EP1619759A1 - Connexion électrique avec une transition de section, procédure, production et verre feuilleté avec une telle connexion. - Google Patents

Connexion électrique avec une transition de section, procédure, production et verre feuilleté avec une telle connexion. Download PDF

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Publication number
EP1619759A1
EP1619759A1 EP05015060A EP05015060A EP1619759A1 EP 1619759 A1 EP1619759 A1 EP 1619759A1 EP 05015060 A EP05015060 A EP 05015060A EP 05015060 A EP05015060 A EP 05015060A EP 1619759 A1 EP1619759 A1 EP 1619759A1
Authority
EP
European Patent Office
Prior art keywords
protective body
cable
flat conductor
connection
insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05015060A
Other languages
German (de)
English (en)
Other versions
EP1619759B1 (fr
Inventor
Bernhard Dipl.-Ing. Reul
Volker Lammerts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Glass France SAS
Compagnie de Saint Gobain SA
Delphi Technologies Inc
Original Assignee
Saint Gobain Glass France SAS
Compagnie de Saint Gobain SA
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint Gobain Glass France SAS, Compagnie de Saint Gobain SA, Delphi Technologies Inc filed Critical Saint Gobain Glass France SAS
Priority to DE202005020942U priority Critical patent/DE202005020942U1/de
Priority to PL05015060T priority patent/PL1619759T3/pl
Publication of EP1619759A1 publication Critical patent/EP1619759A1/fr
Application granted granted Critical
Publication of EP1619759B1 publication Critical patent/EP1619759B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/63—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to another shape cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/021—Soldered or welded connections between two or more cables or wires
    • H01R4/022—Soldered or welded connections between two or more cables or wires comprising preapplied solder
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70—Insulation of connections

Definitions

  • the invention also relates to a method for producing such a line connection and to a composite pane with electrical components and at least one such line connection.
  • line connections which include a transition from a ribbon cable to a cable, of various applications in composite discs, in the composite (at least two rigid discs and a surface-adhesive bonding adhesive film or layer) electrical components are installed.
  • the latter may be, for example, heating wires or layers and their bus bars, antenna elements, solar cells or other flat-building elements.
  • Correspondingly equipped composite discs can be found in automobiles (windscreen, rear and side windows, there usually with heating and / or antenna elements) and also in the construction sector.
  • flat cables are usually used, which consist of at least one thin carrier foil (for example of polyimide or PEN) and at least one metallic conductor track (cf. 195 36 131 C1, DE 102 49 992 C1).
  • PEN polyimide
  • metallic conductor track cf. 195 36 131 C1, DE 102 49 992 C1
  • another cover sheet is provided, so that the flat conductor forms a total of a three-layer laminate. Overall, this is still sufficiently thin to be placed in a composite (the thickness of the intermediate or adhesive layer is 0.76 mm, the total thickness of the flat conductors of interest here is 0.2 mm).
  • the protective body In order to mechanically protect this cross-sectional transition after soldering and to electrically insulate it to the outside, it is encased or encapsulated with the aid of a plastic compound, whereby a shallow casting block (protection body) is formed, but which is still slightly wider than the flat conductor.
  • the protective body completely encloses the cable-facing end of the flat conductor.
  • the protective body made of polyamide, a relatively hard compared with the flexible electrical conductors material. This is available in transparent or colored version.
  • the hitherto conventional protective body are usually colored black. They also have no recesses in the connection area, so that no visual inspection of the connection point is possible. The importance of such visual inspections is discussed in the already mentioned DE 102 49 992 C1 in connection with the electrical contacting in composite disks.
  • DE 41 36 901 A1 describes an example of a solder joint with an insulating molded protective body.
  • EP 1 058 349 A1 and US Pat. No. 5,724,730 show solder joints between flat conductor or flexible conductor cables and wire cables which are each enveloped by insulating protective bodies. In both latter documents also forms for producing the potting or protective body are shown, which do not remain at the compounds.
  • Said EP 1 058 349 A1 shows an embodiment in which a fixed housing surrounds the actual connection point and is itself completely enveloped by a potting compound. The lines can still be wrapped within the protective body with separate sealing strip.
  • the aforementioned US Patent 5,724,730 shows an embodiment in which the flat conductor is at the exit from the protective body surrounded by a separately prefabricated and attached elastic kink protection, which is partially potted with the protective body.
  • the invention is based on the object to further improve a line connection of the aforementioned type with respect to the preferred use as a connection element for composite disks with electrical components. It is also intended to provide a method of making such a line connection.
  • the mass can be applied externally unshaped. In terms of a defined material usage, however, it is preferably attached with a geometrically simple, reproducible shape.
  • this protective body can be produced in a second stage of the process simply by molding or encapsulation of the connection region and the previously applied insulating compound with a suitable plastic compound.
  • the insulating material is fully embedded in the final state within the protective body, so that the risk of leakage is minimized as far as possible with reasonable effort.
  • the outer contour of the insulating material thus forms a common body or interface with the protective body.
  • the outer shape of the insulating compound can be reduced in size to emulate the outer shape of the protective body.
  • Another significant improvement of the protective body consists in a "softening" of its edge facing the flat conductor in order to minimize the forces acting on the flat conductor or on its foils as far as possible. One can simply try to achieve this by reducing the cross-section in the form of a ramp. Another, preferably with the above-mentioned combinable solution is to provide the edges of a softer material, which can be sprayed by a two-component injection molding or can be applied as a separate component. It is also advantageous if the edge of the protective body pointing toward the flat conductor-seen in the plan view of the flat conductor-has a rounding, since this avoids a straight bending edge. This rounding can also be provided when molding the insulating.
  • the protective body itself can be further modified, for example by one or more recesses, which now also allow a visual inspection of the joint. Further recesses or lugs can also serve as mounting or fastening elements, for example for latching the protective body on corresponding projections in the body or on the frame of the composite pane.
  • the transparent insulating compound must be combined with a likewise optically transparent protective body, if one does not want to provide it with a recess as a viewing window.
  • Such electrical line connections are preferably used for producing external electrical contacts for electrical components such as heating wires or layers and their bus bars, for antenna elements, for photovoltaic solar cells and the like, which are installed between rigid glass and / or plastic panes of composite panes. It may be necessary and useful to provide a separate line connection for each pole. If necessary, of course, each line connection comprise a plurality of parallel lines, which are then all to connect in the region of the cross-sectional transition between the flat conductor and cable and to be wrapped with the insulating compound and the protective body. In the case of a pure (monopolar) antenna function with ground or reference potential on a metallic body, a composite pane can also be equipped with only one single-pole connection device of the type described here. In any case, the composite disc forms a unitary object with its conduit connections, since the conduit connections can not be separated from the composite disc without loss of function.
  • the line connection 1 consists of a cable 2 and a flat conductor 4, which in this case should be designed in a simplified manner with only a single electrical conductor (which, of course, does not preclude a multi-pole design).
  • a conductor 5 of the flat conductor 4 is indicated by dashed lines.
  • a metallic soul 3 of the Cable 2 is stripped at its end connected to the flat conductor 4 end and soldered to the conductor 5.
  • This solder joint lies on an exposed region of the conductor track 5, which is surrounded by a cutting edge 8.
  • the exposed electrically conductive and to be insulated area is significantly narrower than the entire conductor 5 in order to keep it as small as possible.
  • less space may also be required on a case-by-case basis if the quantity of solder can be dimensioned with sufficient accuracy.
  • a protective body 10 made of a mechanically durable and electrically insulating plastic, for. As polyamide arranged.
  • said cross-sectional transition with this protective body 10 is completely encapsulated.
  • the latter is additionally provided with a viewing window 11, which allows optical control of the solder joint between the cable end 3 and the conductor track 5.
  • the protective body can also be made entirely or partially of a transparent material.
  • the protective body 10 has here at its points away from the flat conductor corners on both sides of the cable 2 eyelets as fasteners 12, with which it can be set in an installation environment, for example in a vehicle body. Furthermore, it has a flat conductor 4 (seen in plan view of the flat conductor 4) rounded and resilient end portion 13. Thus, the risk of damage to the lead is minimized by kinking and chafing at the edge of the protective body. On the end portion 13 will be discussed in more detail. With a dot-dashed oval the area is indicated, which is covered by an insulating material 14. This is at least the solder joint and the entire section 8; However, the extent can also be greater, as will be discussed with reference to FIG. 3.
  • the edge of a composite disk is indicated, over which the flat conductor 4 extends in the fully assembled state, wherein the protective body 10 is outside the composite.
  • the protective body 10 is outside the composite.
  • Within the space between two individual slices of the composite of the flat conductor 4 is electrically connected in a known and therefore not shown manner with an electrical component. In general, leaving a distance of only a few millimeters between this disc edge and the protective body 10.
  • the composite connection points or surfaces for soldering of the flat conductor or its conductor (s) are usually very close to the said edge of the composite disc, so that the flat conductor 10 must be a total of only a few inches long.
  • the edge region of the composite pane, in which the flat conductor is inserted and in which it is electrically contacted, is usually optically laminated by an opaque color layer.
  • FIG. 2 shows better the internal structure of both the flat conductor 4, which, in addition to the conductor track 5, also comprises a carrier foil 6 and a cover foil 7, as well as the lamination of the connection point or transition region.
  • the cover film 7 above the conductor track 5 ends in the cut edge 8, which surrounds the connection region (cf., FIG. 1).
  • the individual layers of the flat conductor sections are usually made up separately, that is already provided with the required lengths and contours and cutouts, and then laminated using thin adhesive layers. It also recognizes again the protective body 10 and the recess 11th
  • a metered amount of a soft solder 9 ensures the electrical and mechanical connection between the core 3 of the cable 2 and the conductor 5. It can be seen here well that the end or the soul 3 of the cable 2 rests on the conductor 5.
  • the solder 9 is not indicated in detail in Fig. 1 for simplicity, and it is understood that the cable end is deviating from the highly simplified representation also completely tin-plated.
  • transparent insulating 14 covers the entire area of the solder joint, in particular all exposed metallic surfaces, and also covers the cutting edge 8. It does not obstruct the view of the solder joint ,
  • the task of the insulating compound 14 is to ensure by adhesion to the surrounding components, ie to the metallic connecting elements 3 and 5, to the solder 9 and to the films 6 and 7 that no moisture penetrates into this area. It can be dispensed with a complete wrapping of the end portion of the flat conductor 4 with the insulating 14, if it adheres sufficiently secure to the films.
  • the insulating compound 14 has common body edges with the molded around them protective body 10, since the latter is sprayed after the attachment (and possibly setting) of the insulating compound.
  • the attachment of the insulating material is a separate process step, after its implementation after the production of the solder joint between the cable core 3 and the conductor 5 is already created a watertight connection.
  • the protective body is shown here in one piece and homogeneously with the end region. You can make the latter of the same material as the protective body itself. If required, it is made of a softer material. This can be sprayed by two-component spraying later (or in a suitable turning device) to the pre-sprayed protective body and the flat conductor, or you can use prefabricated moldings for the end, in a suitable manner with the protective body 10 and possibly with the flat conductor 4 connect.
  • FIG. 3 shows a series near execution in cross section.
  • the insulating and sealing compound 14 is here formed with an outline defined by a mold, but this mold is not the protective body and is removed before its production. Also in the embodiment of Fig. 2, the insulating and sealing compound is applied independently of and in time before the later molded protective body 10.
  • the outer contour of the insulating material 14 is substantially similar to the outer contour of the (here only dashed lines) protective body, and in particular also has a to the exit of the flat conductor 4 towards tapered ramp shape.
  • the protective body 10 can then be made relatively thin-walled, so that the insulating material 14 has a certain buffer volume for absorbing mechanical bending loads of the electrical conductors.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Insulated Conductors (AREA)
  • Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
  • Cable Accessories (AREA)
  • Processing Of Terminals (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
EP05015060A 2004-07-19 2005-07-12 Connexion électrique avec une transition de section, procédure, production et verre feuilleté avec une telle connexion. Active EP1619759B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE202005020942U DE202005020942U1 (de) 2004-07-19 2005-07-12 Elektrische Leitungsverbindung mit Querschnittsübergang und Verbundscheibe mit einer solchen Leitungsverbindung
PL05015060T PL1619759T3 (pl) 2004-07-19 2005-07-12 Elektryczne połączenie przewodów z przejściem przekroju, sposób jego wytwarzania i szyba zespolona z takim połączeniem przewodów

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102004034804A DE102004034804A1 (de) 2004-07-19 2004-07-19 Elektrische Leitungsverbindung mit Querschnittsübergang und Verbundscheibe

Publications (2)

Publication Number Publication Date
EP1619759A1 true EP1619759A1 (fr) 2006-01-25
EP1619759B1 EP1619759B1 (fr) 2006-12-27

Family

ID=35344720

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05015060A Active EP1619759B1 (fr) 2004-07-19 2005-07-12 Connexion électrique avec une transition de section, procédure, production et verre feuilleté avec une telle connexion.

Country Status (5)

Country Link
EP (1) EP1619759B1 (fr)
AT (1) ATE349785T1 (fr)
DE (2) DE102004034804A1 (fr)
ES (1) ES2279468T3 (fr)
PL (1) PL1619759T3 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014206813A1 (fr) * 2013-06-24 2014-12-31 Few Fahrzeugelektrikwerk Gmbh & Co. Kg Système de connexion électrique
EP3182520A1 (fr) * 2015-12-17 2017-06-21 Strip Tinning Limited Connexion électrique
EP3477798A1 (fr) * 2017-10-25 2019-05-01 Tyco Electronics (Shanghai) Co. Ltd. Système d'assemblage
EP4283791A1 (fr) 2022-05-23 2023-11-29 Strip Tinning Limited Connexion électrique

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022110991A1 (de) 2021-11-17 2023-05-17 Few Fahrzeugelektrik Werk Gmbh & Co. Kg Feuchtegeschützte elektrische Verbindung

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4136901A1 (de) 1991-11-09 1993-05-13 Kabelmetal Electro Gmbh Verfahren zur herstellung einer elektrisch leitenden verbindung zwischen zwei elektrischen leitungen
DE19510341A1 (de) 1994-12-24 1996-06-27 Alcatel Kabel Ag Verfahren zur zugentlasteten Festlegung einer elektrischen Leitung
DE19536131C1 (de) 1995-09-28 1997-01-02 Sekurit Saint Gobain Deutsch Diversity-Antennenscheibe für Fahrzeuge mit Anschlußelementen
US5724730A (en) 1995-02-16 1998-03-10 Yazaki Corporation Method of protecting conductive part of flat cable
EP1058349A1 (fr) 1999-06-01 2000-12-06 Sumitomo Wiring Systems, Ltd. Dispositif pour connecter des câbles aux câbles à ruban
US20010003688A1 (en) * 1999-12-09 2001-06-14 Masayuki Kondo Waterproofing apparatus for terminal connecting portion of sheathed wire
DE10249992C1 (de) 2002-10-26 2003-12-24 Saint Gobain Sekurit D Gmbh Durchsichtige Scheibe mit einer undurchsichtigen Kontaktfläche für eine Lötverbindung

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1936780A1 (de) * 1968-07-23 1970-02-26 Ppg Industries Inc Heizvorrichtung in Kombination mit einer Antennenvorrichtung
DE3402518C2 (de) * 1984-01-26 1986-01-02 VEGLA Vereinigte Glaswerke GmbH, 5100 Aachen Verbundglasscheibe mit einem in der thermoplastischen Zwischenschicht angeordneten Draht und wenigstens einem Anschlußkabel, sowie Verfahren zu ihrer Herstellung
DE19856663C2 (de) * 1998-12-09 2003-04-03 Saint Gobain Sekurit D Gmbh Kontaktvorrichtung für ein an einer Fensterscheibe angeordnetes elektrisches Funktionselement
EP1443604A1 (fr) * 2003-01-29 2004-08-04 I & T Flachleiter Produktions-Ges.m.b.h. Isolation de connexions électriques d'une pluralité de câbles à conducteurs plats

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4136901A1 (de) 1991-11-09 1993-05-13 Kabelmetal Electro Gmbh Verfahren zur herstellung einer elektrisch leitenden verbindung zwischen zwei elektrischen leitungen
DE19510341A1 (de) 1994-12-24 1996-06-27 Alcatel Kabel Ag Verfahren zur zugentlasteten Festlegung einer elektrischen Leitung
US5724730A (en) 1995-02-16 1998-03-10 Yazaki Corporation Method of protecting conductive part of flat cable
DE19536131C1 (de) 1995-09-28 1997-01-02 Sekurit Saint Gobain Deutsch Diversity-Antennenscheibe für Fahrzeuge mit Anschlußelementen
EP1058349A1 (fr) 1999-06-01 2000-12-06 Sumitomo Wiring Systems, Ltd. Dispositif pour connecter des câbles aux câbles à ruban
US20010003688A1 (en) * 1999-12-09 2001-06-14 Masayuki Kondo Waterproofing apparatus for terminal connecting portion of sheathed wire
DE10249992C1 (de) 2002-10-26 2003-12-24 Saint Gobain Sekurit D Gmbh Durchsichtige Scheibe mit einer undurchsichtigen Kontaktfläche für eine Lötverbindung

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014206813A1 (fr) * 2013-06-24 2014-12-31 Few Fahrzeugelektrikwerk Gmbh & Co. Kg Système de connexion électrique
CN105409062A (zh) * 2013-06-24 2016-03-16 Few汽车电器厂有限责任两合公司 电连接配置组件
US20160141777A1 (en) * 2013-06-24 2016-05-19 Few Fahrzeugelektrikwerk Gmbh & Co. Kg Electrical connection arrangement
US9531093B2 (en) 2013-06-24 2016-12-27 Few Fahrzeugelektrikwerk Gmbh & Co.Kg Electrical connection arrangement
CN105409062B (zh) * 2013-06-24 2018-02-27 Few汽车电器厂有限责任两合公司 电连接配置组件
EP3182520A1 (fr) * 2015-12-17 2017-06-21 Strip Tinning Limited Connexion électrique
EP3477798A1 (fr) * 2017-10-25 2019-05-01 Tyco Electronics (Shanghai) Co. Ltd. Système d'assemblage
CN109713544A (zh) * 2017-10-25 2019-05-03 泰科电子(上海)有限公司 装配系统
EP4283791A1 (fr) 2022-05-23 2023-11-29 Strip Tinning Limited Connexion électrique

Also Published As

Publication number Publication date
ES2279468T3 (es) 2007-08-16
PL1619759T3 (pl) 2007-05-31
EP1619759B1 (fr) 2006-12-27
ATE349785T1 (de) 2007-01-15
DE502005000257D1 (de) 2007-02-08
DE102004034804A1 (de) 2006-03-16

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