EP1618051B1 - Method for production of a packaging for a pasty food product made for example from melted cheese or cocoa - Google Patents

Method for production of a packaging for a pasty food product made for example from melted cheese or cocoa Download PDF

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Publication number
EP1618051B1
EP1618051B1 EP04742594A EP04742594A EP1618051B1 EP 1618051 B1 EP1618051 B1 EP 1618051B1 EP 04742594 A EP04742594 A EP 04742594A EP 04742594 A EP04742594 A EP 04742594A EP 1618051 B1 EP1618051 B1 EP 1618051B1
Authority
EP
European Patent Office
Prior art keywords
pyramid
package
food product
packaging
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04742594A
Other languages
German (de)
French (fr)
Other versions
EP1618051A2 (en
Inventor
Yves Bonnin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Savencia SA
Original Assignee
Bongrain SA
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Filing date
Publication date
Application filed by Bongrain SA filed Critical Bongrain SA
Publication of EP1618051A2 publication Critical patent/EP1618051A2/en
Application granted granted Critical
Publication of EP1618051B1 publication Critical patent/EP1618051B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/72Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/06Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B65B25/10Forming sector-shaped packages of cheese or like plastic products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/66Inserted or applied tearing-strings or like flexible elements
    • B65D75/68Inserted or applied tearing-strings or like flexible elements extending through wrapper closure or between wrapper layers

Abstract

The invention relates to a method for production of a packaging (1) for a pasty food product, made for example from melted cheese or cocoa, comprising the production of a part of the packaging in the form of a pyramid with an open base using a flat sheet, placing the packaging part with the apex in a filling mould with essentially the same hollow form, pouring the pasty food product into the packaging part to a height below that of the top of the pyramid, placing a film of appropriate shape over the product to form the base of the pyramid, folding the peripheral free edges of the packaging part onto the film to retain the same and withdrawing the pyramidal packaging (1) thus formed from the mould.

Description

L'invention concerne un procédé de fabrication d'un emballage pour un produit alimentaire pâteux à base par exemple de fromage fondu ou de cacao, ainsi qu'un emballage obtenu en particulier à l'aide dudit procédé.The invention relates to a method of manufacturing a package for a pasty food product based for example on processed cheese or cocoa, and a package obtained in particular using said method.

Actuellement, il existe différents procédés pour réaliser un emballage individuel et le remplir d'un produit alimentaire pâteux à base par exemple de fromage fondu ou de cacao. On entend par produit à base de pâte de cacao un produit élaboré à partir de fèves de cacao qui sont cueillies, fermentées pour en retirer la pulpe qui les entoure, séchées, torréfiées et concassées avant d'être transformées en pâte fluide par broyage.Currently, there are different methods for producing individual packaging and filling it with a pasty food product based for example on processed cheese or cocoa. The term cocoa paste product is a product made from cocoa beans that are picked, fermented to remove the pulp around them, dried, roasted and crushed before being converted into pulp by grinding.

Ces emballages, appelés également portions individuelles, présentent de manière générale, une fois remplis par le produit alimentaire pâteux, un volume carré, rectangulaire ou triangulaire, et sont munis d'un organe d'arrachage à languette saillante appelé « tircel » pour ouvrir l'emballage et accéder au produit qu'il contient. De telles portions sont décrites notamment dans les documents FR-A-2 597 436 et FR-A-2 808 782 .These packages, also called individual portions, generally present, once filled with the pasty food product, a square, rectangular or triangular volume, and are provided with a protruding tongue pulling member called "tircel" to open the door. packaging and access the product it contains. Such portions are described in particular in the documents FR-A-2,597,436 and FR-A-2,808,782 .

Cependant, d'un point de vue technique, la réalisation de la forme finale à partir d'une fine feuille plate, par exemple en aluminium thermoscellable, et de l'organe d'arrachage, puis le remplissage de cette forme par le produit avant scellage définitif des parois, nécessite des opérations multiples, complexes et donc coûteuses en temps et en machines. Par ailleurs, d'un point de vue esthétique, commercial et pratique, la forme du packaging de ces emballages est de moins en moins attrayante pour le consommateur toujours à la recherche de nouveauté.However, from a technical point of view, the realization of the final shape from a thin flat sheet, for example heat-sealable aluminum, and the tear-off member, and then the filling of this form by the product before definitive sealing of the walls, requires multiple operations, complex and therefore expensive in time and machines. Moreover, from an aesthetic, commercial and practical point of view, the shape of the packaging of these packaging is less and less attractive for the consumer always looking for novelty.

Le document GB-A-929 141 présente un procédé de fabrication d'un emballage pour un produit alimentaire pâteux, à base par exemple de fromage mou, qui consiste essentiellement à sceller le rebord périphérique vertical supérieur d'un couvercle rectangulaire sur la paroi périphérique verticale d'un container parallélépipédique préalablement rempli de ce produit et entourant ce couvercle.The document GB-A-929,141 discloses a method of manufacturing a package for a pasty food product, based for example on soft cheese, which consists essentially of sealing the upper vertical peripheral rim of a rectangular cover on the vertical peripheral wall of a previously filled parallelepiped container of this product and surrounding this lid.

Un but de l'invention est de résoudre ces problèmes en proposant un procédé simple à mettre en oeuvre permettant d'obtenir un emballage à la fois facile à utiliser et visuellement attrayant pour le consommateur.An object of the invention is to solve these problems by proposing a simple process to implement to obtain a package that is both easy to use and visually appealing to the consumer.

Plus précisément, l'invention a pour objet un procédé de fabrication d'un emballage pour un produit alimentaire pâteux, à base par exemple de fromage fondu ou de cacao, comprenant les étapes suivantes :

  1. a) réaliser une partie de l'emballage sous la forme d'une pyramide à fond ouvert à l'aide d'au moins une feuille plate,
  2. b) placer la partie d'emballage pyramidale par son sommet dans un moule de remplissage présentant sensiblement la même forme en creux,
  3. c) verser le produit alimentaire pâteux dans la partie d'emballage sur une hauteur inférieure à celle de la pyramide,
  4. d) placer un film de forme appropriée au-dessus du produit pour former le fond de la pyramide,
  5. e) replier les bords libres périphériques de la partie d'emballage sur le film de fond pour le maintenir, et
  6. f) retirer du moule l'emballage pyramidal ainsi formé.
More specifically, the subject of the invention is a process for manufacturing a package for a pasty food product, based for example on processed cheese or cocoa, comprising the following steps:
  1. a) making a portion of the package in the form of an open bottom pyramid using at least one flat sheet,
  2. b) placing the pyramidal packaging part by its top in a filling mold having substantially the same hollow shape,
  3. c) pouring the pasty food product in the packaging part to a height lower than that of the pyramid,
  4. d) placing a suitably shaped film above the product to form the bottom of the pyramid,
  5. e) folding the peripheral free edges of the packaging portion onto the backing film to hold it, and
  6. f) removing from the mold the pyramidal package thus formed.

De préférence, à l'étape b) du procédé, on peut laisser dépasser du moule de remplissage des bords libres périphériques de la partie d'emballage.Preferably, in step b) of the process, the free peripheral edges of the packaging portion may be allowed to protrude from the filling mold.

De manière préférée, à l'étape e), on utilise, pour réaliser l'emballage, un matériau à base d'aluminium pour thermosouder le corps de l'emballage et son fond afin de garantir une bonne étanchéité.Preferably, in step e), an aluminum-based material is used for the packaging to heat the body of the package and its bottom to ensure a good seal.

Avantageusement, le procédé consiste à réaliser une pluralité d'emballages individuels pyramidaux sur un même moule de remplissage.Advantageously, the method consists in producing a plurality of individual pyramidal packages on the same filling mold.

De manière préférée, il est prévu, sur la partie d'emballage, au moins un organe d'arrachage pour libérer le produit contenu dans l'emballage individuel pyramidal.Preferably, there is provided on the packaging part, at least one tearing member to release the product contained in the individual package pyramid.

Selon des modes de réalisation particuliers de l'invention, le film de fond de la pyramide présente une section rectangulaire, carrée ou triangulaire.According to particular embodiments of the invention, the bottom film of the pyramid has a rectangular, square or triangular section.

L'invention se rapporte également à un emballage pour un produit alimentaire pâteux, tel qu'un produit à base de fromage fondu ou de cacao, caractérisé en ce qu'il comporte une partie en forme de pyramide à fond ouvert qui est réalisée à partir d'une feuille plate et dont les bords libres périphériques sont repliés sur un film de fond formant une base pour ladite pyramide, ledit emballage étant susceptible d'être fabriqué par le procédé de l'invention tel que défini ci-dessus.The invention also relates to a package for a pasty food product, such as a product based on processed cheese or cocoa, characterized in that it comprises an open bottom pyramid-shaped part which is made from a flat sheet whose peripheral free edges are folded over a bottom film forming a base for said pyramid, said package being capable of being manufactured by the method of the invention as defined above.

D'autres caractéristiques, détails et avantages de l'invention ressortiront à la lecture de la description faite en référence aux dessins annexés donnés à titre d'exemple qui représentent respectivement :

  • la figure 1, une vue en perspective d'un emballage individuel pyramidal à base carrée contenant un produit alimentaire pâteux à base de fromage fondu ou de cacao,
  • la figure 2, une vue en perspective d'une première étape de fabrication du procédé selon l'invention mettant en oeuvre une partie d'emballage pyramidal à fond ouvert et un moule de remplissage,
  • les figures 3 et 4, des vues respectivement du dessus et en coupe de la figure 2 illustrant une deuxième étape de fabrication de l'emballage consistant à verser un produit alimentaire pâteux par le fond ouvert de la partie d'emballage,
  • la figure 5, une vue en coupe d'une troisième étape de fabrication de l'emballage consistant à placer un film de fond sur le produit pâteux versé, et
  • les figures 6 à 8, des vues respectivement en coupe et de dessus d'une quatrième étape fabrication de l'emballage consistant à la fermeture de la partie d'emballage.
Other characteristics, details and advantages of the invention will emerge on reading the description made with reference to the accompanying drawings given by way of example, which respectively represent:
  • FIG. 1, a perspective view of a square-based pyramidal individual package containing a pasty food product based on processed cheese or cocoa,
  • FIG. 2 is a perspective view of a first manufacturing step of the method according to the invention using an open bottom pyramidal packaging part and a filling mold,
  • FIGS. 3 and 4 are views from above and in section of FIG. 2 illustrating a second step of manufacturing the package consisting in pouring a pasty food product through the open bottom of the packaging part,
  • FIG. 5, a sectional view of a third stage of manufacture of the packaging consisting in placing a bottom film on the pasty product poured, and
  • Figures 6 to 8 respectively views in section and from above of a fourth step manufacture of the package consisting of the closure of the packaging part.

Dans la description qui suit de l'invention, le procédé est mis en oeuvre pour la réalisation d'un emballage pyramidal 1 à base carrée et munie d'un organe d'arrachage 5, telle que celle illustrée sur la figure 1.In the following description of the invention, the method is implemented for producing a pyramidal package 1 with a square base and provided with a tear-off member 5, such as that illustrated in FIG.

Cet emballage pyramidal 1 renferme, en fin de procédé, un produit alimentaire pâteux à base de fromage fondu.This pyramidal packaging 1 contains, at the end of the process, a pasty food product based on processed cheese.

On entend par fromage fondu, le produit obtenu par la fonte à chaud, en présence ou non de sels de fonte, de caillés de fromage, de fromage(s) seul(s) ou en mélange avec d'autres matières premières laitières telles que le beurre, la poudre de lait ou de lactosérum, des matières grasses, des anhydres, des concentrés protéiques, etc. Le terme fromage fondu comprend également les produits dans lesquels les matières premières fromagères ou laitières sont remplacées partiellement ou totalement par des matières végétales, telles que des matières grasses ou des protéines.Melted cheese means the product obtained by hot melt, in the presence or absence of cast iron salts, cheese curds, cheese (s) alone or mixed with other dairy raw materials such as butter, milk or whey powder, fats, anhydrous, protein concentrates, etc. The term processed cheese also includes products in which the cheese or dairy raw materials are partially or completely replaced by vegetable materials, such as fats or proteins.

Dans un premier temps, une partie d'emballage 100 est réalisée dans une fine feuille plate 10 en aluminium thermoscellable par exemple. Cette partie d'emballage 100 présente la forme d'une pyramide à base carrée et à fond ouvert avec des bords libres périphériques 110, ou rabats, comme illustré à la figure 2.At first, a packaging portion 100 is made of a thin flat sheet 10 of heat-sealable aluminum, for example. This packing portion 100 is in the form of a square bottom-open pyramid with peripheral free edges 110, or flaps, as shown in FIG.

La partie d'emballage 100 en forme de pyramide est ensuite placée, pointe vers le bas, dans un moule de remplissage M présentant sensiblement la même forme en creux. Les bords libres périphériques 110 de la partie d'emballage 100 dépassent avantageusement du moule de remplissage M.The pyramid-shaped packing part 100 is then placed pointing downwards in a filling mold M having substantially the same hollow shape. The peripheral free edges 110 of the packing part 100 advantageously exceed the filling mold M.

Une fois positionnée, la partie d'emballage 100 est remplie par un produit alimentaire pâteux P à base de fromage fondu. Le remplissage est effectué jusqu'à une hauteur inférieure à celle de la pyramide, c'est-à-dire sensiblement au niveau de la surface supérieure du moule M ou légèrement en dessous, pour pouvoir réaliser l'étape suivante de fermeture de la pyramide. Cette étape de remplissage est illustrée par les figures 3 et 4.Once positioned, the packaging portion 100 is filled with a pasty food product P based on processed cheese. The filling is carried out up to a height lower than that of the pyramid, that is to say substantially at the upper surface of the mold M or slightly below, to be able to achieve the next step of closing the pyramid. This filling step is illustrated by FIGS. 3 and 4.

Une fois que le produit pâteux est un peu moins fluide et moins chaud, un film 115 en aluminium thermoscellable et de section carrée par exemple, dont la forme est sensiblement identique à celle de la section du haut de la partie creuse du moule M, est posé sur ledit produit P pour former le fond, c'est-à-dire la base de la pyramide. Cette étape est illustrée par la figure 5.Once the pasty product is a little less fluid and less hot, a film 115 of heat-sealable aluminum and of square section for example, whose shape is substantially identical to that of the top section of the hollow portion of the mold M, is placed on said product P to form the bottom, that is to say the base of the pyramid. This step is illustrated in Figure 5.

Une fois le film de fond 115 posé sur le produit pâteux P, les bords libres périphériques 110 de la pyramide sont rabattus, puis thermoscellés sur le fond, comme illustré sur la figure 6. Les bords 110 peuvent être repliés successivement par paire de bords opposés, comme illustré sur les figures 7 et 8.Once the bottom film 115 has been placed on the pasty product P, the peripheral free edges 110 of the pyramid are folded down and then heat-sealed on the bottom, as shown in FIG. 6. The edges 110 can be folded successively by a pair of opposite edges. as shown in FIGS. 7 and 8.

Ainsi un emballage individuel 1 de forme pyramidale contenant du fromage fondu est réalisé conformément à l'invention.Thus an individual package 1 of pyramidal shape containing molten cheese is produced according to the invention.

Pour avoir accès au produit pâteux à base de fromage fondu, l'utilisateur se sert de l'organe d'arrachage 5 qu'il tire afin d'ouvrir l'emballage individuel pyramidal 1.In order to have access to the pasty product based on processed cheese, the user uses the pulling member 5 that he pulls in order to open the individual pyramidal package 1.

La partie d'emballage peut prendre la forme d'une pyramide à base carrée, à base triangulaire ou à base rectangulaire, auquel cas le film de fond présentera la forme correspondante.The packaging portion may be in the form of a square base pyramid, triangular base or rectangular base, in which case the bottom film will have the corresponding shape.

Il est également possible de réaliser une multitude d'emballages 1 sur un même moule de remplissage pour une production en série d'une pluralité de portions individuelles pyramidales à l'aide d'une chaîne automatisée.It is also possible to make a multitude of packages 1 on the same filling mold for mass production of a plurality of individual pyramidal portions using an automated chain.

Il doit être bien entendu toutefois que ces exemples sont donnés uniquement à titre d'illustration de l'objet de l'invention dont ils ne constituent en aucune manière une limitation, le produit pâteux pouvant être à base de pâte de cacao tel que du chocolat fondu, par exemple.It should be clearly understood, however, that these examples are given solely by way of illustration of the subject of the invention, of which they in no way constitute a limitation, the pasty product possibly being based on cocoa mass such as chocolate. melted, for example.

Claims (10)

  1. A method of manufacturing a package (1) for a pasty food product (P), e.g. based on processed cheese or on cocoa paste, the method comprising the following steps:
    a) using at least one flat sheet (10) to make a package portion (100) in the form of an open-bottomed pyramid;
    b) placing the package portion (100) via its apex in a filling mold (M) presenting a recess having substantially the same shape;
    c) pouring the pasty food product (P) into the package portion (100) up to a height that is less than the height of the pyramid;
    d) placing a film (115) of suitable shape on top of the product so as to form the bottom of the pyramid;
    e) folding down the peripheral free edges (110) of the package portion (100) onto the bottom film (115) in order to hold it in place; and
    f) unmolding the pyramid-shaped package (1) as formed in this way.
  2. A method according to claim 1, characterized in that, in step c), it consists in allowing peripheral free edges (110) of the packaging portion (100) to project beyond said filling mold (M).
  3. A method according to claim 2, characterized in that, in step e), in consists in heat sealing the peripheral free edges (110) of the packaging portion (100) onto the film (115) forming the bottom of the pyramid.
  4. A method according to any preceding claim, characterized in that it consists in making a plurality of individual pyramid-shaped packages (1) in a single filling mold (M).
  5. A method according to any preceding claim, characterized in that it consists in providing at least one tear member (5) on the package portion (100) in order to enable the product (P) contained in the individual pyramid-shaped package (1) to be released.
  6. A method according to any preceding claim, characterized in that it consists in giving the bottom film (115) of the pyramid a section that is rectangular, square, or triangular.
  7. A method according to any preceding claim, characterized in that the sheet (10) and the bottom film (115) are made of a material based on heat-sealable aluminum.
  8. A method according to any preceding claim, characterized in that in step c), the food product (P) is based on processed cheese.
  9. A method according to any one of claims 1 to 7, characterized in that in step c), the food product (P) is based on cocoa, e.g. melted chocolate.
  10. A package (1) for a pasty food product, such as a product based on processed cheese or on cocoa, characterized in that it comprises a portion (100) in the form of an open-bottomed pyramid that is made using a flat sheet (10) having peripheral free edges that are folded onto the bottom film (115) forming a base for said pyramid, said package being suitable for being manufactured by a method as defined by any preceding claim.
EP04742594A 2003-04-30 2004-04-28 Method for production of a packaging for a pasty food product made for example from melted cheese or cocoa Expired - Lifetime EP1618051B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0305348A FR2854377B1 (en) 2003-04-30 2003-04-30 PROCESS FOR MANUFACTURING A PACKAGING FOR A PAST FOOD PRODUCT BASED ON, FOR EXAMPLE, MELT CHEESE OR COCOA
PCT/FR2004/001028 WO2004099003A2 (en) 2003-04-30 2004-04-28 Method for production of a packaging for a pasty food product made for example from melted cheese or cocoa

Publications (2)

Publication Number Publication Date
EP1618051A2 EP1618051A2 (en) 2006-01-25
EP1618051B1 true EP1618051B1 (en) 2007-08-15

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EP04742594A Expired - Lifetime EP1618051B1 (en) 2003-04-30 2004-04-28 Method for production of a packaging for a pasty food product made for example from melted cheese or cocoa

Country Status (7)

Country Link
EP (1) EP1618051B1 (en)
JP (1) JP2006525198A (en)
AT (1) ATE370084T1 (en)
DE (1) DE602004008251D1 (en)
EG (1) EG25237A (en)
FR (1) FR2854377B1 (en)
WO (1) WO2004099003A2 (en)

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH365324A (en) * 1960-10-24 1962-10-31 Kustner Freres Et Cie S A Packaging process for a pasty to semi-liquid mass
JPS58116634A (en) * 1981-12-28 1983-07-11 Kawashima Seisakusho:Kk Preparation of packed cake
JPS58116570U (en) * 1982-01-30 1983-08-09 大日本印刷株式会社 Inverted square pyramid packaging
CH652370A5 (en) * 1983-02-14 1985-11-15 Kustner Sa Package, for pasty products, which can be opened by tearing
DE3542588A1 (en) * 1985-12-02 1987-06-04 Kraft Europ R & D Inc Wilmingt PACKAGING UNIT
FR2597436B1 (en) 1986-04-16 1988-07-01 Bel Fromageries PACKAGING PACKAGE WITH FULL OPENING, ESPECIALLY FOR PASTA FOOD PRODUCTS
EP0832568B1 (en) * 1992-12-17 2003-03-19 McGILL TECHNOLOGY LIMITED Dispensing mechanism
CH690996A5 (en) * 1996-04-26 2001-03-30 Kustner Ind Sa Method and packaging installation of a pasty product.
FR2787421B1 (en) * 1998-12-16 2001-01-12 Oreal BAG, METHOD FOR MANUFACTURING THE BAG, AND USE OF THE BAG
FR2808782A1 (en) 2000-05-12 2001-11-16 Bel Fromageries Wrapper for portion of cheese spread comprises piece of foil with base and side walls which have central sections which can be torn off as continuous strip, allowing access to cheese

Also Published As

Publication number Publication date
WO2004099003A3 (en) 2005-02-17
WO2004099003A2 (en) 2004-11-18
DE602004008251D1 (en) 2007-09-27
ATE370084T1 (en) 2007-09-15
FR2854377B1 (en) 2005-06-24
FR2854377A1 (en) 2004-11-05
JP2006525198A (en) 2006-11-09
EP1618051A2 (en) 2006-01-25
EG25237A (en) 2011-11-17

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