EP1627116A1 - Organe de fa onnage et procede - Google Patents

Organe de fa onnage et procede

Info

Publication number
EP1627116A1
EP1627116A1 EP04706097A EP04706097A EP1627116A1 EP 1627116 A1 EP1627116 A1 EP 1627116A1 EP 04706097 A EP04706097 A EP 04706097A EP 04706097 A EP04706097 A EP 04706097A EP 1627116 A1 EP1627116 A1 EP 1627116A1
Authority
EP
European Patent Office
Prior art keywords
shaping
shaping member
same
surface member
members
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04706097A
Other languages
German (de)
English (en)
Other versions
EP1627116A4 (fr
Inventor
Steven Kenessey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2003901988A external-priority patent/AU2003901988A0/en
Application filed by Individual filed Critical Individual
Publication of EP1627116A1 publication Critical patent/EP1627116A1/fr
Publication of EP1627116A4 publication Critical patent/EP1627116A4/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/064Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members comprising extruded supporting beams
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/061Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members supporting construction for curved ceilings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/18Means for suspending the supporting construction
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/18Means for suspending the supporting construction
    • E04B9/20Means for suspending the supporting construction adjustable
    • E04B9/205Means for suspending the supporting construction adjustable by means of a resilient clip
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/22Connection of slabs, panels, sheets or the like to the supporting construction
    • E04B9/225Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like hanging at a distance below the supporting construction
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/32Translucent ceilings, i.e. permitting both the transmission and diffusion of light
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • E04F13/06Edge-protecting borders
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/02Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/061Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used to finish off an edge or corner of a wall or floor covering area
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/02Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/062Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements
    • E04F19/064Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements in corners
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/08Built-in cupboards; Masks of niches; Covers of holes enabling access to installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • F21S8/02Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters
    • F21S8/026Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/02Wall, ceiling, or floor bases; Fixing pendants or arms to the bases
    • F21V21/04Recessed bases
    • F21V21/041Mounting arrangements specially adapted for false ceiling panels or partition walls made of plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/02Wall, ceiling, or floor bases; Fixing pendants or arms to the bases
    • F21V21/04Recessed bases
    • F21V21/049Mounting arrangements for attaching lighting devices to the ceiling, the lighting devices being recessed in a false or stretched ceiling
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • E04F13/06Edge-protecting borders
    • E04F2013/063Edge-protecting borders for corners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2113/00Combination of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • This invention relates to the provision of devices for the shaping of surface members such as wall or ceiling surfaces for the purpose of housing or otherwise augmenting the functioning of various utilitarian devices.
  • the present invention relates to a method and apparatus for forming specific shapes in surface members (such as wall or ceiling linings) or in the surface of concrete slabs and also to an apparatus and method for housing light fittings, air conditioning registers and other devices used in architectural interiors, which is installed by fixing the same shaping member to the front or rear surface of the same surface member.
  • the present invention relates to a method and apparatus for suspending and shaping surface members, including building boards such as plasterboard or fibre cement sheeting.
  • the present invention relates to a method and apparatus for forming specific shapes in concrete slabs (herein called surface members) and also to an apparatus and method for housing light fittings, air conditioning registers, fire extinguishing services and other devices used in architectural interiors, which is preferably installed by using the same shaping member as form work around which the cqncrete is poured.
  • Most surface mounted, recessed or semi recessed light fittings and other devices currently available are obviously apparent in the wall or ceiling lining within which the same device is fitted and are obvious attachments to the wall or ceiling.
  • a standard type of recessed light fitting has the disadvantage of drawing the users attention to the light fitting rather than to the area illuminated by the same fitting, especially when the exposed parts of the said fitting are of a different colour to the ceiling in which they are mounted.
  • most recessed or semi recessed light fittings available detract from the visual amenity of the architectural interiors in which they are used and very often make ceilings appear cluttered.
  • the present invention provides a novel method of creating forms in standard wall or ceiling linings such as plasterboard, fibrous plaster, compressed fibrous cement, medium density fibre board and other fibre boards, cement render and set plaster as well as in concrete slabs or precast concrete systems.
  • the said forms created may become and integral part of a utilitarian or decorative fitting, such as the housing and/or reflector of a light fitting.
  • a settable filler material or standard jointing compound usually plaster based and referred to in this document as a settable compound or filler material
  • cement render so as to create a smooth join between the present invention and the surface member of the same wall or ceiling.
  • the rear face of the perforated edge of the present invention is designed to be fixed to the surface of the surface member such as a ceiling or wall lining into which the shaping member is to be installed preferably with screws, clouts or clips before the settable compound or cement render is applied.
  • the same effect may also be achieved by securing to the rear face of the said surface member a fixing flange which is formed into or attached to the shaping member in such a way that it protrudes proud of the exposed face of the same surface member when installed so as to facilitate the application of a settable compound to cover any gap between the same shaping member and the same surface member as well as to form a smooth and continuous surface between the two said members.
  • the said connection allows the exposed surface of the wall or ceiling lining to be continuous with the exposed surface of the present invention and therefore making the same connection almost unapparent to the human eye.
  • the most exposed surface of the present invention can thus be painted the same colour as the wall or ceiling lining into which it is installed.
  • the shaping member forms part of the ceiling or wall lining it can be said that the same wall or ceiling lining, due to the present invention, may be shaped to form part of a light fitting designed in accordance with the present invention which is a feature that is both visually satisfying to the human eye and in the case of recessed ceiling fittings, produces a low level of glare from the said light fitting.
  • the same ceiling or wall so formed by this component of the said light fitting also has the duel function of acting as the reflector of the light fitting or as an additional reflector for the light fitting and therefore resulting in an economy of means.
  • a fine line may be apparent at the edge of the said shaping member depending on the way the settable compound was applied and sanded. If it is preferable that no said fine line is apparent after having been painted, additional settable compound may be applied to the line and sanded after drying and additional coats of paint may be applied and sanded between coats after drying.
  • Another aspect of the present invention relates to the provision of supporting members integral to the present invention and applicable when the same invention is wider or longer than the distance between the framing members supporting the said surface member (such as plaster board) and thus the surface member will not be strong enough to support the present invention which will need to be supported by means of suspension rods or framing members or the like.
  • a different method of construction is employed in which the present invention is secured in its final position before the surface member is fixed in position.
  • the framing members supporting the said surface member must also be in position prior to the installation of the same surface member.
  • the same surface member is fixed to the support members integral to the present invention and to the said framing members.
  • the present invention thus has the additional function of supporting the said surface member in a similar manner to the way the same surface member is supported by the said framing members.
  • One method of joining the present invention to ceiling or wall linings has similarities to the method used to create straight and durable corners in plasterboard walls lining in which a perforated length of metal (called a setting bead) with a cross section in the approximate shape of a right angle, is secured with screws or clouts to the external corners of plasterboard lined walls commonly used in architectural applications.
  • a setting bead a perforated length of metal
  • the setting bead is completely covered with a plaster-based settable compound, which adheres to the plasterboard wall and the setting bead.
  • the perforations in the setting bead facilitate adhesion to the jointing compound and to the wall or ceiling lining.
  • the setting bead is normally completely covered with jointing compound (settable material) that is easily sanded to provide a smooth finish.
  • the shaping member will be seen at the said junction, when installed, to be continuous with the surrounding wall or ceiling surfaces to which it is connected. This is made possible by the configuration of the edge of the said shaping member which comprise a perforated edge, which can be of varying width and stepped down along its length in direction toward the surface to which it is connected and thereby facilitating the application of the jointing compound or cement render.
  • the application of the said jointing compound or said cement render may be completed with the use of a steel trowel or other device preferably with a straight edge, the edge of which may be dragged along the edge of the said step along the perforated edge strip of the said shaping member whilst remaining in contact with the surface of the same surface member during the operation.
  • the settable material (jointing compound) or cement render would thus fill the perforations in the edge strip of the shaping member and ensure good bonding between the same shaping member and the surrounding surface member.
  • the surface of the said shaping member which is finished in line with the surrounding surfaces by virtue of the above procedure, may be formed into a shape necessary to contain or support or otherwise be attached to the other elements of the same device (such as a lamp holder for example).
  • the shaping member will be seen, when installed, to be continuous with the surrounding surface member, such as wall or ceiling surfaces, to which it is connected.
  • the configuration of the said shaping member which is shaped so as to protrude proud (herein after the exposed corner of which shall be called a proud protrusion) of the face of the surface member in such a way that the application of the said jointing compound or said cement render may be completed with the use of a steel trowel or other device preferably with a straight edge, the edge of which may be dragged along the part of the said shaping member protruding proud (called the proud protrusion) of the said shaping member whilst remaining in contact with the surface of the same surface member during the operation.
  • the settable compound would thus fill the gap between the edge of the shaping member and the adjoining surface member and also cover the surface of the same surface member surrounding the joint with the said shaping member and form a preferably smooth and continuous surface between the two said members.
  • screws or other fixing devices should preferably used to securely connect the same surface member with the same shaping member.
  • the cement render should preferably be applied to the substrate and be in line and in contact with the same proud protrusion in the same shaping member.
  • the surface of the said shaping member which is finished in line with the surrounding surfaces by virtue of the above procedure, may be formed into a shape necessary to contain or support or otherwise be attached to the other elements of the same device (such as a lamp holder for example).
  • the edge of the step of the said perforated edge may be formed into a curved surface of very small radius (for example 1 mm) in order to allow the surface of the surface and shaping members such as a wall or ceiling lining to change planar direction at a relatively sharp angle (for example 90 degrees) at the junction of the said shaping member with the jointing compound applied to the surface member (the same shaping member may form the reflector and/or housing to a light fitting for example).
  • This type of small radius junction not only allows for a different aesthetic as described in the first form of the invention described above but also allows for the fitting of a light diffuser or other member that may be positioned in line with the surface of the said wall or ceiling thus allowing for an elegant aesthetic.
  • the said diffuser or other member would therefore appear as an inlay in the surface of the wall or ceiling thus reducing the visual impact of the said light fitting in terms of the number of components exposed to view.
  • the shaping member may form the reflector and housing for the light fitting.
  • a light diffuser can also be positioned so as to be recessed into the said wall or ceiling surface at a distance from the same junction and thereby further reducing glair and directing the light output onto a smaller area.
  • a diffuser may be formed so as to project beyond the surface of the said wall or ceiling in a curved or angular shape so as to allow the light to be diffused over a greater area than the previously described forms of the invention.
  • a rectilinear shape may be formed in the said surface member in such an manner that a concave diffuser may be positioned behind the opening so created by the same small radius junction type shaping member and sit entirely within the same shaping member along with the lamp(s) and electrical gear and so configured to allow the entire face of the diffuser to be illuminated.
  • L-shaped cleats may be formed into or attached to the said perforated edge of the said shaping member in such a manner that when they are inserted into a suitably shaped cut out in the said building board type surface members, the same shaping member may be rotated in such a manner that the L-shaped cleats overlap the same shaping member, allowing for the insertion of screws into designated holes in the said perforated edge to be drilled through the same surface member into the same L-shaped cleat.
  • the same L-shaped cleat ensures that the same surface member is thoroughly secured relative to the said shaping member and therefore any differential movement, such as that caused by thermal expansion and contraction of the surface member relative to the shaping member, will be constrained, preventing cracking of the said filler material (settable compound), within normal operating conditions.
  • spring metal cleats may be attached to the said perforated edge strip of the said shaping member in such a manner that when they are inserted into a suitably shaped cut out in the said building board type shaping members, the same spring metal cleats will deform during insertion and resume their original shape in such a manner that spring metal cleats overlap the same shaping member, allowing for the insertion of screws into designated holes in the said perforated edge to be drilled through the same surface member into a perforation in the same spring metal cleats.
  • the same spring metal cleats ensures that the same surface member is thoroughly secured relative to the said shaping member and therefore any differential movement caused by thermal expansion and contraction of the same surface member relative to the same shaping member will be constrained, preventing cracking of the said filler material, within normal operating conditions.
  • L-shaped, pivoting bracket may be attached to the said perforated edge of the said shaping member in such a manner that when they are inserted into a suitably shaped cut out in the said building board type surface members, the same L-shaped, pivoting bracket may be rotated with a screw driver or other tool in such a manner that L-shaped, pivoting bracket overlaps the same surface member, allowing for the insertion of a screw into the designated holes in the said perforated edge to be drilled through the same surface member into a perforation the same L-shaped, pivoting bracket.
  • the same L- shaped, pivoting bracket ensures that the same surface member is thoroughly secured relative to the said shaping member and therefore any differential movement caused by thermal expansion and contraction of the same surface member relative to the same shaping member will be constrained, preventing cracking of the said filler, within normal operating conditions.
  • spring metal clips may be attached to the inside edge of the said perforated edge of the said shaping member in such a manner that when the present invention is inserted into a suitably shaped cut out in the said building board type shaping members, the same spring metal clips will deform during insertion and resume their original shape in such a manner that spring metal clips put force on the same shaping member in order to hold the said shaping member still relative to the same surface member.
  • the edge and the surrounding surfaces of the said cut out are preferably to be covered with suitable adhesive before insertion of the present form of the invention into the said cut out.
  • the same spring metal clips ensures that the same adhesive is allowed to dry in a manner such that the surface member is thoroughly adhered to the said shaping member and therefore any differential movement caused by thermal expansion and contraction of the same surface member relative to the same shaping member will be constrained, preventing cracking of the said filler material, within normal operating conditions.
  • the same spring metal clip may be attached to a cleat formed from the same shaping member with the advantage that fixing components such as rivets will not interfere or protrude into with the same surface member. Note that standard filler material alone may prevent differential movement over the normal life of the invention if the said shaping member is relatively small.
  • the cracking in the said filler material due to differential movement may be so fine so as not to be apparent to the human eye especially when pained and is therefore an acceptable form of the invention.
  • it may be necessary to accommodate differential movement between the said light fitting and the surrounding wall or ceiling surfaces to which it is joined if the size of the said light fitting is large enough to warrant the consideration of such differential movement.
  • special joints to be referred to as "slip joints” in this document
  • slip joint may comprise elongated openings in the main body of the same device into which is inserted metal pins, studs or threaded studs (for use with fastening nuts) attached to the shaping member that is connected to the surface member.
  • the slip joint may be a similar system that would allow for the main body of the light fitting to expand or contract independently of the ceiling or the wall within a limited range of movement. Adhering an elastic or flexible strip between the said shaping member and the body of the device in question may form another form of the said slip joint described above.
  • the shaping member may be made of any suitable material, such as metal, moulded plastic, fibre cement or compressed fibre cement.
  • the perforations in the strip along the perforated edge may be made in various suitable shapes and sizes.
  • the same perforated edge may also be segmented and / or have any variety of incisions or a combination of perforations and notches.
  • the shaping member is formed of a material that is relatively thin compared to the surface member and strong in tension so that the penetration of the fixing devices such as self-tapping screws is facilitated. Fibre reinforced cast plaster is not an acceptable material for the current invention.
  • the said fitting is a light fitting, such as a dome with electrical gear, lamp and diffuser contained within the same dome, the body of the dome acting as the ceiling lining, the reflector and the housing, in part, for the same light fitting.
  • the said shaping member may form the lighting pelmet surrounding the perimeter for a dome for use in a ceiling, the same pelmet forming an upturn in the same ceiling surface member and, as seen in plan view, be formed as a circle, oval, oblong or other shape with lighting device(s) fitted within the same pelmet to provide light to the said dome mounted above and enclosing the said pelmet.
  • the said fitting is a light fitting formed into a rectilinear shape wherein it can be said that the fitting shapes the said surface member to form not only the housing and reflector of the said light fitting but also the support means of the diffuser. This may be achieved by forming ledges within either side of the said body of the said fitting upon which a light diffuser may rest.
  • Electrical gear may be positioned within the same housing or located remotely from the same fitting. Perforations may be made within the same reflector / housing to secure lamps, enable cable entries and provide for support structures.
  • the said fitting is a light fitting formed into a recessed light fitting wherein it can be said that the fitting shapes the said surface member into a concave shape to form the housing and reflector of the said light fitting within which the electrical gear(s), lamp(s) and, if necessary, light diffusers are housed.
  • the said fitting is a light fitting that shapes part of the wall or ceiling lining to form a convex protrusion in the same surface member and may preferably accommodate electrical gear(s), lamp(s) and diffuser(s).
  • the present invention may form a structural member, when supported from other structural elements, capable of providing support to the said surface member and thereby facilitating installation and reducing the number of structural elements needed to support the said surface member (assuming that the surface member is a building board type member).
  • the said shaping member may form part of any type of vent such as an air conditioning outlet, a sprinkler, or any other fitting normally used in conjunction with and architectural elements including walls, ceilings or eaves linings.
  • one aspect of the present invention provides a method of forming shapes integral with the said surface member, which comprises the steps of:
  • said shaping member within or about the said opening (the said shaping member has a flat perforated strip along its outside edge with a step along the side of the said perforated edge strip closest to the body of the said shaping member) in a manner whereby the inside surface of the said perforated edge is attached to the said surface member around and in line with the said opening and so that the same adhesive applied to the same opening is well connected to the said shaping member; and, after the said adhesive has set, providing a layer of settable material over the said perforated edge to the said step along the same perforated edge.
  • said shaping member is formed into any desired shape and becomes a continuation of the said surface member.
  • the opening is formed of any desired shape, and upon which a shaping member may be attached normally of corresponding shape to the
  • the said surface member is plasterboard, plaster, fibre cement, fibre reinforced board or a rendered surface, wherein the said settable material includes plaster) render, standard jointing compound (commonly available on the market) or other filler material.
  • the said fitting is a light fitting of other device with an elongated rectilinear or curvilinear opening with a length that exceeds the distance between the framing elements supporting the surface member such as a standard plasterboard or fibre cement ceiling lining.
  • the said fitting may be used to not only shape the ceiling and form a reflector / housing or other form but also to provide support for plasterboard or fibre cement surface members where the same surface member is attached to the said perforated edge of the same fitting.
  • Another aspect of the present invention provides a method of forming elongated or relatively large shapes within the said surface member, which comprises the steps of:
  • -Suspending the said shaping member preferably from adjustable suspension rods or support member so as to position the perforated fixing flange of the same shaping member to be in line with the exposed face of surface member.
  • such housing shape is formed into a rectilinear shape and becomes a continuation of the said surface member suitable to house, for example, electrical gear and lamp as well as act as a reflector.
  • the shape formed may appear as a rectilinear slot in the said surface member (ceiling), the inside face of which may be painted the same colour as the rest of the same ceiling.
  • Light diffusers may also be incorporated and positioned in line with the surface member, recessed in from the surface member or protruding out from the face of the surface member and lighting devices including electrical gear may be housed within the same shaping member formed into the said rectilinear slot or may be housed in an ancillary housing.
  • the said shaping member may form an elongated shape within the said ceiling surface member, one side of which forming an upturned lighting pelmet, the other side forming a shape that envelopes the same upturned pelmet in such a manner as to form a reflector for lighting devices housed within the same pelmet, which is designed to reflect light from the same lighting devices so that all the light emanating from the present form of the invention is reflected and not directly emanating from the same lighting devices when viewed from the space which it was designed to illuminate.
  • This same form of the present invention may also be positioned within the said surface member of a wall.
  • the shaping member may be curvilinear in plan along its extremities, the said perforated edge extending over two or more framing members, and may be formed into a dome of circular, elliptical or other shape in plan and be capable of acting as a supporting member for the surrounding surface member when the shaping member's structural strength is adequate. If the same design is applied to the said surface member when used in a wall, however, suspension rods would normally not be appropriate as the said fitting may be secured with the use of standard framing members, however the same flange / perforated edge configuration described above is applied and thereby negates the need for framing members in the wall to the entire perimeter of the shape formed by the shaping member.
  • An added advantage of the above configuration of the present invention utilising the said clamping flange into which to fix the said surface member to the said perforated edge, is that the same surface member is thoroughly secured relative to the said shaping member and therefore any differential movement caused by thermal expansion and contraction of the surface member relative to the shaping member will be constrained, preventing cracking of the said filler material by constraining any potential differential movement within the fabric of the surrounding members and thereby causing internal stresses and tensions within the same fabric, which is manageable within a range of limits however when this same range of limits is exceeded, the said slip joints need be applied.
  • the said aspect of the present invention incorporating the said settable proud protrusion described in this document provides a method of forming elongated or relatively large shapes within the said surface member, which comprises the steps of:
  • said fitting Suspending the said fitting from adjustable suspension rods so as to position the settable proud protrusion of the same shaping member so as to be in line with the intended exposed face of surface member.
  • said surface member such as plasterboard, fibre cement sheet or other board like surface member
  • screw fixing the same surface member to standard ceiling framing appropriately positioned.
  • Screwing self tapping screws or other fixing devices through the same surface member, into the said fixing flange of the shaping member and, providing a layer of settable compound to the face of the surface member near the perimeter of the exposed portion of the shaping member to the proud protrusion.
  • said shaping member (housing) is formed into a rectilinear shape and becomes a continuation of the said surface member suitable to house, for example, electrical gear and lamp as well as act as a reflector.
  • another advantage of the present invention when used as a structural support member for the said surface member of ceiling system that is suspended from other structural members is that the inherent rigidity of the same invention may also be employed to support general (primary) framing members of the same ceiling system; and may be achieved with the use of cleats, angles, brackets and the like or suitable shapes formed into the body of the same invention onto which may be fixed framing members which abut the same invention to which secondary framing members such as furring battens or channels may be attached, which is turn may be directly fixed to the said surface member; and a structural system may also be configured by employing a repetition of the present form of the invention within a single ceiling as one or more said primary framing members may span between numbers of the same invention and thus be well positioned to support secondary framing members (such as furring channels or battens) from which the same surface member may be suspended as well being suspended from the present invention along the line of abutment of the same surface member with the fixing flange of the same invention.
  • the said aspect of the present invention described above provides a method of forming structural framing members integral to the said shaping member as well as shaping the same surface member to facilitate utilitarian devices and/or add decorative elements, which comprises the steps of:
  • the said aspect of the present invention which incorporates the said settable proud protrusion, provides a method of forming structural framing members integral to the said shaping member as well as shaping the same surface member to facilitate utilitarian devices and/or add decorative elements, which comprises the steps of:
  • a cement rendered wall may be connected with a plasterboard ceiling with a said shaping member in the shape of a cove which also may be used with a light fitting utilising the cove as a reflector.
  • An economy of means in terms of the structural system of the overall construction is achieved by the present invention.
  • Using the inherent rigidity of the present invention for employment as a structural element is a unique feature of the present invention when it is suspended or otherwise supported from other, more major, structural members and it can therefore be said that the present invention may be used to support the said surface member in conjunction with the said general framing members.
  • Wall lining or ceiling lining in this document normally refers to the combination of the surface member 7 and the shaping member 1 , which are connected according to this invention so that no joint is apparent and therefore visually forming one continuous surface, be it of differing materials. This is made possible by the aspect of the invention that constrains any differential movement between the same differing materials.
  • FIG. 1 shows one example of a shaping member 1(ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a rounded corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls (plasterboard being the said surface member in this case). As well as shaping the corner it provides a durable straight edge. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic. Preferably if should be manufactured in lengths that are long enough to be fitted in one length in most applications, but however may be butt joined for very long runs. NB. Setting beads currently available are normally used in to form straight and durable eternal corners and are installed after the surface members are fixed into position.
  • FIG. 2 shows the same shaping member in elevation according to this invention.
  • FIG 4. shows the same shaping member 1(ex) as in FIG. 1 in plan view when installed vertically into the external corner junction of two walls.
  • fix setting bead 1 (ex) to framing 6 with screws 3 or other fixing devices or techniques before installing the surface member 7 (plasterboard in this case).
  • the fixing flange 4 of the shaping member 1 (ex) and 1 (in) is securely fixed to the framing member 6 as well as to the surface member 7 and is designed to prevent differential movement between the same shaping member 1(ex) and 1(in), the same framing member 6 and the same surface member 7. It will be realized that all the setting bead type shaping members according to this invention is not restricted to any shape and the shape may change along its length.
  • any setting bead type shaping member according to this invention may form a right angle edge at its base to accommodate skirting boards and the like, form into a rounded corner along its length and form into a right angle edge at the top to accommodate cornices and the like.
  • This may be achieved with joinable lengths or with one length, which may be trimmed before instillation if necessary.
  • FIG. 3 shows an example of a shaping member 1 (in), which is flush joinable to surface members 7 (including plasterboard wall and ceiling surfaces) and designed to provide a rounded corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for internal (90 degree) corners in which preferably plasterboard lined walls are the said surface member 7.
  • FIG 4. shows the same shaping member 1(in) seen in FIG. 3 in plan view when installed vertically into the internal corner junction of two walls.
  • FIG. 5 shows an example of a shaping member 1(ex), which is flush joinable to surface members 7 (including wall and ceiling surfaces) according to this invention and embodies the same purpose and method of installation as FIG. 1 with the exception that the shaping member embodied in FIG. 5 provides for a relatively sharp edged corner. It is shown in section across its length and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls as the said surface member.
  • FIG. 6 shows the same shaping member in elevation as shown in FIG. 5 according to this invention.
  • FIG. 7 embodies the same description as shown in FIG. 3 with the exception that it is for use in a junction where a sharp internal corner is required.
  • FIG. 8 shows the shaping members shown in FIG. 5 and FIG 7 in operation and embodies the same description as shown in FIG. 4
  • FIG. 9 shows one example of a shaping member 1(ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a rounded corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls as the said surface member 7. As well as shaping the corner it provides a durable straight edge, which is stronger and quicker to install than what is currently available on the market. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic.
  • a wedging flange 10 is provided according to this invention and can be applied to any shape setting bead type shaping member 1(ex), 1 (in) including those designed to provide a square edge internal or external corner.
  • FIG. 10 shows the same shaping member as shown in FIG. 9 in elevation according to this invention.
  • FIG 12. shows the same shaping member 1(ex) as in FIG. 9 installed into a wall as seen on the external corner.
  • fix setting bead 1 (ex) to framing 6 with screws 3 or other fixing devices or techniques before installing the surface member 7 (plasterboard in this case).
  • Apply settable compound 2 to the junction between the wedging flange 10 of the setting bead 1 (ex) and the surface member 7 to provide a smooth and even surface between the two members.
  • FIG. 11 shows an example of a shaping member 1 (in), which is flush joinable to surface members 7 (including plasterboard wall and ceiling surfaces) and designed to provide a rounded corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for internal (90 degree) corners in which preferably plasterboard lined walls are the said surface member 7.
  • a wedging flange 10 is provided according to this invention.
  • FIG 12. shows the same shaping member 1(in) as in FIG. 11 in plan view when installed vertically into the internal corner junction of two walls.
  • a hook, pawl, ratchet or other device intended to provided a ratchet effect such that the surface member 7 is more easily inserted into than removed from between the fixing flange 4 and the wedging flange 10 may be provided according to this invention.
  • Fig. 13 shows one example of a shaping member 1(ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a rounded corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls as the said surface member 7. As well as shaping the corner it provides a durable straight edge. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic. Preferably if should be manufactured in lengths that are long enough to be fitted in one length in most applications, but however may be joined end to end for very long runs. In order to facilitate good bonding between the shaping member 1(ex) and the surface member 7 a bendable locking flange 9 is provided, which can be bent down after the installation of the surface member 7 in order to prevent differential movement under normal operating conditions.
  • FIG. 14 shows the same shaping member in elevation (looking toward the rear face) according to this invention, and in this case perforations 11 are shown in the webbing between the fixing flange 4 and the locking flange 9 as may be applied to all setting bead type shaping members according to this invention. These same perforations are designed to enhance bonding of settable compound 2 and the shaping member 1 (in), 1(ex) and is an optional feature of all setting bead type shaping members according to this invention.
  • FIG. 15 shows the same shaping member as show in FIG. 13 with the exception that it is shown in a different orientation in order to line it up with FIG 16.
  • FIG. 16 shows the same shaping member in elevation according to this invention (looking toward the exposed face).
  • Perforations 11 are shown in the bendable lock down flange 9, which are designed to enhance bonding between the settable compound 2 and the setting bead shaping member 1 (in), 1(ex).
  • the perforations 11 in the wedging flange 9 are an optional feature in this form of the invention.
  • FIG 17. shows the same shaping member 1 (ex) as in FIG. 13 and FIG. 15 in plan view when installed vertically into the external corner junction of two walls.
  • FIG. 18 shows one example of a shaping member 1 (ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a square edged corner according to this invention. It is shown in section across its length and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls as the said surface member 7. As well as shaping the corner, it provides a durable straight edge, which is stronger and quicker to install than what is currently available on the market. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic. Preferably if should be manufactured in lengths that are long enough to be fitted in one length in most applications, but however may be joined end to end for very long runs.
  • FIG. 19 shows the same shaping member, as in FIG. 18, in elevation according to this invention.
  • FIG 20 shows the same shaping member 1(ex) as in FIG. 1 installed into a wall as seen on the external corner.
  • fix setting bead 1 (ex) to framing 6 with screws 3 or other fixing devices or techniques before installing the surface member 7 (plasterboard in this case).
  • FIG. 21 shows one example of a shaping member 1(ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a square edged corner according to this invention. It is shown in cross section and in this case it is in the form of a setting bead for external (270 degree) corners in preferably plasterboard lined walls as the said surface member 7. It provides a durable straight edged corner. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic. Preferably if should be manufactured in lengths that are long enough to be fitted in one length in most applications, but however may be joined end to end for very long runs. In order to facilitate good bonding between the shaping member 1 (ex) and the surface member 7 a wedging flange 10 is provided according to this invention.
  • FIG. 22 shows the same shaping member shown in FIG. 21 in elevation according to this invention.
  • FIG 23. shows the same shaping member 1(ex) as in FIG. 21 installed into a wall as seen on the external corner.
  • Fig. 24 shows one example of a shaping member 1 (ex), which is flush joinable to surface members (including wall surfaces) and designed to provide a rounded corner according to this invention.
  • the said reinforcing is to be such that if there is any minor cracking in the settable compound 2, after setting, the reinforcing will ensure that the cracks will be so minute so as to be unapparent to the human eye especially after a paint finish is applied.
  • the reinforcing 12 when made of paper, may cover the entire surface of the setting bead exposed to view when installed.
  • Fig. 25 shows one example of a shaping member 1 (in), which is flush joinable to surface members (including wall surfaces) and designed to provide a rounded corner according to this invention. It is shown in cross section and in this case it is in the form of a setting bead for internal (90 degree) corners in preferably plasterboard lined walls as the said surface member 7.
  • the corner As well as shaping the corner it provides a durable straight internal corner. It is preferably made out of metal such as steel or aluminium or may be made of PVC or some form of durable and suitably hard plastic. Preferably if should be manufactured in lengths that are long enough to be fitted in one length in most applications, but however may be joined end to end for very long runs.
  • reinforcing 12 is provided which is preferably mesh or paper which is to be installed so as to be fully surrounded by the settable compound 2 where it is in contact with the surface member 7.
  • the said reinforcing is to be such that if there is any minor cracking in the settable compound 2, after setting, the reinforcing 12 will ensure that the cracks will be so minute so as to be unapparent to the human eye.
  • FIG 26 shows the same shaping member - 1 (ex) as in FIG. 24 and 1 (in) as in FIG. 25 - in plan view when installed vertically into the corner junctions of two walls.
  • FIG. 27 shows an example, as a three dimensional representation, of a shaping member according to this invention.
  • FIG. 28 shows the application of such a shaping device, as a two dimensional cross sectional representation, when installed into the edge of a plasterboard ceiling.
  • the same invention may also be installed vertically preferably at the junction of two walls or horizontally, preferably to the top of a wall, at the junction with the ceiling.
  • the shaping member according to this invention comprises an elongated member, which is "T" shape in cross section and is of indefinite length.
  • the part of the said invention, which is used to fix the same invention to framing 6 or structural members as well as to lining members 7 is referred to as the fixing flange 4.
  • FIG. 28 shows the shaping device in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6. It can also be seen that the wall is lined with a building board type surface member 7, attached to wall framing 6, shown as the vertical lines adjacent to the shaping member 1.
  • This devise allows the surface member (in this case the ceiling lining) to be neatly finished in a straight line with a durable edge, which is preferably in line with and close to an adjacent wall. It provides an aesthetically appealing finish and makes cracking at the junction where it abuts the wall difficult to detect.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • the shaping member according to this invention is not restricted to the form of a "T" shape (in cross section) setting bead. It may be incorporated with a bendable locking flange 9, a wedging flange 10 and reinforcing 12.
  • FIG. 29 shows an example, as a three dimensional representation, of a shaping member according to this invention.
  • FIG. 31 shows the application of such a shaping device, as a two dimensional cross sectional representation, when installed into the perimeter of a plasterboard ceiling.
  • the same invention may also be installed vertically preferably at the junction of two walls or horizontally, preferably to the top of a wall, at the junction with the ceiling.
  • FIG. 30 shows a more detail view of the shaping member 1 in FIG. 31.
  • the shaping member according to this invention comprises an elongated member of indefinite length.
  • the part of the said invention, which is used to fix the same invention to framing 6 or structural members as well as to surface members 7 is referred to as the fixing flange 4.
  • a surface member 7 such as plasterboard in such a way as to form a small gap at the junction of one surface member 7 with another surface member 7, which are preferably at right angels to each other.
  • the same shaping member also forms an enclosure to house a light source 13, which is preferably in the form of a series of light emitting diodes (LEDs) configured in a strip form and used to illuminate the gap so formed by the said shaping member 1.
  • LEDs light emitting diodes
  • FIG. 31 and FIG. 30 shows the shaping member 1 according to this invention in operation.
  • the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • the wall is lined with a building board type surface member 7, attached to wall framing 6, shown as the vertical lines adjacent to the shaping member 1.
  • This devise allows the surface member (in this case the ceiling lining) to be neatly finished in a straight line with a durable edge, which is preferably in line with and close to an adjacent wall. It provides an aesthetically appealing finish and makes cracking at the junction where it is applied difficult to detect as well as providing an enclosure for a light source.
  • fix shaping member 1 to framing 6 with screws 3 or other fixing devices or techniques before installing the surface member 7 (plasterboard in this case).
  • FIG. 32 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • dimension 'x' should preferably be slightly greater than the thickness of the lining member to which it is attached in order to make the application of the settable compound 2 quick and easy to apply.
  • the dimension 'x' should be large enough so as to allow the setting compound applied to it to cover the fixing members (such as screws) without being so great as to require that more than one coat of setting compound be applied and in this way the application time is kept to a minimum, while still maintaining to objective of providing a continuous, (preferably paint able) surface between the exposed face of the shaping member and the sheeting member to which it is joined.
  • Standard commonly available setting bead normally incorporate a perforated edge strip that requires a recommended three coats of settable compound.
  • FIG. 33 shows the same example as FIG. 32 represented as a reflected plan view relative to the orientation shown in FIG. 32.
  • FIG. 34 shows the application of such a shaping device, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius.
  • the part of the said invention, which is used to fix the same invention to the surface member 7 is referred to as the fixing flange 4.
  • the same shaping member also has an aperture formed into it in order to house a light source.
  • FIG. 34 shows the shaping device depicted in FIG. 32 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This invention allows the surface member (in this case the plasterboard ceiling) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the surface member in this case the plasterboard ceiling
  • the fixing flange 4 in this form of the invention, is cropped on two sides to allow ease of insertion. Fix the fixing flange 4 of the shaping member 1 to the surface member 7 with screws 3 or other fixing devices or techniques 1 so as to ensure a firm connection and prevent any visible movement between the two members. Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members.
  • FIG. 35 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 36 shows the same example as FIG. 35 represented as a reflected plan view relative to the orientation shown in FIG. 35.
  • FIG. 37 shows the application of such a shaping device, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the same shaping member also has an aperture formed into it in order to house a light source 8.
  • FIG. 37 shows the shaping device depicted in FIG. 35 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • FIG. 38 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 39 shows the same example as FIG. 38 represented as a reflected plan view relative to the orientation shown in FIG. 38.
  • FIG. 41 shows the application of such a shaping member shown in FIG. 38, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • FIG. 40 shows the preferred shape of the cut-out in the surface member 7 required to insert the shaping member 1 shown in FIG. 39 and FIG. 40.
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius.
  • the part of the said invention, which is used to fix the same invention to the surface member 7 is referred to as the fixing flange 4.
  • the same shaping member 1 also has an aperture 8 formed into it in order to house a light source 13.
  • FIG. 41 shows the shaping device depicted in FIG. 38 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • FIG. 42 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 43 shows the same example as FIG. 42 represented as a reflected plan view relative to the orientation shown in FIG. 42.
  • FIG. 44 shows the application of such a shaping member for creating apertures in surface members 7, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius or shape referred to as a proud protrusion 5.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the same shaping member forms an aperture into the surface member 7 which preferably may be used to house a light source 13 or other utilitarian device or may be used for decorative purposes.
  • the shaping member comprises fixing flange 4, which is cropped on two sides in order to facilitate the insertion of the shaping member 1 into a suitable opening in the surface member 7.
  • FIG. 44 shows the shaping device depicted in FIG. 42 in operation.
  • the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shaping member 1 is designed to form an aperture in the surface member 7. To install, cut a circular opening into the surface member 7 of a slightly larger radius than the proud protrusion 5.
  • the fixing flange 4 in this form of the invention, is shaped in such a way as to facilitate ease of insertion. Fix the shaping member 1 to the surface member 7 with screws 3 or with other fixing devices or techniques so as to ensure a firm connection and prevent any visible movement between the two members. Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7.
  • FIG. 45 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 46 shows the same example as FIG. 45 represented as a reflected plan view relative to the orientation shown in FIG. 45.
  • FIG. 47 shows the application of such a shaping member for creating apertures in surface members 7, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius formed into a fixing flange 4, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the same shaping member forms a protrusion from the surface member 7 which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • the shaping member 1 has a fixing flange 4 about its perimeter, which is cropped on two sides in order to facilitate the insertion of the shaping member 1 into a suitable opening in the surface member 7.
  • FIG. 47 shows the shaping device depicted in FIG. 45 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • To install cut a circular opening into the surface member 7 of a slightly larger radius than the proud protrusion 5. Insert the shaping member through the hole from below and position in accordance with FIG. 47.
  • the fixing flange 4 in this form of the invention, is shaped in such a way as to facilitate ease of insertion. Fix the fixing flange 4 of the shaping member 1 to the surface member 7 with screws 3 or with other fixing devices or techniques so as to ensure a firm connection and prevent any visible movement between the two members.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • the shaping member according to this invention is not restricted to the form illustrated and may be used to form square, rectangular, oblong or any other shape. It may also be incorporated with reinforcing 12.
  • FIG. 48 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 49 shows an example of the same shaping member as FIG. 48 represented as a reflected plan view relative to the orientation shown in FIG. 48.
  • FIG. 50 shows the application of such a shaping member 1 for creating shapes that protrude from surface members 7 as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member 1 according to this invention, comprises a somewhat circular member of indefinite radius formed into a fixing flange 4, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • This form of the invention forms a protrusion from the surface member 7, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • FIG. 50 shows the shaping device depicted in FIG. 48 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • To install cut a circular opening into the surface member 7 of a slightly larger radius than the proud protrusion 5. Insert the shaping member through the hole from below and position in accordance with FIG. 50.
  • the fixing flange 4 in this form of the invention, is shaped in such a way as to facilitate ease of insertion. Secure the fixing flange 4 of the shaping member 1 to the surface member 7 with screws 3 or with other fixing devices or techniques so as to ensure a firm connection and prevent any visible movement between the two members.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting. Preferably install a suitable device such as a light source 13 into opening 8 and secure appropriately.
  • a suitable device such as a light source 13 into opening 8 and secure appropriately.
  • FIG. 51 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 52 shows an example of the same shaping member as FIG. 51 represented as a reflected plan view relative to the orientation shown in FIG. 51.
  • FIG. 53 shows an example of the diffuser 15 used in the same shaping member as FIG. 51 as a cross sectional representation
  • FIG. 54 shows the diffuser 15 represented in FIG. 53 as a reflected plan view relative to the orientation shown in FIG. 51.
  • FIG. 55 shows the application of such a shaping member 1 for creating shapes in the surface member 7 that facilitate the installation of a diffuser 15 as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member 1 comprises a somewhat orthogonal member of indefinite size incorporating a fixing flange 4, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • This form of the invention forms an opening in the surface member 7, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • the said opening is shaped so as to facilitate the positioning of a light diffuser 15.
  • the shaping member 1 has a fixing flange 4 about its perimeter onto which the surface member 7 may be fixed.
  • FIG. 55 shows the shaping device depicted in FIG. 51 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shape so formed appears to be an aperture in the surface member.
  • the shaping member 1 as well as shaping the surface member 7, also forms part of the structural support system for the same surface member 7.
  • reflector 15 should be positioned in accordance with FIG. 55.
  • the shaping member according to this invention is not restricted to the form illustrated and may be used to form square, rectangular, oblong, curvilinear or any other shape . It may also be incorporated with reinforcing 12, bendable locking flange 9, wedging flange 10 etcetera.
  • the diffuser 15, in this form of the invention or any other form of the invention, may be of any concave or convex shape and may be held in position by any suitable support mechanism including spring clips, "Velcro" type devices and magnetic devices.
  • FIG. 56 shows an example, as a long cross sectional representation, of a shaping member according to this invention.
  • FIG. 57 shows an example, as seen in FIG. 56, as a short cross sectional representation, of a shaping member according to this invention.
  • FIG. 58 shows the application of the same form of this invention shown in FIG. 56 for creating shapes in the surface member 7 that facilitate the installation of a diffuser 15 as a long cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • FIG. 59 shows the application of the same form of the invention shown in FIG. 56 for creating shapes in the surface member 7 that facilitate the installation of a diffuser 15 as a short cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat orthogonal member of indefinite size formed into a fixing flange 4p, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4p used in conjunction with clamping flange 4c.
  • This form of the invention forms an opening and enclosure in the surface member 7, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • the said opening is shaped so as to facilitate the positioning of a light diffuser 15.
  • the shaping member 1 has a perforated fixing flange 4p and clamping flange 4c about its perimeter between which the surface member 7 may be fixed.
  • the diffuser 15 has flanges 23 positioned at the top of the two opposite side walls, preferably on the long sides of the diffuser.
  • FIG. 58 and FIG. 59 shows the shaping device depicted in FIG 56 and FIG 57 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shape so formed appears to be an aperture in the surface member.
  • the shaping member 1 as well as shaping the surface member 7, also forms part of the structural support system for the same surface member 7.
  • reflector 15 should be positioned in accordance with FIG. 58 and FIG. 59.
  • the shaping member according to this invention is not restricted to the form illustrated and may be used to form square, rectangular, oblong, curvilinear or any other shape. It may also be incorporated with reinforcing 12.
  • the diffuser 15, in this form of the invention or any other form of the invention may be of any concave or convex shape and may be held in position by any suitable support mechanism including spring clips, "Velcro" type devices and magnetic devices.
  • FIG. 60 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 61 shows the application of the same form of this invention shown in FIG. 60 for creating shapes in the surface member 7 that facilitate the installation of a diffuser 15 as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7) at the junction with a wall.
  • the shaping member according to this invention is of indefinite length incorporating a perforated fixing flange 4p, a clamping flange 4c, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p used in conjunction with clamping flange 4c.
  • This form of the invention forms an opening and enclosure in the ceiling lining, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes. If this form of the invention is joined on site with other devices of the same profile, the perforated fixing flange will only be supplied on one side as each device will be butt joined with an adjoining device. If it is to be installed as a single unit the perforated fixing flange 4p will be supplied on three sides. One side of the invention is designed to run along a wall in such a way as to allow the diffuser 15 to come into contact with the same wall.
  • FIG. 61 shows the form of this invention depicted in FIG. 60 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shape so formed appears to be an aperture in the surface member allowing for a 'drop-in' diffuser 15.
  • the shaping member 1 Suspend one side the shaping member 1 with the suspension mechanism 22 which may incorporate the use of rods or threaded rods with bolts and support one side of the same shaping member 1 on the angle 23.
  • the same shaping member may otherwise be suspended by attaching it to framing members.
  • the fixing flange 4c should preferably be in line with the rear face of surface member 7. Fix the surface member 7 to the shaping member 1 with screws 3 drilled through the perforated fixing flange 4p, surface member 7 and clamping flange 4c. Other fixing devices or techniques may be used so as to ensure a firm connection and prevent any visible movement between the members. Also fix the same surface member 7 to the faming members 6.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members.
  • This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7.
  • the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting. Insert the diffuser and allow to drop into position.
  • the shaping member 1 as well as shaping the surface member 7, also forms part of the structural support system for the same surface member.
  • FIG 62 shows an example, as a cross sectional representation, of a shaping member according to this invention and applicable to all of the forms of the invention described in this document which are circular when viewed toward the exposed face (with the exception of shaping members designed to act as structural support members herein described).
  • FIG. 63 shows the same example as FIG. 62 represented as a reflected plan view relative to the orientation shown in FIG. 62.
  • FIG. 64 shows the application of such a shaping member for creating a light reflector and housing preferably in ceiling linings, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius referred to as a proud protrusion 5.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the same shaping member forms an shape and aperture in the ceiling lining, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • This form of the invention utilises fixing cleats 24 and reflector 20.
  • the shaping member comprises perforated fixing flange 4p, which has L-shaped fixing cleats 24 protruding back form the exposed face in order to facilitate the fixing of the shaping member 1 into a suitable opening in the surface member 7.
  • FIG. 64 shows the shaping device depicted in FIG. 62 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • Modify the circular opening to accommodate the insertion of the shaping member 1 through the same opening from below and rotate the same shaping member 1 so that the fixing flange 24 sandwiches the a portion of the surface member 7 between the same fixing cleat 24 and the perforated fixing flange 4p in accordance with FIG. 64.
  • the L-shaped fixing cleats 24 may be formed into or attached to the said perforated fixing flange 4p of the said shaping member 1 in such a manner that when they are inserted into a suitably shaped cut out in the said building board type surface member 7, the same shaping member 1 may be rotated in such a manner that the L- shaped cleats overlap the same surface member 7, allowing for the insertion of screws 3 into designated aperture 25 in the said perforated fixing flange 4p to be drilled through the same surface member 7 into the aperture 26 in the in the same L-shaped fixing cleat 24.
  • the fixing method herein described incorporating the same L-shaped cleat 24 ensures that the same surface member 7 is thoroughly secured relative to the said shaping member 1 and therefore any differential movement caused by thermal expansion and contraction of the surface member relative to the shaping member will be constrained, preventing cracking of the filler material known as
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting. Preferably install a suitable device such as lighting device 13 into opening 8 and secure appropriately.
  • FIG 65 shows an example, as a cross sectional representation, of a shaping member according to this invention and applicable to all of the forms of the invention described in this document which are circular when viewed toward the exposed face (with the exception of shaping members designed to act as structural support members herein described).
  • FIG. 66 shows the same example as FIG. 65 represented as a reflected plan view relative to the orientation shown in FIG. 65.
  • FIG. 67 shows the shaping device depicted in FIG. 65 in operation and is seen as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius referred to as a proud protrusion 5.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the same shaping member 1 forms an shaped opening in the surface member 7 which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • This form of the invention utilises fixing cleats 27.
  • FIG 67 shows a form of the shaping member according to this invention incorporating spring metal cleats 27 and applicable to all of the forms of the invention described in this document (with the exception of the form of the invention in which the said shaping members designed to act as structural support members herein described and also the form of the invention incorporating L-shaped cleats).
  • Spring metal cleats 27 may be attached to the said perforated edge 4p of the said shaping member 1 in such a manner that when they are inserted into a suitably shaped cut out in the said building board type surface members 7 the same spring metal cleats 27 will deform during insertion and resume their original shape upon insertion in such a manner that spring metal cleats 27 overlap the same surface member 7 allowing for the insertion of screw 3 into designated apertures in the said perforated fixing flange 4p to be drilled through the same surface member 7 into a perforation the same spring metal cleats 27.
  • the fixing method herein described, incorporating the same spring metal cleats 27, ensures that the same surface member 7 is thoroughly secured relative to the said shaping member 1 and therefore any differential movement caused by thermal expansion and contraction of the same surface member 7 relative to the same shaping member 1 will be constrained, preventing cracking of the said filler material, referred to in this document as the settable compound 2, within normal operating conditions and within a range of sizes for the same invention.
  • FIG 68 shows an example, as a cross sectional representation, of a shaping member according to this invention and applicable to all of the forms of the invention described in this document which are circular when viewed toward the exposed face (with the exception of shaping members designed to act as structural support members herein described).
  • FIG. 69 shows the same example as FIG. 68 represented as a plan view relative to the orientation shown in FIG. 68.
  • FIG. 70 shows the application of such a shaping member shown in FIG. 68 for creating apertures in surface members 7, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular shape of indefinite radius referred to as a proud protrusion 5.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the same shaping member 1 incorporates an aperture, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes. This form of the invention utilises pivoting brackets 28.
  • FIG. 70 shows form of the invention depicted in FIG. 68 in operation and is applicable to all of the forms of the invention described in this document (with the exception of the form of the invention in which the said shaping members designed to act as structural support members herein described and also the form of the invention incorporating L-shaped cleats, spring metal cleats and fixing flanges).
  • the said pivoting bracket 28 may be attached to the said perforated fixing flange 4p of the said shaping member 1 in such a manner that when they are inserted into a suitably shaped cut out in the said building board type surface members 7, the same pivoting bracket 28 may be rotated with a screw driver or other tool in such a manner that the same pivoting bracket 28 overlaps the same surface member 7 allowing for the insertion of a screw 3 into the designated aperture 25 in the said perforated fixing flange 4p to be drilled through the same surface member 7 into perforation 26 in the same pivoting bracket 28.
  • the fixing method herein described (FIG 70 ) incorporating the same pivoting bracket 28 ensures that the same surface member 7 is thoroughly secured relative to the said shaping member 1 and therefore any differential movement caused by thermal expansion and contraction of the same surface member relative to the same shaping member will be constrained, preventing cracking of the said filler, referred to in this document as the settable compound 2, within normal operating conditions.
  • FIG 71 shows an example, as a cross sectional representation, of a shaping member according to this invention and applicable to all of the forms of the invention described in this document (with the exception of shaping members designed to act as structural support members herein described and those with fixing flanges 4).
  • FIG. 72 shows the same example as FIG. 71 represented as a plan view relative to the orientation shown in FIG. 71.
  • FIG. 73 shows the application of the same form of the invention seen in FIG. 71 , as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat circular member of indefinite radius referred to as the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the same shaping member 1 forms an aperture, which preferably may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • This form of the invention utilises spring metal clips 27.
  • Spring metal clip 27 may be attached to the inside edge of the said perforated fixing flange 4p of the said shaping member 1 in such a manner that when the present invention is inserted into a suitably shaped cut out in the said building board type surface member 7, the same spring metal clips will deform during insertion and resume their original shape upon insertion in such a manner that the same spring metal clip 27 puts force on the same surface member 7 in order to hold the said shaping member 1 still relative to the same surface member 7.
  • the edge and the surrounding surfaces of the said cut out are to be covered with suitable adhesive before insertion of the present form of the invention into the said cut out.
  • FIG 74 shows an example, as a cross sectional representation, of a shaping member according to this invention. Its purpose is to form passages, ducts, conduits, pipes etc. within the thickness of the surface member 7.
  • FIG. 75 shows the same example as FIG. 74 represented as an elevation illustrating the side view of the said invention, which may be of indefinite length.
  • FIG. 76 shows the same example as FIG. 74 represented as a reflected plan view relative to the orientation shown in FIG. 74.
  • FIG. 77 shows the application of such a shaping member for creating passages, ducts, conduits etc. in surface members 7, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7), which is fixed to a concrete slab or other solid member.
  • the shaping member according to this invention comprises an orthogonal device of indefinite length.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the shaping member 1 forms a passage, which preferably may be used to house cabling, or may also be used for the passage of liquids and gases or it may be used for other utilitarian purposes.
  • FIG. 77 shows the shaping device depicted in FIG 74 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to a concrete slab 19.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • This form of the invention is preferably not apparent to the human eye when installed. Its purpose is to form a passage behind the surface and normally within the depth of the surface member 7.
  • shaping member according to this invention is not restricted to the form illustrated and may also be incorporated with reinforcing 12 instead of perforated fixing flange 4p and may also be incorporated with fixing flange
  • FIG 78 shows an example, as a cross sectional representation, of a shaping member according to this invention. Its purpose is to form the housing and diffuser of a light fitting within the thickness of a wall or nib lined with surface member 7.
  • FIG. 79 shows the same example as FIG. 78 represented as an elevation illustrating the side view of the said invention, which may be of indefinite length.
  • the perforated fixing flange 4p is shown along one side of the shaping member 1 and the reflector 15 is seen on the other side of the shaping member 1.
  • FIG. 80 shows the application of such a shaping member for creating an illumination system, as a cross sectional representation when installed into a plasterboard wall (plasterboard being the surface member 7), or blade like protrusion.
  • the shaping member according to this invention comprises a device of indefinite length.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the shaping member 1 forms a housing, which preferably may be used to house a lighting system, which preferably includes a light source 13 and, if necessary, electrical or electronic control equipment 29.
  • FIG. 80 shows the shaping device depicted in FIG. 78 in operation. It can be seen that the wall or blade like protrusion is lined with a building board type surface member 7, preferably plasterboard.
  • This devise allows the surface member 7 (in this case the plasterboard wall or ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shaping member 1 onto the end of a wall lined or blade like architectural element lined with the surface member 7.
  • the distance between the two opposite perforated fixing flanges 4p should be slightly larger than the width of the member to which it is to be fitted. Slide the perforated fixing flanges over the edges of the surface members to which it is to be fixed so that the width of the perforated fixing flange 4p covers the surface members in accordance with FIG. 80.
  • Other fixing devices or techniques may be used so as to ensure a firm connection and prevent any visible movement between the two members.
  • FIG 81 shows an example, as a cross sectional representation, of a shaping member according to this invention. Its purpose is to form the housing and diffuser of a light fitting within the thickness of a wall or nib lined with surface member 7.
  • FIG. 82 shows the same example as FIG. 81 represented as an elevation illustrating the side view of the said invention, which may be of indefinite length.
  • the fixing flange 4 is shown along one side of the shaping member 1 and the reflector 15 is seen on the other side of the shaping member 1.
  • FIG. 83 shows the application of such a shaping member for creating an illumination system, as a cross sectional representation when installed into a plasterboard wall (plasterboard being the surface member 7), or blade like protrusion.
  • the shaping member according to this invention comprises a device of indefinite length.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the shaping member 1 forms a housing, which preferably may be used to house a lighting system, which preferably includes a light source 13 and, if necessary, electrical or electronic control equipment 29.
  • FIG. 83 shows the shaping device depicted in FIG. 81 in operation. It can be seen that the wall or blade like protrusion is lined with a building board type surface member 7, preferably plasterboard.
  • This devise allows the surface member 7 (in this case the plasterboard wall or ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shaping member 1 onto the framing member 6 at the end of a wall or blade like architectural element to be lined with the surface member 7.
  • the distance between the two opposite fixing flanges 4 should be slightly larger than the width of the framing member 6 to which it is to be fitted. Slide the fixing flanges 4 over the edges of the framing member 6 to which it is to be fixed so that the width of the fixing flange 4 covers the framing members in accordance with FIG.
  • the shaping member according to this invention is not restricted to the form illustrated and may also be incorporated with reinforcing 12 instead of fixing flange 4p and bendable locking flange 9 and other appropriate forms of the invention.
  • FIG 84 shows an example, as a cross sectional representation, of a shaping member according to this invention. Its purpose is to form the housing of a light fitting within the thickness of the surface member 7.
  • FIG. 85 shows the same example as FIG. 84 represented as an elevation illustrating the side view of the said invention, which may be of indefinite length.
  • the perforated fixing flange 4p is shown along one side of the shaping member 1.
  • FIG. 86 shows the application of such a shaping member for creating an illumination system when the device is active and a shadow line when the device is switched off as a cross sectional representation when installed into a plasterboard lined ceiling or wall (plasterboard being the surface member 7).
  • the shaping member comprises a device of indefinite length.
  • the part of the said invention which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the shaping member 1 forms a housing, which preferably may be used to house a lighting system 13 such as a light emitting diode (LED) system.
  • FIG. 86 shows the shaping device depicted in FIG. 84 in operation. It can be seen that the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard.
  • This devise allows the surface member 7 (in this case the plasterboard wall or ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the surface member should preferably be installed to accommodate the shaping member to avoid trimming the same surface member 7 to accommodate the shaping member 1.
  • Other fixing devices or techniques may be used so as to ensure a firm connection and prevent any visible movement between the two members.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • FIG. 87 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FiG. 88 shows the same example as FIG. 87 represented as a reflected plan view relative to the orientation shown in FIG. 87.
  • FIG. 89 shows the application of such a shaping device, as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a rectilinear member of indefinite size.
  • the part of the said invention, which is used to fix the same invention to the surface member 7 is referred to as the fixing flange 4, which, in this form of the invention, is only seen on the two long sides of the shaping member 1.
  • the shaping member 1 houses a light source 13, electronic control equipment 29 for the light source and a diffuser to disperse the light emitted from the device and thereby reduce glare.
  • FIG. 89 shows the shaping device depicted in FIG. 87 in operation. It can be seen that the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to framing 6.
  • This devise allows the surface member (in this case the ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the wall or ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • FIG. 90 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 91 shows the same example as FIG. 90 represented as an elevational view looking into the exposed face of the shaping member 1.
  • FIG. 93 shows the application of such a shaping device, as a cross sectional representation, when installed into a plasterboard lined wall (plasterboard being the surface member 7) and
  • FIG.92 shows an enlarged detail of the part of the same section indicated by a circle.
  • FIG. 94 shows the application of such a shaping device, as in plan view, when installed into a plasterboard lined wall (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a device of indefinite size.
  • the part of the said invention, which is used to fix the same invention to the surface member 7 is referred to as the fixing flange 4, which, in this form of the invention, is only seen on three sides of the shaping member 1.
  • the shaping member 1 houses a light source 13 and electronic control equipment 29 for the light source. It also utilises a wedging flange 10 to facilitate the insertion of the shaping member 1 into the opening in the surface member 7 during installation.
  • FIG. 92, FIG. 93 and FIG. 94 shows the shaping member depicted in FIG. 90 in operation.
  • the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to framing 6.
  • the fixing flange 4 allows the surface member 7 to be joined with the shaping member 1 in such a way as to form a continuous part of the wall or ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the standard fixing flange 4, in this form of the invention, is only used on three sides to allow ease of insertion into the same opening.
  • the shaping member 1 is inserted into the said opening wedge one side of the opening between the wedging flange 10 and the fixing flange 4 opposite and in the same operation locate the shaping member 1 so that the three standard fixing flanges 4 come into contact with the rear face of the surface member 7.
  • Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members.
  • FIG. 95 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 96 shows the same example as FIG. 95 represented as an elevational view looking into the exposed face of the shaping member 1.
  • FIG. 97 shows the same example as FIG. 95, as a cross sectional representation along its length facing the exposed face of the diffuser 15 according to this invention.
  • FIG. 98 shows an application of the same example as FIG. 95, as in plan view, when installed into a plasterboard lined wall (plasterboard being the surface member 7).
  • FIG. 99 shows an application of the same example as FIG. 97, as a cross sectional representation, when installed into a plasterboard lined wall (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a member of indefinite size formed into a fixing flange 4p, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4p used in conjunction with clamping flange 4c.
  • this form of the invention forms an shape in a wall or ceiling lining, which may be used to house a light source or other utilitarian device or may be used for decorative purposes.
  • the said opening is shaped so as to facilitate the positioning of a light diffuser 15, light source 13 and electronic control equipment for the light source 13. Referring to FIG 96, FIG 98 and FIG 99, it can be seen that the shaping member 1 has a perforated fixing flange 4p about its perimeter and clamping flange 4c on two sides.
  • the diffuser 15 is formed in a L-shape and is secured in position with the use of a locking mechanism 30 such as a knob or nut and bolt, which preferably be operated by two human fingers so that it may be fastened out of view.
  • a locking mechanism 30 such as a knob or nut and bolt, which preferably be operated by two human fingers so that it may be fastened out of view.
  • FIG. 98 and FIG. 99 shows the shaping device depicted in FIG 95. It can be seen that the ceiling or wall is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the clamping flanges 4c are to be positioned in line with the rear face of the surface member 7.
  • Fixing devices or techniques may be used so as to ensure a firm connection and prevent any visible movement between the two members. Also fix the same surface member 7 to the faming members 6. Apply adhesive through the perforations in the perforated fixing flange 4p to fix any void between the two flanges 4p and 4c. Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the proud protrusion 5 and the surface of the surface member 7.
  • reflector 15 should be position in accordance with FIG 98 and FIG 99.
  • FIG. 100 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 101 shows an example of the same shaping member as FIG. 100 represented as a reflected plan view relative to the orientation shown in FIG. 100.
  • FIG. 102 shows the application of such a shaping member 1 for creating shapes in the surface member 7 that facilitate the installation of a diffuser 15 as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a somewhat orthogonal member of indefinite size formed into a fixing flange 4, proud protrusion 5 as well as the main body of the shaping member 1.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • This form of the invention forms an opening in the surface member 7, which preferably may be used to support a light fitting or other utilitarian device or may be used for decorative purposes.
  • the said opening is shaped so as to seat a removable hatch and the hatch may also double as a light fitting.
  • FIG. 101 shows the shaping member 1 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard ceiling lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • An illumination device 32 which also may be used as a removable access panel or other utilitarian or decorative device may preferably be positioned in the shaping member in accordance with FIG. 102.
  • the illumination device 32 containing the lamps and control equipment may be pushed up and placed to one side, or it may be hinged up to open. Access to the ceiling can then be gained through the opening.
  • the frame into which it sits is shown splayed but may be made in any number of shapes and sizes. If a number of these fittings are used in an interior they may be used instead of a conventional ceiling grid with removable ceiling tiles, as access into the ceiling can made where ever the fitting is located.
  • the shaping member according to this invention is not restricted to the form illustrated and may be used to form square, rectangular, oblong or any other shape. It may also be incorporated with reinforcing 12. It can be said that, in this form of the invention, the shaping member 1 , as well as shaping the surface member 7, also forms part of the structural support system for the same surface member 7.
  • reflector 15 should be position in accordance with FIG. 102.
  • the shaping member according to this invention is not restricted to the form illustrated and may be used to form rectangular, oblong, curvilinear or any other shape. It may also be incorporated with reinforcing 12, perforated fixing flange 4p, wedging flange 10, bendable locking flange 9 or other appropriate forms of the invention and installed appropriately according to this invention.
  • FIG. 103 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 104 shows the same example as FIG. 103 represented as an elevational view.
  • FIG. 105 shows the application of such a shaping member for creating portals in walls lined with surface members 7 on both faces, as a cross sectional representation when installed into a plasterboard wall (plasterboard being the surface member 7).
  • the shaping. member 1 according to this invention comprises a shape that may used as a door jamb and also has a fixing flange 4 and a proud protrusion 5 formed into it.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the same shaping member forms an aperture or portal in a wall, which preferably may be used to support and frame a door or other utilitarian device or may be used for decorative purposes.
  • FIG. 105 shows the shaping device depicted in FIG. 103 in operation.
  • the wall is lined with a building board type surface member 7, preferably plasterboard, which is attached to wall framing 6.
  • This devise allows the surface member (in this case the wall lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the wall lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • frame up for a door opening into the wall in such a way that the fixing flange 4 is in contact with the framing about the perimeter of one side of the shaping member 1. Fix the fixing flange 4 of the shaping member 1 to the framing 6.
  • the settable compound 2 After it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • a door 16 and hinge on one side and provide a locking mechanism etc. as is standard building practice.
  • FIG. 106 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 104 shows a similar example as FIG. 106 represented as an elevational view.
  • FIG. 107 shows the application of such a shaping member for creating portals in walls lined with surface members 7 on both faces, as a cross sectional representation, when installed into a plasterboard wall (plasterboard being the surface member 7).
  • the shaping member 1 comprises a shape that may used as a door jamb and also has a fixing flange 4 and a proud protrusion 5 formed into it.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the fixing flange 4.
  • the same shaping member forms an aperture or portal in a wall, which preferably may be used to support and frame a door or other utilitarian device or may be used for decorative purposes.
  • FIG. 107 shows the shaping device depicted in FIG. 106 in operation. It can be seen that the wall is lined with a building board type surface member 7, preferably plasterboard, which is attached to wall framing 6.
  • This devise allows the surface member (in this case the wall lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the wall lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the framing members 6 should be installed in such a way that the fixing flange 4 is in contact with the framing about the perimeter of the shaping member 1. Fix the fixing flange 4 of the shaping member 1 to the framing member 6. Install the surface members 7 and fix to framing members 6 and to fixing flanges 4 with screws 3 or with other fixing devices or techniques so as to ensure a firm connection and prevent any visible movement between the two members. Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members.
  • a door 16 and hinge on one side and provide a locking mechanism etc. as is standard building practice.
  • FIG. 108 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 104 shows a similar example as FIG. 108 represented as an elevational view.
  • FIG. 109 shows the application of such a shaping member for creating portals in walls lined with surface members 7 on both faces, as a cross sectional representation, when installed into a plasterboard wall (plasterboard being the surface member 7).
  • the shaping member 1 comprises a shape that may used as a door jamb and also has a perforated fixing flange 4p and a proud protrusion 5 formed into it.
  • the part of the said invention, which is used to fix the same invention to the surface member 7, is referred to as the perforated fixing flange 4p.
  • the same shaping member forms an aperture or portal in a wall, which preferably may be used to support and frame a door or other utilitarian device or may be used for decorative purposes.
  • FIG. 109 shows the shaping device depicted in FIG. 108 in operation.
  • the wall is lined with a applied surface member 7 such as cement render or plaster (or both), which is normally applied to a masonry wall such as brickwork.
  • This devise allows the surface member (in this cement render) to be joined with the shaping member 1 in such a way as to form continuous part of the wall lining as that the joint between the shaping member 1 and the surface member 7 is not readily apparent when both surfaces are finished with the same paint finish.
  • To install locate the shaping member 1 in position before installing the masonry wall 33.
  • Masonry wall 33 should be installed in such a way that the perforated fixing flange 4p is in contact with the masonry wall 33 about the perimeter of the shaping member 1.
  • Fix the perforated fixing flange 4p of the shaping member 1 (such as cement render) to the masonry wall 33.
  • a smooth surface which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • FIG. 110 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 111 shows the example as depicted in FIG. 110 and represented as an elevational view.
  • FIG. 112 shows the application of such a shaping member for creating fenestrations in walls lined with surface members 7 on both faces, as a horizontal cross sectional representation, when installed into a cement rendered cavity brick and timber frame plasterboard lined wall (preferably plasterboard being the surface member 7 internally and cement render being the surface member 7 externally).
  • the shaping member 1 according to this invention comprises a device that may used as a window frame and also has a fixing flange 4 and a proud protrusion 5 formed into it.
  • the part of the said invention which is used to fix the same invention to the surface member 7 (cement render in this case), is referred to as the fixing flange 4p.
  • the same shaping member forms an aperture or fenestration in a wall, which preferably may be used to support and frame a window or other utilitarian device or may be used for decorative purposes.
  • FIG. 112 shows the shaping device depicted in FIG. 110 in operation. It can be seen that the masonry wall 33 is lined with a applied surface member 7r such as cement render or plaster (or both), which is normally applied to a masonry wall 33 such as brickwork.
  • This devise allows the surface member 7r (in this cement render) to be joined with the shaping member 1 in such a way as to form continuous part of the wall lining as that the joint between the shaping member 1 and the surface member 7 is not readily apparent when both surfaces are finished with the same paint finish.
  • This devise also allows the surface member 7 (in this case the wall lining) to be joined with the shaping member 1 in such a way as to form a continuous part of the wall lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • Masonry wall 33 should be installed in such a way that the fixing flange 4p is in contact with the masonry wall 33 about the perimeter of the shaping member 1. Fix the fixing flange 4p of the shaping member 1 to the masonry wall 33. Apply the surface members 7r to masonry wall 33 and to fixing flanges 4p so as to ensure a firm connection and prevent any visible movement between the two members. This may be achieved with the use of an appropriate tool such as a trowel, which is run along the proud protrusion 5 and parallel to the masonry wall 33. Preferably pack any void between the masonry wall 33 and the shaping member 1 with cement render or grout. Ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • FIG. 113 and FIG. 114 shows examples, as a short cross sectional representation, of shaping members according to this invention.
  • FIG. 115 shows the application of such shaping members 1 for creating shapes in the ceiling lining
  • lining in this document refers to the combination of the surface member 7 and the shaping member 1) to facilitate the installation of a light source 13 and reflector 20 and is shown as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7) using a framing system that consists of primary framing members 6p and secondary framing members 6 suspended with adjustable suspension members 22 from another structural element such as a concrete slab.
  • the shaping member 1 has a perforated fixing flange 4 about its perimeter, which may be fixed to the surface member 7.
  • the primary framing support member 21 has two flanges into which a faming member 6p may be inserted.
  • the device in total may be supported by a suspension mechanism 22 in a similar manner to the way that the surrounding framing system consisting of members 6 and 6p is suspended.
  • FIG. 115 shows the shaping device depicted in FIG 113 and FIG 114 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • To install preferably suspend the primary framing members 6p along with shaping member 1 with the use of rods, threaded rods with bolts or other framing members or methods so the flange 4 is in line with the intended rear face of surface member 7.
  • the device consisting of shaping members 1 and reflector 20 is installed before the primary framing members 6p are suspended. Insert primary shaping member 6p into support 21 during installation.
  • the settable compound 2 may be applied to the surface member 7 between adjacent proud protrusions 5. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the two adjacent proud protrusions 5. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting. It can be said that, in this form of the invention, the shaping member 1 , as well as shaping the surface member7 7, also forms part of the structural support system for the same surface member 7 as well as for the primary framing member 6p. Preferably reflectors 20 in accordance with FIG. 115 may be removable allowing access to the area above the suspended ceiling.
  • FIG. 116 shows an example, as a cross sectional representation, of a shaping member according to this invention.
  • FIG. 117 shows the application of such shaping members 1 for creating shapes in the ceiling lining ("lining" in this document refers to the combination of the surface member 7 and the shaping member 1) to facilitate the installation of a light source 13 and reflector 20 and is shown as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7) using a framing system that consists of framing members 6 fixed to a structural element such as a concrete slab 19.
  • the shaping member 1 has a perforated fixing flange 4 about its perimeter, which may be fixed the surface member. It can be seen that the shaping member houses the light source 13 and the electronic control gear 29 (for the light source). A light reflector 20 is also incorporated.
  • FIG. 117 shows the shaping device depicted in FIG 116 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6. This devise allows the surface member 7 (in this case the plasterboard) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining so that no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the two adjacent proud protrusions ⁇ .Three applications of the said settable compound is normally needed to achieve a good finish when perforated fixing flange 4p is used. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting.
  • FIG. 118 shows an example, as a cross sectional representation, of a shaping member according to this invention intended for use as a light fitting.
  • FIG. 119 shows the application of such shaping members 1 for creating shapes in the ceiling lining
  • lining in this document refers to the combination of the surface member 7 and the shaping member 1 to facilitate the installation of a light source 13 and reflector 20 and is shown as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7) using a framing system that consists of framing members 6 fixed primary framing members 6p.
  • the shaping member 1 has a fixing flange 4 about its perimeter, which may be fixed to the surface member.
  • the shaping member houses the light source 13 and the electronic control gear 29 (for the light source).
  • a light reflector 20 is also incorporated.
  • FIG. 119 shows the shaping device depicted in FIG 118 in operation.
  • the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This devise allows the surface member 7 (in this case the plasterboard) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • To install preferably fix the framing members 6 to primary framing members 6p. Also fix the same surface member 7 to the faming members 6. Allow for a gap in the surface member 7 for the installation of the shaping members 1.
  • FIG. 125 shows the application of such shaping members 1 for creating shapes in the ceiling lining
  • lining in this document refers to the combination of the surface member 7 and the shaping member 1
  • the wall supporting the same slab on the left side is finished with layer of cement render and a second layer consisting of plaster to provide a hight quality finish which is standard practice when hight quality finishes are required.
  • the perforated fixing flange in this form of the invention is designed to accommodate both cement render and plaster finishes.
  • the wall on the right side of the figure is finished with cement render only and the perforated fixing flange is designed to accommodate the one layer of cement render as is commonly used in architectural applications.
  • the shaping member 1 has a perforated fixing flange 4p or 4r+p about its perimeter, which may be fixed the surface member of render, plaster or render finished with plaster.
  • FIG. 122 shows an enlarged view of the fixing flange 4r+p as indicated by the circles joined with a line.
  • FIG. 121 shows an enlarged view of the fixing flange 4p as indicated by the circles joined with a line.
  • FIG. 125 shows the shaping devices depicted in FIG. 120, FIG. 121, FIG. 122, FIG. 123 and FIG. 124 in operation.
  • FIG. 126 shows an enlarged view of FIG. 121 (the connection between the surface member 7p and the perforated fixing flange 4p of the shaping member 1 ) in operation as indicated by the circles joined with a line.
  • the ceiling is lined with an applied plaster type surface member 7p, commonly referred to as hard plaster finish or set plaster, which is applied to walls or ceilings when wet (that is in a plastic state with a high water content prior to setting).
  • an applied plaster type surface member 7p commonly referred to as hard plaster finish or set plaster, which is applied to walls or ceilings when wet (that is in a plastic state with a high water content prior to setting).
  • the devise in FIG. 121 and FIG. 126 allows the surface member 7p (in this case applied plaster) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the surface member 7p in this case applied plaster
  • the shaping member 1 is joined to a surface member 7 which is, in this case, a layer of cement render without a covering coat of plaster.
  • the perforated fixing flange 4r is used in this situation as it does not employ a step as seen in fixing flange 4r+p which is intended preferably for use with an applied plaster finish 7p.
  • cement render 7r to the wall 18 so that it is finished in line with and covering the perforated fixing flange 4r.
  • a smooth surface which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting apart from a change in texture between the shaping member 1 and the surface member 7r.
  • FIG. 127 shows an example portion, as a cross sectional representation, of a shaping members according to this invention.
  • FIG. 128 shows the same example as FIG. 127 as a cross sectional representation when installed.
  • FIG. 129 shows the application of the complete shaping member, a portion of which is the shown in FIG 127 and FIG. 128, as a cross sectional representation at a smaller scale, when installed into the junction of a plasterboard lined wall with a plasterboard lined ceiling (plasterboard being the surface member 7).
  • the junction with the ceiling follows the same principles as described in FIG. 113 and therefore shall not be repeated.
  • the junction of the shaping member 1 with the wall shall be described following. Referring to FIG 127 and FIG. 129, it can be seen that the shaping member 1 according to this invention comprises a device of indefinite size and shape.
  • the fixing flange 4 which, in this form of the invention, normally may only be used on two sides of the shaping member 1 as it may run the entire length of the room or space into which it is installed.
  • the shaping member 1 houses a light source 13 and electronic control equipment 29 for the light source.
  • FIG. 128 and FIG. 129 shows the shaping member depicted in FIG. 127 in operation. It can be seen that the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to framing 6.
  • the fixing flange 4 allows the surface member 7 to be joined with the shaping member 1 in such a way as to form a continuous part of the wall or ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members.
  • FIG. 130 shows an example portion, as a cross sectional representation, of a shaping members according to this invention.
  • FIG. 131 shows the same example as FIG. 130 as a cross sectional representation when installed.
  • FIG. 132 shows the application of the complete shaping member, a portion of which is the shown in FIG 130 and FIG. 131, as a cross sectional representation at a smaller scale, when installed into the junction of a plasterboard lined wall with a plasterboard lined ceiling (plasterboard being the surface member 7).
  • the junction with the ceiling follows the same principles as described in FIG. 116 and therefore shall not be repeated.
  • the junction of the shaping member 1 with the wall shall be described following.
  • the shaping member 1 comprises a device of indefinite size, and length.
  • the part of the said invention, which is used to fix the same invention to the surface member 7 is referred to as the fixing flange 4p, which, in this form of the invention, normally may only be used on two sides of the shaping member 1 as it may run the entire length of the room or space into which it is installed.
  • the shaping member 1 houses a light source 13 and electronic control equipment 29 for the light source.
  • FIG. 131 and FIG. 132 shows the shaping member depicted in FIG. 130 in operation. It can be seen that the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to framing 6.
  • the fixing flange 4p allows the surface member 7 to be joined with the shaping member 1 in such a way as to form a continuous part of the wall or ceiling lining so as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shaping member according to this invention is not restricted to the form illustrated. It may also be incorporated with reinforcing 12 as may all forms of this invention.
  • FIG. 133 shows examples, as a short cross sectional representation, of shaping members according to this invention.
  • FIG. 134 shows the application of such shaping members 1 for creating shapes in the ceiling lining
  • lining in this document refers to the combination of the surface member 7 and the shaping member 1) to facilitate the installation of a light source 13 and reflector 20 and is shown as a cross sectional representation when installed into a plasterboard ceiling (plasterboard being the surface member 7) using a framing system that consists of primary framing members 6p and secondary framing members 6 suspended with adjustable suspension members 22 from another structural element such as a concrete slab 19.
  • the shaping member 1 has a perforated fixing flange 4p about its perimeter, which may be fixed the surface member.
  • the primary framing support member 21 has two flanges into which a faming member 6p may be inserted.
  • the device in total may be supported by a suspension mechanism 22 in a similar manner to the way that the surrounding framing system consisting of members 6 and 6p is suspended.
  • FIG. 134 shows the shaping device depicted in FIG 133 in operation. It can be seen that the ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to ceiling framing 6.
  • This invention allows the surface member 7 (in this case the plasterboard) to be joined with the shaping member 1 in such a way as to form a continuous part of the ceiling lining as no joint is apparent between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • To install preferably suspend the primary framing members 6p along with shaping member 1 with the use of rods, threaded rods with bolts or any suitable suspension system so that the perforated flange 4p is in line with the intended face of surface member 7.
  • the device consisting of shaping members 1 and reflector 20 is installed before the primary framing members 6p are suspended. Insert primary framing member 6p into support 21 during installation. Fix the secondary framing members 6 to the underside of the primary framing members 6p. Insert the surface member 7 into the gap between the perforated fixing flange 4p and the clamping flange 4c and fix with screws 3. Other fixing devices or techniques may be used so as to ensure a firm connection and prevent any visible movement between the shaping member 1 and the surface member 7. Also fix the same surface member 7 to the faming members 6. Apply settable compound 2 to the junction between the proud protrusion 5 and the surface member 7 to provide a smooth and even surface between the two members. In situations when two shaping members 1 are in close proximity as in FIG.
  • the settable compound 2 may be applied to the connection mechanism between adjacent proud protrusions 5. This may be achieved with the use of an appropriate tool such as a broad knife or a trowel, which is run along the two adjacent proud protrusions 5. If necessary sand the settable compound 2 after it dries to ensure a smooth surface, which preferably should be suitable for a paint finish and should preferably be finished so that no joint is visible after painting. It can be said that, in this form of the invention, the shaping member 1 , as well as shaping the ceiling lining also forms part of the structural support system for the same surface member 7 as well as for the primary framing member 6p. It will be realized that the shaping member according to this invention is not restricted to the form illustrated and may be used to form square, rectangular, oblong, curvilinear or any other shapes.
  • FIG. 135 shows an example, as a cross sectional representation, of a shaping member according to this invention and FIG. 137 shows the gear tray 36 that is part of the same invention.
  • FIG. 136 shows the same example as FIG. 135 represented as an elevational view looking toward the face of the diffuser 15 of the shaping member 1 according to this invention.
  • FIG. 138 shows the same example as FIG. 137 represented as a plan view showing the top face of the gear tray 36 of the shaping member 1 according to this invention.
  • FIG. 139 shows the application of such a shaping device, as a cross sectional representation, when installed into a plasterboard lined ceiling and wall (plasterboard being the surface member 7).
  • the shaping member according to this invention comprises a device of indefinite length.
  • the part of the said invention, which is used to form a joint between the same invention and the surface member 7 is referred to as the covering flange 4f, which, in this form of the invention, is only seen on one side of the shaping member 1.
  • the shaping member 1 houses a light source 13 and electronic control equipment 29 for the light source mounted on a gear tray 36. It also utilises a clip-in support 34 to facilitate the fixing of the reflector 20 onto the framing.
  • FIG. 139 shows the shaping member depicted in FIG. 135 in operation.
  • the wall or ceiling is lined with a building board type surface member 7, preferably plasterboard, which is attached to framing 6.
  • the fixing flange 4f allows the surface member 7 to be joined with the shaping member 1 in such a way as to minimise the appearance of the joint between the shaping member 1 and the surface member 7 when both surfaces are finished with the same paint finish.
  • the shaping members 1 in accordance with this invention may be butt joined together end to end so that only a fine line is noticeable at the join or the shaping members may alternatively be joined end to end with a lapping member 35 as indicated in FIG. 136.
  • all shaping members that incorporate electrical devices, the connection of the devices to an appropriate power supply is a necessary part of the installation procedure and may be completed at the discretion of a suitably qualified, person such as an electrician.
  • This form of the invention has the advantage that the installation time is less than required for the other forms of the invention that require the application of a settable compound 2 to the junction between the shaping member 1 and the surface member 7 to provide a smooth and even surface between the two members.
  • a settable compound 2 such as a mastic type jointing compound commonly available on the market which may be applied preferably between the edge of the coving flange 4f and the surface member 7. This may be achieved with the use of an appropriate tool such as a broad knife, which is run along the coving flange 4f and the surface of the surface member 7.
  • joint and surface member should preferably be suitable for a paint finish.
  • adhesive should be applied to the covering flange 4f and the surface member to which it comes in contact with.
  • adhesive should be used to bond the shaping member 1 and surface member 7 in any form of this invention to ensure good bonding between the two members when appropriate.
  • the shaping member as shown in FIG. 135, in accordance with this invention, is also formed into a reflector 20 which may be made of a flexible material, which may be bent during installation into any suitable radii or shape.
  • This same form of flexible shaping member may be used to join surface members 7 cladding walls to surface members 7 cladding ceilings and the same flexible surface member may be used with fixing flange 4, fixing flange 4p, and fixing flange 4p used in conjunction with clamping flange 4c as well as with coving flange 4f.
  • the same invention may be used as a reflector or as simply a way of forming a junction between two surface members 7 such as between walls and ceilings instead of using traditional cornices.
  • This flexible form of this invention may be made of any appropriate material including plastic, PVC, and metal and may also have a patterned or textured surface.
  • the covering flange 4f of this form of the invention may be made of a flexible material allowing ease of installation of the surface member.
  • the shaping member 1 including the covering flange 4f may be made of a combination of two materials, preferably a rigid material in combination with a flexible material so that the shaping member may retain its rigidity where necessary and be flexible where desirable.
  • any form of the invention it may be desirable to have a rigid body of the shaping member 1 with a flexible covering flange 4f. It will be realized that the shaping member according to this invention is not restricted to the form illustrated. It may also be incorporated with reinforcing 12 and installed appropriately according to this invention.
  • FIG. 140 shows an example, as a cross sectional representation, of a shaping member in operation according to this invention and shows a means of joining two shaping members 1 when joined using a framing member 6 to secure the two shaping members 1 relative to each other.
  • the shaping members 1 are configured to incorporate the said perforated fixing flange 4p which are abutted along the length of a framing member 6 and secured to it with screws 3 or other appropriate fixing devices. After the same shaping members 1 are secured in position in this way a setting compound is preferably applied to the entire face of the perforated fixing flanges and between the two proud protrusions 5 in order to create a continuous surface between the two shaping members 1.
  • FIG. 141 shows an example, as a cross sectional representation, of a shaping member according to this invention and comprises a shaping member 1 with a perforated fixing flange 4p.
  • FIG. 142 shows an example, as a cross sectional representation, of a shaping member according to this invention designed to be joined with the shaping member of FIG. 141.
  • the said shaping member of FIG. 142 comprises a shaping member 1 with two perforated fixing flanges 4p configured adjacent and parallel to each other and separated by a small gap large enough to accommodate the perforated fixing flange of FIG.
  • FIG. 143 shows the shaping members of FIG. 141 and FIG. 142 in operation, as a cross sectional representation, according to this invention showing a means of joining two shaping members 1.
  • the perforated flange 4p of FIG. 141 is positioned between the two perforated fixing flanges 4p of FIG. 142 and the said perforated fixing flanges 4p may preferably be secured together by means of appropriate adhesive(s) or appropriate fixing devices after which the settable compound 2 may be applied preferably to the entire face of the perforated fixing flange and between the two proud protrusions 5 in order to create a continuous surface between the two shaping members 1.
  • the said settable compound may preferably be sanded to ensure that its exposed surface is smooth and in line with the exposed surface of the two adjoining surface members and may preferably be painted to provide a visually continuous surface.
  • Some or all of the other edges of the same shaping members 1 not joined to another shaping member 1 may be joined to surface members 7 using any of the appropriate methods described herein.
  • a fine line may be apparent at the edge of the said proud protrusion 5 depending on the way the settable compound was applied and sanded. If such a fine joint line is noticeable and it is preferable that no said fine line is apparent after having been painted, additional settable compound may be applied to the line and sanded after drying. Additional coats of paint may be applied and sanded between coats after drying.

Abstract

La présente invention a trait à la fourniture de diverses formes solidaires d'éléments de surface dans des parois et plafonds architecturaux tels que des matériaux de panneaux de construction, du plâtre et d'enduit de ciment. Un premier aspect à trait à un organe de façonnage pour la formation d'un joint lisse et continu entre deux matériaux dissemblables de sorte que ledit joint de soit pas normalement visible à l'oeil humain en vue de façonner ledit élément de surface pour la réception ou l'accroissement du fonctionnement de dispositifs utilitaires tels que des luminaires, des dispositifs de climatisation et/ou pour fournir de formes décoratives. Un avantage de la présente invention c'est que les parois et plafonds architecturaux peuvent être façonnés en de configurations spécifiques en vue d'orienter l'émission de lumière à partir des luminaires associés et le flux d'air en provenance des dispositifs de ventilation et autres. Le deuxième aspect a trait à l'intégration dudit organe de façonnage à des organes de support et des organes de suspension permettant la suspension ou toute autre forme de support des éléments de surface avec l'avantage que les organes d'encadrement sont en nombre réduit, le temps de construction réduit et la facilité de construction accrue pour la réalisation de l'esthétique souhaitée.
EP04706097A 2003-04-24 2004-01-29 Organe de fa onnage et procede Withdrawn EP1627116A4 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2003901988A AU2003901988A0 (en) 2003-04-24 2003-04-24 Shaping member for lining members
AU2003907215 2003-08-01
PCT/AU2004/000102 WO2004094750A1 (fr) 2003-04-24 2004-01-29 Organe de façonnage et procede

Publications (2)

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EP1627116A1 true EP1627116A1 (fr) 2006-02-22
EP1627116A4 EP1627116A4 (fr) 2011-01-12

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US (1) US20060117685A1 (fr)
EP (1) EP1627116A4 (fr)
CN (1) CN1809674B (fr)
AU (2) AU2004233352A1 (fr)
WO (1) WO2004094750A1 (fr)

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Also Published As

Publication number Publication date
CN1809674A (zh) 2006-07-26
AU2004233352A1 (en) 2004-11-04
WO2004094750A1 (fr) 2004-11-04
CN1809674B (zh) 2011-02-23
US20060117685A1 (en) 2006-06-08
AU2010201193A1 (en) 2010-04-15
EP1627116A4 (fr) 2011-01-12

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