EP1524126B1 - Procédé et dispositif pour la production des imprimés assemblés sélectivement - Google Patents

Procédé et dispositif pour la production des imprimés assemblés sélectivement Download PDF

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Publication number
EP1524126B1
EP1524126B1 EP03405744A EP03405744A EP1524126B1 EP 1524126 B1 EP1524126 B1 EP 1524126B1 EP 03405744 A EP03405744 A EP 03405744A EP 03405744 A EP03405744 A EP 03405744A EP 1524126 B1 EP1524126 B1 EP 1524126B1
Authority
EP
European Patent Office
Prior art keywords
printed matter
items
general
production
gaps
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03405744A
Other languages
German (de)
English (en)
Other versions
EP1524126A1 (fr
Inventor
Rémy Maeder
Peter Lehmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
Original Assignee
Mueller Martini Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mueller Martini Holding AG filed Critical Mueller Martini Holding AG
Priority to EP03405744A priority Critical patent/EP1524126B1/fr
Priority to DE50313398T priority patent/DE50313398D1/de
Priority to JP2004300818A priority patent/JP4907856B2/ja
Priority to US10/963,786 priority patent/US7287748B2/en
Publication of EP1524126A1 publication Critical patent/EP1524126A1/fr
Application granted granted Critical
Publication of EP1524126B1 publication Critical patent/EP1524126B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/58—Article switches or diverters
    • B65H29/62—Article switches or diverters diverting faulty articles from the main streams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/58—Article switches or diverters
    • B65H29/585—Article switches or diverters taking samples from the main stream
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/58—Article switches or diverters
    • B65H29/60—Article switches or diverters diverting the stream into alternative paths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/02—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, absence of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/04—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, presence of faulty articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/421—Forming a pile
    • B65H2301/4213—Forming a pile of a limited number of articles, e.g. buffering, forming bundles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/421—Forming a pile
    • B65H2301/4213—Forming a pile of a limited number of articles, e.g. buffering, forming bundles
    • B65H2301/42134—Feeder loader, i.e. picking up articles from a main stack for maintaining continuously enough articles in a machine feeder

Definitions

  • the invention relates to a method for producing selectively compiled printed products, such as newspapers, magazines or catalogs, with a production line, for example a saddle stitcher or perfect binder, on which the printed products were transported one behind the other, a control device, a discharge device for discharging defective printed products as well as with recognition means which detect and register gaps in print products ejected on the production line, which are the result of rejected print products.
  • a production line for example a saddle stitcher or perfect binder
  • the DE 198 11 635 A1 describes a book production line with loosely linked bookbinding machines interconnected by conveyors, with a buffering system for storing books or brochures from a flow line into the buffering system and for reinserting into the flow path.
  • the DE 38 32 155 teaches a method and apparatus for buffering unfrozen stacks of flat products, particularly folded sheet stacks, which are processed for making book blocks in chained lines. Caches are arranged along a production line, which can be loaded and emptied via points on the production line.
  • the invention has for its object to provide a method and an apparatus of the type mentioned, which avoid the difficulties mentioned.
  • a particularly high performance with high reliability is ensured if, according to a development of the invention for refilling a gap, the printed products from the product buffer is automatically fed via a Einschleusumble to a tact line where they are inserted to close the gap in the positions of the missing printed matter.
  • the method according to the invention thus makes it possible to fully automatically fill gaps in the "selective binding" by means of rejected printed products and thus makes it possible to reduce the shipping costs of sorted packages at the same time with high efficiency and high delivery guarantee. Elaborate work by manually assigning post-printed products and a reduction in overall performance can be avoided.
  • An apparatus for carrying out the method has a product buffer to which general printed products can be fed out of the production line via a reject diverter. Also provided is a Einschleusvorraum with which from the product buffer General printed products of the production line can be fed.
  • the infeed device is preferably arranged so that the printed products taken from the product buffer are fed essentially at the end of the production line .
  • the inventive device can be realized relatively inexpensively with known devices.
  • the branch line is preferably arranged above the main line.
  • a particularly space-saving embodiment results according to a development of the inventive device when the product buffer is arranged in a arranged over a main line designed as ByPass branch line.
  • FIG. 1 shows schematically an inventive device 1, which has a production line 3 with a machine frame 16.
  • the production line 3 is, for example, a saddle stitcher with an endless conveying element 4, in particular a chain which has entrainment means 5 at equal intervals.
  • the conveying member 4 is of a drive 15 driven and promotes printed matter 7 in the direction of arrow 8.
  • the printed products 7 are for example magazines, newspapers or catalogs and parts thereof.
  • the printed products 7 may be stapled or thread-bound or even bound by adhesive.
  • the printed products 7 are thus provided in an unillustrated station with an address or there are directly successively arranged printed products 7 combined into a package and this package is then addressed for the mail delivery.
  • a branch line B in the manner of a by-pass a Ausschleusweiche 10 an inlet and centering device 12, a product buffer 13 and a Einschleusvorides 11 are provided.
  • the route B is arranged comparatively far back in the production line and runs over a main route H in the manner of a by-pass.
  • the Ausschleusweiche 10 is for example after a cutting device and optionally a stapler.
  • the Einschleusvorides 11 is located in front of a control means 9 and in front of a addressing device not shown here. Before the rejection divider 10, all critical and fault-prone devices are thus arranged, so that in the area of the rejection divider 10, the substantially finished printed products 7 are present, which as a rule only have to be addressed and stacked.
  • the Ausschleusweiche 10 has a switch 17 which is pivotable between the horizontal alignment shown in dashed lines and an inclined orientation.
  • printed products 2 are deflected upward and taken between two endless conveyor members 18 and 19 and transported up to the inlet and centering device 12. Is the switch 17 in the horizontal orientation, the printed products 7 are not detected by the Ausschleusweiche 10 and further transported in the direction of arrow 8.
  • the Ausschleusweiche 10 serves for the removal of so-called "generic books" resp. General printed matter 2, which are not collected selectively.
  • the product buffer 13 can accommodate a plurality of general printed products 2, and has, in a manner known per se, a so-called jogger 14, which supports the stack at the bottom at one edge and which is pivotable for removing printed products 2.
  • the printed products 2 are drawn off at the lower end of the stack and fed to an infeed device 11, which holds the printed products 2 taken off between two belts 20 and 21 and transfers them to the conveying member 4 at an orifice.
  • the transfer takes place in each case such that the general printed products 2 are each deposited between two adjacent carriers 5, between which there is still no printed product 7 and thus where there is a gap L in the production line.
  • the infeed device 11 is controlled so that it can deliver the printed products 2 to the beat of the main line H to this. Instead of the automatic loading of the product buffer 13 and a manual feed is conceivable.
  • the printed products 2 are general printed products, which are also produced on the production line 3 and thus also stapled, thread-stitched or glued.
  • the discharge of the general printed products 2 is possible by means of a signal of the control device S or by means of a suitable product identification, for example a bar code and a recognizing this, not shown camera.
  • a suitable product identification for example a bar code and a recognizing this, not shown camera.
  • the same devices are used for the production of the general printed products 2, which are also used for the production of the selectively compiled printed products 7.
  • the general printed products 2 are all the same and thus not aimed at certain addressees. They are made to be acceptable to all recipients as a compromise.
  • the switch 17 is pivoted to the horizontal position and the production of the selectively collected printed products 7 is now recorded. If the production of the printed products 7 without disturbance and no faulty or damaged printed products 7 are discharged, the branch line B remains inactive and the switch 17 in the horizontal orientation. If, however, printed products 7 are damaged or produced incorrectly, they are discharged before the rejection divider 10 with a discharge device not shown here.
  • discharge devices are known in the art. They record 4 defective or damaged printed products 7 while the conveyor member is running and convey them upwards or downwards or laterally away from the production line. This discharge results in gaps L in the production line. Such a gap L is recognized and registered by a recognition means 6.
  • the detection means 6 is arranged in front of the switch 17. Such detection means 6 are well known.
  • the production line is thus again complete and this is checked with a control means 9.
  • the printed products 7 and the general printed products 2 are addressed with the labeling device not shown here. If no disturbance has occurred in the production and no printed products 7 had to be discharged, no general printed products 2 are to be fed. However, if printed products 7 had to be ejected, then missing printed products 7 must be replaced by general printed products 2. However, these general printed matters 2 are printed so as to replace one selectively compiled printed product can be accepted by the addressee.
  • the method according to the invention thus also makes it possible, in the case of faults, to achieve the fully automatic production and the route-compatible sorting of packages in the case of "selective binding.
  • the branch line B can be designed as a module and added to a production line if necessary. However, it is also conceivable a complete integration of the branch line B.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Collation Of Sheets And Webs (AREA)
  • Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)

Claims (12)

  1. Procédé pour la production d'imprimés sélectivement assemblés (7), comme des journaux, des magazines ou des catalogues, avec un parcours de production (3), par exemple une encarteuse-piqueuse ou un dispositif d'assemblage par collage, sur lequel les imprimés (7) sont transportés les uns à la suite des autres, avec un dispositif de commande (S), avec un dispositif d'évacuation pour évacuer des imprimés défectueux, et avec des moyens de détection (6) qui détectent et enregistrent des lacunes (L) provenant d'imprimés (7) évacués sur le parcours de production (3), lacunes qui sont créées par des imprimés évacués (7), caractérisé en ce que :
    a) des imprimés génériques (2) sont produits dans un nombre prédéterminé sur le parcours de production (3) et apportés à un poste tampon de produits (13),
    b) dans le cas d'une lacune (L) formée par des imprimés évacués (7), celle-ci est détectée et enregistrée par les moyens de détection (6),
    c) on prélève du poste tampon de produits (13) le nombre d'imprimés génériques (2) qui est nécessaire pour remplir les lacunes enregistrées (L), et
    d) les imprimés génériques prélevés (2) sont mis en place dans les lacunes enregistrées (L).
  2. Procédé selon la revendication 1, caractérisé en ce que, afin de remplir les lacunes (L), les imprimés génériques (2) sont transportés cycliquement de façon automatique depuis le poste tampon de produits (13) par l'intermédiaire d'un parcours d'insertion (11), ces imprimés génériques (2) étant mis en place entre les imprimés (7) afin de fermer les lacunes (L).
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'on produit avec les imprimés (7, 2) des colis complets et conformes à la distribution prévue, ces colis contenant éventuellement un ou plusieurs imprimés génériques (2), non sélectifs.
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que, afin de remplir le poste tampon de produits (13), la production d'imprimés génériques supplémentaires (2) est déclenchée automatiquement au moyen du dispositif de commande (S).
  5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que les imprimés génériques (2) sont, après avoir été mis en place dans les lacunes (L), pourvus d'une adresse de distribution correcte.
  6. Procédé selon la revendication 1, caractérisé en ce que les imprimés (7, 2) sont des imprimés assemblés par agrafage, par couture ou par collage.
  7. Dispositif pour la mise en oeuvre du procédé selon l'une des revendications 1 à 6, avec un parcours de production (3), sur lequel peuvent être produits tant des imprimés sélectivement assemblés (7) que des imprimés génériques (2), avec un dispositif de commande (S), avec un dispositif d'évacuation pour évacuer des imprimés défectueux ou endommagés (7) du parcours de production (3), et avec des moyens de détection (6) pour détecter des lacunes (L) entre les imprimés sélectivement assemblés (7) qui sont créées par les imprimés défectueux ou endommagés évacués (7),
    sachant qu'il est prévu un poste tampon de produits (13) auquel des imprimés génériques (2) peuvent être apportés à partir du parcours de production (3) par l'intermédiaire d'un aiguillage d'évacuation (10), et qu'il est prévu un dispositif d'insertion (11) par lequel les imprimés génériques (2) peuvent, à partir du poste tampon de produits (13), être ramenés cycliquement au parcours de production (3), dans les lacunes créées.
  8. Dispositif selon la revendication 7, caractérisé en ce que les moyens de détection (6) sont disposés avant l'aiguillage d'évacuation (10), considéré dans le sens de production (8).
  9. Dispositif selon la revendication 7 ou 8, caractérisé en ce que le poste tampon de produits (13) est disposé dans un parcours secondaire (B) qui s'étend à la manière d'une dérivation parallèlement à un parcours principal (H) du parcours de production (3).
  10. Dispositif selon l'une des revendications 7 à 9, caractérisé en ce que les imprimés génériques (2) sont mis en place dans le parcours de production (3) sensiblement à la fin de la chaîne de production.
  11. Dispositif selon la revendication 9 ou 10, caractérisé en ce que le parcours secondaire (B) est disposé au-dessus du parcours principal (H).
  12. Dispositif selon l'une des revendications 7 à 11, caractérisé en ce que le poste tampon de produits (13) et au moins le dispositif d'insertion (11) sont réalisés sous forme de module.
EP03405744A 2003-10-16 2003-10-16 Procédé et dispositif pour la production des imprimés assemblés sélectivement Expired - Lifetime EP1524126B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP03405744A EP1524126B1 (fr) 2003-10-16 2003-10-16 Procédé et dispositif pour la production des imprimés assemblés sélectivement
DE50313398T DE50313398D1 (de) 2003-10-16 2003-10-16 Verfahren und Vorrichtung zur Herstellung von selektiv zusammengetragenen Druckerzeugnissen
JP2004300818A JP4907856B2 (ja) 2003-10-16 2004-10-14 選択的に丁合された印刷製品を製造する方法ならびに装置
US10/963,786 US7287748B2 (en) 2003-10-16 2004-10-14 Method and apparatus for producing selectively collated print products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP03405744A EP1524126B1 (fr) 2003-10-16 2003-10-16 Procédé et dispositif pour la production des imprimés assemblés sélectivement

Publications (2)

Publication Number Publication Date
EP1524126A1 EP1524126A1 (fr) 2005-04-20
EP1524126B1 true EP1524126B1 (fr) 2011-01-05

Family

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EP03405744A Expired - Lifetime EP1524126B1 (fr) 2003-10-16 2003-10-16 Procédé et dispositif pour la production des imprimés assemblés sélectivement

Country Status (4)

Country Link
US (1) US7287748B2 (fr)
EP (1) EP1524126B1 (fr)
JP (1) JP4907856B2 (fr)
DE (1) DE50313398D1 (fr)

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US7731167B2 (en) * 2006-12-01 2010-06-08 Prim Hall Enterprises, Inc. Methods and systems for controlling the feeding of stacked sheet material
US8213853B2 (en) * 2007-03-20 2012-07-03 Sharp Laboratories Of America, Inc. Printer system and method for recovery from a document assembly failure
JP5195167B2 (ja) * 2008-08-28 2013-05-08 凸版印刷株式会社 選択丁合製品加工装置および選択丁合製品加工方法
EP2246283B1 (fr) * 2009-05-01 2014-09-24 Müller Martini Holding AG Dispositif et procédé de traitement de produits d'impression
US8371568B2 (en) * 2010-05-25 2013-02-12 Xerox Corporation Actuator and dual bin size belt system for multiple size media transport
DE102011001355A1 (de) * 2011-03-17 2012-10-04 Hugo Beck Maschinenbau Gmbh & Co. Kg Verfahren und Vorrichtung zur Bildung eines Stromes von ungleichartig ausgerichteten Blattprodukten aus einem Strom von ungleich ausgerichteten Blattprodukten
US8939443B2 (en) 2013-03-15 2015-01-27 R.R. Donnelley & Sons Company Imaging apparatus and methods for bindery systems
CH710714B1 (de) * 2015-02-13 2018-08-15 Ferag Ag Verfahren zum Betrieb einer Druckweiterverarbeitungsanlage und Druckweiterverarbeitungsanlage.
CN108422668B (zh) * 2018-03-30 2024-02-02 佛山先临三维科技有限公司 3d打印尼龙清粉自动化装置

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Also Published As

Publication number Publication date
JP4907856B2 (ja) 2012-04-04
US7287748B2 (en) 2007-10-30
EP1524126A1 (fr) 2005-04-20
JP2005119306A (ja) 2005-05-12
DE50313398D1 (de) 2011-02-17
US20050085943A1 (en) 2005-04-21

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