EP1627944A1 - Procédé de fabrication d'un tissu tridimensionnel et tissu tridimensionnel - Google Patents

Procédé de fabrication d'un tissu tridimensionnel et tissu tridimensionnel Download PDF

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Publication number
EP1627944A1
EP1627944A1 EP05008135A EP05008135A EP1627944A1 EP 1627944 A1 EP1627944 A1 EP 1627944A1 EP 05008135 A EP05008135 A EP 05008135A EP 05008135 A EP05008135 A EP 05008135A EP 1627944 A1 EP1627944 A1 EP 1627944A1
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EP
European Patent Office
Prior art keywords
fabric
yarn
basis
basis fabric
nylon6
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05008135A
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German (de)
English (en)
Inventor
Mun Su Kim
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR20-2004-0023311U external-priority patent/KR200367694Y1/ko
Priority claimed from KR1020040068925A external-priority patent/KR100565776B1/ko
Priority claimed from KR20-2004-0028646U external-priority patent/KR200373059Y1/ko
Priority claimed from KR1020050002786A external-priority patent/KR100658778B1/ko
Priority claimed from KR1020050004519A external-priority patent/KR100658779B1/ko
Application filed by Individual filed Critical Individual
Publication of EP1627944A1 publication Critical patent/EP1627944A1/fr
Withdrawn legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D41/00—Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/567—Shapes or effects upon shrinkage
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573—Tensile strength
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00—Woven fabrics not otherwise provided for
    • D03D25/005—Three-dimensional woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0079—Local modifications of the ability of the textile material to receive the treating materials, (e.g. its dyeability)
    • D06B11/0089—Local modifications of the ability of the textile material to receive the treating materials, (e.g. its dyeability) the textile material being a surface
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/14—Dyeability

Definitions

  • the present invention relates to a method for manufacturing a fabric, and more particularly, to a method for manufacturing a three-dimensional fabric on which various three-dimensional patterns and colors are presented by using a thermal transformation difference between yarns arising during a dyeing of a basis fabric woven with the yarns having a different density and material characteristic under a certain dyeing condition and to a three-dimensional fabric using the same.
  • one representative pleating process in a fabric woven with yarns like nylon proceeds with using a designated machine to give pleats to a dyed fabric. That is, for the pleating process, there are upper and lower rollers of which outer surfaces are shaped respectively in a positive pattern and a negative pattern and one of which is equipped with a heating device, and as a woven fabric passes through a space between the upper roller and the lower roller, pleats are formed on the woven fabric.
  • FIG. 1 illustrates a typical woven fabric on which pleats are formed by employing the above described pleating process.
  • N6/210D 210D/34F
  • a basis fabric 102 is produced.
  • R/S square-shaped ripstops
  • FIG. 2 is a diagram illustrating a typical pleated fabric produced by applying the above described pleating process to the basis fabric 102.
  • the basis fabric 102 woven with the nylon6 yarns 101 are inserted into a pleating machine to give pleats 104 with positive and negative patterns to the basis fabric 102. Therefore, around the ripstops (R/S) 103, protruded patterns are formed over the basis fabric 102, thereby producing a pleated fabric 105.
  • the pleats 104 of the pleated fabric 105 produced by employing the pleating machine or other methods are monotonous or flat, and thus, it is limited to produce high-quality of fabrics. Furthermore, since only one type of a fabric is manufactured under a certain condition and a processing method, the manufactured fabric is limitedly applied and productivity is reduced. As a result, this conventional fabric manufacturing method and the fabric manufactured based on this method may not be sufficient to meet various demands of customers.
  • the present invention is directed to a method for manufacturing a three-dimensional fabric and a three dimensional fabric using the same that substantially obviates one or more problems due to limitations and disadvantages of the
  • An object of the present invention is to provide a method for manufacturing a three-dimensional fabric improved on appearance and productivity by presenting various three-dimensional patterns and colors on a basis fabric based on a difference in thermal transformation of yarns arising in the course of dyeing the basis fabric woven with the yarns having a different density and material characteristic under a certain dyeing condition.
  • Another object of the present invention is to provide a three-dimensional fabric using the three-dimensional fabric manufacturing method.
  • a method for manufacturing a three-dimensional fabric including the steps of: selecting at least more than one yarn among nylon6, which is a typical type of nylon, nylon66, which is reinforced nylon, and a super high tenacity yarn to be used as a warp yarn and a filling yarn; weaving the selected warp and filling yarns to produce a basis fabric on which a plurality of ripstops are formed; inserting the woven basis fabric into a dyeing machine and dyeing the basis fabric by providing a predetermined concentration of a dye at a predetermined temperature for a predetermined period, so that a special pattern and a color are presented on the basis fabric because of a difference in density, material characteristic and thermal transformation temperature between the warp yarn and the filling yarn; and drying the dyed basis fabric for a predetermined period at room temperature to make the ripstops, the pattern and the color clear without being deformed.
  • a three-dimensional fabric including: a warp yarn including at least more than one yarn selected among nylon6, which is a typical type of nylon, nylon66, which is reinforced nylon, and a super high tenacity yarn; a filling yarn including at least more than one yarn selected among nylon6, nylon66 and a super high tenacity yarn; and a basis fabric being woven with the warp yarn and the filling yarn, including a plurality of ripstops formed on a surface of the basis fabric and being dyed as the woven basis fabric is inserted into a dyeing machine and dyed at a predetermined temperature for a predetermined period with using a predetermined concentration of a dye, whereby a special pattern and color are presented on the surface of the basis pattern because of a different density, material characteristic and thermal transformation temperature between the warp yarn and the filling yarn constructing the ripstops.
  • FIG. 1 is a diagram illustrating a woven fabric woven with a typical type of nylon
  • FIG. 2 is a diagram illustrating a conventional pleated fabric
  • FIG. 3 is a flowchart illustrating a method for manufacturing a three-dimensional fabric in accordance with the present invention
  • FIG. 4 is a diagram illustrating a pleated fabric in accordance with the present invention.
  • FIG. 5 is a diagram illustrating a three-dimensional fabric in accordance with the present invention.
  • FIG. 6 is a main component enlarged view illustrating an enlarged portion of the three-dimensional fabric shown in FIG. 5;
  • FIG. 7 is a flowchart illustrating a method for manufacturing a pleated fabric in accordance with the present invention.
  • FIG. 8 is a main component enlarged view illustrating a state that a basis fabric gets shrunk in the course of dyeing the basis fabric in accordance with the present invention
  • FIG. 9 is a diagram illustrating a pleated fabric manufactured in accordance with the method described in FIG. 7;
  • FIG. 10 is a flowchart illustrating a method for fabricating another three-dimensional fabric in accordance with the present invention.
  • FIG. 11 is a diagram illustrating a front side of a three-dimensional fabric with both-sided protrusion patterns in accordance with the present invention.
  • FIG. 12 is a cross-sectional view illustrating the front side of the three-dimensional fabric taken along a line of A-A' shown in FIG. 11;
  • FIG. 13 is a diagram illustrating a back side of the three-dimensional fabric shown in FIG. 11;
  • FIG. 14 is a flowchart illustrating another embodied method for manufacturing a three-dimensional fabric in accordance with the present invention.
  • FIG. 15 is a diagram illustrating a front side of a three-dimensional fabric manufactured in accordance with said another embodied method in FIG. 14;
  • FIG. 16 is a diagram illustrating a back side of the three dimensional fabric shown in FIG. 15;
  • FIG. 17 is a flowchart illustrating a method for manufacturing a two-toned color fabric in accordance with the present invention.
  • FIG. 18 is a diagram illustrating a two-toned color fabric in accordance with the present invention.
  • FIG. 19 is a flowchart illustrating a method for fabricating a plain fabric in accordance with the present invention.
  • FIG. 20 is a diagram illustrating a plain fabric in accordance with the present invention.
  • FIG. 21 is a flowchart illustrating a method for fabricating a dotted fabric in accordance with the present invention.
  • FIG. 22 is a diagram illustrating a dotted fabric in accordance with the present invention.
  • FIG. 3 is a flowchart illustrating a method for manufacturing a three dimensional fabric in accordance with the present invention.
  • nylon6 nylon66 and a super high tenacity yarn
  • at least more than one yarn is selected and used as a warp yarn and a filling yarn for producing a basis fabric.
  • the selected warp and filling yarns are woven over and under each other, thereby forming a plurality of ripstops formed on a surface of the basis fabric.
  • the woven basis fabric is inserted into a dyeing machine and then dyed as a predetermined concentration of a dye is provided at a predetermined temperature for a predetermined period, and because of a difference in density and material characteristics of the warp yarn and the filling yarn comprising each ripstop and a difference in temperature causing thermal transformation of these yarns, specific patterns and colors are presented on the basis fabric.
  • the dyed basis fabric is dried for a predetermined period at room temperature to get the ripstops, patterns and colors of the dyed basis fabric clear without being deformed. As a result of these serial processes, a three-dimensional fabric is produced.
  • FIG. 4 is a diagram illustrating a pleated fabric in accordance with the present invention.
  • the pleated fabric denoted with a reference numeral 10 is produced by interlacing an individual yarn of nylon66 11 and an individual super high tenacity yarn 12 as a warp yarn and a filling yarn, respectively.
  • pleats 10a are formed naturally on a surface of a basis fabric because of a stretchability difference between the nylon66 11 and the high tenacity yarn 12 each with a different density and material characteristic and a density difference between ripstops 13 each created by the warp yarn and the filling yarn.
  • FIG. 5 is a diagram illustrating an overall three-dimensional fabric in accordance with the present invention.
  • FIG. 6 is a main component enlarged view illustrating an enlarged portion of the three-dimensional fabric shown in FIG. 5.
  • the three-dimensional fabric denoted with a reference numeral 20 is produced as each warp yarn of nylon66 21 is interlaced alternately over and under each filling yarn, which is a super high tenacity yarn 23.
  • Each additional nylon6 yarn 22 is interlaced together with each nylon66 yarn 21 and each super high tenacity yarn 23, producing the basis fabric.
  • a plurality of diamond-shape pleats 20a are formed naturally on a surface of the basis fabric because of a stretchability difference between the nylon66 yarn 21, the nylon6 yarn 22 and the super high tenacity yarn 23 each with a different density and material characteristic and a density difference between ripstops 24 created by the warp yarns and the filling yarns.
  • the nylon66 yarn 21, the nylon6 yarn 22 and the super high tenacity yarn 23 are dyed in a different time, and this difference in dyeing time naturally produces a plurality of two-toned color portions 25 on the surface of the basis fabric. As the name indicates, brightness of each two-toned color portion 25 is different.
  • FIG. 7 is a flowchart illustrating a method for manufacturing a pleated fabric in accordance with the present invention.
  • FIG. 8 is a main component enlarged view illustrating a state that a basis fabric is shrunk during a dyeing process in accordance with the present invention.
  • FIG. 9 is a diagram illustrating a pleated fabric manufactured by employing the described method in FIG. 7 in accordance with the present invention.
  • the pleated fabric denoted with a reference numeral 30 is produced by a weaving of each nylon66 31, which is reinforced nylon, and each nylon6 32 as a warp yarn and each super high tenacity yarn 33 and said each nylon6 32 as a filling yarn.
  • the basis fabric i.e. the pleated fabric 30, has a structure of triple-thread ribs in a protruded ripstop shape as illustrated in FIG. 8.
  • Such basis fabric is then inserted into a dyeing machine for polyester called a rapid and dyed at a temperature ranging from approximately 115 °C to approximately 120 °C for approximately 5 hours.
  • a dyeing machine for polyester called a rapid and dyed at a temperature ranging from approximately 115 °C to approximately 120 °C for approximately 5 hours.
  • each initially square-shaped ripstop 34 gets protruded because of a difference in density, material characteristics and thermal transformation temperature between the warp yarn and the filling yarn constructing the individual ripstop 34, thereby forming uniformly sized ruffle patterns 35 on the basis fabric.
  • the basis fabric including the nylon66 yarns 31, the nylon6 yarns 32 and the super high tenacity yarns 33 is dyed at high temperature inside of the polyester dyeing machine.
  • the super high tenacity yarns 33 and the nylon66 yarns 31 of which melting point and softening point are high maintain a square-shape of an outer portion of each ripstop 34 constructed in the triple-thread rib structure.
  • each ripstop 34 gets protruded.
  • FIG. 10 is a flowchart illustrating a method for manufacturing another three-dimensional fabric in accordance with the present invention.
  • said another three-dimensional fabric is produced by interlacing each warp yarn including a nylon66 yarn 41 and a nylon6 yarn 42 (refer to Figs. 11 and 13) alternately over and under each filling yarn including the nylon6 yarn 42 (refer to Figs. 11 and 13). This interlacing of the warping yarns and the filling yarns produces a basis fabric with a ripstop shape.
  • Such basis fabric is inserted into a dyeing machine and then dyed as a predetermined concentration of a dye is provided consistently at a predetermined temperature for a predetermined period.
  • a predetermined concentration of a dye is provided consistently at a predetermined temperature for a predetermined period.
  • various three-dimensional patterns appear on both front and back sides of the basis fabric.
  • the illustrated three-dimensional fabric has protruded patterns on both sides.
  • the basis fabric woven with the warp yarns and the filling yarns is inserted into a dyeing machine for polyester called a rapid and then dyed at a temperature ranging from approximately 115 °C to approximately 120 °C for approximately 5 hours.
  • a concentration of a dye is adjusted to present two-toned shadow ripstops 43 on a surface of the basis fabric.
  • Shrinkage resulted from thermal transformation of the nylon6 yarn 42 and a low level of shrinkage of the nylon66 41 at high temperature cause square-shaped protrusion patterns 44 with small tucks to be formed on a front side 40 of the basis fabric and uniform dot patterns 45 on a back side 40' of the basis fabric in the direction of the filling yarn and the warp yarn.
  • This both-sided three-dimensional fabric is specifically for use in a rapid dye.
  • the both-sided three-dimensional fabric for use in a rapid dye produced as being inserted into the polyester dyeing machine gives three-dimensionality by being formed with the square-shaped protrusion patterns 44 on the front side 40 and the uniform dot patterns 45 on the back side 40', and luxuriousness and softness of the both-sided three-dimensional fabric are accomplished through special brightness of the two-toned shadow ripstops 43 and shrunk shape.
  • FIG. 14 is a flowchart illustrating another embodied method for manufacturing a three-dimensional fabric in accordance with the present invention.
  • Figs. 15 and 16 are diagrams respectively illustrating front and back sides of the three-dimensional fabric manufactured in accordance with the said another embodied method.
  • shrinkage caused by thermal transformation of the nylon6 yarns 42 and a low level of shrinkage of the nylon66 yarn 41 at high temperature results in formation of uniform square-shaped protrusion patterns 44 on a front side 50 of the basis fabric and sharp dot patterns 45 on a back side 50' of the basis fabric in the direction of the warp yarn and the filling yarn, thereby producing a three-dimensional fabric for use in a jigger dye.
  • the square-shaped protrusion patterns 44 and the sharp dot patterns 45 formed respectively on the front side 50 and the back side 50' of the three-dimensional fabric gives neatness of the produced fabric. Also, brightness of the two-toned shadow ripstops 43 provides an effect on uniformity of the three-dimensional fabric.
  • each of the nylon6 yarns 42 shrunk as being sensitive to heat and each of the nylon66 yarns 41 lowly shrunk at high temperature are woven alternately over and under each other producing the woven basis fabric.
  • thermal transformation takes place, causing shrinkage of the basis fabric. That is, during the dyeing process, the nylon6 yarns 42 get shrunk, while the nylon66 yarns 41 get protruded toward a surface of the basis fabric as the nylon66 yarns 41 are thermal-resistant.
  • This protrusion creates the two-toned shadow ripstops 43 and simultaneously the square-shaped protrusion patterns 44 and the dot patterns 45 on the front side 50 and the back side 50' of the three-dimensional fabric, respectively.
  • FIG. 17 is a flowchart illustrating a method for manufacturing a two-toned color fabric in accordance with the present invention.
  • FIG. 18 is a diagram illustrating a tow-toned color fabric using the method described in FIG. 17.
  • a basis fabric is first woven by using both of nylon66 yarns 61 and nylon6 yarns as a warp yarn and as a filling yarn. Then, the basis fabric is inserted into a nylon dyeing machine called a jigger, and a dyeing process is carried out at a temperature of approximately 100 °C for approximately 7 hours. At this time, a dye has a low concentration.
  • the nylon66 yarn 61 and the nylon6 yarn 62 creating a ripstop shape have a different degree of dye absorption, and this dye absorption difference specifically produces two-toned color ripstops 63.
  • the two-toned color fabric 60 is produced based on a dyeing time difference between the nylon66 yarn 61 and the nylon6 yarn 62 and a dye concentration difference.
  • the nylon6 yarn 62 of which dyeing time is short is dyed in a dark color
  • the nylon66 yarn 61 of which dyeing time is long is dyed in a bright color. This temporal dyeing visually gives a two-tone effect.
  • FIG. 19 is a flowchart illustrating a method for manufacturing a plain fabric in accordance with the present invention.
  • FIG. 20 is a diagram illustrating a plain fabric manufactured in accordance with the method described in FIG. 19.
  • the plain fabric is denoted with a reference numeral 70.
  • a basis fabric of the plain fabric 70 is produced by weaving yarns of nylon66 61 and nylon6 as a warp yarn and as a filling yarn and then, the basis fabric is placed into a nylon dyeing machine, i.e., the jigger.
  • a dyeing process is carried out at a temperature of approximately 100 °C for approximately 7 hours with use of a high concentrated dye. Through this dyeing process, a number of plain ripstops 71 are formed on the woven basis fabric.
  • the plain fabric 70 is produced based on a dyeing time difference between the nylon66 yarn 61 and the nylon6 yarn 62 and a dye concentration difference.
  • the use of the highly concentrated dye makes the nylon66 yarns 61 and the nylon6 yarns 62 absorb the same amount of the dye, thereby forming the plain ripstops 71 with a delicate color and consistency. These effects on the plain ripstops 71 give softness of the plain fabric 70.
  • FIG. 21 is a flowchart illustrating a method for manufacturing a dotted fabric in accordance with the present invention.
  • FIG. 22 is a diagram illustrating a dotted fabric manufactured using the method described in FIG. 21 in accordance with the present invention.
  • the dotted fabric is denoted with a reference numeral 80.
  • a basis fabric of the dotted fabric 80 is produced by weaving yarns of nylon66 61 and nylon6 as a warp yarn and as a filling yarn. Then, the basis fabric is inserted into a dyeing machine for polyester, i.e., the rapid, and then subjected to a dyeing process at a temperature of approximately 115 °C to approximately 120 °C for approximately 5 hours.
  • a number of dots 80a are formed on respective crossing points of these nylon66 and nylon6 yarns 61 and 62 and simultaneously, square-shaped ripstops get protruded producing a number of protrusion ripstops 81.
  • the dotted fabric 80 is manufactured based on the density and thermal transformation temperature difference between the nylon66 yarn 61 and the nylon6 yarn 62.
  • typically shaped ripstops by these nylon66 and nylon6 yarns 61 and 62 are intentionally protruded during the dyeing process to form the protrusion ripstops 81.
  • the plurality of dots 80a are formed at outer crossing points of the protrusion ripstops 81, giving three-dimensionality of the basis fabric.
  • nylon66 (N280D/68F) has a range of strength from approximately 8.5 to 9.0 g/d, a thermal transformation temperature of approximately 230 °C to approximately 240 °C under the test method ASTM, D-648 °C and 4.6 kgf/cm 2 and a melting point of approximately 250 °C to approximately 260 °C under the test method ASTM, DSC °C.
  • super high tenacity yarn (N210D/24F) has a range of strength ranging from approximately 7.0 g/d to approximately 7.2 g/d, a thermal transformation temperature of approximately 170 °C to approximately 180 °C under the test method ASTM, D-648 °C and 4.6 kgf/cm 2 and a melting point of approximately 215 °C to approximately 220 °C under the test method ASTM, DSC °C.
  • the three-dimensional fabric with various patterns are manufactured by using the nylon6 yarn, nylon66 yarn and super high tenacity yarn each with a different density, strength and thermal transformation temperature as warp and filling yarns, various types of ripstops are formed through transformation of these yarns depending on a dyeing time, a dyeing temperature and a dyeing condition. These various types of ripstops make it possible to manufacture numerous types of three-dimensional fabrics with different patterns and colors.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)
  • Woven Fabrics (AREA)
EP05008135A 2004-08-16 2005-04-14 Procédé de fabrication d'un tissu tridimensionnel et tissu tridimensionnel Withdrawn EP1627944A1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
KR20-2004-0023311U KR200367694Y1 (ko) 2004-08-16 2004-08-16 가방용 입체 원단
KR1020040068925A KR100565776B1 (ko) 2004-08-31 2004-08-31 주름원단 가공방법 및 그 물품
KR20-2004-0028646U KR200373059Y1 (ko) 2004-10-09 2004-10-09 가방용 원단
KR1020050002786A KR100658778B1 (ko) 2005-01-12 2005-01-12 양면 돌출무늬를 갖는 입체형 원단 가공방법 및 그 물품
KR1020050004519A KR100658779B1 (ko) 2005-01-18 2005-01-18 다양한 무늬를 갖는 원단 가공방법 및 그 물품

Publications (1)

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EP1627944A1 true EP1627944A1 (fr) 2006-02-22

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EP05008135A Withdrawn EP1627944A1 (fr) 2004-08-16 2005-04-14 Procédé de fabrication d'un tissu tridimensionnel et tissu tridimensionnel

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US (1) US20060032003A1 (fr)
EP (1) EP1627944A1 (fr)
JP (1) JP2006070422A (fr)

Cited By (1)

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CN105910710A (zh) * 2016-06-25 2016-08-31 鲁泰纺织股份有限公司 色织布布面颜色色差级别的预测方法

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JP2010106386A (ja) * 2008-10-29 2010-05-13 Bunka Gakuen プリーツ織製品及びその織成方法
CN106835428A (zh) * 2017-03-15 2017-06-13 绍兴市恒睿无纺布科技有限公司 一种专用于消防员灭火防护服的双层组织面料
TWD193829S (zh) 2017-08-03 2018-11-01 希臘商卡拉提斯公司 護網

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