EP1520906A1 - Schmierfette - Google Patents
Schmierfette Download PDFInfo
- Publication number
- EP1520906A1 EP1520906A1 EP04022779A EP04022779A EP1520906A1 EP 1520906 A1 EP1520906 A1 EP 1520906A1 EP 04022779 A EP04022779 A EP 04022779A EP 04022779 A EP04022779 A EP 04022779A EP 1520906 A1 EP1520906 A1 EP 1520906A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- per
- greases
- range
- equal
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 10
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 33
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 33
- 239000004519 grease Substances 0.000 claims abstract description 30
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000004816 latex Substances 0.000 claims abstract description 23
- 229920000126 latex Polymers 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000004094 surface-active agent Substances 0.000 claims abstract description 16
- 239000002245 particle Substances 0.000 claims abstract description 14
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 11
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000005977 Ethylene Substances 0.000 claims abstract description 10
- 229920001577 copolymer Polymers 0.000 claims abstract description 8
- 239000003792 electrolyte Substances 0.000 claims abstract description 6
- 239000000178 monomer Substances 0.000 claims abstract description 6
- 238000005345 coagulation Methods 0.000 claims abstract description 5
- 230000015271 coagulation Effects 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 19
- 239000010702 perfluoropolyether Substances 0.000 claims description 12
- 229910052731 fluorine Inorganic materials 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- 125000001153 fluoro group Chemical group F* 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- JSGITCLSCUKHFW-UHFFFAOYSA-N 2,2,4-trifluoro-5-(trifluoromethoxy)-1,3-dioxole Chemical compound FC1=C(OC(F)(F)F)OC(F)(F)O1 JSGITCLSCUKHFW-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000005461 lubrication Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- BZPCMSSQHRAJCC-UHFFFAOYSA-N 1,2,3,3,4,4,5,5,5-nonafluoro-1-(1,2,3,3,4,4,5,5,5-nonafluoropent-1-enoxy)pent-1-ene Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)=C(F)OC(F)=C(F)C(F)(F)C(F)(F)C(F)(F)F BZPCMSSQHRAJCC-UHFFFAOYSA-N 0.000 claims description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 5
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 claims description 5
- 229910017604 nitric acid Inorganic materials 0.000 claims description 5
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 4
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000001099 ammonium carbonate Substances 0.000 claims description 4
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 4
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 4
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 4
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 4
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 claims description 2
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 claims description 2
- RPVHAQMBUQOLBM-UHFFFAOYSA-N 1-[difluoro(1,2,2-trifluoroethenoxy)methoxy]-1,1,2,2,2-pentafluoroethane Chemical compound FC(F)=C(F)OC(F)(F)OC(F)(F)C(F)(F)F RPVHAQMBUQOLBM-UHFFFAOYSA-N 0.000 claims description 2
- LCVLVWQPMRAJQW-UHFFFAOYSA-N 1-[difluoro(1,2,2-trifluoroethenoxy)methoxy]-1,1,2,2-tetrafluoro-2-(trifluoromethoxy)ethane Chemical compound FC(F)=C(F)OC(F)(F)OC(F)(F)C(F)(F)OC(F)(F)F LCVLVWQPMRAJQW-UHFFFAOYSA-N 0.000 claims description 2
- HFNSTEOEZJBXIF-UHFFFAOYSA-N 2,2,4,5-tetrafluoro-1,3-dioxole Chemical class FC1=C(F)OC(F)(F)O1 HFNSTEOEZJBXIF-UHFFFAOYSA-N 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- BOZYVOUQHUPWQA-UHFFFAOYSA-N 2-(3-hydroxypropylidene)octanoic acid Chemical compound CCCCCCC(C(O)=O)=CCCO BOZYVOUQHUPWQA-UHFFFAOYSA-N 0.000 claims description 2
- QMIWYOZFFSLIAK-UHFFFAOYSA-N 3,3,3-trifluoro-2-(trifluoromethyl)prop-1-ene Chemical compound FC(F)(F)C(=C)C(F)(F)F QMIWYOZFFSLIAK-UHFFFAOYSA-N 0.000 claims description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 238000007872 degassing Methods 0.000 claims description 2
- BUACSMWVFUNQET-UHFFFAOYSA-H dialuminum;trisulfate;hydrate Chemical compound O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O BUACSMWVFUNQET-UHFFFAOYSA-H 0.000 claims description 2
- 125000001033 ether group Chemical group 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 2
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 2
- 239000010687 lubricating oil Substances 0.000 claims description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 2
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 2
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims description 2
- 150000007522 mineralic acids Chemical class 0.000 claims description 2
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 2
- 125000006340 pentafluoro ethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 239000004323 potassium nitrate Substances 0.000 claims description 2
- 235000010333 potassium nitrate Nutrition 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 239000001117 sulphuric acid Substances 0.000 claims description 2
- 235000011149 sulphuric acid Nutrition 0.000 claims description 2
- 235000011167 hydrochloric acid Nutrition 0.000 claims 1
- 229960000834 vinyl ether Drugs 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 23
- 238000007792 addition Methods 0.000 description 12
- 230000035515 penetration Effects 0.000 description 12
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 12
- 238000012512 characterization method Methods 0.000 description 7
- 239000004530 micro-emulsion Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000007539 photo-oxidation reaction Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 229920006357 Algoflon Polymers 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- PGFXOWRDDHCDTE-UHFFFAOYSA-N hexafluoropropylene oxide Chemical compound FC(F)(F)C1(F)OC1(F)F PGFXOWRDDHCDTE-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000004160 Ammonium persulphate Substances 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 235000019395 ammonium persulphate Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006471 dimerization reaction Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002356 laser light scattering Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000005325 percolation Methods 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000007785 strong electrolyte Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/02—Mixtures of base-materials and thickeners
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/02—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/04—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen, halogen and oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/0606—Perfluoro polymers used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Form in which the lubricant is applied to the material being lubricated semi-solid; greasy
Definitions
- the present invention relates to lubricating grease compositions based on (per)fluoropolyethers, having low friction coefficients and reduced wears, particularly suitable to be used for example in bearings working at high speed in a wide range of temperatures.
- Greases obtained by said (per)fluoropolyethers by the addition of thickeners are also known, among which the most commonly used is polytetrafluoroethylene (PTFE) in powder.
- PTFE polytetrafluoroethylene
- EP 856,570 antiseizing pastes prepared by addition to a perfluoropolyether oil having a viscosity between 20 and 2,000 cSt at 20°C of a PTFE in powder having molecular weight between 100,000 and 700,000 and particle size from 2 to 7 micron, the PTFE being obtained by irradiation with gamma rays or with electron beam of PTFE powder and subsequent milling.
- An object of the present invention are (per)fluoropolyether lubricating greases comoprising:
- the surfactant content of 20 ppm represents the sensitivity limit of the analytical determination as described in the characterization of the Examples.
- the drying to obtain component B) is carried out at a temperture in the range 105°C-190°C, preferably 110-140°C.
- Generally powder particle aggregates are obtained having an average size between 10 and 30 micron.
- the perfluoropolyether oils of component A) are selected from the following classes: (1) E-O-(CF(CF 3 )CF 2 O) m' (CFXO) n' -E' wherein:
- the preferred perfluoropolyether oils are those of the classes (1), (4), (5) or their mixtures and are available on the market with the trademark FOMBLIN® marketed by Solvay Solexis.
- Component B) is selected between the TFE homopolymer (PTFE) and the TFE copolymers with 0.01-1% by weight of a comonomer having an ethylene type unsaturation.
- those olefinic, acrylic and styrene can be mentioned as, for example, ethylene, propylene, methylmethacrilate, (metha)acrylic acid, butylacrylate, hydroxyethylhexylacrylate, styrene, C 3 -C 8 pefluoroolefins, as hexafluoropropene (H-FP) ;
- the preferred comonomers are perfluoropropyl-vinylether (PVE) and 2,2,4-trifluoro-5-trifluoromethoxy-1,3-dioxole (TTD).
- aqueous latex of polytetrafluoroethylene or of the tetrafluoroethylene copolymer with another monomer having an ethylene type unsaturation, used to prepare component B), is known and is prepared according to what described in USP 6,297,334 herein incorporated by reference,
- the preparation of the TFE polymer latex comprises the following steps:
- microemulsion used in the latex preparation is described in USP 4,864,006 and USP 4,990,283.
- the latex is coagulated and the obtained polymer particles are dried.
- the coagulation is carried out by addition of an electrolyte.
- the electrolyte can be an inorganic acid or an inorganic salt.
- the acids it can be mentioned nitric acid, hydrochloric acid, sulphuric acid; among the salts, it can be mentioned potassium nitrate, ammonium carbonate, magnesium sulphate, aluminum sulphate, potassium carbonate, calcium nitrate, sodium chloride.
- nitric acid or ammonium carbonate are used.
- the drying of the coagulated latex is carried out at a temperature in the range 105°C-190°C, preferably 110°-140°C, for a time between 20 and 60 hours.
- a further object of the present invention is a process for the preparation of the invention (per)fluoropolyether greases comprising the following steps:
- step a) after the (per)fluoropolyether oil A) introduction in the mixer, generallly a degassing under vacuum at 60°C for 2 hours at 0.1 mbar is carried out.
- step b) the addition of the powder of component B) to the oil is generally carried out in at least 3 hours until reaching the desired composition.
- step c) the stirring is carried out in a constant way, for about 8 hours, under vacuum.
- step d) The refining of step d) is generally carried out in a three-cylindrical refiner.
- the grease obtainable with this process has, as said, an amount of water lower than 100 ppm, preferably lower than 60 ppm and a surfactant amount lower than 20 ppm.
- the greases of the present invention can be used as such or can be additioned with the known additives of the prior art, as, for example, antirust, antiwear, antioxidants, stabilizers.
- the invention greases can be formulated depending on the amounts of A) and B) so to have different penetration degrees.
- the penetration is determined according to the ASTM D-217 method and the greases are classified according to the NLGI scale from 000 degree, corresponding to a penetration value of 475 mm/10', to 6 degree, corresponding to 85 mm/10'.
- the greases of the present invention result more stable, in applications requiring high temperatures, since the thickener is directly formulated with (per)fluoropolyether oil without using surfactants.
- the greases of the present invention contain, the penetration being equal, compared with the known (per)fluorinated greases, a much lower amount of thickening agent (PTFE).
- PTFE thickening agent
- the invention greases are used in the lubrication of mechanical parts and their combination of very good properties makes them particularly suitable in the lubrication of bearings working at high speed and in a wide range of temperatures.
- the greases of the present invention are applicable with significant advantages in the lubrication of microbearings, microgears, preferably in plastic, for example mechanical actuators, extending their life and significantly reducing the running noise.
- the invention greases show furthermore a very low toxicity since they are formed of substantially stable and inert (per)fluoropolyether oils and PTFE.
- the number average molecular weight of PTFE is calculated from the first melting temperature, if lower than 327°C, as described in EP 481,509, or by the absolute specific weight datum according to what described by Doban R.C., Knight A.C., Peterson J.H, Sperati C.A. in " Meeting of the American Chemical Society” Atlantic City, September 1956.
- the average particle diameter is measured by Laser Light Scattering based on the laser light diffusion (Photon Correlation Spectroscopy).
- the used instrument consists of an Argon laser light source having a wave length of 514.5 nm by Spectra-Physics and in a photocorrelator by Brookhaven 2030 AT model.
- the scattering measurement is carried out at 25°C on latex samples diluted with filtered water and at an angle of 90°.
- the particle diameter in the latex is calculated by applying the cumulant method.
- g PTFE/l water (Wess-Wtara)/(Winiz-Wess)*1000 wherein
- 0.5 g of powder are wet with ethanol and brought to basic pH with a NH 4 OH solution.
- the powder is dried under nitrogen flow, to the dried powder 2 ml of acidified methanol with some drops of concentrated H 2 SO 4 are added, the whole is brought into a hermetically sealed test tube heated at 70°C for 70 hours to carry out the surfactant esterification.
- To the obtained mixture 5 ml of Delifrene A 113 and 4 ml of water are then added. It is let stand. Two phases are separated, a ⁇ litre of the lower fluorinated phase containing the surfactant ester is taken.
- the fluorinated phase is gaschromatographically analyzed by injecting it in a 3 m long glass column, with a diameter of 3 mm, filled with a stationary phase constituted by Carbovax 20M absorbed at 25% by weight on Chromosorb W 80-100 mesh.
- the method sensitivity limit is 20 ppm.
- the test is carried out according to the ASTM D 217 method.
- a ball bearing (SKF 6303 model), cleaned with n-hexane and dried, is filled at 30% by weight, with respect to the grease weight required for the total filling, with the grease to be tested and the suitable screens are inserted to avoid the material coming out.
- the so assembled bearing is mounted on a shaft, connected to an engine, equipped with suitable housing couple and tightened.
- the cup wherein the bearing is placed is equipped with a loading cell which allows to measure the bearing stress during the running.
- On the outer race of the bearing a thermocouple is positioned detecting the temperature evolution during the test.
- the test is carried out by making the bearing to start at 5,000 rpm and maintaining such speed for 2 hours.
- the test result is given by the initial take-off value in mN•m, stress after steady conditions of 2 hours in mN•m, oscillation of the steady condition value and maximum temperature reached at the end of the test.
- test conditions are the following: a speed gradient is set from 0 to 16,000 rpm with step of 2000 rpm, each lasting 1 hour.
- the test duration is of total 8 hours and the stress value after 1 hour at 16,000 rpm and the maximum temperature reached are evaluated.
- component B formed of PTFE modified with 2,2,4-trifluoro-5-trifluoromethoxy-1,3-dioxole (TTD)
- a perfectly clear microemulsion is obtained in the temperature range from 2°C to 46°C.
- the reactor is maintained under mechanical stirring. 1,200 g of 2,2,4-trifluoro-5-trifluoro-methoxy-1,3-dioxole (TTD) and 100 mmHg of ethane are fed into the reactor.
- TTD 2,2,4-trifluoro-5-trifluoro-methoxy-1,3-dioxole
- ethane 100 mmHg
- the reactor is pressurized at 20 bar with C 2 F 4 and heated to 90°C. At this point 700 cc of a solution of ammonium persulphate (initiator) equal to 14 g are fed into the reactor.
- TFE tetrafluoroethylene
- the so obtained latex has a concentration of 440 g/l and an average particle diameter of 50 nm.
- the latex is diluted until bringing the polymer concentration to 7% by weight and 20 litres of said latex are introduced at a temperature of 24°C in a 50 litre reactor.
- the latex is additioned under stirring with an aqueous solution of (NH 4 ) 2 CO 3 at 15% so to bring the pH to 8.
- the wet powder is then subjected to two washings with 20 litres of water at the temperature of 24°C, under stirring for 5 minutes.
- the wet powder is then discharged and dried in a static oven at 120°C for 48 hours.
- the analyzed grease shows a water content of about 50 ppm.
- Example 1B is repeated but by introducing 900 g of the oil described in the Example 1B and 600 g of a commercial PTFE Algoflon® L203 having a number average molecular weight of 500,000, obtained from a latex having a particle diameter of 200-300 nm, by successive steps of about 100 g at a time.
- Example 1B is repeated but by using 1,200 g of oil (Fomblin® Z15), having the following structure: CF 3 -[(O-CF 2 CF 2 ) n - (O-CF 2 ) m ]-O-CF 3 with n/m ⁇ 1 and kinematic viscosity at 40°C of 92 cSt, and 300 g of PTFE of the Example 1A.
- oil Fomblin® Z15
- the analyzed grease shows a water content of about 50 ppm.
- Example 3 is repeated by introducing 900 g of the oil described in the Example 3 and 600 g of a commercial PTFE Algoflon® L203 described in the Example 2.
- the Example 1B has been repeated but by using as PTFE the commercial PTFE of the Example 2 (comparative).
- the obtained grease has shown a penetration degree higher than 400.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI20031913 | 2003-10-03 | ||
| IT001913A ITMI20031913A1 (it) | 2003-10-03 | 2003-10-03 | Grassi lubrificanti. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1520906A1 true EP1520906A1 (de) | 2005-04-06 |
Family
ID=34308121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04022779A Withdrawn EP1520906A1 (de) | 2003-10-03 | 2004-09-24 | Schmierfette |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20050075250A1 (de) |
| EP (1) | EP1520906A1 (de) |
| JP (1) | JP2005113143A (de) |
| IT (1) | ITMI20031913A1 (de) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007082829A1 (en) * | 2006-01-17 | 2007-07-26 | Solvay Solexis S.P.A. | Lubricating compositions based on perfluoropolyethers |
| EP1731593A3 (de) * | 2005-06-10 | 2007-08-29 | Solvay Solexis S.p.A. | Fluorierte Schmierfettszusammensetzungen mit niedrigem Drehmoment bei tiefen Temperaturen |
| EP2088342A4 (de) * | 2006-12-04 | 2012-04-11 | Jtekt Corp | Wälzlager und gesamtwälzelementlager |
| CN102789910A (zh) * | 2011-04-27 | 2012-11-21 | 株式会社日立制作所 | 电接点用润滑脂及滑动通电结构、电力用开关、真空断路器、真空绝缘开关装置及其组装方法 |
| US10749212B2 (en) | 2015-02-27 | 2020-08-18 | Murata Manufacturing Co., Ltd. | Electrolyte solution, battery pack, electronic apparatus, electric vehicle, power storage apparatus, and power system |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5182541B2 (ja) * | 2006-03-08 | 2013-04-17 | 株式会社ジェイテクト | ステアリング装置 |
| JP5109331B2 (ja) * | 2006-10-19 | 2012-12-26 | Nokクリューバー株式会社 | グリース組成物 |
| ATE474869T1 (de) * | 2006-11-30 | 2010-08-15 | Solvay Solexis Spa | Fluorinierte schmiermittel |
| US20090252542A1 (en) * | 2008-04-04 | 2009-10-08 | Gregory Daniel Creteau | Image Fixing System With Improved Lubrication |
| EP3233965A1 (de) * | 2014-12-15 | 2017-10-25 | Solvay Specialty Polymers Italy S.p.A. | Wässrige zusammensetzung mit einem fluorierten polymer |
| US10822568B2 (en) * | 2016-01-27 | 2020-11-03 | Nippeco Ltd. | Foreign substance removing lubricant composition, foreign substance removing lubricant composition applied member, and method for using foreign substance removing lubricant composition |
| CN115485315A (zh) | 2020-04-30 | 2022-12-16 | 科慕埃弗西有限公司 | 可用作润滑剂的四氟环氧乙烷和六氟环氧丙烷的共聚物 |
| CN112175692B (zh) * | 2020-09-22 | 2022-07-15 | 中国石油化工股份有限公司 | 一种润滑脂组合物及其制备方法和应用 |
| EP4423220A1 (de) | 2021-10-25 | 2024-09-04 | The Chemours Company FC, LLC | Schmierfette, die copolymere von tetrafluoroethyenoxid und hexafluoropropylenoxid enthalten |
| JP2024170215A (ja) * | 2023-05-26 | 2024-12-06 | 日本精工株式会社 | 転がり軸受及びアクチュエータ |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4472290A (en) * | 1982-05-31 | 1984-09-18 | Montedison S.P.A. | Process for preparing lubricating greases based on polytetrafluoroethylene and perfluoropolyethers |
| EP0856570A2 (de) * | 1997-01-30 | 1998-08-05 | Ausimont S.p.A. | Anti-Festlauf- und Dichtungspasten |
| US6025307A (en) * | 1997-03-21 | 2000-02-15 | Ausimont S.P.A. | Fluorinated greases |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3242218A (en) * | 1961-03-29 | 1966-03-22 | Du Pont | Process for preparing fluorocarbon polyethers |
| DE1249247B (de) * | 1961-04-25 | 1967-09-07 | E. I. Du Pont De Nemours And Company, Wilmington, Del. (V. St. A.) | Verfahren zur Herstellung von Perfluorolefinpolyäthern |
| DE1745169B2 (de) * | 1967-02-09 | 1977-04-21 | Montecatini Edison S.P.A., Mailand (Italien) | Fluorierte lineare polyaether und verfahren zu ihrer herstellung |
| US3665041A (en) * | 1967-04-04 | 1972-05-23 | Montedison Spa | Perfluorinated polyethers and process for their preparation |
| US4523039A (en) * | 1980-04-11 | 1985-06-11 | The University Of Texas | Method for forming perfluorocarbon ethers |
| IL82308A (en) * | 1986-06-26 | 1990-11-29 | Ausimont Spa | Microemulsions containing perfluoropolyethers |
| IT1204903B (it) * | 1986-06-26 | 1989-03-10 | Ausimont Spa | Processo di polimerizzazione in dispersione acquosa di monomeri florati |
| ITMI981519A1 (it) * | 1998-07-02 | 2000-01-02 | Ausimont Spa | Processodi polimerizzazione del tfe |
| DE10066411B3 (de) * | 1999-02-12 | 2013-12-05 | Nsk Ltd. | Rollenvorrichtung |
-
2003
- 2003-10-03 IT IT001913A patent/ITMI20031913A1/it unknown
-
2004
- 2004-09-24 EP EP04022779A patent/EP1520906A1/de not_active Withdrawn
- 2004-09-28 US US10/950,557 patent/US20050075250A1/en not_active Abandoned
- 2004-10-01 JP JP2004290639A patent/JP2005113143A/ja not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4472290A (en) * | 1982-05-31 | 1984-09-18 | Montedison S.P.A. | Process for preparing lubricating greases based on polytetrafluoroethylene and perfluoropolyethers |
| EP0856570A2 (de) * | 1997-01-30 | 1998-08-05 | Ausimont S.p.A. | Anti-Festlauf- und Dichtungspasten |
| US6025307A (en) * | 1997-03-21 | 2000-02-15 | Ausimont S.P.A. | Fluorinated greases |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1731593A3 (de) * | 2005-06-10 | 2007-08-29 | Solvay Solexis S.p.A. | Fluorierte Schmierfettszusammensetzungen mit niedrigem Drehmoment bei tiefen Temperaturen |
| WO2007082829A1 (en) * | 2006-01-17 | 2007-07-26 | Solvay Solexis S.P.A. | Lubricating compositions based on perfluoropolyethers |
| EP2088342A4 (de) * | 2006-12-04 | 2012-04-11 | Jtekt Corp | Wälzlager und gesamtwälzelementlager |
| CN102789910A (zh) * | 2011-04-27 | 2012-11-21 | 株式会社日立制作所 | 电接点用润滑脂及滑动通电结构、电力用开关、真空断路器、真空绝缘开关装置及其组装方法 |
| EP2518133A3 (de) * | 2011-04-27 | 2013-03-13 | Hitachi, Ltd. | Fett für elektrische und elektrische Schiebestrukturen, Schaltnetzteil, Vakuumschalter, vakuumisoliertes Schaltanlagenmontageverfahren |
| CN102789910B (zh) * | 2011-04-27 | 2014-12-24 | 株式会社日立制作所 | 电接点用润滑脂及滑动通电结构、电力用开关、真空断路器、真空绝缘开关装置及其组装方法 |
| US9238784B2 (en) | 2011-04-27 | 2016-01-19 | Hitachi, Ltd. | Grease for electrical contact and slide electricity structure, power switch, vacuum circuit breaker, vacuum insulated switchgear, and vacuum-insulated switchgear assembling method |
| US10749212B2 (en) | 2015-02-27 | 2020-08-18 | Murata Manufacturing Co., Ltd. | Electrolyte solution, battery pack, electronic apparatus, electric vehicle, power storage apparatus, and power system |
Also Published As
| Publication number | Publication date |
|---|---|
| US20050075250A1 (en) | 2005-04-07 |
| JP2005113143A (ja) | 2005-04-28 |
| ITMI20031913A1 (it) | 2005-04-04 |
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