WO2017060521A2 - Procédé de construction d'une paroi sèche interne sur une charpente - Google Patents

Procédé de construction d'une paroi sèche interne sur une charpente Download PDF

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Publication number
WO2017060521A2
WO2017060521A2 PCT/EP2016/074179 EP2016074179W WO2017060521A2 WO 2017060521 A2 WO2017060521 A2 WO 2017060521A2 EP 2016074179 W EP2016074179 W EP 2016074179W WO 2017060521 A2 WO2017060521 A2 WO 2017060521A2
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WO
WIPO (PCT)
Prior art keywords
panel
stud
studs
framing
flange
Prior art date
Application number
PCT/EP2016/074179
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English (en)
Other versions
WO2017060521A3 (fr
Inventor
Leif Kåre HINDERSLAND
Dag ÅRNES
Original Assignee
Alloc As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alloc As filed Critical Alloc As
Publication of WO2017060521A2 publication Critical patent/WO2017060521A2/fr
Publication of WO2017060521A3 publication Critical patent/WO2017060521A3/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/70—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood
    • E04B2/706—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function
    • E04B2/707—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function obturation by means of panels

Definitions

  • the present invention relates to inner walls for framed buildings and methods of constructing these. Background
  • Minimalist designs require walls to be largely devoid of features.
  • interior rooms vary in size, e.g. height or widths and hence there is a need to provide a system to cater for these various designs in a simple and economical way. Corners, such as inner or outer corners of an interior room pose a particularly difficult structure to clad in wall panels. Also due to the variety of shapes and designs of rooms, very often the architect must deal with "non-standard" dimensions.
  • US Patent 8,272,182 discloses a frame unit.
  • Fig. 6 of US 8,272,182 shows a corner 378 enclosed with a corner frame unit 380 that has an inner corner recess 382 configured for receiving corner support member 384.
  • Corner support member 384 is formed of a plurality of studs 386 for additional corner load bearing.
  • Seal members 115 are provided at the junctions 388 and 390 between corner frame unit 380 and frame units 392 and 394, respectively.
  • Studs 386, forming corner support member 384 may also include an additional insulating member 396 for additional insulation.
  • Panels 391, 393 and 395 are formed of rigid insulating composition. Both "standard" and “non-standard" frame units are mentioned.
  • the present invention relates to a wall cladding system for framed rooms including inner and outer corners. Each type of corner can be used separately or together.
  • an interior wall cladding for attaching to framing of an architectural structure to form first second and third inner walls with an inner corner between the first and second walls and an outer corner between the second and third walls, the framing including a plurality of spaced apart generally vertical studs, the studs having an interior side facing the interior of the architectural structure, the studs having a generally predetermined thickness, predetermined width, and spacing between the studs, the inner corner comprising:
  • first panel of sheet material the first panel having first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side; and fixed to a first stud in the inner corner, the first stud being part of the framing of the first wall, a second panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends and being fixed to a second stud in the inner corner, the second stud being part of the framing of the second wall, and a T- shaped strip having a first half of the top of the T attached to the inner side of the second panel, a stem of the T-shaped strip covering the second edge of the first panel and the other half of the T-shaped strip penetrating into a gap between the first panel and the second stud.
  • the outer corner can comprise: a third panel of sheet material, the third panel having first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side; and fixed to a third stud and/or a fourth stud in the outer corner, a fourth panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends and being fixed to the fourth stud in the outer corner, the fourth stud being part of the framing of the second wall and/or the third wall, an angle piece having a first flange and a second flange at right angles to each other, the first flange being fastened to the inner side of the third panel, and the second flange being fastened to the fourth stud in the outer corner.
  • This wall cladding has at least one of the following advantages: Few parts are used.
  • Installation is easy and well within the capabilities of a fitter or joiner. Draughts can be prevented or reduced.
  • the design allows a minimalist appearance for the walls of a room.
  • the second flange can have a first portion and a second portion, and the cladding can further comprise a location means attached to the inner side of the fourth panel, to locate the fourth panel with the second portion of the second flange.
  • the first portion of the second flange can be thicker than the second portion, and the cladding can further comprise a clip strip having a thicker third portion and a thinner fourth portion, the third portion being attached to the inner side of the fourth panel, the fourth portion of the clip strip being slidingly installed between the second thinner portion of the second flange of the angle piece and the fourth stud.
  • This has the advantage of using few parts and allowing an easy installation requiring only a sliding step. Also the location of the fourth panel with the third panel is hidden from view.
  • a first seal can be installed between the stem of the T-piece and a side of the first panel. This helps to prevent draughts.
  • the other half of the T-shaped strip can radiused or chamfered. This allows an easy sliding installation.
  • an interior wall cladding for attaching to framing of an architectural structure is provided to form first and second inner walls with an inner corner between the first and second walls, the framing including a plurality of spaced apart generally vertical studs, the studs having an interior side facing the interior of the architectural structure , the studs having a generally predetermined thickness, predetermined width, and spacing between the studs, the inner corner comprising:
  • first panel of sheet material the first panel having first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side; and fixed to a first stud in the inner corner, the first stud being part of the framing of the first wall, a second panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends and being fixed to a second stud in the inner corner, the second stud being part of the framing of the second wall, and a T- shaped strip having a first half of the top of the T attached to the inner side of the second panel, a stem of the T-shaped strip covering the second edge of the first panel and the other half of the T-shaped strip penetrating into a gap between the first panel and the second stud.
  • a first seal can be provided between the stem of the T-piece and a side of the first panel.
  • the other half of the T-shaped strip can be radiused or chamfered.
  • a second seal can be provided between the first and second panels where they abut.
  • the angle piece runs along the complete length of the outer corner and forms a draught seal of the outer corner.
  • An advantage of the wall cladding according to embodiments of the present invention is that it hides all studs of the framings.
  • an interior wall cladding for attaching to framing of an architectural structure is provided to form first and second inner walls with an outer corner between the first and second walls, the framing including a plurality of spaced apart generally vertical studs, the studs having an interior side facing the interior of the architectural structure, the studs having a generally predetermined thickness, predetermined width, and spacing between the studs, the outer corner comprising a first panel of sheet material, the first panel having first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side; and fixed to a first stud and/or a second stud in the outer corner, a second panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends and being fixed to the second stud in the outer corner, the second stud being part of the framing of the first wall and/or the second wall, an angle piece having a first flange and a second flange at right angles to each other, the first flange being fastened to the inner side
  • a method of installing an interior wall cladding for attaching framing of an architectural structure is provided to form first second and third inner walls with an inner corner between the first and second walls and an outer corner between the second and third walls, the framing including a plurality of spaced apart generally vertical studs, the studs having an interior side facing the interior of the architectural structure, the studs having a generally predetermined thickness, predetermined width, and spacing between the studs, the wall cladding in the inner corner being supported on first and second studs, the method of making the inner corner comprising:
  • first panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side, to a length that leaves a first gap to the second stud ;
  • first panel to a first stud and/or a second stud in the outer corner
  • second panel of sheet material having first and second generally opposed edges, and third and fourth generally opposed ends to the second stud in the outer corner
  • the second stud being part of the framing of the first wall and/or the second wall
  • an angle piece having a first flange and a second flange at right angles to each other, fastening the first flange to the inner side of the first panel, and fastening the second flange to the second stud in the outer corner
  • the second flange having a first thicker portion and a second thinner portion
  • a clip strip having a thicker third portion and a thinner fourth portion, attaching the third portion to the inner side of the second panel, and slidingly installing the fourth portion of the clip strip between the second thinner portion of the second flange of the angle piece and the second stud.
  • the final cladding covers the underlying studs and hides these.
  • the result therefore is a set of walls to a room which can be of uniform colour and texture thus conforming to the principles of minimalist design while providing structural strength.
  • FIG. 1 shows a schematic view of a wall cladding according to an embodiment of the present invention including both an inner corner and an outer corner each of which is a separate embodiment of the present invention.
  • Figs. 2 to 7 show installation details of a wall cladding for an inner corner in accordance with embodiments of the present invention.
  • Figs. 8 to 13 show installation details of a wall cladding for an outer corner in accordance with embodiments of the present invention.
  • Figure 1 shows an installation within an interior or indoor room of an architectural structure such as a framed house or building with an outer corner 1 and an inner corner 10 of an interior dry wall in accordance with embodiments of the present invention.
  • the inner corner is located between the first and second walls and the outer corner is located between the second and third walls.
  • the wall cladding for the inner corner is independent from the wall cladding for the outer corner. Therefore, each type of corner can be used separately or together.
  • the first to third inner walls are made up of panels of sheets of material 8 that are fixed on studs 2, 3, 4 which are part of the framing of the architectural structure such as a house.
  • the studs 2, 3, 4 generally run from the floor of the interior room to the ceiling thereof or as high and as low as the interior wall is to extend, e.g. underneath a window.
  • Each panel has first and second generally opposed edges, and third and fourth generally opposed ends, an inner side and an outer side. The ends are generally at the top and bottom, whereby top and bottom relate to a coordinate system of the architectural structure such as a house.
  • the edges run along a longitudinal direction of the panels.
  • Studs 2 are fixed at regular intervals along a wall in a frame resulting in a framing for that wall.
  • Panels of sheets material 8 are installed on the inner surfaces of the studs 2, i.e. facing towards the inside of the space or room.
  • the sheets 8 may be connected together at stud positions or intermediate these positions by means of a locking mechanism along adjacent edges of two neighbouring sheets 8 such as tongue and groove connection or any other snapping or locking edge mechanisms. Such connections can be made draught- proof, e.g. by suitable adhesive or sealant in the connection.
  • the sheets 8 may be attached to the studs 2 by means of screws, nails or glue or any other fastening means.
  • the space between two studs 2 may be filled with air or with thermal insulation such as Rockwool or glass fibre mat or foam such as polyurethane foam.
  • Studs 2 are part of the framing of first and third walls. Studs 4 in a similar manner are part of the framing of a second wall which is at an angle to the first wall and to the third wall, normally right angles thereto. Studs 2, 3, 4 can be made of wood and can be rectangular in shape, e.g. 50 mm by 100 mm but other materials and other shapes and sizes can be used.
  • the sheet material 8 can be wood, or a wood fibre based material such as hardboard, MDF, HDF, blockboard, plywood or can be a laminate based, for instance, on MDF or HDF with an upper layer of a hard wearing material such as melamine.
  • the sheet material can be a multilayer laminate including, for example, a hard wearing outer layer, a decorative layer, a core layer and a balancing layer. Also plastics or metals may be used for sheets 8.
  • the sheets 8 of the panels may be made of glass fibre reinforced plastic. Sheets 8 may have a thickness of 3 to 25 mm for example, e.g. 7 to 11 mm.
  • a stud 2 of the framing of the first wall is positioned in the inner corner 10 at the junction between the first and second walls and this special stud has been given the reference number 3.
  • stud 3 of the framing of the first wall is at right angles to a stud 4 of the framing of the second wall in the inner corner.
  • Stud 3 is placed close to the corner and to stud 4.
  • the distance from a next neighbouring stud 2 in the framing of the first wall to stud 3 is therefore not necessarily the distance between studs 2 generally for the framing of the first wall. This will generally require that a panel of sheet material 8 will have to be cut to the correct width.
  • Studs 3 and 4 present inner surfaces to which two sheet materials 8 can be attached.
  • An outer corner 1 also has two studs 4 and 6 which are at right angles to each other and abut each other and are part of the wall framing, either the framing for the second wall or for the third wall or for both. Stud 6 abuts stud 4 and can be fixed thereto. Stud 4 is part of a sequence of studs 4 spaced from each other and forming the framing of the third wall. Stud 6 provides a surface for affixing a sheet material 8 as part of the second wall, whereas stud 4 is used to affix a sheet material 8 along the third wall.
  • the first panel which is to be the last of the panels of sheet material 8 for the first wall is given the reference number 8(1) and is cut to a width which leaves a first gap between the edge of this last panel 8(1) to the stud 4 in the inner corner.
  • the width of the first panel 8(1) is cut to the length given by the distance between the edge of the sheet 8 on the last stud 2 of the framing of the first wall before the inner corner and the stud 4 in the inner corner while leaving the first gap of, for example 2 to 5 mm or larger if the thickness of sheet 8 is larger.
  • the cut should be as straight as possible and the cutting tool should be selected, e.g. saw tooth size and shape and speed of revolution such as to leave the exposed surface of the cut sheet in as perfect condition as possible. This is true for all cutting activities applied to any of the panels of sheet material 8.
  • the second panel which is to be the first sheet material 8 for the second wall is prepared. This is given the reference number 8(2). With reference to Fig. 4 the second panel 8(2) is also cut to the correct width to be the first panel for the second wall.
  • a T- shaped piece 15 is cut to length and fixed to the second panel 8(2) of sheet material 8 for the second wall using screws such as counter-sunk screws 16, or glued or fixed in any other way.
  • the T-shaped piece 15 can include a central stem 13 of the T which when installed covers at least a part or all of the edge of the second panel which is to be the first panel 8(2) of sheet material 8 for the second wall (see Fig. 6).
  • the T-shaped piece 15 has a two halves of the top of the T.
  • the T-shaped piece 15 has a second half of the top of the T which can be a shorter half 14, which when installed lies in the first gap between the edge of the last panel 8(1) of sheet material 8 on the first wall and the stud 4 in the inner corner (see Fig. 7).
  • the first half, e.g. the longer half 12 is fixed to the second panel 8(2) by the screws 16 or by any other fastening means.
  • the first and second panels of sheet material 8 can be screwed in place to whichever of the underlying studs 3, 4 is present.
  • the T-shaped piece 15 may be made of a metal such as aluminium, or thermosetting or thermoplastic material, for example, or fibre reinforced plastic.
  • the outer surface of the second, e.g. shorter half 14 of the T-piece 15 may be chamfered or radiused and is preferably smooth in order to ease entry into the first gap between the edge of the last panel 8(1) of sheet material 8 and the stud 4 in the inner corner as shown in Fig. 6 and Fig. 7.
  • a sealing material may be applied to the stem 13 as shown schematically in Fig. 5.
  • the seal 18 may be fixed by other means, e.g. a strip of sealant may be used which is attached to the stem 13 by a suitable glue or adhesive before installation.
  • Such sealing materials can be based on silicone and can be room temperature vulcanising (RTV) or cross-linking.
  • An additional seal 22 may be applied in the exposed acute angled corner between the last panel 8(1) of sheet material 8 on the first wall and the first panel 8(2) of sheet material 8 of the second wall as indicated in Fig. 7.
  • the seal 22 may be fixed by other means, e.g. a strip of sealant may be installed and fixed with a suitable glue or adhesive to complete the installation of the inner corner.
  • the seal 22 can be used to hide any gap between the abutment of the last panel 8(1) of sheet material 8 on the first wall and the first panel 8(2) of sheet material 8 of the second wall i.e. this contributes to the minimalistic features of the wall cladding which also hides all of the studs of the framing.
  • the sealing material used for the seal can be based on silicone and can be room temperature vulcanising (RTV) or cross-linking.
  • the completed inner corner 10 is shown in Fig. 1, a corner which exhibits minimalist characteristics, comprises few parts which are easily installed but is reinforced by the T- piece 15 thus providing increased strength and rigidity to the inner corner 10.
  • the inner corner is completely clad with sheet material 8 and all parts of the framing such as the studs are hidden from view.
  • FIG. 8 the dimension from the edge of the last installed panel of sheet material 8 on the second wall to the far edge of the last stud 4 of the framing of the second wall is measured and the width of a third panel 8(3) comprising a piece of sheet material 8 is cut to this length with the cut edge 26 having a 45° angle as shown in Fig. 9a.
  • An angle piece 30 has a first flange 29 which can be of constant thickness and a second flange which can have two thickness - a first portion 28 adjacent to the corner joining the first portion 28 and the first flange 29, and a second portion 27 remote from this corner. The second portion can be thinner than the first portion.
  • the width of the first portion 28 is X mm and the width of the second portion is Y mm.
  • the first flange 29 is then fastened to the inner side of the third panel 8(3) of cut sheet material 8, e.g. by screws 32, nails or by gluing or any other fastening method resulting in the combination shown in Fig. 9b and Fig. 9c.
  • the 45° edge 26 of the third panel 8(3) is shown clearly in Fig. 9c.
  • the other flange 27, 28 of the angle piece 30 extends at right angles to the panel 8(3) of sheet material 8 with the edge 26. This other flange extends out a distance X plus Y at right angles to the last panel 8(3) of sheet material 8 for the second wall.
  • Fig. 9c the other flange 27, 28 of the angle piece 30 extends at right angles to the panel 8(3) of sheet material 8 with the edge 26.
  • This other flange extends out a distance X plus Y at right angles to the last panel 8(3) of sheet material 8 for the
  • the other flange 27, 28 of the angle piece 30 is fixed to the stud 4 at the outer corner using screws 34 or nails or by gluing or any other fastening. Screws 34 pass through the first portion 28 of the other flange of the angle piece 30 into the stud 4 and the second portion 27 is preferably not screwed.
  • the inner dry wall is now completed on the second wall as shown in Fig. 10b.
  • the other flange now extends a distance X plus Y along stud 4 in the outer corner 1.
  • a fourth panel 8(4) of sheet material 8 is prepared to be the first sheet 8 of the third wall and to abut with the installed third panel 8(3) being the last sheet 8 of the second wall.
  • the fourth panel 8(4) of sheet material 8 is cut to width and length including cutting a 45° angle on the vertical edge which will abut the 45° angled edge 26 of panel 8(3) shown in Fig. 9c when installed.
  • a location means such as a clip strip 40 is now installed on what will become the inner side of the third panel 8(3) which is to be the first sheet material 8 of the third wall.
  • the clip strip 40 can have, for example, a first thicker portion 48 and a second thinner portion 47.
  • the clip strip 40 is installed so that the second portion 47 will slide into the gap between the second portion 27 of the other flange of the angle piece 30 and the stud 4 in the outer corner as shown in Fig. 12b and Fig. 13. To achieve this, the clip strip 40 is installed a distance back from the edge of the fourth panel 8(4) of sheet material 8 as shown in Fig. 11. This distance can be about 40 mm and depends on the distance X and Y. Clip strip 40 can be fixed to fourth panel 8(4) of sheet material 8 by means of screws 44 or nails, or glue or by any other fastening means. Screws 44 pass through the first portion 48 and preferably not through the second portion 47.
  • the distance from the edge of sheet 8 where the screws are inserted is X + Y plus a further distance Z to bring the screws 44 to about the middle of the first portion 48.
  • the fourth panel 8(4) of prepared sheet material 8 is now slid into place so that it abuts with its own 45° chamfered edge with the edge 26 which is shown in Fig. 9c.
  • the second portion 47 of clip strip 40 thereby slides into the gap between the second portion 27 of the other flange of the angle piece 30 and the stud 4.
  • the fourth panel 8(4) of prepared sheet material 8 is now fixed to the stud 4, e.g. by screwing or gluing or by any other fastening means.
  • the present invention includes other location means than the clip strip 40.
  • a strip a plurality of discrete clip pieces can be used.
  • the other flange of the angle piece 30 may have a series of open slits on the end of the other flange, and partially inserted screws slide into these slits with the head of the screws being larger than the slits and being located in the gap between the other flange of the angle piece 30 and the stud 4 in the outer corner.
  • a further alternative would be a magnet strip applied to the fourth panel 8(4) which is attracted to the other flange of the angle piece 30 made from a ferromagnetic material such as steel.
  • the angle piece 30 runs along the complete length of the outer corner and forms a draught seal of the outer corner. A further seal may be applied between the two 45° abutting surfaces of the third and fourth panel in the outer corner.
  • the outer corner of the dry wall has the following advantages.
  • An outer corner is subject to mechanical abrasion and knocks, e.g. from cleaning equipment, movement of furniture etc.
  • a metal angle piece is installed on such an outer corner and plastered in. This is a time consuming operation.
  • the pieces 30 and 40 which can be made from a material such as a metal provide a strong corner and a covering metal piece and plastering can be avoided. In case of serious damage, the sheet materials at the corner can be replaced without disturbing other parts of the dry wall.
  • the dry wall also has a pleasing minimalist appearance.
  • the outer corner is completely clad with sheet material 8 and all parts of the framing such as the studs are hidden from view.
  • the outer corner cladding comprises few parts which are easily installed. Leaks between the panels can be controlled in the outer corner as the angle piece in combination with the clip strip prevents or restricts draughts.

Abstract

L'invention concerne un système de revêtement de paroi pour des pièces charpentées comprenant des coins interne et externe. Chaque type de coin peut être utilisé séparément ou ensemble. Le revêtement de paroi est fourni pour être fixé à une charpente d'une structure architecturale pour former des premier, deuxième et troisième parois internes avec un coin interne entre les première et deuxième parois et un coin externe entre les deuxième et troisième parois, la charpente comprenant une pluralité de montants généralement verticaux espacés, les montants comprenant un côté intérieur faisant face à l'intérieur de la structure architecturale, les montants présentant généralement une épaisseur prédéterminée, une largeur prédéterminée et un espacement entre les montants.
PCT/EP2016/074179 2015-10-09 2016-10-10 Procédé de construction d'une paroi sèche interne sur une charpente WO2017060521A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP15189077.9 2015-10-09
EP15189077 2015-10-09

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WO2017060521A2 true WO2017060521A2 (fr) 2017-04-13
WO2017060521A3 WO2017060521A3 (fr) 2017-05-18

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8272182B1 (en) 2011-03-21 2012-09-25 Conservation Technology International, Inc. Frame unit and method

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2004233352A1 (en) * 2003-04-24 2004-11-04 Steven Kenessey Shaping member and method
US20070125011A1 (en) * 2005-12-06 2007-06-07 Weir Charles R Acoustic partition for removable panel finishing system

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8272182B1 (en) 2011-03-21 2012-09-25 Conservation Technology International, Inc. Frame unit and method

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