EP1580801B1 - Method and apparatus for grinding of concrete floors - Google Patents

Method and apparatus for grinding of concrete floors Download PDF

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Publication number
EP1580801B1
EP1580801B1 EP05006332A EP05006332A EP1580801B1 EP 1580801 B1 EP1580801 B1 EP 1580801B1 EP 05006332 A EP05006332 A EP 05006332A EP 05006332 A EP05006332 A EP 05006332A EP 1580801 B1 EP1580801 B1 EP 1580801B1
Authority
EP
European Patent Office
Prior art keywords
floor surface
aerosol
vapour
finishing
dry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05006332A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1580801A1 (en
Inventor
Hakan Thysell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HTC Sweden AB
Original Assignee
HTC Sweden AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HTC Sweden AB filed Critical HTC Sweden AB
Priority to PL05006332T priority Critical patent/PL1580801T3/pl
Publication of EP1580801A1 publication Critical patent/EP1580801A1/en
Application granted granted Critical
Publication of EP1580801B1 publication Critical patent/EP1580801B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10—Single-purpose machines or devices
    • B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
    • B24B7/186—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with disc-type tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10—Single-purpose machines or devices
    • B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work

Definitions

  • the present invention relates to a method and an apparatus for dry finishing of a floor surface consisting of concrete, stone, marble, terrazzo, densite or other hard floor surfaces, said method comprising finishing of the floor surface using a milling, grinding and/or polishing tool.
  • hard floor surfaces such as stone, concrete, terrazzo, marble, granite etc. can be surfaced by dry grinding and/or polishing.
  • dry grinding is meant grinding without supplying water or some other liquid to the floor surface and/or the tool finishing the floor surface. In rough grinding, it is not unusual that 40-120 kg of dust (dry weight) an hour are generated.
  • a drawback in dry grinding is that the working temperature, especially in connection with very hard floor surfaces, become so high that only a limited variety of tools can be used. For instance, when temperatures above 300°C are measured on the surface of a tool, it can be assumed that the diamond tip of the tool is still hotter and thus risks being destroyed.
  • US-5,605,493 discloses apparatus and methods for wet grinding of stone floors, such as marble and granite, where a lubricant is applied to the floor surface in grinding, to be sucked up by a wet vacuum cleaner after grinding.
  • efficient wet grinding requires an apparatus that can apply a lubricant, grind, and collect the lubricant.
  • wet grinding consumes 100-300 1 of water/h, i.e. 2-6 1 of water/m 2 .
  • a drawback in wet grinding is that a large and heavy amount of slurry, consisting of lubricant and grinding dust, must be handled and deposited.
  • a further drawback in wet grinding is that extensive cleaning is required after each completed grinding operation.
  • An object of the present invention is to provide a method and an apparatus for dry finishing of floor surfaces, which wholly or partly eliminate the drawbacks of prior art.
  • a method for dry finishing of a floor surface consisting of concrete, stone, marble, terrazzo, densite or other hard materials comprising finishing of the floor surface using a milling, grinding and/or polishing tool.
  • a vapour or aerosol is applied only to the floor surface or to the floor surface and the tool in connection with said dry finishing, and said vapour or aerosol is applied in an amount which is sufficiently large to cool the tool but sufficiently small for dust generated in finishing to remain so dry that it can be sucked up by means of a dry vacuum cleaner.
  • dry finishing is meant finishing which occurs in a substantially dry manner, i.e. without supply of water or other liquid for the purpose of lubricating and/or cooling the tool and the floor surface, or for the purpose of binding dust generated in finishing.
  • finishing is in the first place meant grinding and/or polishing, but the term may also comprise milling.
  • vapour or aerosol comprises vapour or aerosol which mainly consists of water.
  • aerosol comprises especially mist which consists of droplets and/or crystals of water or some other cooling substance.
  • the reduction of the working temperature reduces the wear on the tool and makes it possible to use several types of diamond tools, especially of a harder type, and a higher working pace as well.
  • the need for special temperature-resistant tools for dry grinding is eliminated, and the number of variants manufactured and kept in stock can be reduced.
  • new types of tools involving thermoplastic and/or ceramics can be used, which up to now could be used in wet grinding only since they have otherwise become overheated and destroyed.
  • an apparatus for dry finishing of a floor surface consisting of concrete, stone, marble, terrazzo, densite or other hard materials comprising a milling, grinding and/or polishing tool arranged to finish the floor surface.
  • the apparatus has means for applying a vapour or aerosol only to the floor surface or to the floor surface and the tool in connection with said dry finishing, said means being arranged so that said vapour or aerosol is applied in an amount which is sufficiently large to cool the tool but sufficiently small for dust generated in finishing to remain so dry that it can be sucked up by means of a dry vacuum cleaner.
  • a kit of parts for forming the above-described apparatus comprises a machine for milling, grinding and/or polishing dry finishing of the floor surface, and a device for applying a vapour or aerosol only to the floor surface or to the floor surface and the tool in connection with said dry finishing, which device for applying a vapour or aerosol is adapted to be arranged on the machine, said device being arranged so that said vapour or aerosol is applied in an amount which is sufficiently large to cool the tool but sufficiently small for dust generated in finishing to remain so dry that it can be sucked up by means of a dry vacuum cleaner.
  • Fig. 1 is a schematic side view of a finishing machine 1 of a type similar to the one disclosed in WO03/076131 and, connected thereto, a dust collector 6 according to a first embodiment.
  • the finishing machine has a casing 2 which encloses a rotatably mounted and driven disc (not shown) on which one or more cutting, grinding and/or polishing tools (not shown) are arranged.
  • the tool is in finishing engagement with the floor surface 11.
  • the tool can comprise, for instance, a milling tool, a grinding tool and/or a polishing tool.
  • the disc is driven by a motor 3, and the machine is controlled by a control module 4, which contains functionality for feeding and/or controlling the power supply of the motor.
  • the finishing machine is movable by means of wheels 5. In the embodiment shown in Fig. 1 , the finishing machine is adapted to be moved in a travelling direction F, but it will be appreciated that the finishing machine can also be moved in a direction opposite to F.
  • the finishing machine 1 is designed to be propelled by the operator pushing it in front of himself or alternatively pulling it along.
  • the finishing machine 1 is designed to be propelled by means of a propulsion mechanism arranged thereon, such as a motor, which optionally can be remote-controlled, as shown in WO03/076131 .
  • Fig. 1 also shows that a dust collector 6 is connected by a tube 7 to the casing 2 of the finishing machine, so that dust generated in the finishing of the floor surface 11 is collected in a container (not shown) arranged in the dust collector.
  • the dust collector can be arranged as a carriage, which is pulled by the finishing machine.
  • the finishing machine shown in Fig. 1 also has a generator 9 for aerosol (mist) or vapour, which is arranged to apply, by a nozzle 10a, aerosol and/or vapour to the floor surface 11 just in front of the finishing machine, in the travelling direction F thereof.
  • a generator 9 for aerosol (mist) or vapour which is arranged to apply, by a nozzle 10a, aerosol and/or vapour to the floor surface 11 just in front of the finishing machine, in the travelling direction F thereof.
  • the aerosol or vapour is applied to the floor surface 11 within an area in front of the finishing machine, said area having substantially the same width as the casing of the finishing machine.
  • the aerosol or vapour is applied to the floor surface within an area in front of the finishing machine, which area is slightly narrower than the width of the casing of the finishing machine.
  • the aerosol or vapour is applied to the floor surface within an area in front of the finishing machine, which area is substantially narrower than the width of the casing of the finishing machine.
  • aerosol or vapour is mainly formed of water.
  • this may consist of an optional, possibly diluted, grinding liquid and/or cooling liquid, such as water glass, i.e. silicates of sodium or potassium which under high pressure and at high temperature have been dissolved in water.
  • water glass i.e. silicates of sodium or potassium which under high pressure and at high temperature have been dissolved in water.
  • small amounts of soft soap can be added to the water.
  • the vapour or aerosol can be formed of carbon acid, such as dry ice or other known agents that in finishing have a lubricating and/or cooling function.
  • vapour or aerosol is applied in an amount which is sufficiently large to cool the tool but sufficiently small for dust generated in finishing to remain so dry that it can be sucked up by means of a dry vacuum cleaner.
  • the amount of vapour or aerosol can be determined based on the cooling effect that is desirable. This cooling effect depends on, for instance, the finishing speed, the type of finished floor surface, the type of tool and the ambient temperature.
  • Applicant's existing grinding machine was fitted with a mist generator as disclosed in US-6, 450, 869B1 .
  • use is made of 2-3 1 of water/h on a surface of 50-100 m 2 /h, which corresponds to 0.02 1 of water/m 2 - 0.06 1 of water/m 2 .
  • This quantity of water makes it possible to use the dust collectors/dust separators that are used in dry grinding according to prior art, without problems with slurry.
  • Fig. 2 is a schematic side view of a finishing machine with a connected dust collector according to a second embodiment.
  • the finishing machine in Fig. 2 is largely identical to the one shown in Fig. 1 and has thus been described above.
  • the difference from the finishing machine shown in Fig. 1 is that in Fig. 2 the generator 9 for the aerosol or vapour is arranged to supply through a nozzle 10b the aerosol or vapour inside the casing 2.
  • the nozzle 10b is arranged so that the aerosol or vapour is applied to the floor surface inside the casing 2.
  • the nozzle 10b is arranged so that the aerosol or vapour is applied to the tool.
  • the nozzle 10b is arranged so that the aerosol or vapour is applied substantially freely within the casing 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Disintegrating Or Milling (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
EP05006332A 2004-03-26 2005-03-23 Method and apparatus for grinding of concrete floors Active EP1580801B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05006332T PL1580801T3 (pl) 2004-03-26 2005-03-23 Sposób i urządzenie do ścierania betonowych podłóg

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0400793A SE528226C2 (sv) 2004-03-26 2004-03-26 Förfarande och anordning för slipning av betonggolv
SE0400793 2004-03-26

Publications (2)

Publication Number Publication Date
EP1580801A1 EP1580801A1 (en) 2005-09-28
EP1580801B1 true EP1580801B1 (en) 2011-12-21

Family

ID=32067541

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05006332A Active EP1580801B1 (en) 2004-03-26 2005-03-23 Method and apparatus for grinding of concrete floors

Country Status (6)

Country Link
EP (1) EP1580801B1 (pl)
AT (1) ATE538492T1 (pl)
DK (1) DK1580801T3 (pl)
ES (1) ES2379668T3 (pl)
PL (1) PL1580801T3 (pl)
SE (1) SE528226C2 (pl)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE602006005133D1 (de) 2006-01-16 2009-03-26 Htc Sweden Ab Staubabscheidevorrichtung für Staubsammelbehälter
SE540285C2 (en) * 2015-01-20 2018-05-22 Htc Sweden Ab System comprising a carrier disk and a floor grinding machine
DE202015009462U1 (de) 2015-01-27 2017-09-18 Polirtlak D.O.O. Fahrbare Bodenschleifmaschine und Nachrüstsatz für einen Flügelglätter
CN117346424B (zh) * 2023-12-06 2024-02-06 山东鑫泰达节能科技有限公司 一种硅酸钠制备用冷却收集装置

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2711620A (en) * 1953-01-23 1955-06-28 John A Shelby Dust collecting and spray device for grinding machines
US2956379A (en) * 1958-07-03 1960-10-18 Statler Lowell Everett Floor sander

Also Published As

Publication number Publication date
ES2379668T3 (es) 2012-04-30
ATE538492T1 (de) 2012-01-15
PL1580801T3 (pl) 2012-06-29
SE0400793D0 (sv) 2004-03-26
DK1580801T3 (da) 2012-04-02
EP1580801A1 (en) 2005-09-28
SE0400793L (sv) 2005-09-27
SE528226C2 (sv) 2006-09-26

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