EP1532302B2 - Device and method for laying non-woven material - Google Patents
Device and method for laying non-woven material Download PDFInfo
- Publication number
- EP1532302B2 EP1532302B2 EP03766219A EP03766219A EP1532302B2 EP 1532302 B2 EP1532302 B2 EP 1532302B2 EP 03766219 A EP03766219 A EP 03766219A EP 03766219 A EP03766219 A EP 03766219A EP 1532302 B2 EP1532302 B2 EP 1532302B2
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- web
- speed
- carriage
- laying machine
- laying
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 title abstract 9
- 239000000835 fiber Substances 0.000 claims abstract description 16
- 230000003139 buffering effect Effects 0.000 claims abstract description 12
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 15
- 238000011144 upstream manufacturing Methods 0.000 description 7
- 230000001133 acceleration Effects 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 238000013461 design Methods 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
Definitions
- the invention relates to a device and a method for fiber treatment with the features in the preamble of the independent claims 1 and 12.
- Such a device and such a method for fiber treatment are known from WO 99/24650 A known.
- the DE-A 43 04 988 shows a nonwoven with an upstream input side stretching device in which the velocities of the flor facilityden drives the unwoven are lifted or lowered uniformly compared to the constant Florabgabe für the upstream card.
- the nonwoven layer can also have an integrated pile memory.
- the invention solves this problem with the features of the independent claims 1 and 12.
- By integrating the buffer device in the nonwoven layer it is possible to compensate for the externally generated fluctuating Florlauf füren in nonwoven and while doing with the existing space and possibly with the existing machine technology of the web layer. Additional equipment and buffering devices in front of or behind the nonwoven layer can be dispensed with. This makes it possible to retrofit existing fiber treatment plants with minimal effort or rebuild and also to produce and operate new plants at low cost.
- an existing nonwoven layer can be used if it already has the necessary hardware. In this case, only the control for the affected thriving drives and the functions need to be changed and adapted. The design effort is minimal. Older nonwovens, which do not provide the necessary hardware requirements, can be exchanged for modernization of the fiber treatment plant against a new fleece laying with integrated buffer device while maintaining the existing construction and plant space.
- the buffer device can be integrated into any types of non-wovens with at least two main carriages with conveyor belts and an inlet region with appropriate adaptation of their components and their kinematics. Particular advantages here are in so-called tape layers, in which the conveyor belts are guided in closed endless loops on both main cars and possibly also on auxiliary cars. Alternatively, the buffer technique can also be used in so-called. Wagenleger, in which the conveyor belts are each assigned to one of the main car and rotate only on this. For the formation of the buffer device in this case additional intermediate cars can be used. A integrated of the aforementioned type, buffer device is also possible with other types of nonwovens, eg camelbackers and the like.
- the fleece layer upstream means for changing the Florlauf für and especially on the input side of the nonwoven laying pile infeed speed are delay devices in the form of stretching devices which have one or more stretch sections.
- the buffer device integrated in the nonwoven layer makes it possible to deliver the nonwoven at the output side to the nonwoven layer at a substantially constant speed and to feed it to a downstream processing device, in particular a consolidation device or a needle machine.
- the release rate is in this case between minimum and maximum value of the fluctuating Florlauf füren on the input side of the batt.
- variable Florlauf füren and resulting in drafting different pile lengths takes place within the batt in the area between the two main cars and this in the area of the superstructure and between the main car via a variable length band section, at least temporarily an excess length to accommodate the increased pile length having.
- the conveyor belts may have a correspondingly greater length than conventional nonwovens.
- To create the variable-length tape sections of the superstructure is decoupled from the laying carriage and takes to accommodate larger pile lengths longer distances than normal, where he also drives with a correspondingly changed speed.
- at the edge regions of the laying width of the laying carriage only those amounts of sheet are delivered and stored on the discharge belt, which correspond to his in this area on the braking and acceleration phases correspondingly reduced speeds.
- FIG. 1 to 3 show a fiber treatment plant (1) in different embodiments and views.
- the fiber treatment plant (1) consists in each case of at least one fleece layer (3) with an integrated buffer device (6).
- part of the fiber treatment plant (1) may be an upstream pile producer (2), in particular a card or carding machine.
- the pile producer (2) produces a pile consisting of loose fibers, preferably a single ply (8), which is fed to the fleece layer (3) via a pile feed (10).
- the nonwoven layer (3) deposits the pile (8) in a scaly manner into a multilayer nonwoven (9) on its exit side draw-off strip (17).
- the fiber treatment plant (1) may also comprise one or more processing devices for the fleece (9) connected downstream of the nonwoven layer (3).
- this is a solidification device (4) in the form of a needle machine. Alternatively, it may be a thermal or water jetting solidifying device.
- the nonwoven fabric (9) delivered by the draw-off belt (17) is fed to the solidification device (4) via its feed belt (18).
- To the fiber treatment plant (1) may further include means (5) for changing the Florlauf für. This is a delay device for the pile (8).
- the device (5) is connected upstream of the nonwoven layer on the input side.
- FIG. 2 and 3 For this purpose, an embodiment in the form of a stretching device (5) for the pile is shown.
- the stretching device (5) on the input side of the nonwoven layer (3) immediately upstream and integrated in the housing.
- the normally usual infeed belt is hereby replaced by the stretching device (5).
- the stretching device (5) can in this case also be integrated into the inlet region (15) of the nonwoven layer (3).
- the stretching device (5) has two or more consecutively arranged stretching sections (23, 24), on which the pile (8) is guided between pinch rolls (25) or between clamping strip sections (not shown).
- the pinch rolls (25) run in the drawing sections (23, 24) with increasing speed in sections, whereby the pile (8) is thinned and at the same time lengthened ,
- FIG. 3 shows for this purpose a simpler variant of the stretching device (5), in which only two pairs of pinch rollers (25) are present, which may be distanced via a conveyor belt in the direction of flow direction (16).
- this simplified embodiment there is only one stretch section (22) between the pinch roller pairs (25) which defines a draft length or stretch length x.
- FIG. 2 shows for this purpose a simpler variant of the stretching device (5), in which only two pairs of pinch rollers (25) are present, which may be distanced via a conveyor belt in the direction of flow direction (16).
- FIG. 2 shows for this purpose a simpler variant of the stretching device (5), in which only two pairs of pinch rollers (25) are present, which may be distanced via a conveyor belt in the direction of flow direction (16).
- FIG. 2 shows for this purpose a simpler
- the distortions formed in the pile (8) are deposited on the take-off belt (17) at the desired location after passing through the fleece layer (3). To ensure this, the location and time of the recovery are matched to the laying behavior of the fleece layer (3).
- the stretching device (5) and in particular the drives M of the pinch rollers (25) and the clamping band sections are connected directly or indirectly to a controller (7) of the nonwoven layer (3).
- the stretching device (5) can in this case have its own control, which is connected via corresponding lines to the controller (7) of the nonwoven layer (3).
- the control of the stretching device (5) can be integrated in the controller (7) of the nonwoven layer in terms of hardware and / or software.
- the nonwoven layer (3) is designed in the illustrated and preferred embodiments as a so-called.
- Band layer its basic technique, for example, according to the WO 97/19209 is trained. It has two superimposed main cars (11,12), which are referred to as superstructure (11) and as laying carriage (12).
- the nonwoven layer (3) has two or more auxiliary carriages (13, 14) which are coupled to the movements of the main carriages (11, 12).
- the fleece layer (3) also has two conveyor belts (26, 27) guided in endless loops, both of which are guided via the two main carriages (11, 12) and also via the auxiliary carriages (13, 14).
- the main cars (11,12) move back and forth over the transverse take-off belt (17), wherein the laying carriage (12) panels and deposits the pile on the take-off belt (17) to the multilayer web (9).
- the travel lw of the laying carriage (12) is determined by the desired laying width.
- the superstructure (11) moves to a large extent in about half way and at half the speed of the laying carriage (12).
- the main cars (11,12) are decoupled in their movements from each other and are controlled by independent drives (not shown) in their driving movements of the controller (7).
- the auxiliary carriages (13, 14) can be directly connected by means of connecting means, e.g. Cables, timing belts or the like. Be coupled to the movements of the associated main car (11,12) and move with these.
- the auxiliary carriages (13, 14) may also have their own drives (not shown) connected to the controller (7).
- the conveyor belts (26,27) each have a drive (not shown) at a suitable location, which gives them a rotational speed and is also connected to the controller (7).
- the buffer device (6) includes a modified controller (7) for generating buffer kinematics of the florestden drives the main car (11,12) and the conveyor belts (26,27) and the trigger belt (17) and possibly also the independent drives of Auxiliary carriage (13,14).
- the superstructure (11) carries out modified travel paths ow3, as described in the diagram of FIG. 5 are shown and explained in detail.
- the conveyor belts (26,27) have a greater length than usual. Accordingly, the routes of the auxiliary carriage (13,14) can change.
- the laying carriage (12) retains its driving movement and driving distance lw above the draw-off belt (17) to form the fleece (9) with the respectively desired laying width.
- the conveyor belt (26) led out on the input side forms an inlet section (15) on which the infeed pile (8) is received on the input side and fed to the superstructure (11).
- the second conveyor belt (27) is added, possibly with the formation of an inlet funnel, the two conveyor belts (26,27) then receive the pile (8) between them and lead on both sides to the laying carriage (12), where the Remove pile (8) again for storage on the draw-off belt (17).
- the stripper (3) is in the preferred Embodiment, a so-called. Coordinated Leger, in which the two main cars (11,12) move in substantially the same direction, wherein the pile (8) in a band section directly from the upper carriage (11) to the laying carriage (12) is guided.
- the nonwoven layer (3) can also be designed as so-called.
- Opposing Leger in which the conveyor belts between the uppercarriage (11) and laying carriage (12) are still guided over a stationary deflection in the frame of the nonwoven layer (3). In an opposite Leger move the main car (11,12) in substantially opposite directions. This variant is not shown for the sake of clarity.
- co-rotating stripper (3) shows FIG. 3 the right card-side end position of the laying carriage (12) at the edge of the desired laying width, here for example on the right edge of the draw-off belt (17).
- This position is the so-called turning point at which the laying carriage (12) stops, changes its direction of travel and in moved back in the opposite direction.
- FIG. 3 moves the laying carriage (12) from the inflection point back to the left on the discharge belt (17) in the direction of the arrow to the right back to the so-called rear.
- FIG. 3 also shows the right cardinal end position and the turning point of the superstructure (11) with solid lines.
- the left rear end position of the upper carriage (11) is in FIG. 3 also shown and illustrated by a dashed line.
- FIG. 3 also shows the below explained maximum travel ow3 of the upper carriage (11).
- the lay carriage (12) is shown for clarity only in its right end position on the card side. The left end position on the rear side is not shown.
- the travel lw of the laying carriage (12) to achieve the desired laying width of the fleece (9) on the draw-off belt (17) is shown.
- the laying carriage (12) maintains its substantially uniform movement over the laying width and moves in the effective laying area at a substantially constant speed, which is between the minimum and maximum values of the fluctuating pile in speeds with respect to a round trip period.
- the shaded areas represent the amounts of fleece entering the fleece layer (3) at the pile infeed (15) and the laying carriage (12) on the drawstring (17).
- the Flormengen or professionnintegrale must be the same during round-trip or period related, resulting in the function of the overall speed level of flor facilityden drives for the laying carriage (12) the required travel speed in the effective laying area, taking into account the most predetermined speed ramps in the brake and Acceleration phases Tu calculated at the turning points.
- the stretching device (5) for a targeted local dilution and extension of the pile (8) which is then stored after passing through the batt (3) at the desired location on the draw-off belt (7) to form the desired nonwoven profile.
- an extension may take place on the way back and forth of the main car (11,12), but the upper carriage (11) preferably by a corresponding control action of the controller (7) only a piece on the rearward turning point on the normal path ow1 or ow2 moves out and has a one-way extended pathway ow3.
- the position of the turning points in the driving paths ow1, ow2 and ow3 is substantially the same, with a lateral offset to the center of the laying width to ensure the necessary distance to the co-axial laying carriage (12).
- the cardinal inflection point can migrate in the direction of the rear side, with the rearward inflection point also correspondingly moving along. This requires an increased length of the nonwoven layer (3).
- the normal travel path ow1 results when, with simple laying kinematics, the superstructure (11) always travels only half the path of the laying carriage (12) and moves in perfect sync with it. At both turning points of the laying carriage (12) then also the superstructure (11) stops. In this very simple kinematics edge thickening may arise at the edges of the laying area in the fleece (9), because in this laying kinematics of the pile (8) on the laying carriage (12) in the peripheral braking, stationary and acceleration phases despite reduced travel speed of the laying carriage with undiminished Speed escapes.
- the nonwoven layer (3) has a so-called edge thickness compensation, eg according to EP-A 0 517 563 or EP-A 0 522 893
- the two main cars (11,12) are decoupled in their kinematics.
- the superstructure (11) then performs the both sides extended track ow2 according FIG. 5 out.
- the superstructure (11) is in motion when the laying carriage (12) has reached its respective turning point.
- the superstructure (11) receives the continuously fed pile in a correspondingly enlarged band section of the conveyor belts (26,27), the pile (8) on the laying carriage (12) only with a corresponding carriage carriage speed corresponding output speed and at the discharge belt ( 17) is stored.
- the superstructure (11) moves at an increased speed relative to the laying carriage (12) and returns the temporarily stored pile (8), which is then deposited continuously by the laying carriage (12) on the draw-off belt (17).
- the in FIG. 5 track ow2 shown the normal route.
- variable pile lengths of the path ow3 of the upper carriage (11) is greater than the path ow2 in edge thickness compensation and is shifted on one or both sides.
- excess driving the enlarged pile length in the band sections (28) is cached and then accelerated while driving in the opposite direction from the superstructure (11) passed to the laying carriage (12) and deposited by this according to the desired nonwoven profile on the draw-off belt (17) ,
- FIG. 6 illustrates the different speed ratios in speed diagrams.
- the speed is plotted against time and with reference to a half period for the so-called outward journey from the card side to the rear side.
- the uppermost diagram indicates the speed conditions at the pile infeed or on the conveyor belt (26) in the inlet region (15).
- Solid lines indicate in this case the speed which results when one or more distortions occur and in particular an extension of the pile at the stretching device (5).
- This extension is generated at the device (5) by temporary increase in speed, which adjusts in the same way or at least proportionally also at the inlet region (15) and the local belt speed.
- the normal distortion-free speed is represented by a dashed solid line.
- the so-called card side, to the opposite rear side takes place, for example, a single stretch. This can be centered or eccentric to the laying width. Another connection can also take place on the way back, which is indicated in the further course of speed right from the rear inflection point.
- the time T 1 is shown for the duration of the delay.
- the switching times Tu for braking and accelerating the carriage movements explained below up to the point of inflection and standstill are shown.
- the speeds of the upper carriage (11) are given.
- the dot-dash line indicates the speeds of the upper carriage (11) when it performs conventional driving movements synchronously with the laying carriage and has no compensation. This speed corresponds to the path ow1 of FIG. 5 , It can be seen here that the superstructure (11) has the same absolute absolute values of speed on the way there and back. The speeds are given direction-dependent, whereby the speed on the way to a positive sign and on the way back has a negative sign.
- Dashed lines show the speed curve of the upper carriage (11) in the case of a compensation of edge thicknesses, which corresponds to the travel path ow2 of FIG. 5 corresponds.
- the uppercarriage has its turning point and zero crossing of the speed earlier than the laying carriage in the area of the card-end inflection point.
- the superstructure is at rest of the laying carriage already back in motion and can record Flor for edge thickness compensation.
- the uppercarriage (11) having its inflection point and zero crossing later than the laying carriage.
- the speed of the upper carriage (11) on the way from the card to the rear side is lower than in the case of compensation-free travel.
- the absolute value of the superstructure speed for edge thickness compensation is higher than without compensation.
- the absolute value of the driving speed of the upper carriage (11) at delay compensation (ow3) greater than in the two cases described above without compensation or with edge thickness compensation. If, on the way back, there is also a delay and, in particular, an extension, the absolute value of the superstructure speed for distortion compensation is reduced at the same time. If it is also intended to work with simultaneous edge compensation in the distortion compensation according to the invention, the superstructure (11) in this case has the same inflection points and zero crossings as in the above-described example of the pure edge thickness compensation.
- the superstructure (11) moves according to the diagram of FIG. 6 different speeds and different times.
- the third diagram shows the speed ratios for the laying carriage (12), the dashed line illustrating the laying carriage speed when compensating for edge thicknesses. Solid lines show the speed for the compensation of variable file speeds and warps.
- the third case of carriage carriage movement without compensation is illustrated by dotted lines. In all three cases, the laying carriage has the same turning point due to the laying width. On the way, the travel speed of the carriage (12) is the largest when compensating for delay (ow3). This also applies to the absolute value of the speed on the way back.
- the absolute speed level for edge thickness compensation (ow2) is lower.
- the absolute minimum speeds of the laying carriage (12) are the smallest, if no compensation takes place (ow1).
- the lowest and last diagram of FIG. 6 shows speeds at the pile outlet of the laying carriage (12). This relates to the speed at which the pile (8) emerges from the laying carriage (12) and is deposited on the draw-off belt (17) to form the fleece (9).
- the line assignment for the three different motion and compensation cases are the same as in the above diagrams. If the nonwoven layer (3) does not perform any compensation, the pile outlet speed is constant, resulting in the above-described edge thickening. In the case of the compensation of edge thicknesses (ow 2), the web exit speed behaves synchronously with the travel speed of the carriage, including its braking and acceleration phases Tu.
- the speed level of the laying carriage Florauslaufs between the braking and acceleration phases is higher in the edge thickness compensation according to the increased laying carriage speed than in the above case without compensation.
- the speed level of the Florauslaufs is even higher and also in sync with the speed behavior of the laying carriage (12). In both latter cases edge thicknesses are avoided.
- FIG. 4 illustrates, the nonwoven layer (3) on the discharge side to a downstream processing device, in particular a solidification device (4) is connected.
- This is a needle machine in the embodiment shown.
- the fleece (9) is transferred from the draw-off belt (17) to a feed belt (18) of the needle machine (4).
- the take-off belt (17) preferably carries out a conveying movement synchronous with the laying carriage (12).
- the draw-off belt (17) moves accordingly in its transversely directed feed movement.
- the feed belt (18) can run continuously, the kinematic differences arising at the turning points of the laying carriage (12) being taken up at the transfer and the gusset between the draw-off belt (17) and the delivery belt (18).
- the controller (21) of the needle machine (4) is connected to the controller (7) of the web laying machine (3) and receives from this a conductance for the speed of the drive (20) of the conveyor belt (18).
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
- General Preparation And Processing Of Foods (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung und ein Verfahren zur Faserbehandlung mit den Merkmalen im Oberbegriff der unabhängigen Ansprüche 1 und 12.The invention relates to a device and a method for fiber treatment with the features in the preamble of the
Eine solche Vorrichtung und ein solches Verfahren zur Faserbehandlung sind aus der
Die
Aus der
Es ist Aufgabe der vorliegenden Erfindung, die bekannten Vorrichtungen und Verfahren zur Faserbehandlung mit Hinblick auf die Verzugsmöglichkeiten zu verbessern.It is an object of the present invention to improve the known devices and methods for fiber treatment with regard to the delay options.
Die Erfindung löst diese Aufgabe mit den Merkmalen der unabhängigen Ansprüche 1 und 12.
Durch die Integration der Puffereinrichtung in den Vliesleger ist es möglich, die extern erzeugten schwankenden Florlaufgeschwindigkeiten im Vliesleger zu kompensieren und dabei mit dem vorhandenen Bauraum und ggf. mit der vorhandenen Maschinentechnik des Vlieslegers auszukommen. Auf zusätzliche Geräte und Puffereinrichtungen vor oder hinter dem Vliesleger kann verzichtet werden. Hierdurch ist es möglich, vorhandene Faserbehandlungsanlagen mit minimalem Aufwand nachzurüsten oder umzubauen und auch Neuanlagen aufwandsgünstig herzustellen und zu betreiben.The invention solves this problem with the features of the
By integrating the buffer device in the nonwoven layer, it is possible to compensate for the externally generated fluctuating Florlaufgeschwindigkeiten in nonwoven and while doing with the existing space and possibly with the existing machine technology of the web layer. Additional equipment and buffering devices in front of or behind the nonwoven layer can be dispensed with. This makes it possible to retrofit existing fiber treatment plants with minimal effort or rebuild and also to produce and operate new plants at low cost.
Für die integrierte Pufferung kann ein bereits vorhandener Vliesleger verwendet werden, wenn dieser bereits über die notwendige Hardware verfügt. In diesem Fall brauchen nur die Steuerung für die betroffenen florführenden Antriebe und die Funktionen geändert und angepasst zu werden. Der konstruktive Aufwand ist minimal. Ältere Vliesleger, welche die notwendigen Hardware-Vorraussetzungen nicht bieten, können zur Modernisierung der Faserbehandlungsanlage gegen einen neuen Vliesleger mit integrierter Puffereinrichtung unter Beibehaltung des vorhandenen Bau- und Anlagenraums ausgetauscht werden.For the integrated buffering, an existing nonwoven layer can be used if it already has the necessary hardware. In this case, only the control for the affected thriving drives and the functions need to be changed and adapted. The design effort is minimal. Older nonwovens, which do not provide the necessary hardware requirements, can be exchanged for modernization of the fiber treatment plant against a new fleece laying with integrated buffer device while maintaining the existing construction and plant space.
Die Puffereinrichtung lässt sich in beliebige Arten von Vlieslegern mit mindestens zwei Hauptwagen mit Förderbändern und einem Einlaufbereich unter entsprechender Anpassung von deren Komponenten und deren Kinematik integrieren. Besondere Vorteile bestehen hierbei bei sogenannten Bandlegern, bei denen die Förderbänder in geschlossenen endlosen Schlaufen über beide Hauptwagen und ggf. auch über Hilfswagen geführt werden. Alternativ lässt sich die Puffertechnik auch bei sog. Wagenlegern einsetzen, bei denen die Förderbänder jeweils einem der Hauptwagen zugeordnet sind und nur an diesem umlaufen. Für die Bildung der Puffereinrichtung können hierbei zusätzliche Zwischenwagen eingesetzt werden. Eine integrierte der genannten Art, Puffereinrichtung ist auch bei anderen Vlieslegertypen, z.B. Camelback-Legern und dgl. möglich.The buffer device can be integrated into any types of non-wovens with at least two main carriages with conveyor belts and an inlet region with appropriate adaptation of their components and their kinematics. Particular advantages here are in so-called tape layers, in which the conveyor belts are guided in closed endless loops on both main cars and possibly also on auxiliary cars. Alternatively, the buffer technique can also be used in so-called. Wagenleger, in which the conveyor belts are each assigned to one of the main car and rotate only on this. For the formation of the buffer device in this case additional intermediate cars can be used. A integrated of the aforementioned type, buffer device is also possible with other types of nonwovens, eg camelbackers and the like.
Die dem Vliesleger vorgeschalteten Einrichtungen zur Veränderung der Florlaufgeschwindigkeit und insbesondere der am Vliesleger eingangsseitig anstehenden Floreinlaufgeschwindigkeit sind Verzugseinrichtungen in Form von Streckeinrichtungen, die einen oder mehrere Streckabschnitte aufweisen.The fleece layer upstream means for changing the Florlaufgeschwindigkeit and especially on the input side of the nonwoven laying pile infeed speed are delay devices in the form of stretching devices which have one or more stretch sections.
Die in den Vliesleger integrierte Puffereinrichtung ermöglicht es, ausgangsseitig am Vliesleger das Vlies mit einer im Wesentlichen konstanten Geschwindigkeit abzugeben und einer nachgeschalteten Bearbeitungseinrichtung, insbesondere einer Verfestigungseinrichtung oder einer Nadelmaschine zuzuführen. Die Abgabegeschwindigkeit liegt hierbei zwischen Minimal- und Maximalwert der schwankenden Florlaufgeschwindigkeiten an der Eingangsseite des Vlieslegers.The buffer device integrated in the nonwoven layer makes it possible to deliver the nonwoven at the output side to the nonwoven layer at a substantially constant speed and to feed it to a downstream processing device, in particular a consolidation device or a needle machine. The release rate is in this case between minimum and maximum value of the fluctuating Florlaufgeschwindigkeiten on the input side of the batt.
Die Pufferung bzw. Kompensation der veränderlichen Florlaufgeschwindigkeiten und der bei Verzugseinrichtungen entstehenden unterschiedlichen Florlängen erfolgt innerhalb des Vlieslegers im Bereich zwischen den beiden Hauptwagen und hierbei im Bereich am Oberwagen und zwischen den Hauptwagen über einen längenvariablen Bandabschnitt, der zumindest temporär eine Überlänge zur Aufnahme der vergrößerten Florlänge aufweist. Hierbei können auch die Förderbänder eine entsprechend größere Länge als bei konventionellen Vlieslegern aufweisen. Zur Schaffung der längenvariablen Bandabschnitte ist der Oberwagen vom Legewagen entkoppelt und führt zur Aufnahme größerer Florlängen längere Fahrstrecken als normal aus, wobei er auch mit entsprechend geänderter Geschwindigkeit fährt. Hierbei können außerdem trotz der internen Pufferfunktion noch die bisherigen Funktionen des Vlieslegers zur Randdickenkompensation beibehalten werden. Hierdurch werden an den Randbereichen der Legebreite vom Legewagen nur diejenigen Flormengen abgegeben und auf dem Abzugsband abgelegt, die seinen in diesen Bereich über die Brems- und Beschleunigungsphasen entsprechend verminderten Fahrgeschwindigkeiten entsprechen.The buffering or compensation of the variable Florlaufgeschwindigkeiten and resulting in drafting different pile lengths takes place within the batt in the area between the two main cars and this in the area of the superstructure and between the main car via a variable length band section, at least temporarily an excess length to accommodate the increased pile length having. In this case, the conveyor belts may have a correspondingly greater length than conventional nonwovens. To create the variable-length tape sections of the superstructure is decoupled from the laying carriage and takes to accommodate larger pile lengths longer distances than normal, where he also drives with a correspondingly changed speed. In this case, in spite of the internal buffer function, it is also possible to retain the previous functions of the fleece layer for edge thickness compensation. As a result, at the edge regions of the laying width of the laying carriage only those amounts of sheet are delivered and stored on the discharge belt, which correspond to his in this area on the braking and acceleration phases correspondingly reduced speeds.
In den Unteransprüchen sind weitere vorteilhafte Ausgestaltungen der Erfindung angegeben.In the subclaims further advantageous embodiments of the invention are given.
Die Erfindung ist in den Zeichnungen beispielsweise und schematisch dargestellt. Im Einzelnen zeigen:
- Figur 1:
- eine Faserbehandlungsanlage mit einem Vliesleger mit integrierter Puffereinrichtung und weiteren Anlagenkomponenten in perspektivischer Darstellung,
- Figur 2:
- den Vliesleger von
mit einer eingangsseitig vorgeschalteten Streckeinrichtung und einem Florerzeuger in abgebrochener Seitenansicht,Figur 1 - Figur 3:
- eine Schemadarstellung eines Vlieslegers mit Haupt- und Hilfswagen und einer anderen Streckeinrichtung in Seitenansicht,
- Figur 4:
- eine Arisicht des Vlieslegers mit einer nachgeschalteten Nadelmaschine gemäß Pfeil IV von
,Figur 2 - Figur 5:
- eine Diagramm-Darstellung der Fahrwege und Wendepunkte der beiden Hauptwagen bzgl. des Abzugsbandes und
- Figur 6:
- Geschwindigkeitsdiagramme für die Hauptwagen sowie Floreinlauf und Florauslauf.
- FIG. 1:
- a fiber treatment plant with a nonwoven layer with integrated buffer device and other plant components in a perspective view,
- FIG. 2:
- the fleece layer of
FIG. 1 with an input side upstream stretching device and a pile generator in a broken side view, - FIG. 3:
- a schematic representation of a fleece layer with main and auxiliary carriage and another stretching device in side view,
- FIG. 4:
- an Arisicht the nonwoven with a downstream needle machine according to arrow IV of
FIG. 2 . - FIG. 5:
- a diagram of the routes and turning points of the two main car with respect to the deduction band and
- FIG. 6:
- Speed diagrams for the main cars, as well as pile infeed and pile run.
Die Faserbehandlungsanlage (1) kann außerdem ein oder mehrere dem Vliesleger (3) nachgeschaltete Bearbeitungseinrichtungen für das Vlies (9) aufweisen. Im gezeigten Ausführungsbeispiel ist dies eine Verfestigungseinrichtung (4) in Form einer Nadelmaschine. Alternativ kann es sich um eine thermische oder mit Wasserstrahlen arbeitende Verfestigungseinrichtung handeln. Das vom Abzugsband (17) abgegebene Vlies (9) wird der Verfestigungseinrichtung (4) über deren Zuführband (18) zugeführt.The fiber treatment plant (1) may also comprise one or more processing devices for the fleece (9) connected downstream of the nonwoven layer (3). In the embodiment shown, this is a solidification device (4) in the form of a needle machine. Alternatively, it may be a thermal or water jetting solidifying device. The nonwoven fabric (9) delivered by the draw-off belt (17) is fed to the solidification device (4) via its feed belt (18).
Zur Faserbehandlungsanlage (1) kann ferner eine Einrichtung (5) zur Veränderung der Florlaufgeschwindigkeit gehören. Dies ist eine Verzugseinrichtung für den Flor (8). Die Einrichtung (5) ist dem Vliesleger eingangseitig vorgeschaltet.To the fiber treatment plant (1) may further include means (5) for changing the Florlaufgeschwindigkeit. This is a delay device for the pile (8). The device (5) is connected upstream of the nonwoven layer on the input side.
In
Die im Flor (8) gebildeten Verzüge werden nach Durchlaufen des Vlieslegers (3) auf dessen Abzugsband (17) an der gewünschten Stelle abgelegt. Um dies zu gewährleisten, sind Ort und Zeitpunkt der Verzügsbildung auf das Legeverhalten des Vlieslegers (3) abgestimmt.The distortions formed in the pile (8) are deposited on the take-off belt (17) at the desired location after passing through the fleece layer (3). To ensure this, the location and time of the recovery are matched to the laying behavior of the fleece layer (3).
Die Streckeinrichtung (5) und insbesondere die Antriebe M der Klemmwalzen (25) bzw. die klemmenden Bandabschnitte sind mit einer Steuerung (7) des Vlieslegers (3) direkt oder mittelbar verbunden. Die Streckeinrichtung (5) kann hierbei eine eigene Steuerung haben, die über entsprechende Leitungen an die Steuerung (7) des Vlieslegers (3) angeschlossen ist. Alternativ kann die Steuerung der Streckeinrichtung (5) in die Steuerung (7) des Vlieslegers hardwaremäßig und/oder softwaremäßig integriert sein.The stretching device (5) and in particular the drives M of the pinch rollers (25) and the clamping band sections are connected directly or indirectly to a controller (7) of the nonwoven layer (3). The stretching device (5) can in this case have its own control, which is connected via corresponding lines to the controller (7) of the nonwoven layer (3). Alternatively, the control of the stretching device (5) can be integrated in the controller (7) of the nonwoven layer in terms of hardware and / or software.
Die von der Verzugseinrichtung (5) erzeugten Änderungen der Florlaufgeschwindigkeit und der damit einher gehenden Änderungen der Florlängen werden in der nachfolgend im Einzelnen beschriebenen Puffereinrichtung (6) im Vliesleger (3) kompensiert.The changes in the Florlaufgeschwindigkeit produced by the drafting device (5) and the associated changes in the pile lengths are compensated in the nonwoven layer (3) described below in detail in the buffer device (6).
Der Vliesleger (3) ist in den gezeigten und bevorzugten Ausführungsbeispielen als sog. Bandleger ausgebildet, wobei seine Grundtechnik z.B. entsprechend der
Die Hauptwagen (11,12) sind in ihren Bewegungen voneinander entkoppelt und werden durch eigenständige Antriebe (nicht dargestellt) in ihren Fahrbewegungen von der Steuerung (7) gesteuert. Die Hilfswagen (13,14) können direkt über Verbindungsmittel, z.B. Seilzüge, Zahnriemen oder dgl. an die Bewegungen der zugeordneten Hauptwagen (11,12) gekoppelt sein und sich mit diesen bewegen. Alternativ können die Hilfswagen (13,14) auch eigene in der Steuerung (7) verbundene Antriebe (nicht dargestellt) haben. Auch die Förderbänder (26,27) haben jeweils einen Antrieb (nicht dargestellt) an geeigneter Stelle, der ihnen eine Umlaufgeschwindigkeit verleiht und ebenfalls mit der Steuerung (7) verbunden ist.The main cars (11,12) are decoupled in their movements from each other and are controlled by independent drives (not shown) in their driving movements of the controller (7). The auxiliary carriages (13, 14) can be directly connected by means of connecting means, e.g. Cables, timing belts or the like. Be coupled to the movements of the associated main car (11,12) and move with these. Alternatively, the auxiliary carriages (13, 14) may also have their own drives (not shown) connected to the controller (7). Also, the conveyor belts (26,27) each have a drive (not shown) at a suitable location, which gives them a rotational speed and is also connected to the controller (7).
Die Puffereinrichtung (6) beinhaltet eine modifizierte Steuerung (7) zur Erzeugung von Puffer-Kinematiken der florführenden Antriebe der Hauptwagen (11,12) und der Förderbänder (26,27) sowie des Abzugbandes (17) und ggf. auch der eigenständigen Antriebe der Hilfswagen (13,14). Zur Pufferung führt der Oberwagen (11) veränderte Fahrwege ow3 aus, wie sie im nachfolgend erläuterten Diagramm von
Bei der gezeigten Ausführungsform des Bandlegers (3) bildet das eingangsseitig herausgeführte Förderband (26) einen Einlaufabschnitt (15), auf dem der zugeführte Flor (8) eingangsseitig aufgenommen und dem Oberwagen (11) zugeführt wird. Am Oberwagen (11) kommt das zweite Förderband (27) hinzu, wobei ggf. unter Bildung eines Einlauftrichters die beiden Förderbänder (26,27) den Flor (8) dann zwischen sich aufnehmen und beidseitig bis zum Legewagen (12) führen, wo der Flor (8) zur Ablage auf dem Abzugsband (17) wieder austritt.In the embodiment of the stripper (3) shown, the conveyor belt (26) led out on the input side forms an inlet section (15) on which the infeed pile (8) is received on the input side and fed to the superstructure (11). On the superstructure (11), the second conveyor belt (27) is added, possibly with the formation of an inlet funnel, the two conveyor belts (26,27) then receive the pile (8) between them and lead on both sides to the laying carriage (12), where the Remove pile (8) again for storage on the draw-off belt (17).
Der Bandleger (3) ist in der bevorzugten Ausführungsform ein sog. gleichläufiger Leger, bei denen sich die beiden Hauptwagen (11,12) im Wesentlichen in der gleichen Richtung bewegen, wobei der Flor (8) in einem Bandabschnitt direkt vom Oberwagen (11) zum Legewagen (12) geführt wird. Im Gegensatz hierzu kann alternativ der Vliesleger (3) auch als sog. gegenläufiger Leger ausgebildet sein, bei dem die Förderbänder zwischen Oberwagen (11) und Legewagen (12) noch über eine stationäre Umlenkung im Gestell des Vlieslegers (3) geführt sind. Bei einem gegenläufigen Leger bewegen sich die Hauptwagen (11,12) im Wesentlichen in entgegengesetzte Richtungen. Diese Variante ist der Übersicht halber nicht dargestellt.The stripper (3) is in the preferred Embodiment, a so-called. Coordinated Leger, in which the two main cars (11,12) move in substantially the same direction, wherein the pile (8) in a band section directly from the upper carriage (11) to the laying carriage (12) is guided. In contrast, alternatively, the nonwoven layer (3) can also be designed as so-called. Opposing Leger, in which the conveyor belts between the uppercarriage (11) and laying carriage (12) are still guided over a stationary deflection in the frame of the nonwoven layer (3). In an opposite Leger move the main car (11,12) in substantially opposite directions. This variant is not shown for the sake of clarity.
Für den in
Zur Pufferung werden die veränderlichen Florlaufgeschwindigkeiten und die veränderlichen Florlängen in einem Bandabschnitt (28) im Zuführbereich des Oberwagens (11) und im Bereich zwischen Oberwagen (11) und Legewagen (12) aufgenommen. Hierbei ändert sich auch die Umlaufgeschwindigkeit des Förderbandes (26) im Einlaufbereich (15), die im Wesentlichen der Floreinlaufgeschwindigkeit bzw. der Abgabegeschwindigkeit der Verzugseinrichtung (5) entspricht. Diese örtliche Bandumlaufgeschwindigkeit wird bestimmt durch den zugehörigen Bandantrieb und die Fahrbewegungen bzw. Antriebe der beiden Hauptwagen (11,12) und ggf. Hilfswagen (13,14). Außerdem wird von der Steuerung (7) die Fahrgeschwindigkeit des Oberwagens (11) entsprechend an die veränderliche Floreinlaufgeschwindigkeit angepasst, wobei die Geschwindigkeitsanpassung zeitgleich und gerichtet auf den Oberwagen (11) übertragen wird.To buffer the variable Florlaufgeschwindigkeiten and the variable pile lengths in a band section (28) in the feed region of the upper carriage (11) and in the area between the upper carriage (11) and laying carriage (12) are added. This also changes the rotational speed of the conveyor belt (26) in the inlet region (15), which corresponds essentially to the Floreinlaufgeschwindigkeit or the output speed of the drafting device (5). This local belt rotational speed is determined by the associated belt drive and the travel movements or drives of the two main cars (11,12) and possibly auxiliary carriage (13,14). In addition, the driving speed of the superstructure (11) is adjusted by the controller (7) corresponding to the variable Floreinlaufgeschwindigkeit, wherein the speed adjustment is transmitted simultaneously and directed to the superstructure (11).
Zudem ändern sich die Fahrwege ow des Oberwagens (11). Der Legewagen (12) behält seine im Wesentlichen gleichförmige Bewegung über der Legebreite bei und bewegt sich im wirksamen Legebereich mit einer im Wesentlichen konstanten Geschwindigkeit, die bezogen auf eine Periode mit Hin- und Rückfahrt zwischen dem Minimal- und Maximalwert der schwankenden Floreinlaufgeschwindigkeiten liegt. Wie die Geschwindigkeitsdiagramme von
In den dargestellten Ausführungsbeispielen sorgt die Streckeinrichtung (5) für eine gezielte örtliche Verdünnung und Verlängerung des Flors (8), die dann nach Durchlaufen des Vlieslegers (3) an der gewünschten Stelle auf dem Abzugsband (7) zur Bildung des gewünschten Vliesprofils abgelegt wird. Zur Aufnahme der durch die Streckung vergrößerten Florlängen führt der Oberwagen (11) einen vergrößerten Fahrweg ow3 aus, der in
Alternativ kann, insbesondere bei erhöhten Leger- und Florgeschwindigkeiten, der kardenseitige Wendepunkt in Richtung zur Heckseite wandern, wobei sich zugleich auch der heckseitige Wendepunkt entsprechend mitbewegt. Dies erfordert eine vergrößerte Baulänge des Vlieslegers (3).Alternatively, especially in the case of increased laying and pile speeds, the cardinal inflection point can migrate in the direction of the rear side, with the rearward inflection point also correspondingly moving along. This requires an increased length of the nonwoven layer (3).
Der normale Fahrweg ow1 ergibt sich, wenn bei einfacher Legerkinematik der Oberwagen (11) stets nur den halben Weg des Legewagens (12) fährt und sich vollkommen synchron mit diesem bewegt. An beiden Wendepunkten des Legewagens (12) bleibt dann auch der Oberwagen (11) stehen. Bei dieser sehr einfachen Kinematik können an den Rändern des Legebereichs im Vlies (9) Randverdickungen entstehen, weil bei dieser Legerkinematik der Flor (8) am Legewagen (12) in den randseitigen Brems-, Stand- und Beschleunigungsphasen trotz verringerter Fahrgeschwindigkeit des Legewagens mit unverminderter Geschwindigkeit austritt.The normal travel path ow1 results when, with simple laying kinematics, the superstructure (11) always travels only half the path of the laying carriage (12) and moves in perfect sync with it. At both turning points of the laying carriage (12) then also the superstructure (11) stops. In this very simple kinematics edge thickening may arise at the edges of the laying area in the fleece (9), because in this laying kinematics of the pile (8) on the laying carriage (12) in the peripheral braking, stationary and acceleration phases despite reduced travel speed of the laying carriage with undiminished Speed escapes.
Wenn der Vliesleger (3) eine sog. Randdickenkompensation besitzt, z.B. entsprechend der
Zur Pufferung der variablen Florlaufgeschwindigkeiten und der bei einer Streckeinrichtung (5) entstehenden variablen Florlängen ist der Fahrweg ow3 des Oberwagens (11) größer als der Fahrweg ow2 bei Randdickenkompensation und ist ein- oder beidseitig verschoben. In diesem Fahrwegüberschuss wird die vergrößerte Florlänge in den Bandabschnitten (28) zwischengespeichert und anschließend bei der Fahrt in entgegengesetzter Richtung vom Oberwagen (11) wieder beschleunigt an den Legewagen (12) übergeben und von diesem entsprechend des gewünschten Vliesprofils auf dem Abzugsband (17) abgelegt.For buffering the variable Florlaufgeschwindigkeiten and at a stretching device (5) resulting variable pile lengths of the path ow3 of the upper carriage (11) is greater than the path ow2 in edge thickness compensation and is shifted on one or both sides. In this excess driving the enlarged pile length in the band sections (28) is cached and then accelerated while driving in the opposite direction from the superstructure (11) passed to the laying carriage (12) and deposited by this according to the desired nonwoven profile on the draw-off belt (17) ,
Das oberste Diagramm gibt die Geschwindigkeitsverhältnisse am Floreinlauf bzw. am Förderband (26) im Einlaufbereich (15) an. Mit durchgezogenen Strichen ist hierbei die Geschwindigkeit angegeben, die sich bei Auftreten von ein oder mehreren Verzügen und insbesondere einer Streckung des Flors an der Streckeinrichtung (5) ergibt. Diese Streckung wird an der Einrichtung (5) durch temporäre Geschwindigkeitserhöhung erzeugt, die sich in gleicher Weise oder zumindest proportional auch am Einlaufbereich (15) und der dortigen Bandgeschwindigkeit einstellt. Die normale verzugfreie Geschwindigkeit ist durch eine gestrichelt durchgezogenen Linie dargestellt. Auf dem Hinweg von der zur Karde (2) weisenden Seite des Vlieslegers (3), der sogenannten Kardenseite, bis zur gegenüberliegenden Heckseite findet zum Beispiel eine einmalige Streckung statt. Diese kann mittig oder außermittig zur Legebreite liegen. Eine weitere Steckung kann auch auf dem Rückweg stattfinden, der im weiteren Geschwindigkeitsverlauf rechts vom heckseitigen Wendepunkt angedeutet ist.The uppermost diagram indicates the speed conditions at the pile infeed or on the conveyor belt (26) in the inlet region (15). Solid lines indicate in this case the speed which results when one or more distortions occur and in particular an extension of the pile at the stretching device (5). This extension is generated at the device (5) by temporary increase in speed, which adjusts in the same way or at least proportionally also at the inlet region (15) and the local belt speed. The normal distortion-free speed is represented by a dashed solid line. On the way from the card (2) facing side of the batt (3), the so-called card side, to the opposite rear side takes place, for example, a single stretch. This can be centered or eccentric to the laying width. Another connection can also take place on the way back, which is indicated in the further course of speed right from the rear inflection point.
Unterhalb des ersten Diagramms ist die Zeit T 1 für die Dauer des Verzugs dargestellt. Randseitig im Bereich der Wendepunkte sind die Umschaltzeiten Tu zum Bremsen und Beschleunigen der nachfolgend erläuterten Wagenbewegungen bis zum Wendepunkt und Stillstand dargestellt.Below the first diagram, the
Im zweiten Diagramm von oben sind die Geschwindigkeiten des Oberwagens (11) angegeben. Die strichpunktierte Linie gibt die Geschwindigkeiten des Oberwagens (11) an, wenn dieser konventionelle Fahrbewegungen synchron mit dem Legewagen ausführt und keinerlei Kompensation hat. Diese Geschwindigkeit korrespondiert mit dem Fahrweg ow1 von
Mit gestrichelten Linien ist der Geschwindigkeitsverlauf des Oberwagens (11) im Falle einer Kompensation von Randdicken dargestellt, was mit dem Fahrweg ow2 von
Im Oberwagen-Diagramm ist mit durchgezogenen Linien der Geschwindigkeitsverlauf bei der internen Pufferung zur Kompensation von variablen Florlaufgeschwindigkeiten und Verzügen, insbesondere der beispielsweisen Streckung dargestellt. Der Geschwindigkeitsverlauf korrespondiert mit dem Fahrweg ow3 von
Entsprechend der unterschiedlich langen Fahrwege ow1, ow2 und ow3 fährt der Oberwagen (11) gemäß des Diagramms von
Im dritten Diagramm sind die Geschwindigkeitsverhältnisse für den Legewagen (12) dargestellt, wobei die gestrichelte Linie die Legewagengeschwindigkeit bei der Kompensation von Randdicken verdeutlicht. Mit durchgezogenen Linien ist die Geschwindigkeit für die Kompensation von variablen Florlaufgeschwindigkeiten und Verzügen dargestellt. Der dritte Fall der Legewagenbewegung ohne Kompensationen ist mit punktierten Linien verdeutlicht. In allen drei Fällen hat der Legewagen bedingt durch die Legebreite den gleichen Wendepunkt. Auf dem Hinweg ist die Fahrgeschwindigkeit des Legewagens (12) bei der Kompensation von Verzug (ow3) am größten. Dies gilt auch für den Absolutwert der Geschwindigkeit auf dem Rückweg. Das absolute Geschwindigkeitsniveau bei der Kompensation von Randdicken (ow2) ist dem gegenüber niedriger. Am kleinsten sind die absoluten Geschwindigkeiten des Legewagens (12), wenn keine Kompensation stattfindet (ow1).The third diagram shows the speed ratios for the laying carriage (12), the dashed line illustrating the laying carriage speed when compensating for edge thicknesses. Solid lines show the speed for the compensation of variable file speeds and warps. The third case of carriage carriage movement without compensation is illustrated by dotted lines. In all three cases, the laying carriage has the same turning point due to the laying width. On the way, the travel speed of the carriage (12) is the largest when compensating for delay (ow3). This also applies to the absolute value of the speed on the way back. The absolute speed level for edge thickness compensation (ow2) is lower. The absolute minimum speeds of the laying carriage (12) are the smallest, if no compensation takes place (ow1).
Das unterste und letzte Diagramm von
Wie
Die Steuerung (21) der Nadelmaschine (4) ist an die Steuerung (7) des Vlieslegers (3) angeschlossen und erhält von dieser einen Leitwert für die Geschwindigkeit des Antriebs (20) des Förderbandes (18).The controller (21) of the needle machine (4) is connected to the controller (7) of the web laying machine (3) and receives from this a conductance for the speed of the drive (20) of the conveyor belt (18).
Abwandlungen der gezeigten Ausführungsbeispiele sind in verschiedener Weise möglich. Dies betrifft zum einen die technische Grundform der Vliesleger (3), die in der vorerwähnten Weise auch als gegenläufige Bandleger, als Wagenleger oder in sonstiger geeigneter Weise ausgebildet sein können. Abwandlungen ist ferner die Verfestigungseinrichtung (4) bzw. Nadelmaschine zugänglich.Modifications of the embodiments shown are possible in various ways. On the one hand, this relates to the technical basic form of the fleece layers (3), which can also be designed in the above-mentioned manner as opposing stripers, as a feeder or in any other suitable manner. Modifications, the hardening device (4) or needle machine is also accessible.
- 11
- FaserbehandlungsanlageFiber treatment plant
- 22
- Florerzeuger, Karde, KrempelPile fabric, card, card
- 33
- Vlieslegerlapper
- 44
- Verfestigungseinrichtung, NadelmaschineHardening device, needle machine
- 55
- Verzugseinrichtung, StreckeinrichtungDrafting device, stretching device
- 66
- Puffereinrichtungbuffer means
- 77
- Steuerungcontrol
- 88th
- Florpile
- 99
- Vliesfleece
- 1010
- FlorzuführungFlorzuführung
- 1111
- erster Hauptwagen, Oberwagenfirst main car, superstructure
- 1212
- zweiter Hauptwagen, Legewagensecond main car, laying carriage
- 1313
- erster Hilfswagenfirst auxiliary carriage
- 1414
- zweiter Hilfswagensecond auxiliary carriage
- 1515
- Einlaufbereichintake area
- 1616
- Laufrichtung von Flor oder VliesRunning direction of pile or fleece
- 1717
- Abzugbandoff belt
- 1818
- Zuführbandinfeed
- 1919
- Antrieb AbzugbandDrive trigger belt
- 2020
- Antrieb ZuführbandDrive feed belt
- 2121
- Steuerung NadelmaschineControl needle machine
- 2222
- Streckabschnittexpanded section
- 2323
- Streckabschnittexpanded section
- 2424
- Streckabschnittexpanded section
- 2525
- Klemmwalzenpinch rolls
- 2626
- Förderbandconveyor belt
- 2727
- Förderbandconveyor belt
- 2828
- Bandabschnittband section
- MM
- Antriebdrive
- xx
- Verzuglänge, StrecklängeWarpage length, stretch length
- lwlw
- Fahrweg LegewagenTrack laying carriage
- ow1ow1
- Fahrweg Oberwagen ohne KompensationTrack superstructure without compensation
- ow2OW2
- Fahrweg Oberwagen mit Kompensation RanddickenTrack superstructure with compensation edge thicknesses
- ow3OW3
- Fahrweg Oberwagen mit Pufferung VerzugTrack superstructure with buffering delay
Claims (14)
- Device for fibre treatment, with at least one nonwoven laying machine (3), to which a web (8) formed from fibres is supplied by a web producer (2), the nonwoven laying machine (3) being preceded by on the inlet side a means (5) for varying the web running speed, namely a drafting means for the web (8), and the nonwoven laying machine (3) having at least two main carriages (11, 12) with conveyor belts (26, 27) and with an entry region (15) and an integrated buffer means (6) for the fluctuating web running speeds, the travelling movements of the main carriages (11, 12) being decoupled, the upper carriage (11) executing an increased travel ow3 for buffering, characterized in that the drafting means (5) is designed as a drawing means with one or more drawing sections (22, 23, 24) which have nipping pairs of rollers (25) or band portions.
- Device according to Claim 1, characterized in that the upper carriage (11) moves at a variable travelling speed which is essentially proportional to the fluctuating web running speed.
- Device according to Claim 1 or 2, characterized in that the conveyor belt (26) located at the entry region (15) and entering at the upper carriage (11) moves at a variable speed which is essentially proportional to the fluctuating web running speed.
- Device according to Claim 1, 2 or 3, characterized in that the laying carriage (12) moves, in the laying region, essentially at a constant travelling speed between the edge-side braking and accelerating phases Tu.
- Device according to Claim 4, characterized in that the travelling speed of the laying carriage (12) is determined by the variable web lengths and lies between the minimum and the maximum value of the fluctuating web running speed.
- Device according to one of the preceding claims, characterized in that the nonwoven laying machine (3) is designed as a band-type laying machine, in which the two conveyor belts (26, 27) are guided in an endless loop and via both main carriages (11, 12).
- Device according to one of the preceding claims, characterized in that the nonwoven laying machine (3) has one or more auxiliary carriages (13, 14) for the conveyor belts (26, 27).
- Device according to one of the preceding claims, characterized in that the nonwoven laying machine (3) is designed as a synchronous laying machine, the two main carriages (11, 12) moving codirectionally.
- Device according to one of the preceding claims, characterized in that a band portion (28) of variable length, with an overlength for buffering the web (8), is formed in the nonwoven laying machine (3) by the conveyor belts (26, 27) in the region of the upper carriage (11) and between the main carriages (11, 12).
- Device according to one of the preceding claims, characterized in that the nonwoven laying machine (3) has a control (7) for the drives of the conveyor belts (26, 27) and of the main carriages (11, 12), the preceding drafting means (5) being connected to this control (7).
- Device according to one of the preceding claims, characterized in that the drafting means (5) is arranged between the nonwoven laying machine (3) and a preceding web producer.
- Method for fibre treatment, with at least one nonwoven laying machine (3) which has at least two main carriages (11, 12) with conveyor belts (26, 27) and with an entry region (15), to which a web (8) formed from fibres is supplied by a web producer (2), the nonwoven laying machine (3) being preceded by on the inlet side a means (5) for varying the web running speed, namely a drafting means for the web (8), the fluctuating web running speeds being compensated in an integrated buffer means (6) of the nonwoven laying machine (3), wherein, for buffering, the variable web running speeds and the variable web lengths are absorbed in a band portion (28) in the supply region of the upper carriage (11) and in the region between the upper carriage (11) and laying carriage (12), the travelling movements of the main carriages (11, 12) being decoupled, the upper carriage (11) executing an increased travel ow3 for buffering, characterized in that the drafting means (5) is designed as a drawing means with one or more drawing sections (22, 23, 24) which have nipping pairs of rollers (25) or band portions.
- Method according to Claim 12, characterized in that the upper carriage (11) is moved at a variable travelling speed which is essentially proportional to the fluctuating web running speed.
- Method according to Claim 12 or 13, characterized in that the conveyor belt (26) located at the entry region (15) and entering at the upper carriage (11) moves at a variable speed which is essentially proportional to the fluctuating web running speed.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20211365U | 2002-07-27 | ||
| DE20211365U DE20211365U1 (en) | 2002-07-27 | 2002-07-27 | Device for treating fibers |
| PCT/EP2003/007834 WO2004013390A1 (en) | 2002-07-27 | 2003-07-18 | Device and method for laying non-woven material |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1532302A1 EP1532302A1 (en) | 2005-05-25 |
| EP1532302B1 EP1532302B1 (en) | 2006-04-05 |
| EP1532302B2 true EP1532302B2 (en) | 2011-01-05 |
Family
ID=29225274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03766219A Expired - Lifetime EP1532302B2 (en) | 2002-07-27 | 2003-07-18 | Device and method for laying non-woven material |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1532302B2 (en) |
| AT (1) | ATE322565T1 (en) |
| AU (1) | AU2003254378A1 (en) |
| DE (3) | DE20211365U1 (en) |
| ES (1) | ES2261971T5 (en) |
| WO (1) | WO2004013390A1 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004042119A1 (en) * | 2004-08-30 | 2006-03-02 | Trützschler GmbH & Co KG | Apparatus for producing a fibrous web, e.g. made of cotton, chemical fibers or the like. |
| EP1816243B1 (en) | 2006-02-01 | 2008-06-18 | Oskar Dilo Maschinenfabrik KG | Device for laying a nonwoven |
| EP1959038B1 (en) | 2007-02-15 | 2010-04-14 | Oskar Dilo Maschinenfabrik KG | Device for laying a fleece |
| WO2012004111A1 (en) | 2010-07-03 | 2012-01-12 | Oerlikon Textile Gmbh & Co. Kg | Device and method for producing a nonwoven |
| EP2479330B1 (en) | 2011-01-19 | 2013-12-18 | Oskar Dilo Maschinenfabrik KG | Fibrous web laying device |
| EP2537967B1 (en) * | 2011-06-20 | 2013-12-18 | Oskar Dilo Maschinenfabrik KG | Method for operating a non-woven fabric layer |
| DE202012102597U1 (en) | 2012-07-13 | 2013-10-14 | Hi Tech Textile Holding Gmbh | lapper |
| DE102013101398B4 (en) * | 2013-02-13 | 2015-10-29 | Trützschler GmbH & Co Kommanditgesellschaft | Apparatus and method for influencing the basis weight profile of a batt |
| DE202014100908U1 (en) | 2014-02-27 | 2015-05-28 | Autefa Solutions Germany Gmbh | carding |
| FR3059344B1 (en) * | 2016-11-25 | 2019-11-22 | Andritz Asselin Thibeau | DEVICE FOR STRETCHING A SAIL PROVIDED BETWEEN A CARD DEVICE AND A CALIPER |
| FR3081885B1 (en) | 2018-05-31 | 2020-09-11 | Andritz Asselin Thibeau | FIBER TILE FORMATION SYSTEM |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2429106A1 (en) † | 1973-06-19 | 1975-01-23 | Asselin P H L | FLEECE TAPE LAYER |
| DE4010174A1 (en) † | 1990-03-30 | 1991-10-02 | Hollingsworth Gmbh | METHOD FOR DEPOSITING A FLEECE OR THE LIKE, AND FLEECE STRAP |
| EP0371548B1 (en) † | 1988-11-28 | 1994-02-23 | Koninklijke Philips Electronics N.V. | Directly mixing synchronous AM receiver |
| WO1999024650A1 (en) † | 1997-11-07 | 1999-05-20 | Asselin | Method and devices for producing a textile lap |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2718447C2 (en) * | 1977-04-26 | 1986-02-27 | Hergeth Hollingsworth GmbH, 4408 Dülmen | Intermediate storage for fiber fleeces |
| DE3738190C2 (en) * | 1987-11-10 | 1997-10-16 | Autefa Holding Gmbh | Process for forming a nonwoven and nonwoven tape layer |
| BE1002605A3 (en) * | 1988-11-30 | 1991-04-09 | Houget Duesberg Bosson | PROCESS AND DEVICE FOR THE MANUFACTURE OF NONWOVEN TEXTILES. |
| FR2677046B1 (en) | 1991-06-03 | 1995-01-13 | Asselin Ets | SPREADER. |
| US5289617A (en) | 1991-06-03 | 1994-03-01 | Asselin (Societe Anonyme) | Spreading and lap-forming machine |
| DE9212215U1 (en) * | 1992-09-10 | 1994-01-13 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Device for producing a nonwoven from fiber material |
| DE4304988C1 (en) * | 1993-02-18 | 1994-04-07 | Autefa Maschinenfab | Wadding prodn. machinery - has mechanism to extend or condense the web of gauze |
| DE29518587U1 (en) | 1995-11-23 | 1997-04-10 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Fleece layer |
| DE29822460U1 (en) * | 1998-12-18 | 2000-05-18 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Fleece layer |
| DE29909016U1 (en) | 1999-05-26 | 2000-10-05 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Fleece line |
| FR2794475B1 (en) | 1999-06-01 | 2001-08-17 | Asselin | METHOD FOR CONTROLLING THE PROFILE OF A NONWOVEN TABLECLOTH AND PRODUCTION FACILITY THEREFOR |
| EP1381721B1 (en) | 2001-04-23 | 2006-06-07 | AUTEFA automation GmbH | Method for profiling a nonwoven fabric and profile forming device |
| DE10139833A1 (en) * | 2001-08-14 | 2003-02-27 | Dilo Kg Maschf Oskar | Method and device for producing a nonwoven fabric |
-
2002
- 2002-07-27 DE DE20211365U patent/DE20211365U1/en not_active Expired - Lifetime
-
2003
- 2003-07-18 EP EP03766219A patent/EP1532302B2/en not_active Expired - Lifetime
- 2003-07-18 WO PCT/EP2003/007834 patent/WO2004013390A1/en not_active Ceased
- 2003-07-18 AU AU2003254378A patent/AU2003254378A1/en not_active Abandoned
- 2003-07-18 ES ES03766219T patent/ES2261971T5/en not_active Expired - Lifetime
- 2003-07-18 DE DE50302906T patent/DE50302906D1/en not_active Expired - Lifetime
- 2003-07-18 DE DE20321834U patent/DE20321834U1/en not_active Expired - Lifetime
- 2003-07-18 AT AT03766219T patent/ATE322565T1/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2429106A1 (en) † | 1973-06-19 | 1975-01-23 | Asselin P H L | FLEECE TAPE LAYER |
| EP0371548B1 (en) † | 1988-11-28 | 1994-02-23 | Koninklijke Philips Electronics N.V. | Directly mixing synchronous AM receiver |
| DE4010174A1 (en) † | 1990-03-30 | 1991-10-02 | Hollingsworth Gmbh | METHOD FOR DEPOSITING A FLEECE OR THE LIKE, AND FLEECE STRAP |
| WO1999024650A1 (en) † | 1997-11-07 | 1999-05-20 | Asselin | Method and devices for producing a textile lap |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004013390A1 (en) | 2004-02-12 |
| EP1532302B1 (en) | 2006-04-05 |
| AU2003254378A1 (en) | 2004-02-23 |
| ES2261971T5 (en) | 2011-05-19 |
| DE20321834U1 (en) | 2011-08-26 |
| EP1532302A1 (en) | 2005-05-25 |
| ATE322565T1 (en) | 2006-04-15 |
| ES2261971T3 (en) | 2006-11-16 |
| DE50302906D1 (en) | 2006-05-18 |
| DE20211365U1 (en) | 2003-10-09 |
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