EP1567289B1 - Säurereinigungsverfahren für geschirrspülen in der maschine - Google Patents
Säurereinigungsverfahren für geschirrspülen in der maschine Download PDFInfo
- Publication number
- EP1567289B1 EP1567289B1 EP03772309A EP03772309A EP1567289B1 EP 1567289 B1 EP1567289 B1 EP 1567289B1 EP 03772309 A EP03772309 A EP 03772309A EP 03772309 A EP03772309 A EP 03772309A EP 1567289 B1 EP1567289 B1 EP 1567289B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- cleaning solution
- tableware
- aqueous cleaning
- acidic aqueous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 95
- 230000002378 acidificating effect Effects 0.000 title claims abstract description 47
- 238000004851 dishwashing Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims description 58
- 239000002689 soil Substances 0.000 claims abstract description 11
- 239000002253 acid Substances 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 23
- 239000002351 wastewater Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 13
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 10
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 9
- 150000007513 acids Chemical class 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 6
- 235000011007 phosphoric acid Nutrition 0.000 claims description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 5
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 5
- 235000019253 formic acid Nutrition 0.000 claims description 5
- 239000000174 gluconic acid Substances 0.000 claims description 5
- 235000012208 gluconic acid Nutrition 0.000 claims description 5
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 claims description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- 235000005985 organic acids Nutrition 0.000 claims description 3
- 150000003009 phosphonic acids Chemical class 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 229920002125 Sokalan® Polymers 0.000 claims description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- 239000001361 adipic acid Substances 0.000 claims description 2
- 235000011037 adipic acid Nutrition 0.000 claims description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000004310 lactic acid Substances 0.000 claims description 2
- 235000014655 lactic acid Nutrition 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 150000007522 mineralic acids Chemical class 0.000 claims description 2
- DUWWHGPELOTTOE-UHFFFAOYSA-N n-(5-chloro-2,4-dimethoxyphenyl)-3-oxobutanamide Chemical compound COC1=CC(OC)=C(NC(=O)CC(C)=O)C=C1Cl DUWWHGPELOTTOE-UHFFFAOYSA-N 0.000 claims description 2
- 230000003472 neutralizing effect Effects 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 235000019260 propionic acid Nutrition 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims 2
- 239000005711 Benzoic acid Substances 0.000 claims 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims 1
- 235000010233 benzoic acid Nutrition 0.000 claims 1
- 235000006408 oxalic acid Nutrition 0.000 claims 1
- 239000004063 acid-resistant material Substances 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 40
- 238000012360 testing method Methods 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000000654 additive Substances 0.000 description 7
- 239000003599 detergent Substances 0.000 description 7
- 229920002472 Starch Polymers 0.000 description 3
- 239000003929 acidic solution Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000013505 freshwater Substances 0.000 description 3
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 235000003166 Opuntia robusta Nutrition 0.000 description 2
- 244000218514 Opuntia robusta Species 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- CYXGBTZYTXLVDN-UHFFFAOYSA-N 1-octoxyphosphonoyloxyoctane Chemical compound CCCCCCCCOP(=O)OCCCCCCCC CYXGBTZYTXLVDN-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- -1 alkali metal hypochlorite Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 150000002169 ethanolamines Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000000700 radioactive tracer Substances 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/06—Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/08—Acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/265—Carboxylic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/34—Organic compounds containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/40—Specific cleaning or washing processes
- C11D2111/44—Multi-step processes
Definitions
- This invention relates to a machine dishwashing process for cleaning tableware or other surfaces soiled with food remains. More particularly, the object of the invention is to improve the continuous or discontinuous process of machine dishwashing which may be carried out both in single-tank and in multi-tank machines.
- the wash liquor usually consists of water with a temperature of about 50°C to 65°C to which a cleaner is added.
- detergents in powder or liquid form for example, are added to the water, so that about 0.1 to 0.3% by weight of active washing substances are present in the cleaning solution.
- the resulting wash liquor is usually sprayed on to the articles to be cleaned through differently arranged nozzles.
- the soil on the tableware is thus removed or at least swollen or softened and partially dissolved.
- the wash liquor is rinsed off.
- the rinse water usually consists of fresh water and a rinse agent, which generally ensures that only a very thin film of water is left on the tableware and can drain off or evaporate in following drying zones.
- institutional dishwashing machines usually comprise several tanks arranged in succession, from which rinse and wash liquor is sprayed onto the tableware to be cleaned as it passes through the machine.
- the tanks are generally arranged on the cascade principle, the rinse and wash liquor passing successively through the tanks from the outlet end to the inlet end of the tableware.
- Fresh water is generally fed into the machines at the outlet end.
- the required amount of detergent is dosed into at least one wash tank also known as the dosing tank.
- the dosing of detergent normally takes place automatically depending on the conductivity or the pH of the wash liquor or optionally by means of a dosing pump controlled by a timer or clock. Several components may also be separately dosed.
- a basic lye solution based on an aqueous alkali metal hydroxide solution may be introduced first.
- one or more additives may be added to this basic solution. Normally, the dosage of these additives is either proportional to the addition of the basic lye or is controlled by a timer. If desired, the additives may be dosed according to the advance cycle of the chain carrying the tableware to be washed through the machine. In addition, additives can also be dosed or the additive concentration increased by determining the amount of additive in the basic lye by sensory detection of a tracer present in the additive.
- EP 282 214 attempts to solve the problem by spraying a highly concentrated cleaning formulation onto the soiled articles, followed by a contact phase, after which the cleaning solution and soil are removed in one or more following steps.
- EP 282 214 mentions reducing pollution of the wastewater as an essential aim of the invention.
- an essential aspect of the pollution of wastewater was not taken into account.
- the wastewater In the treatment of wastewater, it is usually imperative for the wastewater to have a certain pH before or during treatment in corresponding treatment plants. This pH is generally close to the neutral point of water according to the nature of the treatment.
- there are even country-specific wastewater regulations which stipulate a particular pH for wastewater. All this means is that more chemicals have to added to neutralize strongly acidic or strongly alkaline wastewater before further treatment.
- EP 282 214 takes no account at all of this problem.
- alkaline detergents are mentioned and recommended.
- the cleaning agents to be used are explicitly discussed.
- column 3, line 24 it is disclosed that, for example, alternately spraying with high alkalinity and then with lower alkalinity could have advantages.
- oxidizing agents such as hypochlorite
- water treatment substances such as NTA for example
- various substances are known to improve penetration and to help soften and remove the soil.
- EP 282 214 A1 states that a basic formulation will typically contain an alkalinity source and a sequestrant source. On the bases of formulations such as these, it is possible to cater for special problems such as, for example, tea stains or other residues which may be found on tableware.
- WO 02/31095 A1 describes a detergent composition and a method for warewashing in which an acidic rinse is used in a mechanical dishwashing process to obtain a better soil release effect.
- an acidic component is dosed into the post-wash rinse zone or the post-wash rinse step.
- Example 1 of the WO 02/31095 A1 describes a pre-treatment of ceramic dishes with an acidic rinse product. After this process the dishes were rinsed and soiled.
- a disadvantage of this process is that a pre-treatment of the ceramic dishes is necessary which makes the whole cleaning process more complex.
- the problem addressed by the present invention was to provide a process which, firstly, would solve the cleaning problem posed by EP 282 214 without the need for thorough cleaning.
- the problem addressed by the invention was to minimize the time and effort involved in neutralization before or during treatment in wastewater treatment plants. At the same time, care would be taken where possible to ensure that applicational requirements with regard to equipment and other factors would be satisfied.
- the present invention relates to a process for continuous or discontinuous machine dishwashing, in which the tableware is treated at least in one process step with an acidic cleaning solution and, in another process step, with an alkaline cleaning solution, comprising the steps of
- the acidic cleaning solution mentioned contains one or more acids selected from the mineral and/or organic acids.
- at least one acid is present which is selected from sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, propanoic acid, glycolic acid, citric acid, maleic acid, lactic acid, gluconic acid, alkanesulfonic acid, amidosulfonic acid, succinic acid, glutaric acid, adipic acid, phosphonic acids, polyacrylic acids or mixtures thereof and, in a most particularly embodiment, from formic acid, glycolic acid, gluconic acid, amidosulfonic acid or the alkanesulfonic acids, more particularly methanesulfonic acid or mixtures thereof.
- the aqueous acidic cleaning solution to be sprayed on in accordance with the invention preferably contains as further components a corrosion inhibitor and/or a typical complexing agent which, in a particularly preferred embodiment, is selected from the phosphonic acids, more particularly dioctyl phosphonic acid.
- the acidic cleaning solution contains between 0.01 and 10% by weight of one or more detersive substances, based on the cleaning solution.
- the acidic cleaning solution mentioned contains less than 0.9% by weight, more particularly less than 0.8% by weight and, in a most particularly preferred embodiment, less than 0.5% by weight of one or more detersive substances, based on the cleaning solution.
- weakly acidic cleaning solutions with an active acid content of less than 0.9% by weight, preferably less than 0.8% by weight and more particularly less than 0.5% by weight.
- weakly acidic cleaning solutions may also have the advantage that the consumption of the lye baths into which the possibly acidic solution is carried over is not too high.
- the acidic aqueous cleaning solution is allowed to act on the tableware and the soil for a certain contact time (during which spraying stops), the contact time preferably being 2 to 100 seconds, more preferably 5 to 100 seconds and most preferably 8 to 25 seconds.
- the tableware is not intentionally sprayed during the contact time.
- the acidic aqueous cleaning solution is sprayed onto the tableware as a fine, gentle mist-like liquid spray.
- the acidic cleaning solution is applied to the tableware as foam.
- the cleaning solution could also be applied to the tableware in droplet form or by the Ecolab process known commercially as thin film cleaning (TFC).
- nozzles or alternative aids are preferably used.
- Another preferred embodiment of the process according to the invention is characterized in that the treatment with the acidic cleaning solution is preceded by an alkaline treatment of the tableware of which the pH is a particularly preferred embodiment is above 10. In another preferred embodiment, the treatment with the acidic cleaning solution is followed by an alkaline treatment of the tableware. In a most particularly preferred embodiment, however, the tableware is subjected in all to at least three cleaning steps, the treatment with the acidic cleaning solution being preceded and followed by an alkaline treatment of the tableware.
- the alkaline step taking place earlier in the process sequence - in a particularly preferred embodiment - has a lower pH than the alkaline step taking place later in the process sequence. This is advantageous in order to minimize consumption in an acidic step taking place between the two alkaline steps mentioned.
- the tableware comes into contact with one or more aqueous cleaning solutions containing between 0.1 and 4% by weight of an alkali carrier, preferably a hydroxide selected from sodium hydroxide, potassium hydroxide or mixtures thereof.
- an alkali carrier preferably a hydroxide selected from sodium hydroxide, potassium hydroxide or mixtures thereof.
- alkali carriers - in addition to or instead of hydroxides selected from sodium and potassium hydroxide - include, for example, alkali metal silicates, ethanolamines, such as triethanolamine, diethanolamine and monoethanolamine, and also alkali metal carbonates of an alkali carrier, preferably a hydroxide selected from sodium or potassium hydroxide.
- alkali carriers may of course also be used because it is principally a matter of increasing the pH.
- an institutional dishwashing machine comprising several tanks which are arranged adjacent one another in known manner on the cascade principle and from which rinse or wash liquor is sprayed onto the tableware and then drains back into the tanks, the tanks intended for one or more acidic cleaning steps in the operation of the process according to the invention being made of acid-resistant material and/or lined with acid-resistant material.
- a single-tank washing machine for example a domestic dishwasher, which can be used in a process according to the invention and which is made of and/or lined with acid-resistant material, more particularly in the places where it comes in to contact with acidic cleaning solutions.
- the process of the invention has the further advantage that mineralic deposits on glass and dishes, like lime deposits, which are soluble in acidic solution are removed.
- the cleaning solutions and spray-on solutions were prepared with softened water.
- the cleaning temperature in the Krefft ® single-tank dishwashing machine was 60°C.
- Table 1 Cleaning results in tests to the described scheme, only the spray-on solution being varied from test to test.
- Test Spray-on solution Evaluation of cleaning performance 1 (comparative) 1% NaOH 4.6 2 (comparative) 0.3 g/l Perzym ( enzyme-containing product) 1.2 3 0.4% methanesulfonic acid 9.0 4 0.7% by weight methanesulfonic acid 9.5 5 1 % by weight methanesulfonic acid 9.5 6 (comparative) Water 1.2
- organic acids formic acid, glycolic acid, gluconic acid, amidosulfonic acid or other alkanesulfonic acids, more particularly with an alkane chain of 1 to 4 C atoms.
- the conditions in the Meiko GSM dishwashing machine were as follows: As cleaner Perclin ® Intensiv wellssig (1,5 g/l; 3,2 mS/cm) was used. In the machine softened water in an amount of 500 l/h was used. The acid content was 1,4 to 1,5% phosphoric acid.
- Table 2 shows the cleaning results dependant from the different pH-values in the different bars.
- Table 2 Time pH-Value Cleaning Result Bath 1 Bath 2 Bath 3 Start 10,7 10,6 10,7 6 10 10,2 10,4 10,6 6 20 9,8 10,3 10,5 5,5 30 9,7 10,2 10,4 5,5 40 9,6 9,9 10,3 3,5 50 9,5 9,5 10,3 2 60 9,4 9,5 10,3 -
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Detergent Compositions (AREA)
- Cleaning By Liquid Or Steam (AREA)
Claims (17)
- Verfahren zum kontinuierlichen oder diskontinuierlichen maschinellen Geschirrspülen, wobei das Tafelgeschirr in wenigstens einem Verfahrensschritt mit einer sauren Reinigungslösung und in einem weiteren Verfahrensschritt mit einer alkalischen Reinigungslösung behandelt wird, umfassend die Schrittea) Aufbringen einer sauren wässrigen Reinigungslösung vor dem letzten Spülgang oder der letzten Spülzone auf das zumindest teilweise verschmutzte Tafelgeschirr undb) Entfernen der sauren wässrigen Reinigungslösung und des Schmutzes in einem oder mehreren folgenden Schritten,wobei die wenigstens eine alkalische Behandlung vor und/oder nach der sauren Behandlung erfolgt und die alkalische und die wenigstens eine saure wässrige Reinigungslösung sich zumindest teilweise gegenseitig neutralisieren.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung eine oder mehrere Säuren enthält, die ausgewählt sind aus Mineralsäuren und/oder organischen Säuren.
- Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass wenigstens eine Säure vorhanden ist, die ausgewählt ist aus Schwefelsäure, Salpetersäure, Phosphorsäure, Ameisensäure, Essigsäure, Propionsäure, Glycolsäure, Citronensäure, Maleinsäure, Milchsäure, Gluconsäure, Alkansulfonsäure, Amidosulfonsäure, Bernsteinsäure, Glutarsäure, Adipinsäure, Oxalsäure, Benzoesäure, Phosphonsäuren, Polyacrylsäuren oder Mischungen derselben
- Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass wenigstens eine Säure vorhanden ist, die ausgewählt ist aus Ameisensäure, Glycolsäure, Gluconsäure, Amidosulfonsäure oder Alkansulfonsäuren, insbesondere Methansulfonsäure oder Mischungen derselben.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung zwischen 0,01 und 10 Gew.-%, bezogen auf die Reinigungslösung, einer oder mehrerer reinigungsaktiver Substanzen enthält.
- Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung weniger als 0,9 Gew.-%, vorzugsweise weniger als 0,8 Gew.-% und besonders bevorzugt weniger als 0,5 Gew.-%, bezogen auf die Reinigungslösung, einer oder mehrerer reinigungsaktiver Substanzen enthält.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass man die saure wässrige Reinigungslösung über eine bestimmte Kontaktzeit (während der das Sprühen eingestellt wird) auf das Tafelgeschirr und den Schmutz einwirken lässt, wobei die Kontaktzeit dieser wässrigen Reinigungslösung mit dem Tafelgeschirr vorzugsweise 2 bis 100 Sekunden, mehr bevorzugt 5 bis 100 Sekunden und besonders bevorzugt 8 bis 25 Sekunden beträgt.
- Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass das Tafelgeschirr während der Kontaktzeit nicht absichtlich besprüht wird.
- Verfahren nach den Ansprüchen 1 bis 8, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung in Form eines feinen, leichten, dunstartigen flüssigen Sprühnebels auf das Tafelgeschirr aufgesprüht wird.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung in Form eines Schaums auf das Tafelgeschirr aufgebracht wird.
- Verfahren nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass die saure wässrige Reinigungslösung durch geeignete Düsen aufgebracht wird.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 11, dadurch gekennzeichnet, dass vor der Behandlung mit der sauren wässrigen Reinigungslösung eine alkalische Behandlung erfolgt.
- Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass eine wässrige Reinigungslösung mit einem pH von über 10 für die alkalische Behandlung des Tafelgeschirrs eingesetzt wird.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 13, dadurch gekennzeichnet, dass auf die Behandlung mit der sauren wässrigen Reinigungslösung eine alkalische Behandlung des Tafelgeschirrs folgt.
- Verfahren nach einem oder mehreren der Ansprüche 12 bis 14, dadurch gekennzeichnet, dass das Tafelgeschirr insgesamt wenigstens drei Reinigungsschritten unterzogen wird, wobei vor und nach der Behandlung mit der sauren wässrigen Reinigungslösung eine alkalische Behandlung des Tafelgeschirrs erfolgt.
- Verfahren nach einem oder mehreren der Ansprüche 12 bis 15, dadurch gekennzeichnet, dass das Tafelgeschirr bei der alkalischen Behandlung mit einer oder mehreren wässrigen Reinigungslösungen in Kontakt gebracht wird, die zwischen 0,1 und 4 Gew.-% eines Alkaliträgers enthalten, vorzugsweise eines Hydroxids, das ausgewählt ist aus Natriumhydroxid, Kaliumhydroxid oder Mischungen derselben.
- Verfahren nach einem oder mehreren der Ansprüche 1 bis 16, dadurch gekennzeichnet, dass der pH des bei dem Verfahren anfallenden Abwassers unter 12, vorzugsweise unter 11 liegt.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10257391 | 2002-12-06 | ||
DE10257391A DE10257391A1 (de) | 2002-12-06 | 2002-12-06 | Saure Reinigung II |
PCT/EP2003/012366 WO2004052564A1 (en) | 2002-12-06 | 2003-11-06 | Acidic cleaning method for machine dishwashing |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1567289A1 EP1567289A1 (de) | 2005-08-31 |
EP1567289B1 true EP1567289B1 (de) | 2007-05-23 |
EP1567289B2 EP1567289B2 (de) | 2017-06-07 |
Family
ID=32336137
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03772309.5A Expired - Lifetime EP1567289B2 (de) | 2002-12-06 | 2003-11-06 | Säurereinigungsverfahren für geschirrspülen in der maschine |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1567289B2 (de) |
AT (1) | ATE362807T2 (de) |
AU (1) | AU2003279362B2 (de) |
BR (1) | BR0316171A (de) |
CA (1) | CA2502423C (de) |
DE (2) | DE10257391A1 (de) |
WO (1) | WO2004052564A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2533118C2 (ru) * | 2009-05-26 | 2014-11-20 | Делаваль Холдинг Аб | Хлорированное щелочное моющее средство трубопровода с метансульфокислотой |
US9357898B2 (en) | 2011-12-13 | 2016-06-07 | Ecolab Usa Inc. | Method of separating chemistries in a door-type dishmachine |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8092613B2 (en) | 2002-05-31 | 2012-01-10 | Ecolab Usa Inc. | Methods and compositions for the removal of starch |
WO2005068598A1 (en) * | 2003-12-18 | 2005-07-28 | Ecolab Inc. | Methods and compositions for the removal of starch |
DE102011017294A1 (de) | 2011-04-15 | 2012-10-18 | Meiko Maschinenbau Gmbh & Co. Kg | Transportspülmaschine mit Sonderbehandlungszonen |
BR112013028007A2 (pt) * | 2011-05-20 | 2017-01-10 | Ecolab Usa Inc | detergentes não-fosfato e ácidos não-fosfóricos em um sistema alternado alcalinidade/acidez para a lavagem de louça |
CA2856820C (en) | 2011-05-20 | 2019-10-29 | Ecolab Usa Inc. | Acid formulations for use in a system for warewashing |
JP6014163B2 (ja) | 2011-12-13 | 2016-10-25 | エコラボ ユーエスエー インコーポレイティド | 濃縮物品洗浄組成物及び方法 |
AU2016258892B2 (en) * | 2015-05-07 | 2020-03-19 | Diversey, Inc. | Container washing and detergent for use thereof |
WO2024164162A1 (en) * | 2023-02-08 | 2024-08-15 | Ecolab Usa Inc. | A low-temperature, caustic dishware sanitizing method |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
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DE1628632C3 (de) * | 1966-11-26 | 1980-10-09 | Henkel Kgaa, 4000 Duesseldorf | Verfahren zum maschinellen Spülen von Geschirr |
DE1703441A1 (de) * | 1968-05-21 | 1971-12-09 | Bosch Hausgeraete Gmbh | Geschirrspuelmaschine |
DE3532552A1 (de) * | 1985-09-12 | 1987-03-12 | Henkel Kgaa | Verfahren zum einstellen eines ph-bereichs im abwasser und einrichtung zum durchfuehren des verfahrens |
DE3707366A1 (de) * | 1987-03-07 | 1988-09-15 | Diversey Gmbh | Verfahren zur kontinuierlichen oder diskontinuierlichen maschinellen reinigung von gebrauchsgeschirr |
DE4113024A1 (de) * | 1991-04-20 | 1992-10-22 | Henkel Kgaa | Verfahren zum maschinellen reinigen von gebrauchsgeschirr |
TW338713B (en) * | 1995-09-06 | 1998-08-21 | Sharp Kk | A dishwasher |
US5879469A (en) * | 1997-01-06 | 1999-03-09 | Deeay Technologies Ltd. | Dishwashing method and detergent composition therefor |
AU2110500A (en) * | 1999-02-05 | 2000-08-25 | Unilever Plc | Dish washing process and compositions relating thereto |
JP2004511277A (ja) * | 2000-10-10 | 2004-04-15 | ジョンソンディバーシー・インコーポレーテッド | 洗剤組成物および器物洗浄方法 |
DE10127919A1 (de) * | 2001-06-08 | 2002-12-19 | Ecolab Gmbh & Co Ohg | Reinigungsverfahren zur Stärkeentfernung |
-
2002
- 2002-12-06 DE DE10257391A patent/DE10257391A1/de not_active Ceased
-
2003
- 2003-11-06 AT AT03772309T patent/ATE362807T2/de active
- 2003-11-06 CA CA2502423A patent/CA2502423C/en not_active Expired - Lifetime
- 2003-11-06 EP EP03772309.5A patent/EP1567289B2/de not_active Expired - Lifetime
- 2003-11-06 DE DE60314007.6T patent/DE60314007T3/de not_active Expired - Lifetime
- 2003-11-06 AU AU2003279362A patent/AU2003279362B2/en not_active Ceased
- 2003-11-06 BR BR0316171-4A patent/BR0316171A/pt not_active Application Discontinuation
- 2003-11-06 WO PCT/EP2003/012366 patent/WO2004052564A1/en active IP Right Grant
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2533118C2 (ru) * | 2009-05-26 | 2014-11-20 | Делаваль Холдинг Аб | Хлорированное щелочное моющее средство трубопровода с метансульфокислотой |
US9357898B2 (en) | 2011-12-13 | 2016-06-07 | Ecolab Usa Inc. | Method of separating chemistries in a door-type dishmachine |
US10165925B2 (en) | 2011-12-13 | 2019-01-01 | Ecolab Usa Inc. | Method of separating chemistries in a door-type dishmachine |
US10925460B2 (en) | 2011-12-13 | 2021-02-23 | Ecolab Usa Inc. | Method of separating chemistries in a door-type dishmachine |
US11304587B2 (en) | 2011-12-13 | 2022-04-19 | Ecolab Usa Inc. | Apparatus for separating chemistries in a door-type dishmachine |
US11812914B2 (en) | 2011-12-13 | 2023-11-14 | Ecolab Usa Inc. | Apparatus for separating chemistries in a door-type dishmachine |
Also Published As
Publication number | Publication date |
---|---|
DE10257391A1 (de) | 2004-06-24 |
ATE362807T2 (de) | 2007-06-15 |
EP1567289B2 (de) | 2017-06-07 |
EP1567289A1 (de) | 2005-08-31 |
DE60314007T3 (de) | 2017-10-12 |
CA2502423A1 (en) | 2004-06-24 |
WO2004052564A1 (en) | 2004-06-24 |
AU2003279362B2 (en) | 2009-03-12 |
BR0316171A (pt) | 2005-09-27 |
CA2502423C (en) | 2010-08-03 |
DE60314007T2 (de) | 2008-01-24 |
DE60314007D1 (de) | 2007-07-05 |
AU2003279362A2 (en) | 2004-06-30 |
AU2003279362A1 (en) | 2004-06-30 |
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