EP1515000B1 - Blading of a turbomachine with contoured shrouds - Google Patents
Blading of a turbomachine with contoured shrouds Download PDFInfo
- Publication number
- EP1515000B1 EP1515000B1 EP03103323.6A EP03103323A EP1515000B1 EP 1515000 B1 EP1515000 B1 EP 1515000B1 EP 03103323 A EP03103323 A EP 03103323A EP 1515000 B1 EP1515000 B1 EP 1515000B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contouring
- recess
- shrouds
- turbomachine according
- elevations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/02—Preventing or minimising internal leakage of working-fluid, e.g. between stages by non-contact sealings, e.g. of labyrinth type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/22—Blade-to-blade connections, e.g. for damping vibrations
- F01D5/225—Blade-to-blade connections, e.g. for damping vibrations by shrouding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/10—Stators
- F05D2240/11—Shroud seal segments
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/18—Two-dimensional patterned
- F05D2250/183—Two-dimensional patterned zigzag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/18—Two-dimensional patterned
- F05D2250/184—Two-dimensional patterned sinusoidal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/60—Structure; Surface texture
- F05D2250/61—Structure; Surface texture corrugated
- F05D2250/611—Structure; Surface texture corrugated undulated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/70—Shape
Definitions
- the invention relates to a turbomachine whose blading has shrouds, and in particular cavities into which the shrouds protrude.
- the blading is provided with shrouds for vibration containment, which annularly connect all the blade tips of a row of blades. They are used on both buckets and vanes.
- shrouds for vibration containment which annularly connect all the blade tips of a row of blades. They are used on both buckets and vanes.
- recesses or cavities are formed in the machine inner housing and in the shaft, in which project the shrouds of the blades or the guide vanes.
- the leakage flow is further limited by labyrinth seals in the cavities.
- Such labyrinth seals are for example in FIG. 1 this application is shown. It shows a detail of a turbomachine, in particular a blade 1 and its adjacent vanes 2a, 2b.
- the blade 1 is provided with a shroud 3, which projects into a recess or cavity 4 of the inner housing 5 of the machine.
- a corresponding shroud of a vane protrudes into a similar recess in the shaft.
- a labyrinth seal is arranged in the cavity 4. This seal consists primarily of a plurality of sealing strips 8, which extend from the wall of the inner housing radially inwardly toward the shroud.
- the shroud 3 is configured with steps in the radial direction, wherein the shroud has a constant shape over its circumference.
- the leakage flow 6 flows through an inlet region into the cavity 4, between the sealing strip and the shroud and back through an outlet region to the main flow 7 of the turbomachine.
- Einsowie and exit areas arise mixing operations between Leakage flow and main flow, which inter alia disrupt the main and working flow and cause power losses.
- US 4,662,820 to Sasada et al. discloses a labyrinth seal with a staggered shroud and multiple sealing strips.
- the cavity into which the shroud protrudes is formed by inserts 12, 12a or shapes 15, 15b of the inner housing wall.
- the cavity thus has a changing shape in the axial and / or radial direction, with its shape being constant in the circumferential direction.
- the inserts serve to reduce the space through which a leakage current can flow, thereby increasing the performance of the machine.
- EP 1 067 273 discloses a blade of a gas turbine, especially designed for aircraft with an axial and circumferentially wavy extension of a shroud to reduce the pressure field of a backflowing gas flow.
- the extension is limited to the front of the shroud on the leading edge side of the blade. The measure results in an overall increase in the overall length of the machine.
- a turbomachine includes blades and vanes each secured in a row of blades to a shaft or inner casing, at least one blade row and at least one row of guide blades each being provided with a shroud.
- the inner housing and the shaft have cavities into which the shrouds protrude.
- both the cavities and the cover bands have a contouring or a changing profile in the circumferential direction.
- the contouring consists of periodically repeating elevations and depressions, which are thus uniformly distributed over the circumference and each of the same extent.
- the contouring has a wavelength, that is a profile section, which repeats itself in the circumferential direction several times. In the case of the contouring of the cavity, this wavelength is equal to a fraction of the circumferential length of the cavity wall, that is to say the circumferential length either along the inner housing wall or the shaft. In the case of contouring a shroud, the wavelength is equal to a fraction of the circumferential length of this shroud. More specifically, the wavelength corresponds to the circumferential length of the cavity wall or the shroud divided by the simple number of blades or by an integer multiple of the number of blades in the blade row, which is adjacent to the cavity or which is associated with the shroud.
- a erfingundsgem contouring causes a pressure field, which counteracts stationary and unsteady pressure fields, which would otherwise generate the losses.
- These are pressure fields created by the presence of the blades together with the absence of vanes between the rows of blades by creating stagnation points at the leading blade edges and blade trailing edges.
- These pressure fields not only act in the main flow field, but also in the region of the labyrinth in the case of the blade cover strip and in particular in the area of the leakage flow entry in the cavity and the leakage flow exit from the cavity.
- the mixing processes between the main and leakage flow are reduced and thus also the friction and mixing losses due to the mixing processes are reduced.
- the elevations or depressions of the respective cavity wall and / or the shroud are positioned such that the maxima of those pressure fields which are produced by the adjacent rows of blades are attenuated and the pressure minima between the rows of blades are compensated by increased pressure ,
- the cavities are both cavities on the inner housing, in which the shrouds of the blades protrude, as well as cavities on the shaft, in which protrude the shrouds of the vanes.
- the pressure conditions are comparable in both cases.
- the wavelengths of the contouring are matched to the pressure fields, which compensate them. More concretely are their wavelengths according to the Number of blades in a row of blades determined.
- contouring a cavity wall it has a wavelength equal to the circumferential length of the cavity divided by the number of vanes or an integral multiple of the number of vanes in the row of vanes that is closest to contouring upstream or downstream.
- contouring a shroud it has a wavelength equal to the circumferential length of the cavity divided by the number of blades or an integral multiple of the number of blades in the row of blades that belongs to the shroud.
- the contouring is located on the axially extending walls of a cavity, wherein the elevations and depressions of the contouring extend in the radial direction, that is, radially inwardly or radially outwardly.
- the contouring is to be understood as elevations and depressions on the inner housing wall; in the case of a shroud cavity in the region of a vane, it is to be understood as elevations and depressions on the shaft.
- the contouring extends over the entry area or over the exit area of the cavity or over both areas.
- the inlet region is the region of the recess in the flow direction up to the first sealing strip
- the outlet region is the region of the recess from the last sealing strip in the flow direction.
- a contouring in the inlet region and / or the outlet region is preferred, wherein in other parts of the cavity or in the entire cavity contouring is also feasible.
- a contouring in the entrance region of the cavity has a wavelength that is matched to the number of blades in the upstream row of blades. Contouring in the exit region of the cavity has a wavelength tuned to the number of blades in the downstream adjacent blade row.
- the contouring is located on the radially extending walls of a cavity, with the elevations and depressions of the contour extending in the axial direction, that is to say in the direction or opposite direction of the main flow.
- the wavelengths of these contouring are determined analogously to the first embodiment of the invention. That is, the contour in the entrance region has a wavelength tuned to the number of blades in the upstream adjacent blade row, and a contour in the exit region of the cavity has a Wavelength tuned to the number of blades in the downstream row of blades.
- the shrouds are additionally contoured, wherein the elevations and depressions extend in the radial direction and upwards.
- both stationary and rotating parts are provided with an inventive contour.
- This contouring of the shroud also compensates for those pressure fields generated by the row of blades that the shroud belongs to. Accordingly, the wavelength of such contouring is matched to the number of blades in this blade row.
- the shroud sidewalls or end walls are additionally contoured, the elevations and depressions extending in the axial direction, that is to say in the direction of the main flow or in the opposite direction.
- both stationary and rotating parts are provided with a contour according to the invention.
- the wavelengths of the contours are in turn tuned to the pressure fields they balance and are matched to the number of blades of the row to which the shroud belongs.
- a contour has any periodically repeating shape that generates a pressure gradient.
- a preferred shape is a waveform, such as a sinusoidal shape.
- Other possible shapes are step shapes such as box shapes, triangular shapes, sawtooth or sawtooth-like shapes.
- the amplitude of the contouring that is, the maximum extent of the elevations and depressions starting from a center line between the extreme points of the contour, is chosen so that the curvature of the contour is sufficiently pronounced to generate correspondingly strong pressure gradients, which are able to compensate the pressure fields.
- FIG. 2a shows the same section of a turbomachine as in FIG. 1 ,
- the cavity 4 has contourings 10 and 11 and the cavity walls according to a first embodiment of the invention. You are in this embodiment in the inlet region 12 and exit region 13 of the cavity 4. The view shows a section through the contouring at the height of their surveys.
- the contouring in the embodiment shown here in the inlet region is equal to the contouring in the outlet region of the cavity.
- the contouring in the inlet area may differ from those in the exit area. This may for example be the case with inclined channel walls.
- the contouring 10 and 11 are made of solid parts, which extend from the original inner housing wall radially inwardly towards the shroud 3 out. They can be realized by appropriate shaping of the inner housing as an integral part of the inner housing wall or by post-processing of the cavity by mounting insert rings. The use of insert rings also allows retrofitting an existing machine.
- the shroud 3 has a contour with elevations 14 and 15 which extend in the radial direction to the contouring 10, 11 out.
- the contouring 10 in the inlet region 12 compensates in the circumferential direction for the pressure fields of the blade row with blades 2a.
- the contouring 11 in the exit region 13 compensates for the pressure fields of the blade row with blades 2b.
- the contouring 14 and 15 in the inlet and outlet areas compensate in the circumferential direction of the pressure fields of the blade row with blades 1 from.
- FIG. 2b shows a view of the machine along its shaft axis in the direction of the main flow.
- the blades 2a and the contouring 10 in the inlet region of the cavity in the circumferential direction are shown. They have a waveform with a wavelength L 1 equal to the total circumferential length divided by the number of blades 2a of the upstream blade row or the distance between two adjacent stator blades 2a.
- the wavelength L 1 may also be equal to the circumferential length divided by an integer multiple of the mentioned number of blades, that is to say only half or a quarter of this size.
- the contouring 11 in the exit region of the cavity has a wavelength corresponding to the number of blades 2b of the downstream blade row. Therefore, the wavelengths of contouring 10 and 11 may be different.
- the wavelengths of the shroud contour 14 in the inlet region 12 and the shroud contour 15 in the exit region 13 are determined (analogously to the wavelengths of the contours 10 and 11) in accordance with the number of rotor blades
- the maxima of the elevations of the contouring 10 with respect to the upstream vanes 2 a are positioned to the Optimize pressure compensation as much as possible. Accordingly, in the exit region 13, the maxima of the elevations of the contouring 11 are positioned with respect to the downstream guide vanes 2 b. (The positioning of the maxima and their amplitude are described below using the example FIG. 3b shown in more detail.)
- FIGS. 3a and 3b show a second embodiment of the invention.
- FIG. 3a represents a section of a turbomachine according to the FIGS. 1 and 2a , wherein the same reference numerals are used for the same machine parts.
- the contouring 20 and 21 are in this example as an insert ring realized with wavy contour, which is attached to the inner housing wall. Alternatively, they can also be an integral part of the cavity.
- the end faces of the shroud 3 are also provided with a contouring 22 in the inlet region 12 and a contouring 23 in the outlet region 13.
- a contouring 22 in the inlet region 12 can be realized by integral shaping of the shroud or by mounting a correspondingly shaped and attached to the shroud ring.
- FIG. 3b shows the waveform of the contours 20-23 of FIG. 3a in the circumferential direction by projection of the cavity 4 on a surface.
- the wavelength L1 of the contour 20 at the radially extending cavity wall in the inlet region here is equal to the distance between two adjacent blades 2a of the upstream blade row or equal to the total circumference of the cavity divided by the number of blades.
- the wavelength L2 of the contour 21 in the exit region of the cavity is equal to the distance between two adjacent blades 2b of the downstream row of blades. Accordingly, the wavelength L3 of the contours 22 and 23 at the shroud end faces is equal to the distance between two adjacent blades 1, to which the shroud belongs.
- the largest survey of the waveforms of all contours are at the height of the blades, to which the contour is tuned.
- the contours each have an amplitude A which is equal to the extent of a survey or depression, starting from a center line between the survey and depression.
- the amplitude is in a predetermined ratio to the original cavity height of the inlet region 12.
- the amplitudes A of the elevations and depressions on the shrouds are also in a predetermined ratio to the original axial distance between shroud and cavity wall.
- FIG. 4 shows another possible shape of the contour applied to the cavity contouring of FIG. 3a ,
- the contour here has a rounded sawtooth shape 20 ', 21', 22 ', 23', wherein the position of the maxima of the sawtooth 20 'on the position of the blades 2a of the upstream row of blades, those of the contour 21' on the position of the blades 2b of the downstream row of blades, and those of the contour 22 'and 23' are matched to the position of the blades 1.
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Description
Die Erfindung betrifft eine Turbomaschine, deren Beschaufelung Deckbänder aufweist, und insbesondere Kavitäten, in welche die Deckbänder hineinragen.The invention relates to a turbomachine whose blading has shrouds, and in particular cavities into which the shrouds protrude.
In Turbomaschinen ist die Beschaufelung zwecks Eindämmung von Schwingungen mit Deckbändern versehen, die ringförmig sämtliche Schaufelspitzen einer Schaufelreihe verbinden. Sie werden sowohl bei Laufschaufeln als auch bei Leitschaufeln angewendet. Um eine Leckageströmung, die an den Deckbändern vorbeiströmt möglichst klein zu halten, sind im Maschinen-Innengehäuse sowie in der Welle Aussparungen oder Kavitäten gebildet, in welche die Deckbänder der Laufschaufeln bzw. der Leitschaufeln hineinragen. Die Leckageströmung wird weiter durch Labyrinthdichtungen in den Kavitäten begrenzt. Solche Labyrinthdichtungen sind zum Beispiel in
In
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Es ist der vorliegenden Erfindung die Aufgabe gestellt, eine Turbomaschine zu schaffen, bei der die Leistungsverluste aufgrund von Mischungsvorgängen zwischen Leckage- und Hauptströmung verringert sind.It is the object of the present invention to provide a turbomachine in which the power losses are reduced due to mixing operations between leakage and main flow.
Eine Turbomaschine weist Laufschaufeln und Leitschaufeln auf, die jeweils in Schaufelreihen an einer Welle bzw. einem Innengehäuse befestigt sind, wobei mindestens eine Laufschaufelreihe sowie mindestens eine Leitschaufelreihe jeweils mit einem Deckband versehen ist. Das Innengehäuse und die Welle weisen Kavitäten auf, in welche die Deckbänder hineinragen. Erfindungsgemäss weisen sowohl die Kavitäten als auch die Deckbänder eine Konturierung oder ein sich veränderndes Profil in der Umfangsrichtung auf.A turbomachine includes blades and vanes each secured in a row of blades to a shaft or inner casing, at least one blade row and at least one row of guide blades each being provided with a shroud. The inner housing and the shaft have cavities into which the shrouds protrude. According to the invention, both the cavities and the cover bands have a contouring or a changing profile in the circumferential direction.
Die Konturierung besteht aus sich periodisch wiederholenden Erhebungen und Vertiefungen, die also über den Umfang gleichmässig verteilt und jeweils von gleichem Ausmass sind. Die Konturierung besitzt dabei eine Wellenlänge, das heisst einen Profilabsschnitt, der sich in Umfangsrichtung mehrfach wiederholt. Diese Wellenlänge ist im Fall der Konturierung der Kavität gleich einem Bruchteil der Umfangslänge der Kavitätswand, das heisst der Umfangslänge entweder entlang der Innengehäusewand oder der Welle. Im Fall der Konturierung eines Deckbandes ist die Wellenlänge gleich einem Bruchteil der Umfangslänge dieses Deckbandes. Genauer entspricht die Wellenlänge jeweils der Umfangslänge der Kavitätswand bzw. des Deckbands dividiert durch die einfache Schaufelanzahl oder durch ein ganzzahliges Vielfaches der Schaufelanzahl in der Schaufelreihe, welche der Kavität benachbart ist bzw. die dem Deckband zugehörig ist.The contouring consists of periodically repeating elevations and depressions, which are thus uniformly distributed over the circumference and each of the same extent. The contouring has a wavelength, that is a profile section, which repeats itself in the circumferential direction several times. In the case of the contouring of the cavity, this wavelength is equal to a fraction of the circumferential length of the cavity wall, that is to say the circumferential length either along the inner housing wall or the shaft. In the case of contouring a shroud, the wavelength is equal to a fraction of the circumferential length of this shroud. More specifically, the wavelength corresponds to the circumferential length of the cavity wall or the shroud divided by the simple number of blades or by an integer multiple of the number of blades in the blade row, which is adjacent to the cavity or which is associated with the shroud.
Eine erfingundsgemässe Konturierung bewirkt ein Druckfeld, das stationären und instationären Druckfeldern entgegenwirkt, welche sonst die Verluste generieren würden. Es handelt sich hier um Druckfelder, die durch die Präsenz der Schaufeln zusammen mit dem Fehlen von Schaufeln zwischen den Schaufelreihen entstehen, indem an den Schaufelvorderkanten und Schaufelhinterkanten Staupunkte erzeugt werden. Diese Druckfelder wirken nicht nur im Hauptströmungsfeld, sondern auch im Bereich des Labyrinths beim Schaufeldeckband und insbesondere im Bereich des Leckageströmungseintritts in der Kavität und des Leckageströmungsaustritts aus der Kavität. Durch die Wechselwirkung dieser Druckfelder entsteht ein Austausch zwischen der Haupt- und Leckageströmung, wobei in den Labyrinthkavitäten in Umfangsrichtung Strömungen in Richtung des Labyrinths sowie Strömungen in Richtung der Hauptströmung bewirkt werden. Diese Strömungen führen zu Mischungsvorgängen, welche Leistungsverluste generieren.
Das neue, durch die Konturierung einer Kavitätswand oder eines Deckbandes bewirkte Druckfeld gleicht in Umfangsrichtung die Druckfelder jener Schaufelreihe aus, die der Kavität stromauf oder stromab am nächsten benachbart ist. Das Druckfeld, das durch die Konturierung eines Deckbands erzeugt wird, gleicht in Umfangsrichtung die Druckfelder jener Schaufelreihe aus, die dem Deckband zugehört. Dadurch werden die Mischvorgänge zwischen der Haupt- und Leckageströmung verringert und somit auch die durch die Mischvorgänge bedingten Reibungs- und Mischungsverluste vermindert..
Um diese Wirkung optimal zu erzielen sind die Erhebungen bzw. die Vertiefungen der jeweiligen Kavitätswand und /oder des Deckbands so positioniert, dass die Maxima jener Druckfelder, die durch die benachbarten Schaufelreihen erzeugt werden, abgeschwächt und die Druckminima zwischen den Schaufelreihen durch erhöhten Druck ausgeglichen werden.A erfingundsgem contouring causes a pressure field, which counteracts stationary and unsteady pressure fields, which would otherwise generate the losses. These are pressure fields created by the presence of the blades together with the absence of vanes between the rows of blades by creating stagnation points at the leading blade edges and blade trailing edges. These pressure fields not only act in the main flow field, but also in the region of the labyrinth in the case of the blade cover strip and in particular in the area of the leakage flow entry in the cavity and the leakage flow exit from the cavity. The interaction of these pressure fields results in an exchange between the main and leakage flow, wherein in the labyrinth cavities in the circumferential direction flows in the direction of the labyrinth and currents in the direction of the main flow are effected. These flows lead to mixing processes which generate power losses.
The new, caused by the contouring of a cavity wall or a shroud pressure field compensates in the circumferential direction of the pressure fields that blade row, which is adjacent to the cavity upstream or downstream of the next. The pressure field generated by the contouring of a shroud compensates in the circumferential direction for the pressure fields of the row of shovels which belongs to the shroud. As a result, the mixing processes between the main and leakage flow are reduced and thus also the friction and mixing losses due to the mixing processes are reduced.
In order to achieve this effect optimally, the elevations or depressions of the respective cavity wall and / or the shroud are positioned such that the maxima of those pressure fields which are produced by the adjacent rows of blades are attenuated and the pressure minima between the rows of blades are compensated by increased pressure ,
Bei den Kavitäten handelt es sich sowohl um Kavitäten am Innengehäuse, in welche die Deckbänder der Laufschaufeln hineinragen, als auch um Kavitäten an der Welle, in welche die Deckbänder der Leitschaufeln hineinragen. Die Druckverhältnisse sind in beiden Fällen vergleichbar.The cavities are both cavities on the inner housing, in which the shrouds of the blades protrude, as well as cavities on the shaft, in which protrude the shrouds of the vanes. The pressure conditions are comparable in both cases.
Die Wellenlängen der Konturierungen sind auf die Druckfelder abgestimmt, welche sie ausgleichen. Konkreter sind ihre Wellenlängen entsprechend der Anzahl Schaufeln in einer Schaufel reihe bestimmt. Im Fall einer Konturierung einer Kavitätswand besitzt diese eine Wellenlänge gleich der Umfangslänge der Kavität dividiert durch die Anzahl Schaufeln oder durch ein ganzzahliges Vielfaches der Anzahl Schaufeln in der Schaufelreihe, die der Konturierung stromauf oder stromab am nächsten ist. Im Fall einer Konturierung eines Deckbands besitzt sie eine Wellenlänge gleich der Umfangslänge der Kavität dividiert durch die Anzahl Schaufeln oder durch ein ganzzahliges Vielfaches der Anzahl Schaufeln in der Schaufelreihe, die dem Deckband zugehört.The wavelengths of the contouring are matched to the pressure fields, which compensate them. More concretely are their wavelengths according to the Number of blades in a row of blades determined. In the case of contouring a cavity wall, it has a wavelength equal to the circumferential length of the cavity divided by the number of vanes or an integral multiple of the number of vanes in the row of vanes that is closest to contouring upstream or downstream. In the case of contouring a shroud, it has a wavelength equal to the circumferential length of the cavity divided by the number of blades or an integral multiple of the number of blades in the row of blades that belongs to the shroud.
In einer ersten bevorzugten Ausführung der Erfindung befindet sich die Konturierung an den axial verlaufenden Wänden einer Kavität, wobei sich die Erhebungen und Vertiefungen der Konturierung in radialer Richtung erstrecken, das heisst radial einwärts oder radial auswärts. Im Fall einer Deckbandkavität im Bereich einer Laufschaufel ist die Konturierung als Erhebungen und Vertiefungen an der Innengehäusewand zu verstehen; im Fall einer Deckbandkavität im Bereich einer Leitschaufel ist sie als Erhebungen und Vertiefungen an der Welle zu verstehen. Die Konturierung erstreckt sich über den Eintrittsbereich oder über den Austrittsbereich der Kavität oder auch über beide Bereiche. Der Eintrittsbereich ist der Bereich der Aussparung in Strömungsrichtung bis zum ersten Dichtungsstreifen, der Austrittsbereich ist der Bereich der Aussparung ab dem letzten Dichtstreifen in Strömungsrichtung. Eine Konturierung im Eintrittsbereich und/oder dem Austrittsbereich ist bevorzugt, wobei in anderen Teilen der Kavität oder in der gesamten Kavität eine Konturierung auch realisierbar ist. Eine Konturierung im Eintrittsbereich der Kavität besitzt eine Wellenlänge, die auf die Anzahl der Schaufeln in der stromauf benachbart liegenden Schaufelreihe abgestimmt ist. Eine Konturierung im Austrittsbereich der Kavität besitzt eine Wellenlänge, die auf die Anzahl der Schaufeln in der stromab benachbart liegenden Schaufelreihe abgestimmt ist.In a first preferred embodiment of the invention, the contouring is located on the axially extending walls of a cavity, wherein the elevations and depressions of the contouring extend in the radial direction, that is, radially inwardly or radially outwardly. In the case of a shroud cavity in the area of a blade, the contouring is to be understood as elevations and depressions on the inner housing wall; in the case of a shroud cavity in the region of a vane, it is to be understood as elevations and depressions on the shaft. The contouring extends over the entry area or over the exit area of the cavity or over both areas. The inlet region is the region of the recess in the flow direction up to the first sealing strip, the outlet region is the region of the recess from the last sealing strip in the flow direction. A contouring in the inlet region and / or the outlet region is preferred, wherein in other parts of the cavity or in the entire cavity contouring is also feasible. A contouring in the entrance region of the cavity has a wavelength that is matched to the number of blades in the upstream row of blades. Contouring in the exit region of the cavity has a wavelength tuned to the number of blades in the downstream adjacent blade row.
In einer zweiten bevorzugten Ausführung der Erfindung befindet sich die Konturierung an den radial verlaufenden Wände einer Kavität, wobei sich die Erhebungen und Vertiefungen der Kontur in axialer Richtung erstrecken, das heisst in Richtung oder Gegenrichtung der Hauptströmung. Die Wellenlängen dieser Konturierungen sind analog der ersten Ausführung der Erfindung bestimmt. Das heisst, die Kontur im Eintrittsbereich besitzt eine Wellenlänge, die auf die Anzahl der Schaufeln in der stromauf benachbart liegenden Schaufelreihe abgestimmt ist, und eine Kontur im Austrittsbereich der Kavität besitzt eine Wellenlänge, die auf die Anzahl der Schaufeln in der stromab benachbart liegenden Schaufelreihe abgestimmt ist.In a second preferred embodiment of the invention, the contouring is located on the radially extending walls of a cavity, with the elevations and depressions of the contour extending in the axial direction, that is to say in the direction or opposite direction of the main flow. The wavelengths of these contouring are determined analogously to the first embodiment of the invention. That is, the contour in the entrance region has a wavelength tuned to the number of blades in the upstream adjacent blade row, and a contour in the exit region of the cavity has a Wavelength tuned to the number of blades in the downstream row of blades.
In der ersten oder zweiten Ausführung sind zusätzlich die Deckbänder konturiert, wobei sich die Erhebungen und Vertiefungen in radialer Richtung ein- und aufwärts erstrecken. Hier sind sowohl stationäre als auch rotierende Teile mit einer erfindungsgemässen Kontur versehen. Diese Konturierung des Deckbands bewirkt einen Ausgleich zusätzlich auch jener Druckfelder, die durch die Schaufelreihe erzeugt werden, der das Deckband zugehört. Entsprechend ist die Wellenlänge einer solchen Konturierung auf die Anzahl Schaufeln in dieser Schaufelreihe abgestimmt.In the first or second embodiment, the shrouds are additionally contoured, wherein the elevations and depressions extend in the radial direction and upwards. Here, both stationary and rotating parts are provided with an inventive contour. This contouring of the shroud also compensates for those pressure fields generated by the row of blades that the shroud belongs to. Accordingly, the wavelength of such contouring is matched to the number of blades in this blade row.
In der ersten oder zweiten Ausführung der Erfindung sind zusätzlich die Deckbandseitenwände oder - stirnwände konturiert, wobei die Erhebungen und Vertiefungen sich in axialer Richtung erstrecken, das heisst in Richtung der Hauptströmung oder in der Gegenrichtung. Wiederum sind sowohl stationäre als auch rotierende Teile mit einer erfindungsgemässen Kontur versehen. Die Wellenlängen der Konturierungen sind wiederum auf die Druckfelder abgestimmt, welche sie ausgleichen, und sind auf die Anzahl Schaufeln jener Reihe abgestimmt, der das Deckband zugehört.In the first or second embodiment of the invention, the shroud sidewalls or end walls are additionally contoured, the elevations and depressions extending in the axial direction, that is to say in the direction of the main flow or in the opposite direction. Again, both stationary and rotating parts are provided with a contour according to the invention. The wavelengths of the contours are in turn tuned to the pressure fields they balance and are matched to the number of blades of the row to which the shroud belongs.
Die Kombinationen der erwähnten vier Konturierungen erhöhen den Effekt des Druckausgleichs weiter.The combinations of the mentioned four contouring further increase the effect of pressure equalization.
Eine Konturierung besitzt eine beliebige, sich periodisch wiederholende Form, die einen Druckgradienten generiert. Eine bevorzugte Form ist eine Wellenform, wie zum Beispiel einer Sinusform. Weitere mögliche Formen sind Stufenformen wie Kastenformen, Dreiecksformen, Sägezahn oder sägezahn-ähnliche Formen.A contour has any periodically repeating shape that generates a pressure gradient. A preferred shape is a waveform, such as a sinusoidal shape. Other possible shapes are step shapes such as box shapes, triangular shapes, sawtooth or sawtooth-like shapes.
Die Amplitude der Konturierung, das heisst das maximale Ausmass der Erhebungen und Vertiefungen ausgehend von einer Mittellinie zwischen den Extrempunkten der Kontur, ist so gewählt, dass die Krümmung der Kontur genügend ausgeprägt ist, um entsprechend starke Druckgradienten zu erzeugen, welche die Druckfelder auszugleichen vermögen.The amplitude of the contouring, that is, the maximum extent of the elevations and depressions starting from a center line between the extreme points of the contour, is chosen so that the curvature of the contour is sufficiently pronounced to generate correspondingly strong pressure gradients, which are able to compensate the pressure fields.
Es zeigen
-
einen Längsschnitt durch eine Turbomaschine entlang ihrer Welle gemäss dem Stand der Technik, insbesondere einer Kavität für das Deckband einer Laufschaufel,Figur 1 -
einen Längsschnitt einer Turbomaschine entlang ihrer Welle, insbesondere einer Kavität für das Deckband einer Laufschaufel gemäss einer ersten Ausführung der Erfindung mit einer Konturierung in Umfangrichtung der Kavitätswände sowie des Deckbands mit Erhebungen in radialer Richtung,Figur 2a -
eine axiale Querschnittsansicht derFigur 2bKavität von Figur 2a , welche eine wellenförmige Kontur mit Erhebungen und Vertiefungen in radialer Richtung darstellt sowie auch die Positionierung der Erhebungen bezüglich der Schaufelposition -
Figur 3a einen Längsschnitt einer Turbomaschine entlang ihrer Welle, insbesondere einer Kavität für das Deckband einer Laufschaufel gemäss einer zweiten Ausführung der Erfindung mit einer Konturierung der Kavitätswände und des Deckbands in Umfangsrichtung mit Erhebungen in axialer Richtung, -
Figur 3b eine Ansicht der Deckbandkavität vonFigur 3a von oben und auf eine Fläche projiziert mit Erhebungen und Vertiefungen in axialer Richtung, -
eine Ansicht einer Deckbandkavität von oben und auf eine Fläche projiziert mit Erhebungen und Vertiefungen in axialer Richtung und mit einem abgerundeten Sägezahnprofil.Figur 4
-
FIG. 1 a longitudinal section through a turbomachine along its shaft according to the prior art, in particular a cavity for the shroud of a blade, -
FIG. 2a a longitudinal section of a turbomachine along its shaft, in particular a cavity for the shroud of a blade according to a first embodiment of the invention with a contouring in the circumferential direction of the cavity walls and the shroud with elevations in the radial direction, -
FIG. 2b an axial cross-sectional view of the cavity ofFIG. 2a which represents a wave-shaped contour with elevations and depressions in the radial direction as well as the positioning of the elevations with respect to the blade position -
FIG. 3a a longitudinal section of a turbomachine along its shaft, in particular a cavity for the shroud of a blade according to a second embodiment of the invention with a contouring of the cavity walls and the shroud in the circumferential direction with elevations in the axial direction, -
FIG. 3b a view of the shroud cavity ofFIG. 3a from above and onto a surface projected with elevations and depressions in the axial direction, -
FIG. 4 a view of a Deckbandkavität from above and on a surface projected with elevations and depressions in the axial direction and with a rounded sawtooth profile.
Die Konturierungen 10 und 11 bestehen aus soliden Teilen, die sich von der ursprünglichen Innengehäusewand radial einwärts zum Deckband 3 hin erstrecken. Sie sind durch entsprechende Formgebung des Innengehäuses als integraler Teil der Innengehäusewand oder durch Nachbearbeitung der Kavität durch Montage von Einsatzringen realisierbar. Die Verwendung von Einsatzringen ermöglicht auch eine Nachrüstung einer bestehenden Maschine.The
Gemäss einer ersten Ausführung der Erfindung besitzt zusätzlich das Deckband 3 eine Kontur mit Erhebungen 14 und 15, die sich in radialer Richtung zu den Konturierungen 10, 11 hin erstrecken.
Die Konturierung 10 im Eintrittsbereich 12 gleicht in Umfangsrichtung die Druckfelder der Schaufelreihe mit Schaufeln 2a aus. Entsprechend gleicht die Konturierung 11 im Austrittsbereich 13 die Druckfelder der Schaufelreihe mit Schaufeln 2b aus. Die Konturierungen 14 und 15 in den Ein- bzw. Austrittsbereichen gleichen in Umfangsrichtung die Druckfelder der Schaufelreihe mit Schaufeln 1 aus.According to a first embodiment of the invention, in addition, the
The contouring 10 in the
Die Konturierung 11 im Austrittsbereich der Kavität besitzt eine Wellenlänge entsprechend der Anzahl Schaufeln 2b der stromab liegenden Schaufelreihe. Deshalb sind die Wellenlängen der Konturierung 10 und 11 gegebenenfalls unterschiedlich.
Die Wellenlängen der Deckbandkontur 14 im Eintrittsbereich 12 und der Deckbandkontur 15 im Austrittsbereich 13, sind (in analoger Weise zu den Wellenlängen der Konturen 10 und 11) entsprechend der Anzahl der Laufschaufeln 1 bestimmt.
The contouring 11 in the exit region of the cavity has a wavelength corresponding to the number of
The wavelengths of the
Im Eintrittsbereich 12 sind die Maxima der Erhebungen der Konturierung 10 in Bezug auf die stromauf liegenden Leitschaufeln 2a positioniert, um den Druckausgleich möglichst zu optimieren. Entsprechend sind im Austrittsbereich 13 die Maxima der Erhebungen der Konturierung 11 in Bezug auf die stromab liegenden Leitschaufeln 2b positioniert. (Die Positionierung der Maxima und deren Amplitude sind nachfolgend am Beispiel gemäss
Die
Gemäss dieser zweiten Ausführung der Erfindung sind auch die Stirnseiten des Deckbands 3 mit einer Konturierung 22 im Eintrittsbereich 12 und einer Konturierung 23 im Austrittsbereich 13 versehen. Auch hier sind diese durch integrale Formgebung des Deckbands oder durch Montage eines entsprechend geformten und am Deckband befestigten Ringes realisierbar.
Die Konturierungen besitzen jeweils eine Amplitude A, die gleich dem Ausmass einer Erhebung oder Vertiefung ist ausgehend von einer Mittellinie zwischen Erhebung und Vertiefung. Die Amplitude steht in einem vorbestimmten Verhältnis zur ursprünglichen Kavitätshöhe des Eintrittsbereiches 12. Die Amplituden A der Erhebungen und Vertiefungen an den Deckbändern sind auch in einem vorbestimmten Verhältnis zum ursprünglichen Axialabstands zwischen Deckband und Kavitätswand.The contours each have an amplitude A which is equal to the extent of a survey or depression, starting from a center line between the survey and depression. The amplitude is in a predetermined ratio to the original cavity height of the
- 11
- Laufschaufelblade
- 2a2a
- Leitschaufelvane
- 2b2 B
- Leitschaufelvane
- 33
- Deckbandshroud
- 44
- Kavitätcavity
- 55
- Innengehäuseinner housing
- 66
- Strömungsrichtung LeckagestromFlow direction leakage current
- 77
- Strömungsrichtung ArbeitsstromFlow direction working current
- 88th
- Dichtstreifensealing strips
- 1010
- Konturierung der Kavität in UmfangsrichtungContouring of the cavity in the circumferential direction
- 1111
- Konturierung der Kavität in UmfangsrichtungContouring of the cavity in the circumferential direction
- 1212
- Eintrittsbereichentry area
- 1313
- Austrittsbereichexit area
- 1414
- Konturierung des DeckbandsContouring of the shroud
- 1515
- Konturierung des DeckbandsContouring of the shroud
- 20-2320-23
- Bauteile für KonturierungContouring components
- 20'-23'20'-23 '
- Bauteile für KonturierungContouring components
- L1, L2, L3L1, L2, L3
- Wellenlängewavelength
- AA
- Amplitudeamplitude
Claims (13)
- Turbomachine with guide vanes (2a, 2b) arranged in rows and fastened to an inner casing and rotor blades (1) arranged in rows and fastened to a shaft, at least part of the guide vane rows and at least part of the rotor blade rows being provided with shrouds (3) and recesses (4) being arranged on the inner casing (5), into which recesses the shrouds (3) of the rotor blades protrude, and recesses being arranged on the shaft, into which recesses the shrouds of the guide vanes protrude, characterized in that at least one recess (4) and at least one associated shroud (3) has contouring (10, 11, 14, 15, 20-23, 20'-23') which varies in the peripheral direction.
- Turbomachine according to Claim 1, characterized in that the contouring (10, 11, 14, 15, 20-23, 23'-23') has periodic elevations and depressions which are uniformly distributed over the periphery of the recess (4).
- Turbomachine according to Claim 1 or 2, characterized in that the varying contouring (10, 11, 20, 21, 20', 21') in the recess (4) has, between sequential elevations, an undulation length (L1, L2) which is equal to the peripheral length of the recess (4) divided by the number of guide vanes (2a, 2b) in the blading row or divided by a whole number multiple of the number of guide vanes (2a, 2b) in the blading row which is immediately adjacent to the contouring.
- Turbomachine according to Claim 1 or 2, characterized in that the varying contouring (14, 15, 22, 23, 22', 23') on the shrouds (3) has an undulation length (L3) between sequential elevations which is equal to the peripheral length of the shroud (3) divided by the number of blades (1) in the blading row or divided by a whole number multiple of the number of blades (1) in the blading row which is associated with the shroud.
- Turbomachine according to one of the preceding claims, characterized in that the varying contouring has a periodically repeating wave shape, step shape, block shape, triangular shape or saw-tooth shape.
- Turbomachine according to one of the preceding claims, characterized in that the recess (4) has an inlet region (12), into which a leakage flows, and an outlet region (13), through which the leakage flows out of the recess (4), and the contouring (10, 11) extends over the periphery of the axially extending side walls of the inlet region (12) of the recess (4) and/or over the periphery of the axially extending side walls of the outlet region (13) of the recess (4), and the elevations and depressions extend in the radial direction.
- Turbomachine according to one of the preceding claims, characterized in that the recess (4) has an inlet region (12), into which a leakage flows, and an outlet region (13), through which the leakage flows out of the recess (4), and the contouring (20, 21, 20', 21') extends over the periphery of the radially extending side wall of the inlet region (12) of the recess (4) and/or over the periphery of the radially extending side wall of the outlet region (13), and the elevations and depressions extend in the axial direction.
- Turbomachine according to one of the preceding claims, characterized in that the contouring extends over the periphery of the end surfaces (22, 23, 22', 23') of the shrouds (3), and the elevations and depressions extend in the axial direction.
- Turbomachine according to one of the preceding claims, characterized in that the contouring extends over the periphery of the shrouds (3) in the inlet region (12) and/or in the outlet region (13) of the recess (4), and the elevations and depressions extend in the radial direction.
- Turbomachine according to one of the preceding claims, characterized in that the contouring on the walls of the recess (4) in the inlet region (12) of the recess (4) is different to the contouring on the walls of the recess (4) in the outlet region (13) of the recess (4).
- Turbomachine according to one of the preceding claims, characterized in that the contouring on the walls of the recess (4) in the inlet region (12) of the recess (4) is the same as the contouring on the walls of the recess (4) in the outlet region (13) of the recess (4).
- Turbomachine according to one of the preceding claims, characterized in that the contouring (10, 11, 20-23, 20', 23') is formed by insert rings, which are fastened to the walls of the recess (4) or to the shrouds (3).
- Turbomachine according to one of the preceding claims, characterized in that the contouring (10, 11, 20-23, 20'-23') is formed by integral shaping of the side walls of the recess (4) or of the shrouds (3).
Priority Applications (2)
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EP03103323.6A EP1515000B1 (en) | 2003-09-09 | 2003-09-09 | Blading of a turbomachine with contoured shrouds |
US10/936,582 US7320574B2 (en) | 2003-09-09 | 2004-09-09 | Turbomachine |
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EP03103323.6A EP1515000B1 (en) | 2003-09-09 | 2003-09-09 | Blading of a turbomachine with contoured shrouds |
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EP1515000B1 true EP1515000B1 (en) | 2016-03-09 |
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GB9915648D0 (en) * | 1999-07-06 | 1999-09-01 | Rolls Royce Plc | Improvement in or relating to turbine blades |
DE19963377A1 (en) * | 1999-12-28 | 2001-07-12 | Abb Alstom Power Ch Ag | Turbine blade with actively cooled cover band element |
US7066713B2 (en) * | 2004-01-31 | 2006-06-27 | United Technologies Corporation | Rotor blade for a rotary machine |
-
2003
- 2003-09-09 EP EP03103323.6A patent/EP1515000B1/en not_active Expired - Lifetime
-
2004
- 2004-09-09 US US10/936,582 patent/US7320574B2/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11655723B2 (en) | 2019-01-31 | 2023-05-23 | Mitsubishi Heavy Industries, Ltd. | Rotating machine |
Also Published As
Publication number | Publication date |
---|---|
EP1515000A1 (en) | 2005-03-16 |
US7320574B2 (en) | 2008-01-22 |
US20050100439A1 (en) | 2005-05-12 |
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