EP1507015A1 - Hochtemperaturbeständiges Glied zur Verwendung in Gasturbinen - Google Patents
Hochtemperaturbeständiges Glied zur Verwendung in Gasturbinen Download PDFInfo
- Publication number
- EP1507015A1 EP1507015A1 EP04018928A EP04018928A EP1507015A1 EP 1507015 A1 EP1507015 A1 EP 1507015A1 EP 04018928 A EP04018928 A EP 04018928A EP 04018928 A EP04018928 A EP 04018928A EP 1507015 A1 EP1507015 A1 EP 1507015A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- cobalt
- amount
- temperature
- wear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000956 alloy Substances 0.000 claims abstract description 48
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 47
- 229910000531 Co alloy Inorganic materials 0.000 claims abstract description 29
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 238000005480 shot peening Methods 0.000 claims abstract description 19
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 17
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 17
- 239000010955 niobium Substances 0.000 claims abstract description 17
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 17
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 17
- 239000010937 tungsten Substances 0.000 claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 15
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 13
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 13
- 229910052702 rhenium Inorganic materials 0.000 claims abstract description 13
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 8
- 239000011651 chromium Substances 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 6
- 239000011572 manganese Substances 0.000 claims abstract description 6
- 150000002739 metals Chemical class 0.000 claims abstract description 4
- 239000003870 refractory metal Substances 0.000 claims description 16
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 12
- 229910052750 molybdenum Inorganic materials 0.000 claims description 12
- 239000011733 molybdenum Substances 0.000 claims description 12
- 229910052732 germanium Inorganic materials 0.000 claims description 8
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 8
- 239000010941 cobalt Substances 0.000 claims description 5
- 229910017052 cobalt Inorganic materials 0.000 claims description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 5
- 238000005482 strain hardening Methods 0.000 abstract description 19
- 239000011159 matrix material Substances 0.000 abstract description 9
- 238000007789 sealing Methods 0.000 description 29
- 239000007789 gas Substances 0.000 description 17
- 230000000694 effects Effects 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- 230000007704 transition Effects 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/286—Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/023—Transition ducts between combustor cans and first stage of the turbine in gas-turbine engines; their cooling or sealings
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/47—Burnishing
- Y10T29/479—Burnishing by shot peening or blasting
Definitions
- the present invention relates to a high-temperature member for use in a gas turbine.
- the member relating to the present invention is suitable for applying to a sealing plate for sealing a gap between a transition piece frame (picture frame) in a combustor and initial stage stationary blades of a turbine, or a sealing plate for sealing a gap between transition piece frames in the gas turbine having a plurality of combustors.
- the conventional high-temperature wear resistant materials are poor in ductility because they contain a large number of hard particles. Consequently, there are problems in that they are hardly formed into a complex shape by machining or a sheet by rolling or pressing under room temperature, and accordingly, in that they have limitations in the shape of members into which they are made or the manufacturing process by which they are made into members. Although the member which has the complex shape can be made by reducing the amount of hard particles contained in the wear resistant material, such an alloy is inevitably incomplete in the wear resistance.
- An object of the present invention is to provide a cobalt-based alloy that sufficient wear resistance can be obtained even though the content of hard particles is reduced.
- the inventors of the present invention studied on the conventional wear resistant cobalt-based alloys, and found that the wear resistance depends on the characteristics of the cobalt-based alloy matrix as well as the hard particles. That is, when a cobalt-based alloy is worn by sliding on another member under high temperatures, it suffers serious work hardening in its deformed sliding surface. Once the hard work-deformed layer is formed in the matrix under the sliding surface by this sliding action, this hard layer prevent further deformation and further abrasion of the material from then on.
- the work-formed layer associated with the work hardening lies in crystal phase transformation from hexagonal structure (low-temperature phase at 421 °C) to face-centered cubic structure (high-temperature phase). Therefore, by forming the work-deformed layer in the matrix of the cobalt -based alloy when a member is worn by sliding on another member, wear resistance and ductility of the alloy can be improved even if the content of hard particles is reduced.
- Group 1 an element such as chromium, molybdenum, niobium, tungsten, tantalum, rhenium, silicon or germanium
- Group 2 incorporation with an element such as nickel, manganese, iron or carbon
- a cobalt-based alloy which comprises a composition of 15-35 wt% of chromium; 0.02-1.5 wt% of silicon; 0.01-0.2 wt% of carbon; at least one kind of metal selected from four refractory metals including 0.3-8 wt% of niobium, 1-20 wt% of tungsten, 1-10 wt% of tantalum and 0.3-10 wt% of rhenium, the total content of said four refractory metals being controlled not to exceed 10 % by atomic ratio of the entirety of said alloy excluding carbon; at least one metal selected from the group consisting of nickel, manganese and iron, the total content of said metals being within a range from 1 to 9 wt%, the total content of nickel being controlled not to exceed 5 wt%; and the balance being cobalt and inevitable impurities.
- the total content of the above-described four kinds of refractory metals is controlled so as not to exceed 10 % by atomic ra tio of the entirety of the alloy excluding carbon, and that the content of nickel is controlled so as not to exceed 5%.
- the cobalt-based alloy may further contain molybdenum within a range from 0.5 to 12 wt%.
- the number of the kinds of refractory metals becomes five by adding molybdenum to the above-described four kinds of refractory metals.
- it is preferable that the total content of the five refractory metals is controlled so as not to exceed 10 % by atomic ratio of the entirety of the alloy excluding carbon.
- the cobalt-based alloy in accordance with the present invention may contain germanium within a range of 0.1 -4 wt%.
- the cobalt-based alloys according to the present invention excel in ductility because they contain a very small amount of carbon to suppress forming of carbide particles. As the result, they can be easily formed into a sheet or a complex shaped member through rolling or pressing under room temperature.
- metal under force is generally subject to slip deformation due to dislocation of lattice defects
- metal of face-centered structure experiences wider dislocation and hence narrower cross slip, which leads to work hardening.
- dislocation in face-centered metal expands, the resulting part has an atomic arrangement identical to that of hexagonal structure. Therefore, the property that a cobalt-based alloy changes into hexagonal structure at low temperatures facilitates expansion of dislocations and decreases cross slip, thereby promoting work hardening.
- outstanding high-temperature wear resistance is exhibited by optimizing the alloy composition so as to effectively exert the work hardening property which the cobalt-based alloy intrinsically has.
- a surface of a high-temperature member in accordance with the present invention the surface sliding on another member, local deformation is caused in the surface of the member at the initial sliding period, and large compression stress due to work hardening is accumulated. Most part of residual stress due to the work hardening is accumulated in a region from the surface of the member to a depth of 200 ⁇ m.
- relief of work strain due to heat treatment is usually performed after machining and forming into an actual product shape, but at that time there exists no residual strain in the surface of the member in its unused state. Therefore, in order that the high-temperature member in accordance with the present invention exerts resistance against wear and damage, it is necessary to accumulate compression stress caused by a certain amount of deformation.
- Magnitude of the compression stress accumulated in the work hardening layer in the surface of sliding portion is slightly different spot by spot depending on difference in micro-structure of the alloy, particularly depending on size of the crystal grain and orientation of the crystal grain.
- local dents and micro-cracks are produced in part of the slide portion, and wear and abrasion are sometimes accelerated starting from the dents and the cracks.
- As a method of preventing the local deterioration of the work-hardened layer it is effective to form pre-hardened layer by performing shot peening treatment to the surface of the member before using. In a case where the surface is pre-hardened, large compression stress is accumulated to make the surface of sliding portion smoother even if deformation at the initial period of sliding is small. As the result, the local deterioration of the work-hardened layer is prevented, and accordingly the wear resistant characteristic of the high-temperature member is improved.
- Chromium improves wear resistance due to work hardening, and improves oxidation resistance by forming a stable chromium oxide protective film on the alloy surface under atmosphere at high temperatures. In order to produce these effects, it is necessary that the amount of chromium should be at least 15 %. However, an excess amount more that 35 % is not desirable because it precipitates a harmful phase to make the alloy brittle. A more appropriate amount of chromium is in the range from 18 to 30 %.
- refractory metal elements of tungsten, niobium, tantalum and rhenium improves wear resistance by promoting work hardening, and increases high-temperature strength through solid solution strengthening.
- These four kinds of elements may be added alone or in combination with one another. However, in the case where one or more kinds of these elements are added, it is preferable that the total amount of the four elements should not exceed 10 % by atomic ratio to the entirety of the alloy elements excluding carbon because harmful compounds are formed to make the alloy brittle.
- the content of tungsten does not exceed 20 %, because harmful phase is produced if the content exceeds 20 %. Further, in the case of adding tungsten alone among five kinds of refractory metal elements including molybdenum, it is preferable that the content of tungsten exceeds 2 % in order to exert the effect of adding tungsten. A preferable content of tungsten is within a range from 3 to 18 %. In a case of adding tungsten together with at least one kind of refractory metal elements consisting of niobium, tantalum and rhenium, a lower -limit content of tungsten may be 1 %.
- niobium In a case of adding niobium alone, the desirable effect is small when added in an amount of 1 % or less, and harmful phase is formed to make the alloy brittle when added in an amount exceeding 8 %. Therefore, a preferable amount of niobium is in a range from 0.5 to 8 %. A more preferable amount of niobium is in a range from 1 to 6 %. In a case of adding niobium together with at least one kind of refractory metal elements consisting of tungsten, tantalum and rhenium, a preferable content of niobium is 0.3 % or more.
- a preferable amount of niobium is in a range from 1 to 10 %.
- a more preferable amount of tantalum is in a range from 2 to 8 %.
- a preferable content of tantalum is 0.3 % or more.
- a preferable amount of rhenium is in a range from 0.5 to 7 %.
- a preferable content of rhenium is 0.3 % or more.
- molybdenum improves wear resistance by promoting work hardening, and increases high-temperature strength through solid solution strengthening.
- the desirable effect is small when molybdenum is added in an amount of 0.5 % or less, and harmful phase is formed to make the alloy brittle when molybdenum is added in an amount exceeding 12 %. Therefore, a preferable amount of molybdenum is in a range from 0.5 to 12 %.
- the total amount of the five kinds of refractory metals including molybdenum exceeds 10 % by atomic ratio to the entirety of the alloy elements excluding carbon, harmful compounds are formed to make the alloy brittle. Therefore, it is preferable that the total amount of added refractory metal elements does not exceed 10 % by atomic ratio.
- Addition of silicon contributes to improvement of work hardening by lowering stacking fault energy, and, at the same time, improvement of productivity by lowering the melting point of the resulting material.
- the desirable effect is small when silicon is added in an amount of 0.02 % or less, and ductility of the resultant material is lowered when silicon is added in an amount exceeding 1.5 %. Therefore, a preferable amount of silicon is in a range from 0.02 to 1.5 %. A more preferable amount of silicon is in a range from 0.1 to 1.2 %.
- germanium contributes to improvement of work hardening and improvement of productivity by lowering the melting point of the resultant material.
- the desirable effect is small when germanium is added in an amount of 0.1 % or less, and strength of the resultant material is largely lowered when germanium is added in an amount exceeding 4 %. Therefore, a preferable amount of germanium is in a range from 0.1 to 4 %. A more preferable amount of germanium is in a range from 0.2 to 2.5 %.
- Nickel improves ductility as well as high-temperature strength. However, content if nickel exceeding 5 % decreases the wear resistance of the alloy.
- the desirable amount of nickel is in a range from 0.2 to 5 %, and preferably, in a range from 0.5 to 4 %.
- Manganese and iron improve the ductility of the alloy. However, the wear resistance is deteriorated when the content of each of metal elements exceeds 5 %. Therefore, each of the content is preferably in 5 % or less. On the other hand, they hardly produce the desired effect when content of each of the metal elements 0.2 % or less.
- the preferable contents of manganese and iron each range from 0.5 to 4 %.
- an amount of carbon is preferably in a range from 0.05 to 0.15.
- a high-temperature member for use in a gas turbine in accordance with the present invention can be produced through a manufacturing method to be described below.
- the process starts with preparation of an ingot by melting a cobalt-based alloy having a specified composition under a vacuum. Next, the ingot undergoes pressing or rolling or the both in a temperature range of 1100-1230 °C. Then, the ingot undergoes solution heat treatment for homogenization of composition and relief of residual stress. Further, the solution heat treatment may be followed by somewhat work under room temperature or high temperature in order to adjust the product shape.
- a hardened layer produced through the shot peening is preferably formed in a range from the surface to a depth of about 200 ⁇ m.
- hardness of the hardened layer increases as approaching to the surface.
- Vickers hardness (HV) of the alloy after solution heat treatment in accordance with the present invention is about HV 300. Therefore, it is preferable that a treatment condition of the shot peening is set so that the maximum hardness may become HV 400 or higher within a range from the surface to a depth of 100 ⁇ m.
- Table 1 shows the chemical composition of the cobalt-based wear-resistant alloys which are prepared.
- each ingot was prepared by melting a raw material adjusted to the specified chemical composition, and the ingot was forged several times, and then the forged ingot underwent solution heat treatment at 1200 °C for 2 hours to obtain each test sample. Observations on fine structure revealed that all the alloys have the additive elements almost uniformly dissolved in the cobalt matrix, and that chromium micro-carbides were precipitated inside the matrix. It was also revealed that carbides bonding to niobium or tantalum were found in the test samples Nos. 1, 3, 7 and 8 which niobium or tantalum was added to.
- the stationary piece used for the test was sharpened so that the edge tip had a radius of curvature of 0.2 mm.
- the load applied to the movable piece was 5 kg, and the conditions of the back and forth vibration were a frequency of 100 Hz and an amplitude of 1.0 mm.
- the tests were carried out under atmosphere at a test temperature of 700 °C for a test period of 5 hours.
- the stationary piece and the movable piece in combination with each other used in the test were made of the same kind of alloy.
- a movable piece which had the work hardened layer in its slide surface formed through shot peening after solution heat treatment, was made in order to compare a wear amount with a wear amount of a movable piece without shot peening.
- An apparatus of air blast type was used as the shot-peening apparatus, and the shots used were made of steel. Evaluation of the amount of wear after the test was performed by measuring a profile of the slide surface shape of the movable piece us ing a surface roughness measuring apparatus, and then by comparing characteristics among the alloys taking the maximum abraded depth in the worn portion as the abraded amount due to wear.
- Table 2 shows the results of measured abraded amount after carrying out the wear tests at 700 °C using the alloys in accordance with the present invention and the comparative alloy.
- Each numeric number in the column of As Received (A) of Table 2 shows an amount of wear of the wear test result using each movable test piece in a state after the solution treatment.
- the values of wear amount of the present-invention alloys Nos. 1-8 are within a range of 30-70 ⁇ m, but the value of wear amount of the comparative test piece is 135 ⁇ m which is 2 or 3 times as large as the values of wear amount of the test pieces made of the developed alloys.
- each numeric value in the column of After Shot Peening (B) shows an amount of wear of the wear test result using each movable test piece in a state after the shot peening treatment.
- the values of the amounts of wear for all the alloys of After Shot Peening (B) are reduced comparing to the values of As Received (A). Therefore, the effect of improving the wear resistance due to shot peening can be verified.
- Each numeric value in the right-hand end column of Table 2 shows a value of dividing the wear amount of After Shot Peening (B) by the wear amount of As Received (before peening) (A) for each alloy. It shows that the smaller this value, the more the wear resistance due to shot peening is improved. All the values of B/A for the alloys in accordance with the present invention are about 0.7 or less. However, the value of B/Afor the comparative material is 0.92 which is lager than the values for the alloys in accordance with the present invention. That is, improving effect of shot peeing for the comparative material is smaller.
- the alloys in accordance with the present invention even in the state after solution treatment (in the as-received state) show excellent wear resistance at 700 °C compared to the comparative material, and that the effect of improving the wear resistance by performing shot peening is also large compared to the effect for the comparative material.
- Each of all the alloys in accordance with the present invention No. 1 to No. 8 can be easily formed into a thin plate of 2 mm thickness without any damage such as producing cracks by pressing under a high temperature or room temperature, or repeating rolling and heat treatment several times. Thereby, it is verified that the alloys in accordance with the present invention have good workability and good formability.
- Fig. 1 and Fig. 2 show a cylindrical member called as a transition piece for introducing high temperature gas ignited in a gas turbine combustor liner to a turbine portion.
- the transition piece main body 1 has a round gas entrance opening in the front side so as to engage with the combustor liner and a square gas exit opening in the back side.
- Sealing plates 4 and 5 for sealing the high temperature gas are attached on the side surfaces of a portion called as a rectangular frame 2.
- the sealing plate 4 is for connecting a gas turbine first stage stationary blade 6 shown in Fig. 3 and the frame 2 together.
- the sealing plate 5 is for connecting transition piece frames together.
- the sealing plate 5 is flat-plate shaped, but an end portion of the sealing plate 4 for connecting the gas turbine first stage stationary blade and the frame is bent by pressing work.
- One end of the sealing plate 4 is engaged with a stationary blade sealing groove 7, and the other end is engaged the frame by hooking the bent portion of the sealing plate into a frame sealing groove 3.
- Fig. 3 shows the cross-sectional structure of the state that the sealing plate 4 is attached to the frame 2 and the first stage stationary blade 6. Wear and damage will mainly occ ur on the surface of the sealing plate 5 and on the inside surface of bent portion of the sealing plate 4 shown in Fig. 2.
- the sealing plates 4 and 5 were produced using the cobalt-based alloy No. 5 shown in Table 1. These sealing plates were produced through the process of forming the product shapes by cold pressing after forging and solution treatment; performing heat treatment at 1100 °C in order to release stress; and then performing shot peening to a slide portion 8 of the sealing plate. The result of combustion tests with an actual gas turbine showed that the sealing plates produced from the existing cobalt -based alloy suffered abrasion due to wear on the surface of the plate 5 and on the inside surface of the bent portion of the plate 4.
- the excellent wear resistance under a high-temperature environment can be achieved.
- wear and damage of the high-temperature members during gas turbine operation can be reduced.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatment Of Articles (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003206999 | 2003-08-11 | ||
JP2003206999A JP4175209B2 (ja) | 2003-08-11 | 2003-08-11 | ガスタービン用高温部材 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1507015A1 true EP1507015A1 (de) | 2005-02-16 |
EP1507015B1 EP1507015B1 (de) | 2006-10-25 |
Family
ID=33562580
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04018928A Expired - Lifetime EP1507015B1 (de) | 2003-08-11 | 2004-08-10 | Hochtemperaturbeständiges Glied zur Verwendung in Gasturbinen |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090317286A1 (de) |
EP (1) | EP1507015B1 (de) |
JP (1) | JP4175209B2 (de) |
DE (1) | DE602004002906T2 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8431859B2 (en) | 2009-05-29 | 2013-04-30 | Kabushiki Kaisha Toshiba | Stress treatment device, operating system, and method of making turbine |
EP3533972A1 (de) * | 2018-02-28 | 2019-09-04 | Mitsubishi Hitachi Power Systems, Ltd. | Gasturbinenbrennkammer und übergangsstücksanordnung |
CN111088448A (zh) * | 2019-12-25 | 2020-05-01 | 北京北冶功能材料有限公司 | 一种钴基高温合金带箔材及其制备方法 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8332998B2 (en) * | 2005-08-25 | 2012-12-18 | Sintokogio, Ltd. | Shot-peening process |
US8534995B2 (en) * | 2009-03-05 | 2013-09-17 | United Technologies Corporation | Turbine engine sealing arrangement |
DE102013214464A1 (de) * | 2013-07-24 | 2015-01-29 | Johannes Eyl | Verfahren zum Herstellen einer chromhaltigen Legierung und chromhaltige Legierung |
JP6650849B2 (ja) * | 2016-08-25 | 2020-02-19 | 三菱日立パワーシステムズ株式会社 | ガスタービン |
JP7149807B2 (ja) * | 2018-11-01 | 2022-10-07 | 三菱重工業株式会社 | ガスタービン燃焼器 |
US11155904B2 (en) | 2019-07-11 | 2021-10-26 | L.E. Jones Company | Cobalt-rich wear resistant alloy and method of making and use thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4659632A (en) * | 1982-04-07 | 1987-04-21 | Mitsubishi Kinzoku Kabushiki Kaisha | Cobalt alloy for build-up welding having improved resistance to weld crack |
US5002731A (en) * | 1989-04-17 | 1991-03-26 | Haynes International, Inc. | Corrosion-and-wear-resistant cobalt-base alloy |
-
2003
- 2003-08-11 JP JP2003206999A patent/JP4175209B2/ja not_active Expired - Lifetime
-
2004
- 2004-08-10 EP EP04018928A patent/EP1507015B1/de not_active Expired - Lifetime
- 2004-08-10 DE DE602004002906T patent/DE602004002906T2/de not_active Expired - Lifetime
- 2004-08-10 US US10/914,283 patent/US20090317286A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4659632A (en) * | 1982-04-07 | 1987-04-21 | Mitsubishi Kinzoku Kabushiki Kaisha | Cobalt alloy for build-up welding having improved resistance to weld crack |
US5002731A (en) * | 1989-04-17 | 1991-03-26 | Haynes International, Inc. | Corrosion-and-wear-resistant cobalt-base alloy |
Non-Patent Citations (4)
Title |
---|
BIZON, P. T. ET AL: "Thermal -stress fatigue behavior of twenty - six superalloys", ASTM SPECIAL TECHNICAL PUBLICATION , 612(THERM. FATIGUE MATER. COMPONENTS, SYMP., 1975), 106-22 CODEN: ASTTA8; ISSN: 0066-0558, 1976, XP009040460 * |
ENG, R. D. C. ET AL: "Microstructure of WI-52 cast cobalt base high- temperature alloy", JOURNAL OF THE INSTITUTE OF METALS , 100(APRIL), 120-4 CODEN: JIMEAP; ISSN: 0020-2975, 1972, XP009040464 * |
JOHNSTON, JAMES R. ET AL: "Effect of cyclic conditions on the dynamic oxidation of gas turbine superalloys", NASA TECH. NOTE , NASA TN D-7614, 21 PP. CODEN: NASCA3, 1974, XP009040459 * |
VANDERMOUSEN, R. F. ET AL: "Directional solidification of cobalt -base superalloys", COBALT (ENGLISH EDITION) , (1), 6-12 CODEN: COBAAP; ISSN: 0010-0048, 1974, XP009040458 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8431859B2 (en) | 2009-05-29 | 2013-04-30 | Kabushiki Kaisha Toshiba | Stress treatment device, operating system, and method of making turbine |
EP3533972A1 (de) * | 2018-02-28 | 2019-09-04 | Mitsubishi Hitachi Power Systems, Ltd. | Gasturbinenbrennkammer und übergangsstücksanordnung |
CN110207148A (zh) * | 2018-02-28 | 2019-09-06 | 三菱日立电力系统株式会社 | 燃气轮机燃烧器及过渡构件 |
CN110207148B (zh) * | 2018-02-28 | 2020-11-13 | 三菱动力株式会社 | 燃气轮机燃烧器及过渡构件 |
US11391168B2 (en) | 2018-02-28 | 2022-07-19 | Mitsubishi Heavy Industries, Ltd. | Gas turbine combustor and transition piece assembly |
CN111088448A (zh) * | 2019-12-25 | 2020-05-01 | 北京北冶功能材料有限公司 | 一种钴基高温合金带箔材及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
JP2005060727A (ja) | 2005-03-10 |
US20090317286A1 (en) | 2009-12-24 |
EP1507015B1 (de) | 2006-10-25 |
DE602004002906T2 (de) | 2007-09-06 |
DE602004002906D1 (de) | 2006-12-07 |
JP4175209B2 (ja) | 2008-11-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1127949B1 (de) | TiAl-basierte Legierung, Verfahren zu deren Herstellung und Rotorblatt daraus | |
EP3587606A1 (de) | N-basierte superwärmebeständige legierung und verfahren zur herstellung davon | |
EP1900835B1 (de) | Für die Festigkeitssteigerung durch Nitride geeignete Kobalt-Chrom-Eisen-Nickel-Legierungen | |
EP1795621B1 (de) | Hochfeste und hochumformbare Superlegierung auf Nickelbasis, Bauteile sowie Verfahren zur deren Herstellung | |
US9816158B2 (en) | β-type titanium alloy | |
US7588650B2 (en) | High-temperature member for use in gas turbine | |
EP2479302B1 (de) | Wärmebeständige Legierung auf Ni-Basis, Gasturbinenkomponente und Gasturbine | |
EP3772544A1 (de) | Verfahren zur herstellung einer hochfeuerfesten legierung auf nickelbasis und hochfeuerfeste legierung auf nickelbasis | |
JP6987049B2 (ja) | 鋼、前記鋼から作られた製品、及びその製造方法 | |
JP2006316309A (ja) | 疲労強度に優れた高耐摩耗靭性鋼 | |
EP1507015B1 (de) | Hochtemperaturbeständiges Glied zur Verwendung in Gasturbinen | |
KR20230098875A (ko) | 오스테나이트계 스테인리스강대의 제조방법 | |
JP3545963B2 (ja) | 高靱性超耐摩耗鋳鋼及びその製造方法 | |
JP3535112B2 (ja) | 耐溶損性・高温強度に優れた熱間工具鋼および該熱間工具鋼からなる高温用部材 | |
EP1329528B1 (de) | Hitzebeständige co-ni-basis-legierung und entsprechende herstellung | |
CN100462469C (zh) | 一种用于剪切中厚板的冷热剪刃钢 | |
JPH02277745A (ja) | 高硬度、高靭性冷間工具鋼 | |
JPH11152549A (ja) | 熱間工具鋼及びその熱間工具鋼からなる高温用部材 | |
RU2777099C1 (ru) | Жаропрочный свариваемый сплав на основе никеля и изделие, выполненное из него | |
US20240327957A1 (en) | La-ELEMENT MICRO-ALLOYED AlCrFeNiTi SERIES BULK ALLOY WITH HIGH CORROSION RESISTANCE AND WEAR RESISTANCE, AND PREPARATION METHOD THEREFORE AND APPLICATIONS THEREOF | |
JP3461041B2 (ja) | 鋼板の剪断用刃物 | |
JPH11222655A (ja) | 粉末高速度工具鋼およびその製造方法 | |
CN117737509A (zh) | 一种gh5630c耐磨合金及其制备方法与应用 | |
JPH07166286A (ja) | 耐熱耐酸化Nb基合金と、その粉末の製造方法およびその粉末を用いた耐熱構造および取付部材の製造方法 | |
JPS6237356A (ja) | 耐摩耗性のすぐれたCo基合金部材の製造法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL HR LT LV MK |
|
17P | Request for examination filed |
Effective date: 20050607 |
|
AKX | Designation fees paid |
Designated state(s): DE FR SE |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: HITACHI, LTD. |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE FR SE |
|
REF | Corresponds to: |
Ref document number: 602004002906 Country of ref document: DE Date of ref document: 20061207 Kind code of ref document: P |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20070125 |
|
EN | Fr: translation not filed | ||
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20070726 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20070608 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20061025 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R082 Ref document number: 602004002906 Country of ref document: DE Representative=s name: BEETZ & PARTNER PATENT- UND RECHTSANWAELTE, DE |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R082 Ref document number: 602004002906 Country of ref document: DE Representative=s name: BEETZ & PARTNER PATENT- UND RECHTSANWAELTE, DE Effective date: 20140818 Ref country code: DE Ref legal event code: R081 Ref document number: 602004002906 Country of ref document: DE Owner name: MITSUBISHI HITACHI POWER SYSTEMS, LTD., YOKOHA, JP Free format text: FORMER OWNER: HITACHI, LTD., TOKYO, JP Effective date: 20140818 Ref country code: DE Ref legal event code: R082 Ref document number: 602004002906 Country of ref document: DE Representative=s name: BEETZ & PARTNER MBB, DE Effective date: 20140818 Ref country code: DE Ref legal event code: R082 Ref document number: 602004002906 Country of ref document: DE Representative=s name: BEETZ & PARTNER MBB PATENTANWAELTE, DE Effective date: 20140818 Ref country code: DE Ref legal event code: R082 Ref document number: 602004002906 Country of ref document: DE Representative=s name: BEETZ & PARTNER MBB PATENT- UND RECHTSANWAELTE, DE Effective date: 20140818 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20230627 Year of fee payment: 20 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R071 Ref document number: 602004002906 Country of ref document: DE |