EP1593502A1 - Procede et dispositif de reglage initial de la coincidence des cylindres graves d'une presse rotative polychrome - Google Patents
Procede et dispositif de reglage initial de la coincidence des cylindres graves d'une presse rotative polychrome Download PDFInfo
- Publication number
- EP1593502A1 EP1593502A1 EP04405282A EP04405282A EP1593502A1 EP 1593502 A1 EP1593502 A1 EP 1593502A1 EP 04405282 A EP04405282 A EP 04405282A EP 04405282 A EP04405282 A EP 04405282A EP 1593502 A1 EP1593502 A1 EP 1593502A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- engraved
- cylinders
- angular
- cylinder
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/02—Conveying or guiding webs through presses or machines
- B41F13/025—Registering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/10—Starting-up the machine
- B41P2233/13—Pre-registering
Definitions
- the present invention relates to a method of initial setting of the peripheral coincidence of the cylinders engraved successive printing groups of a press full-color rotary printing according to a job determined, these cylinders being connected to the same drive shaft through respective clutches, according to which has an angular mark on each cylinder and aligns this mark with a fixed point with respect to engraved pattern on the cylinder one measures and memorizes these positions angular with respect to a zero point.
- This invention also relates to a device for the implementation of this process.
- the object of the present invention is to remedy the less in part, to the aforementioned drawbacks.
- the present invention is first of all for object a process of initial adjustment of peripheral coincidence engraved cylinders of successive printing units of a full-color rotary printing press in function of a particular work according to claim 1.
- the process according to the present invention it suffices to get into the press control programmer at print, the characteristics of the work to be done. Based on these features, double-sided work, number and choice of colors, so choice of cylinders in work, type of drying, in particular, the trajectory the tape to be printed is defined. So the lengths of band between the cylinders are known, which allows know the relative angular positions of the cylinders, which correspond to the rest of the division of these lengths by the format (peripheral length) of the cylinder. Usually all engraved cylinders have the same format.
- the adjustment time initial for a job performed for the first time on the printing press, of all the cylinders that can for example, ten cylinders do not exceed 1 minute without any tape loss.
- the single figure of the appended drawing illustrates, schematically and by way of example, a mode of implementation of initial setting procedure for peripheral coincidence engraved cylinders of successive printing units a full-color rotary printing press of a determined work.
- a full color printing machine in rotogravure has a print line that consists of several engraved cylinders each of which print a different color on a strip of paper or cardboard unwind in the machine. At the moment each cylinder deposits the ink on the support, its color must be perfectly register with others. Otherwise, the different colors of the printed pattern are staggered.
- the maximum acceptable error for the registry between colors is 0.1 mm when the machine is in production, for the initial setting of cylinders, object of this invention, an accuracy of ⁇ 5 mm is acceptable since the tracking system can correct this error through a compensator that changes the tape length between two printing points.
- the principle of initial adjustment according to the invention is based on the automatic location of a point on the cylinders engraved which must be fixed in relation to the printed frame on the format. Once the position of this point is spotted on each cylinder, the automation sequence calculates the displacement to be made on each cylinder in order to bring it into phase with a reference cylinder that corresponds to the cylinder which prints the first color, this displacement depends of the tape path between the engraved cylinders which depends on the configuration given to the machine for a given job.
- each engraved cylinder C1..Cn carries a cam AC aligned at a fixed angular position corresponding to that of a CR registration mark printed on each cylinder engraved C1..Cn.
- the angular position of this cam and so that of the cross mark CR is detected by a inductive sensor S connected to the same bus coupler BC as the pneumatic clamp CL.
- An incremental encoder G is associated with one of the trees drive C1..Cn engraved cylinders. This is a counter at 4096 pulses / revolution, making one turn per revolution engraved cylinder C1..Cn. Since all trees drive engraved cylinders are constantly rotating and at the same speed, a single coder makes it possible to know the angular positions of all the engraved cylinders C1..Cn.
- Each engraved cylinder prints a registration mark, this is designated RM for the first color that is the reference color printed by the first cylinder engraved C1 and which is designated CM for the engraved cylinder C2.
- RM, CM marks are read by RC photocells arranged so that their reading point is at a determined distance PR from the printing point on the cylinder engraved C1..Cn.
- the tape distance between the print dots respectively N and R of the engraved cylinder Cn and C1 reference cylinder corresponds to d (N-R).
- LY indicates the distance on the engraved cylinder, between the cross mark CR of each cylinder and the mark of reference RM, CM printed on the tape.
- the machine comprises for its control a human-machine interface HMI, which can take the form of a touch screen control unit, connected to the MCS programmable electronics and REG register control electronics.
- HMI human-machine interface
- the REG system uses the incremental encoder G and RC photocells for reading the RM marking marks, CM printed on the print tape.
- electronics programmable MCS and the registry control electronics REG use the information given by the incremental encoder BOY WUT.
- the main drive motor M of the machine is associated with a frequency converter D which receives a CTR command signal from the programmable electronics MCS for machine control. This drive frequency is used to control the main motor M in position during the initial calibration process of the engraved cylinders C1..Cn.
- a GM engine encoder also connected to electronics MCS command allows vector control, which serves to enslave the motor in speed and position.
- the inking carriage (not shown) is inserted into the machine without worrying about the lateral position or the angular position of cylinders C1..Cn.
- the work information helps to define the passage of the tape to print in the machine. They must be introduced even on printing groups of cylinders C1..Cn which are not selected and which between two selected groups. All those informations are entered using the keypad constituting the human-machine HMI interface.
- CL clamps for cylinder printing units C1..Cn selected are closed, so these cylinders are kinematically integral with the drive shaft MS, therefore the motor M.
- the closing operation of the clamps simultaneously performs the lateral positioning of the cylinders.
- the lateral positioning of the cylinder allows to bring the support of the CA cam in front of the inductive sensor S. Therefore, once the cylinder goes into rotation, the angular position of the cam CA can be detected by the S sensor.
- Lateral positioning is made using the ML engine.
- this engine is brushless type Eex-d, controlled in position by electronics programmed programmable MCS control of the machine. When the machine is in production this engine Ml is used for the control of the lateral register.
- the initial angular wedging operation of the cylinders engraved C1..Cn to adjust the peripheral coincidence of engraved cylinders of successive printing groups can then start using a central command located at near the HMI interface.
- Auto sequence starts with slow rotation from the motor to the index of the incremental encoder G which is effect of zeroing the electronic counting register located in the MCS control electronics.
- the incremental encoder G follows the angular position of the main axis in downstream of reduction gears Z1 / Z2.
- the electronic register counter is reset with the index signal (Z, / Z) after at most one revolution of cylinders C1..Cn.
- the encoder incremental G rotates as long as the drive shaft MS is driven by the main motor M, regardless of the fact that an engraved cylinder C1..Cn is in use or not in the printer group where he is mounted.
- the electronics programmable MCS launches a calculation that determines the phase shift to be given to each engraved cylinder C1..Cn for the register with the C1 reference cylinder that prints the first color.
- the calculation of successive phase shifts is based on band lengths between groups printers and on the printed format, that is to say on the peripheral length of the engraved cylinders. The lengths are calculated according to the choices that the operator made using the HMI interface keyboard.
- the result of this calculation is a list of OL values expressed in degrees.
- the programmable electronics MCS orders the list OL in the growing sense.
- Programmable electronics MCS turns the motor main M to bring the first engraved cylinder C1..Cn of the list OL in the desired angular position. Once position reached, the motor M stops and the clamp CL engraved cylinder C1..Cn is open, as shown for the C2 cylinder. As a result, the cylinder C2 is uncoupled from the transmission shaft MS.
- the tuning process continues by positioning all the other engraved cylinders C1..Cn in the order of phase shifts according to OL list established and using the same procedure as that used for the first cylinder engraved C2.
- the advantage of this procedure is that the cylinders engraved C1..Cn which have a larger angular displacement to benefit from the angular movements of engraved cylinders that preceded them in the OL list.
- This procedure allows to position all the engraved cylinders C1..Cn in one turn of the encoder G (3 turns main motor). This sequence requires at most a run time of 1 min for a printing line with 10 printing units selected.
- programmable electronics MCS determines the final position of engraved cylinders C1..Cn compared to the G encoder index, this function allows you to know the position of the CR identification cross of each engraved cylinder C1..Cn with respect to the index of the encoder G.
- Information on the CR position for each cylinder engraved C1..Cn are sent to the control system REG register with distance information PR in mm between the printing point of an engraved cylinder given C1..Cn and the reading point of the tracking cell RC associated with this engraved cylinder.
- the REG register control system uses both aforementioned information relating to the position of the reference CR of each cylinder C1..Cn and at the distance PR between the printing point and reading point, in combination with knowledge of the distance LY between the mark of CM printed marking with respect to CR markings of cylinders engraved C1..Cn.
- This distance LY is introduced by the operator when setting up a job.
- these three pieces of information are needed and sufficient to adjust the opening of a window reading of the REG register control system at the time the passage of the RM, CM marks on the printed format in the field of view of connected RC photocells REG register control system.
- the calculations of these parameters including sending to the control system of REG register through the BUS2 request a global time less than 2 sec.
- the machine can be started, the colors will be in phase and the control system of REG register is synchronized to read the marks of RM, CM in the window set on the passage of these marks in the field of view of reading photocells RC.
- the cut can be wedged in relation to the impression of the printing machine.
- the registration of the cutting module will be obtained by the control system REG register of the printing machine thanks to a digital oscilloscope.
- the method according to the present invention thus allows a initial setting of a full color printing machine so completely automatic and without tape consumption.
- the total duration of the implementation of this operation setting does not exceed 2 minutes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rotary Presses (AREA)
Abstract
Description
Claims (6)
- Procédé de réglage initial de la coïncidence périphérique des cylindres gravés (C1..Cn) des groupes d'impression successifs d'une presse d'impression rotative polychrome en fonction d'un travail déterminé, ces cylindres étant reliés à une même ligne de transmission (MS) par l'intermédiaire d'embrayages respectifs (CL), selon lequel on associe un repère angulaire (CA) à chaque cylindre (C1..Cn) et on mesure et mémorise ces positions angulaires par rapport à un point zéro, caractérisé en ce que l'on mémorise les caractéristiques du travail à exécuter, on indexe les décalages angulaires respectifs des cylindres gravés (C2..Cn) par rapport à un cylindre de référence (C1) en fonction dudit travail, en déterminant la longueur de bande séparant deux points d'impression de deux groupes imprimeurs de deux cylindres gravés (C1..Cn) successifs pour ledit travail déterminé, on divise cette longueur par la longueur périphérique du cylindre gravé disposé en aval par rapport au sens de déplacement de la bande et on utilise le reste de la division pour déterminer l'indexage angulaire, on amène ensuite successivement chaque cylindre (C1..Cn) dans sa position indexée ainsi fixée, on le débraye de la ligne de transmission (MS) et on remet en prise simultanément tous les cylindres (C1..Cn) réglés avec la ligne de transmission.
- Procédé selon la revendication 1, selon lequel avant d'amener chaque cylindre gravé (C1..Cn) dans sa position indexée, on classifie les valeurs d'indexage par ordre croissant et on amène lesdits cylindres dans leurs positions indexées respectives selon la succession donnée par la classification de leurs valeurs d'indexage.
- Procédé selon l'une des revendications précédentes selon lequel et on associe à chaque cylindre gravé (C1..Cn) un repère d'impression angulaire (RM, CM) caractéristique de la position angulaire de la gravure, on fixe un point de lecture des repères d'impression angulaires (RM, CM) des cylindres gravés à une distance déterminée (PR) du point d'impression des cylindres gravés respectifs et on mémorise cette distance (PR), ainsi que les positions angulaires des repères angulaires (CR) des cylindres gravés (C1..Cn).
- Procédé selon la revendication 3, selon lequel on détermine les positions angulaires des cylindres gravés (C1..Cn) respectifs correspondant aux ouvertures des fenêtres de lecture respectives lors du passage des repères d'impression angulaires (RM, CM) des groupes imprimeurs respectifs pour le contrôle de registre synchronisé, à l'aide des positions angulaires (CR) respectives des cylindres gravés (C1..Cn), des distances (PR) séparant les points d'impression des cylindres gravés (C1..Cn) respectifs, des points de lectures des repères d'impression (RM, CM) respectifs et des distance (LY) entre les repères angulaires (CR) des cylindres gravés (C1..Cn) respectifs et les repères d'impression angulaires (RM, CM), caractéristiques des positions angulaires des gravures des cylindres (C1..Cn) respectifs.
- Dispositif pour la mise en oeuvre du procédé de réglage initial selon la revendication 1, comportant une ligne de transmission (MS) entraínée par un moteur principal (M), une pluralité de cylindres gravés (C1..Cn), des dispositifs d'embrayage (CL) pour mettre sélectivement en prise les cylindres gravés (C1..Cn) avec la ligne de transmission (MS), un repère (CA) d'une position angulaire déterminée de chaque cylindre gravé, un détecteur (S) de ce repère, un codeur incrémental (G) de la position angulaire des cylindres gravés, une commande programmable (MCS) reliée au codeur incrémental (G), au détecteur (S), aux dispositifs d'embrayage (CL) et à une interface (HMI) pour l'introduction des paramètres opératoires du travail à effectuer.
- Dispositif selon la revendication 5, dans lequel ladite commande programmable (MCS) est reliée à un variateur de fréquence (D) pour le moteur (M) et à un codeur (GM) d'asservissement en vitesse et en position du moteur (M).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE602004004633T DE602004004633T2 (de) | 2004-05-05 | 2004-05-05 | Methode und Vorrichtung zur anfänglichen Regelung der Registerhaltigkeit von Tiefdruckzylindern in einer Mehrfarben-Rotationsdruckmaschine |
EP04405282A EP1593502B1 (fr) | 2004-05-05 | 2004-05-05 | Procede et dispositif de reglage initial de la coincidence des cylindres graves d'une presse rotative polychrome |
AT04405282T ATE353282T1 (de) | 2004-05-05 | 2004-05-05 | Methode und vorrichtung zur anfänglichen regelung der registerhaltigkeit von tiefdruckzylindern in einer mehrfarben-rotationsdruckmaschine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04405282A EP1593502B1 (fr) | 2004-05-05 | 2004-05-05 | Procede et dispositif de reglage initial de la coincidence des cylindres graves d'une presse rotative polychrome |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1593502A1 true EP1593502A1 (fr) | 2005-11-09 |
EP1593502B1 EP1593502B1 (fr) | 2007-02-07 |
Family
ID=34932092
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04405282A Expired - Lifetime EP1593502B1 (fr) | 2004-05-05 | 2004-05-05 | Procede et dispositif de reglage initial de la coincidence des cylindres graves d'une presse rotative polychrome |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1593502B1 (fr) |
AT (1) | ATE353282T1 (fr) |
DE (1) | DE602004004633T2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9010242B2 (en) | 2010-06-02 | 2015-04-21 | Mueller Martini Holding Ag | Method and device for controlling the register settings of a printing press |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10642551B2 (en) | 2017-07-14 | 2020-05-05 | Georgia-Pacific Corrugated Llc | Engine for generating control plans for digital pre-print paper, sheet, and box manufacturing systems |
US11449290B2 (en) | 2017-07-14 | 2022-09-20 | Georgia-Pacific Corrugated Llc | Control plan for paper, sheet, and box manufacturing systems |
US20190016551A1 (en) | 2017-07-14 | 2019-01-17 | Georgia-Pacific Corrugated, LLC | Reel editor for pre-print paper, sheet, and box manufacturing systems |
US11485101B2 (en) | 2017-07-14 | 2022-11-01 | Georgia-Pacific Corrugated Llc | Controls for paper, sheet, and box manufacturing systems |
US11520544B2 (en) | 2017-07-14 | 2022-12-06 | Georgia-Pacific Corrugated Llc | Waste determination for generating control plans for digital pre-print paper, sheet, and box manufacturing systems |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0467316A1 (fr) * | 1990-07-20 | 1992-01-22 | OFFICINE MECCANICHE GIOVANNI CERUTTI S.p.A. | Méthode d'ajustement mutuel dans images unicolores sur une presse rotative pour impression en plusieurs couleurs |
EP0835753A1 (fr) * | 1996-10-10 | 1998-04-15 | Hurletron, Incorporated | Système de préréglage d'une machine à imprimer rotative pour bandes |
-
2004
- 2004-05-05 AT AT04405282T patent/ATE353282T1/de not_active IP Right Cessation
- 2004-05-05 DE DE602004004633T patent/DE602004004633T2/de not_active Expired - Lifetime
- 2004-05-05 EP EP04405282A patent/EP1593502B1/fr not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0467316A1 (fr) * | 1990-07-20 | 1992-01-22 | OFFICINE MECCANICHE GIOVANNI CERUTTI S.p.A. | Méthode d'ajustement mutuel dans images unicolores sur une presse rotative pour impression en plusieurs couleurs |
EP0835753A1 (fr) * | 1996-10-10 | 1998-04-15 | Hurletron, Incorporated | Système de préréglage d'une machine à imprimer rotative pour bandes |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9010242B2 (en) | 2010-06-02 | 2015-04-21 | Mueller Martini Holding Ag | Method and device for controlling the register settings of a printing press |
Also Published As
Publication number | Publication date |
---|---|
DE602004004633T2 (de) | 2007-11-08 |
DE602004004633D1 (de) | 2007-03-22 |
ATE353282T1 (de) | 2007-02-15 |
EP1593502B1 (fr) | 2007-02-07 |
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