as a cotter or spring pin attached through the end of first elongate member 11 for example) so that threaded collar piece 15 cannot be removed.
• Grout can also be injected into the cavity, or passage, 17 between the elongate members for additional reinforcement.
• Figures 3a, b and c show a rock bolt 20 of an embodiment of the invention comprising a first elongate member, or shaft, 21 and a second elongate member, or sleeve, 22.
• the first end of the first elongate member 21 comprises, as rock penetrating means, or drill bit, an integral drill tip 23 in the form of a wedge cutting head, which extends radially from the bolt axis by a distance greater than that of the second elongate member.
• the second end of first elongate member 21 comprises an externally threaded portion 24 upon which is internally, or complementary inner, threaded nut, or collar piece, 25.
• Second elongate member 22 is comprised of an elongate hollow tube 26 having a low strength wall and higher strength expansion shells, or anchoring device, 27 located at one end.
• the first ends of the first and second elongate members 21 , 22 correspond to a first end of the bolt 20.
• Figure 3a shows the first elongate member 21 separated from the second elongate member 22.
• Figure 3b shows the rock bolt 20 drilling into a wall in a first rotational direction by means of drill tip 23 and a drill actuating means, or drilling apparatus, (not shown) acting on nut 25.
• the end of elongate member 21 is adapted (by providing a plate attached to the end of first elongate member 21 for example) so that nut 25 cannot be removed.
• First elongate member 21 is disposed partially within second elongate member 22 with drill tip 23 protruding above expansion shells 27.
• Drill tip 23 is dimensioned to drill a hole large enough to receive both the first elongate member 21 and second elongate member 22.
• nut 25 is tightened by turning the nut 25 in a second rotational direction.
• a washer, or abutment member, 28 extends beyond the hole drilled in the wall so that tightening nut 25 pushes washer 28 into abutment with second elongate member 22 and then urges expansion shells 27 of second elongate member 22 into abutment with drill tip 23.
• Washer 28 has an abutment surface that faces toward the first end of the bolt and projects radially from the bolt axis a distance greater than the drill tip 23.
• Drill tip 23 has a splayed portion of larger external (radial) dimension than the internal dimension of expansion shells 27 so that as tightening nut 25 urges expansion shells 27 against drill tip 23, expansion shells 27 expand to accommodate drill tip 23, this expansion forcing expansion shells 27 into contact with the sides of the hole.
• FIG 3c shows rock bolt 20 at the end of this procedure with elongate hollow tube 26 having a low strength wall distorted, or deformed, by the axial force acting on the tube, and higher strength expansion shells 27 expanded into contact with the drilled hole wall.
• Figure 4a shows another rock bolt 30 of an embodiment of the invention.
• Rock bolt 30 comprises a first elongate member, or shaft, 31 and a second elongate member, or sleeve, 32.
• First elongate member, or shaft, 31 is disposed partially, longitudinally inside second elongate member 32.
• First elongate member 31 comprises a first end, which comprises an external thread 33, and a second end 34 comprising a drive element, or attachment means, 35 shown in plan view in Figure 4b in the section taken along line C- C of Figure 4a. As shown in Figure 4b, drive element 35 is surrounded by access holes, or channels, 36.
• Second elongate member 32 comprises an anchoring device in the form of expansion shells 38 located at its second end 39.
• Rock penetrating means, or drill bit, in the form of drill tip 40 is internally threaded with a thread 41 that matches external thread 33 and comprises access holes 42 adjacent thread 41 and a central flushing hole 43 as shown in the cross sections of Figures 4c and 4d taken along lines A-A and B-B respectively.
• External thread 33 includes a transversely oriented plate member 45 at the first end of first elongate member 31 to prevent counter rotation of the drill tip 40.
• Drill tip 40 comprises a tapered lower edge 44.
• Drill tip 40 is attached to the first end, via external thread 33.
• Drill tip 40 protrudes beyond expansion shells 38 and is dimensioned to drill a hole of sufficient diameter to receive rock bolt 30.
• Flushing hole, or channel, 43 and access holes 36 and 42 allow influx and efflux of materials during drilling to assist the drilling process. Drilling is actuated by attachment of a drilling mechanism, or apparatus, to drive element 35.
• the drilling mechanism When a hole of the required depth has been drilled, the drilling mechanism is counter-rotated, screwing external thread of the first end of first elongate member 31 into thread 41 to urge drill tip 40 against expansion shells 38 causing expansion shells 38 to expand. Plate member 45 stops any further relative rotation of the drill tip 40 to prevent first elongate member being rotated out of drill tip 40 during drilling.
• FIG. 5a shows a further rock bolt 50 of the invention.
• Rock bolt 50 comprises a first elongate member, or shaft, 51 and a second elongate member, or sleeve, 52.
• First elongate member 51 is disposed partially, longitudinally inside second elongate member 52.
• First elongate member 51 comprises a first end 53, and a second end 54, which is adapted to receive a nut, or collar piece, 54a that can receive a drill actuating means, or drilling apparatus, (not shown).
• Second end 54 comprises transversely oriented plate member 55 installed so that the nut 54a cannot be removed.
• First elongate member 51 also comprises longitudinal grooves 56.
• Rock penetrating means in the form of drill bit means 60 is adapted to be butt welded at end 61 to first end 53 of first elongate member 51.
• Drill bit means 60 comprises a cutting head, or drill tip, 62 and an external thread 64 that matches internal thread 65 inside tapered collar, or engaging surface, 63.
• the wider part of tapered collar 63 is disposed towards cutting head 62 and the narrower part towards end 61 and comprises access holes, or channels, 66.
• tapered collar 63 of drill bit means 60 comprises channels 67 and an internal thread 65 as shown in the cross section of Figure 5a taken along the line A-A.
• Drill bit means 60 is butt-welded to end 53.
• the rock bolt 70 comprises a first elongate member, or shaft, 71 and a second elongate member, or sleeve, 72.
• First elongate member 71 is disposed partially, longitudinally inside second elongate member 72.
• First elongate member 71 comprises a first end 73A, and a second end 73B, which is adapted to receive nut, or collar piece, 54a that can receive a drill actuating means, or drilling apparatus, (not shown).
• Second end 73B comprises a substantially T shaped bore 55A to allow influx and efflux of materials during drilling to assist the drilling process.
• first and second ends of the first and second elongate members 71 , 72 correspond to first and second ends of the rock bolt 70.
• Nut 54a is welded to the first elongate member 71 so that the nut 54a cannot be removed and so that turning the nut 54a also turns the first elongate member 71.
• the first end 73A of first elongate member 71 comprises means 74 adapted to penetrate rock in the form of a drill bit.
• Drill bit means 74 comprises a cutting head or drill tip 75 and channels 76 to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 6c taken along the line A-A.
• Drill bit 74 is suitably attached to the first end 73A of first elongate member 71 e.g. by brazing, butt-welding, forging or the like. Drill bit 74 protrudes beyond end 73C of second elongate member 72. Drill bit 74 is dimensioned to drill a hole of sufficient diameter to receive rock bolt 70. Second elongate member 71 is corrugated, the corrugation providing stress transfer between inner and outer surfaces of the second elongate member 71. The corrugations may be helical or radial and the depth of the corrugations is proportional to the radius of the second elongate member. Figure 6d shows the corrugations of second elongate member 72 in detail.
• the second elongate member has corrugations on its inner and outer surface; the corrugation is defined by its peak 79a and trough 79b.
• the corrugations have sufficient amplitude so that the notional centre line in Figure 6d enters the regions of both the peak 79a and trough 79b.
• Bolts according to any of the embodiments described above and below may also include the corrugated second elongate member.
• Second elongate member 72 is suitably held in place e.g. by: a tapered collar, or engaging surface; washer, or abutment member; or the like. Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to nut 54a and rotating the first elongate member 71 and drill bit 74 in a first rotational direction. Engagement of the drill bit means 74 with the rock requires the application of longitudinal (axial) pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling the drill bit 74 is cooled with a cooling fluid, which is injected in a second cavity 78 between the rock face and second member 72. The cooling fluid flows into and out of the second cavity 78 between the rock face and second member.
• Drilling is actuated by attachment of a drilling mechanism, or apparatus, [not shown] to nut, or collar piece, 54a and rotating the first elongate member 81 and drill bit means 84 in a first rotational direction. Engagement of the drill bit means 84 with the rock requires the application of longitudinal (axial) pressure against the rock face in conjunction with the rotational action of the drilling apparatus. During drilling, the drill bit means 84 is cooled with a fluid which is a cooling fluid, and which is injected through access channels 56 at the second end 83B of the first elongate member 81.
• the first end 133A of first elongate member 131 comprises drill bit means 137 adapted to penetrate rock. Alternatively, the first end 133A may be adapted to receive a drill bit means to penetrate rock.
• Drill bit means 137 comprises a cutting head, or drill tip, 138 and a tapered collar, or engaging surface, 136. The wider part of tapered collar 136 is disposed towards cutting head 138 and the narrower part towards first end 133C of second elongate member 132. Further, tapered collar 136 of drill bit means 137 comprises channels 139 to provide a return path for the flushing and grouting fluids, shown in the cross section of Figure 11a taken along the line A-A.
• Third elongate member 131B comprises a first end 143A, and a second end 143B, comprising as attachment means a drive element 144 that can receive drill actuating means [not shown]. Second end 143B of third elongate member 131 B is further adapted to receive the nut, or collar piece, 145. Turning the drive element 144 also turns the third elongate member 131 B.
• First end 143A of third elongate member 131B comprises internal thread 147 to engage and rotatably lock with the external thread 135 of Figure 11a as described above.
• the third elongate member 131 B is locked to the first elongate member 131 such that rotation of the third elongate member 131 B in the first direction causes the same rotation of the first elongate member 131. In this way, rotation of the third elongate member in the first direction rotates the drill bit means and causes drilling to occur.
• Second end 143B of third elongate member 131 B comprises an external thread 146 to rotatably lock internal thread of a fifth elongate member [not shown].
• the depth of the hole is then extended by attachment of the drilling mechanism [not shown] to attachment means provided by drive element 123 which rotates now joined first and third elongate members 112, 112B and drill bit means 119 in a first rotational direction.
• the drill bit means 119 is cooled with a cooling fluid, which is injected in the second cavity 110A which now extends between the rock face and the first and third elongate members 112, 112B.
• the cooling fluid flows into and out of the first and second cavities 110A, 110B between the rock face and the first, and second, and third and fourth members 112, 112B, 113, 113B.

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• Engineering & Computer Science (AREA)
• Mining & Mineral Resources (AREA)
• Structural Engineering (AREA)
• Life Sciences & Earth Sciences (AREA)
• General Life Sciences & Earth Sciences (AREA)
• Geochemistry & Mineralogy (AREA)
• Geology (AREA)
• Earth Drilling (AREA)
• Piles And Underground Anchors (AREA)
• Joining Of Building Structures In Genera (AREA)
• Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)

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• 2004
  • 2004-06-03 JP JP2006508080A patent/JP2006526718A/ja active Pending
  • 2004-06-03 EP EP04735851A patent/EP1629178A4/de not_active Withdrawn
  • 2004-06-03 CA CA002523185A patent/CA2523185A1/en not_active Abandoned
  • 2004-06-03 WO PCT/AU2004/000736 patent/WO2004106700A1/en active Application Filing
  • 2004-06-03 US US10/559,468 patent/US20070269274A1/en not_active Abandoned
  • 2004-06-03 RU RU2005141565/03A patent/RU2343287C2/ru not_active IP Right Cessation
• 2005
  • 2005-11-04 NO NO20055186A patent/NO20055186L/no not_active Application Discontinuation

Patent Citations (7)

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