EP1505048A1 - Umesterungsverfahren von tierischen und pflanzlichen Ölen mit heterogenen Katalysatoren auf der Basis von Titan, Zirkonium oder Antimon und Aluminium - Google Patents

Umesterungsverfahren von tierischen und pflanzlichen Ölen mit heterogenen Katalysatoren auf der Basis von Titan, Zirkonium oder Antimon und Aluminium Download PDF

Info

Publication number
EP1505048A1
EP1505048A1 EP04291303A EP04291303A EP1505048A1 EP 1505048 A1 EP1505048 A1 EP 1505048A1 EP 04291303 A EP04291303 A EP 04291303A EP 04291303 A EP04291303 A EP 04291303A EP 1505048 A1 EP1505048 A1 EP 1505048A1
Authority
EP
European Patent Office
Prior art keywords
catalyst
process according
ester
alumina
value
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04291303A
Other languages
English (en)
French (fr)
Inventor
Thierry Lacome
Gérard Hillion
Bruno Delfort
Renaud Revel
Serge Leporcq
Gustave Acakpo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IFP Energies Nouvelles IFPEN
Original Assignee
IFP Energies Nouvelles IFPEN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FR0306336A external-priority patent/FR2855517B1/fr
Priority claimed from FR0306337A external-priority patent/FR2855518B1/fr
Priority claimed from FR0306338A external-priority patent/FR2855519B1/fr
Application filed by IFP Energies Nouvelles IFPEN filed Critical IFP Energies Nouvelles IFPEN
Publication of EP1505048A1 publication Critical patent/EP1505048A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C10L1/026Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for compression ignition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/18Arsenic, antimony or bismuth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • B01J37/033Using Hydrolysis
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/60Separation; Purification; Stabilisation; Use of additives by treatment giving rise to chemical modification
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0209Impregnation involving a reaction between the support and a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Definitions

  • the present invention relates to a new process for the manufacture of esters of monocarboxylic acids from vegetable or animal oils.
  • the reaction which is aimed primarily is a transesterification carried out according to Scheme I below and optionally a combined esterification and transesterification reaction, the esterification being carried out according to Scheme II below.
  • the fatty acid chains are represented by oleic type chains.
  • Fatty esters are currently used in many applications as diesel fuels, domestic fuels, solvents, basic compounds for manufacture of sulfonates of fatty alcohols, amides, ester dimers, etc.
  • catalysts commonly used are simple alkaline derivatives, such as sodium alcoholates, sodium hydroxide or potassium hydroxide, under fairly soft (temperature of 50 to 80 ° C and atmospheric pressure), as can be read in many patents or publications, for example in JAOCS 61 , 343-348 (1984), however, a product can not be produced. pure usable as a fuel and glycerin standards that after many steps.
  • alkaline catalysts we find, also in the glycerine than in the ester, these alkaline compounds, which must be removed by washing and / or by neutralization in the ester fraction and then drying it. In the glycerin phase, it is necessary to neutralize the soaps and the alcoholates present, sometimes to eliminate the formed salts.
  • the glycerin thus obtained contains water generally between 5% and 40% by weight. mass. It also contains the salts resulting from the neutralization of the alkaline catalyst, by example of sodium chloride when the catalyst is soda or methylate of sodium and when the neutralization is carried out with hydrochloric acid.
  • the salt concentration in glycerin resulting from these processes is generally understood between 3% and 6% by weight. Obtaining high purity glycerol from glycerine resulting from these processes therefore imposes purification steps such as distillation under reduced pressure that can sometimes be associated with treatments on exchange resins.
  • the transesterification catalyst which converts oil and methanol into a methyl ester, is an alumina or a mixture of alumina and alumina. ferrous oxide.
  • US Pat. No. 5,908,946 describes a method that can work. continuously or batchwise and using solid and insoluble catalysts.
  • the catalysts used are either zinc oxide or a mixture of zinc oxide and of alumina, a zinc aluminate.
  • All the catalysts under consideration are in the form of powder, beads, extrudates or pellets.
  • the use of alumina has two favorable effects.
  • the first is to increase its specific surface area titanium in its main crystalline forms (anatase or rutile) and zirconia under its main crystalline forms (quadratic, monoclinic and cubic) are known to have small specific surfaces.
  • the second is to create a much more stable compound, especially vis-à-vis conditions under which the titanium, zirconium or antimony tend to form titanium, zirconium or antimony soaps.
  • catalysts based on titanium, zirconium or antimony are their ability to catalyze the transesterification of the oil with alcohols heavier than the methanol.
  • solid catalysts catalyze the reactions of transesterification and esterification according to a heterogeneous catalysis process, ie that the solid catalyst used on the one hand is not consumed in the reaction and on the other part is never dissolved in the reaction medium but remains in the solid form and will be therefore separated from the liquid reaction medium without loss of catalyst and without pollution of the reaction medium by the presence of catalyst or catalyst residue.
  • This kind of catalyst is compatible with use in a continuous industrial process by example in fixed bed in which the catalyst charge can be used during a very long life without loss of activity.
  • the ester and glycerol obtained do not contain impurities from the catalyst. Therefore, no purification treatment will be applied to remove the catalyst or residues thereof, unlike processes using working catalysts according to a homogeneous process where the catalyst or its residues are, after reaction, localized in the same phase as the ester and / or that glycerin.
  • the final purification is reduced to a minimum, while by allowing to obtain an ester which is to the specifications fuel, and a glycerin of purity between 95% and 99.9% and preferably between 98% and 99.9%.
  • cooking oils various animal oils, such as fish oils, tallow, lard, rendering and even fats.
  • oils used it is still possible to indicate oils partially modified for example by polymerization or oligomerization, such as, for example, "standolies" of linseed oils, sunflower and blown vegetable oils.
  • the nature of the alcohol involved in the process of the invention plays a role important in the activity of transesterification.
  • various aliphatic monoalcohols containing, for example, from 1 to 18 carbon atoms carbon, preferably from 1 to 12 carbon atoms.
  • the most active is methyl alcohol.
  • ethyl alcohol and isopropyl, propyl and butyl alcohols isobutyl and even amyl can be engaged.
  • We can also use heavier alcohols such as ethyl hexyl alcohol or lauric alcohol.
  • the ethyl ester it is possible to use from 1 to 50%, preferably from 1 to 10% of methyl alcohol so as to increase the conversion.
  • US-A-5 169 822 teaches deposition in a non-aqueous medium of titanium alkoxides on inorganic carriers (among others).
  • the article by S. Kumar et al. in Mat. Lett. 43 (2000) 286 teaches the precipitation of a boehmite sol with a titanium dioxide sol.
  • the titanium sol is prepared by stabilization with acetic acid.
  • a preferred method is the precipitation of ZrO (NO 3 ) 2 by hydrazine, with or without Al (NO 3 ) 3 (e.g., the method cited by Ciuparu et al., J. Mater Sci. 19 (2000) 931).
  • the sources of zirconium may be gels resulting from the hydrolysis of the preceding sources, thus obtaining a form of partially hydrated zirconium oxide of chemical formula (ZrO 2 , zH 2 O) with z between 0 and 5. It It is also advantageous to use dehydrated zirconium oxide, amorphous or crystallized, which in the latter case has quadratic, monoclinic or cubic crystallographic structures known to those skilled in the art.
  • the sources of antimony can be gels resulting from the hydrolysis of the preceding sources, thus obtaining a form of partially hydrated antimony oxide of chemical formula (SbO y , zH 2 O) with between 1.2 and 2,6 and z between 0 and 5. It is also advantageous to use oxides of antimony (Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 ) more or less dehydrated, amorphous or crystallized, which has in this case crystallographic structures known to those skilled in the art.
  • the inorganic aluminum salts can also be advantageously used, namely chlorides, nitrates, sulphates, etc.
  • the aluminum source may be basic, in which case the aluminum is in aluminate form (AlO 2 - ).
  • the counterion may be an alkaline (Li, Na, K, Cs) and more generally any positive counterion (NH 4 + for example).
  • any alumina compound of the general formula Al 2 O 3 , nH 2 O may be used. Its specific surface is between 100 and 600 m 2 / g.
  • hydrated alumina compounds such as: hydrargillite, gibbsite, bayerite, boehmite, pseudo-boehmite and amorphous or essentially amorphous aluminas are useful. It is also possible to use the dehydrated forms of these compounds which consist of transition aluminas and which comprise at least one phase taken from the group: rho, khi, eta, kappa, theta, delta, gamma and alpha, which differentiate essentially on the organization of their crystalline structure.
  • titanium oxide, zirconium oxide or antimony oxide preferably 23% of titanium, zirconium or antimony and even more preferably 50% of titanium, zirconium or antimony.
  • the oxides of titanium, zirconium or antimony shall be in predominantly amorphous or micro-crystalline form, remarkable in this by the absence on the ray diffraction diagram X crystalline forms, known to those skilled in the art, of titanium oxide, zirconium or antimony.
  • the catalyst will generally have a specific surface area of between 10 and 500 m 2 / g, preferably between 50 and 400 m 2 / g and more preferably between 80 and 300 m 2 / g.
  • the pore volume will be between 0.1 cm 3 / g and 1.2 cm 3 / g, and preferably greater than 0.2 cm 3 / g.
  • the porous distribution will be between 0.001 microns and 0.1 microns.
  • the transesterification is carried out in the absence of catalyst, or in an autoclave, either in a fixed bed with inert supports, such as silicon carbide, it is possible to obtain certain temperatures generally greater than or equal to 250 ° C, conversions exceed 80%, but at very low VVH and with very long residence times.
  • the thermal reaction therefore exists and it is sometimes difficult to decide between the catalytic effect and the thermal effect, which explains why with simple aluminas it is possible to obtain high conversions.
  • the object of the process of the invention is to obtain these Conversions with reasonable residence times, so reasonable VVH.
  • the operating conditions used depend clearly on the method chosen. If a batch reaction is used, we can work in one or two stages, that is to say perform a first reaction up to 85% to 95% conversion, cool in evaporating the excess methanol, decant the glycerine and finish the reaction by warming to new and adding alcohol to achieve total conversion. We can also aim a 98% conversion by working long enough in one step.
  • the introduction of the alcohol can be advantageously fractionated.
  • the introduction to two levels in the tubular reactor can be operated as follows: reactor with the oil and about 2/3 of the alcohol to put into play, then introduction of Alcohol complement approximately at the top third of the catalytic bed.
  • ester of the same color as the starting oil and a colorless glycerin after decantation.
  • the ester can be passed on resin, earth and / or activated carbon, as well as glycerine.
  • the compounds produced are analyzed either by gas chromatography for esters and glycerin, or, more rapidly, by liquid chromatography exclusion for esters. It can be seen that the process of the invention, unlike known processes carried out in homogeneous basic catalysis with monoalcohols, does not no, or very little, of sterol esters. Sterol esters, which are heavy products, can cause deposits in the injectors.
  • Catalyst 1.2 is prepared according to S. Kumar et al., Mat. Lett. 43 (2000) 286. 336 g of titanium isopropoxide are introduced into a reactor. 600 ml of acetic acid are added to the titanium solution and the whole is mixed for 30 minutes. To this solution, 1800 ml of water are slowly added while maintaining constant stirring. To this solution, 708 g of boehmite sol at 10% by weight is added. Stirring is maintained for 30 minutes. The mixture is placed under autogenous pressure at 100 ° C to obtain gelation. The gel obtained is filtered, dried and then atomized. The powder obtained is shaped by extrusion. The extrudates are then calcined at 600 ° C. for 3 hours.
  • X-ray diffraction analysis shows the presence of crystalline phase, characteristic of the presence of gamma-alumina. No characteristic rutile or anatase phase is detected.
  • the specific surface area measured by the BET method is 145 m 2 / g.
  • the content of alumina and titanium dioxide measured by X-ray fluorescence is respectively 51 and 49% by weight.
  • Catalyst 1.3 is prepared by impregnation of titanium butoxide on Catalyst 1.1.
  • the alumina is calcined at 400 ° C. for 1 hour.
  • 55.45 g of titanium butoxide is mixed with 5 ml of heptane and then poured slowly over 87 g of alumina. The whole is stirred for 24 hours.
  • the solid obtained is placed in ambient air for 72 h and then dried in an oven.
  • the catalyst is calcined at 500 ° C for 4 hours.
  • X-ray diffraction analysis shows the presence of crystalline phase, characteristic of the presence of gamma-alumina. No characteristic rutile or anatase phase is detected.
  • the specific surface area measured by the BET method is 185 m 2 / g.
  • the content of alumina and titanium dioxide measured by X-ray fluorescence is respectively 87.5 and 12.5% by weight.
  • Catalyst 1.4 is prepared according to the teaching of US Pat. No. 4,490,479. 91 g of boehmite (Pural SB3) are mixed with 39 g of titanium gel (Gel G5 Millenium) in the presence of 3.2 g of 70% nitric acid and 122 g of water. The components are kneaded for 1 hour to form a paste. The pulp thus obtained is converted into extrudates of 1.6 mm in diameter which are dried at 120 ° C for 20 h and calcined in air at 450 ° C for 10 h. X-ray diffraction analysis shows the presence of a crystalline phase, characteristic of the presence of gamma-alumina.
  • the specific surface area measured by the BET method is 163 m 2 / g.
  • the content of alumina and titanium dioxide measured by X-ray fluorescence is 70.5 and 29.5% by weight, respectively.
  • a titanium support SCS41 is used. Its specific surface is 98 m 2 / g.
  • Catalyst 1.6 is prepared according to the teaching of US Pat. No. 4,490,479.
  • 95 g of boehmite (Pural SB3) are mixed with 30 g of titanium dioxide in the presence of 7 g of 70% nitric acid and g of water.
  • the components are mixed for 1 hour to form a paste.
  • the pulp thus obtained is converted into 1.4 mm diameter extrudates which are dried at 120 ° C. for 20 hours and calcined in air at 550 ° C. for 10 hours.
  • X-ray diffraction analysis shows the presence of crystalline phases, characteristic of the presence of gamma-alumina and anatase.
  • the specific surface area measured by the BET method is 136 m 2 / g.
  • the content of alumina and titanium dioxide measured by X-ray fluorescence is 69.2 and 31.8% by weight, respectively.
  • Catalyst 2.2 is prepared according to reference Ciuparu (J. Mater Sci Lett 19 (2000) 931) .Zirconyl nitrate is mixed with hydrazine and refluxed for 120 hours. The gel obtained is filtered, dried and then atomized. The powder obtained is shaped by extrusion. The extrudates are then calcined at 550 ° C. for 4 hours. X-ray diffraction analysis results in amorphous zirconia, no streak characteristic of known crystallographic phases of zirconia being detected. The specific surface area measured by the BET method is 250 m 2 / g. The zirconia content is 100%.
  • Catalyst 2.3 is prepared by impregnating zirconium n-butoxide on Catalyst 1.1.
  • the alumina is calcined at 400 ° C. for 1 hour.
  • 92.7 g of zirconium n-butoxide is mixed with 64 ml of heptane and then poured slowly over 100 g of alumina. The whole is stirred for 24 hours.
  • the solid obtained is placed in ambient air for 72 h and then dried in an oven.
  • the catalyst is calcined at 500 ° C for 4 hours.
  • X-ray diffraction analysis shows the presence of crystalline phase, characteristic of the presence of gamma-alumina.
  • a small portion of tetragonal zirconia is detected.
  • the specific surface area measured by the BET method is 193 m 2 / g.
  • the content of alumina and zirconia measured by X-ray fluorescence is 84.3% and 14.7% by weight, respectively
  • Catalyst 2.4 is prepared by coprecipitation of zirconyl nitrate and aluminum sulfate to which ammonia is added. The gel obtained is filtered, dried and then atomized. The powder obtained is shaped by extrusion. The extrudates are then calcined at 700 ° C. for 4 hours. X-ray diffraction analysis results in amorphous zirconia, no streak characteristic of known crystallographic phases of zirconia being detected. The specific surface area measured by the BET method is 158 m 2 / g. The contents of alumina and zirconia are respectively 15% and 85%.
  • Catalyst 3.2 is prepared in part according to the teaching of EP-B-0 197 503.
  • Catalyst 3.3 is prepared by impregnation of antimony butoxide on Catalyst 1.1. 61.4 ml of antimony butoxide is mixed with 52 ml of heptane and then poured slowly over 82 g of alumina. The whole is stirred for 24 hours. The solid obtained is placed in ambient air for 72 h and then dried in an oven. The catalyst is calcined at 350 ° C for 4 hours. X-ray diffraction analysis shows the presence of crystalline phase, characteristic of the presence of gamma-alumina. The specific surface area measured by the BET method is 155 m 2 / g. The antimony content measured by X-ray fluorescence is 13.8%.
  • Catalyst 3.4 is prepared by impregnation of antimony butoxide on Catalyst 1.1. 163.4 ml of antimony butoxide is mixed with 90 ml of hexane and then poured slowly over 150 g of alumina. The whole is stirred for 24 hours. The solid obtained is placed in ambient air for 72 h and then dried in an oven. The catalyst is calcined at 350 ° C for 4 hours. X-ray diffraction analysis shows the presence of crystalline phase, characteristic of the presence of gamma-alumina. The specific surface area measured by the BET method is 128 m 2 / g. The antimony content measured by X-ray fluorescence is 29.3%.
  • Catalyst 3.5 is prepared by introducing 86.4 g of alumina gel into a kneader in the presence of 85 ml of an aqueous solution containing 4.5 g of 68% nitric acid. After stirring for 20 minutes, 96 g of Sb 2 O 3 and 20 ml of water are added. After 20 minutes of mixing, the paste obtained is flexible and can be easily extruded. The extrusion is carried out on an extruder equipped with a die of diameter 1.4 mm. The extrudates obtained are dried in a ventilated oven 4 h at 100 ° C and then 3 h at 150 ° C. Then calcination is carried out in a muffle furnace for 3 hours at 350 ° C.
  • the specific surface area measured by the BET method is 105 m 2 / g.
  • the antimony content measured by X-ray fluorescence is 41%.
  • Example 1 (comparative) : Reaction in the absence of catalyst.
  • rapeseed oil In a 100 ml autoclave reactor equipped with a stirring system and a temperature and pressure control, 25 g of rapeseed oil are introduced, the composition of which is detailed in the following table and 25 g of methanol.
  • Glyceride of fatty acids Nature of the fat chain % by weight Palmitic C16: 0 5 palmitoleic C16: 1 ⁇ 0.5 stearic C18: 0 2 oleic C18: 1 59 linoleic C 18: 2 21 linoleic C18: 3 9 arachidic C20: 0 ⁇ 0.5 gadoleic C20: 1 1 behenic C22: 0 ⁇ 0.5 erucic C22: 1 ⁇ 1
  • the medium is heated to 200 ° C. with stirring. The pressure reaches 32 bar.
  • Example 1 In a 100 ml autoclave reactor equipped with a stirring system and a temperature and pressure control, 25 g of rapeseed oil are introduced Composition is detailed in Example 1, 25 g of methanol and 5 g of Catalyst 1.3. The medium is heated to 200 ° C with stirring. The pressure reaches 32 bar.
  • the concentration of titanium in the methyl ester obtained is less than 1 ppm, this which confirms the heterogeneous nature of catalysis.
  • Example 3 is repeated, this time using 5 g of Catalyst 1.6.
  • the concentration of titanium in the methyl ester obtained is less than 1 ppm, this which confirms the heterogeneous nature of catalysis.
  • Example 3 is repeated, this time using 16.7 g of methanol instead of 25 g. of the Samples are taken after 2 hours, 5 hours and 7 hours. On each sample, after filtration and then evaporation of the excess methanol followed by removal of the glycerol formed by decantation, the concentration of methyl esters is determined by size exclusion chromatography. It is respectively 63%, 78% and 93%
  • the concentration of titanium in the methyl ester obtained is less than 2 ppm, which confirms the heterogeneous nature of catalysis.
  • Example 3 is repeated, this time operating at 180 ° C. instead of 200 ° C. Pressure reaches 27 bar.
  • the concentration of titanium in the methyl ester obtained is less than 1 ppm, this which confirms the heterogeneous nature of catalysis.
  • Methanolysis is carried out in an apparatus comprising a fixed-bed reactor, ie a filled column, of diameter equal to 1.9 cm and of length equal to 120 cm, heated by three shells surrounding the column. Preheating of the oil and methanol is done in the column on 10 cm 3 of glass beads and the reaction on 70 cm 3 of volume of Catalyst 1.3. At the outlet of the column was added 20 cm 3 of tungsten carbide and 5 cm 3 of glass beads.
  • the inverted U-shaped device consists of a tubular reactor, a cooling on the horizontal part and a decanter, which constitutes the second branch.
  • a gas purge system makes it possible to regulate the pressure, that is to say to maintain it initially with nitrogen at the desired pressure of 15 to 60 bar.
  • the decanter has at its lower outlet a liquid purge.
  • an automatic valve opens to partially empty the product obtained.
  • Two pumps inject at selected flow rates and at constant pressure the alcohol and the oil in the column and from bottom to top.
  • VVH volume of oil / volume of catalyst / hour
  • the product consisting of methanol, glycerol and ester, usually present in a single phase
  • the methanol is evaporated off, and the ester is separated and glycerol by settling.
  • the ester is analyzed by steric exclusion chromatography. The results are therefore those obtained without any final purification, except that which consists in evaporate the excess methanol and separate the ester from the glycerin by settling, preferably around 50 ° C.
  • VVH is the volume of oil injected per volume of catalyst per hour.
  • the R ratio is the volume ratio oil / alcohol, denoted H / A.
  • Pressure is the pressure that reigns in the decanter, expressed in bar.
  • composition of the mixture is expressed in% by weight.
  • the concentration of zirconium in the methyl ester obtained is less than 1 ppm, which confirms the heterogeneous nature of catalysis.
  • Example 11 is repeated, this time using 16.7 g of methanol instead of 2 g. of the Samples are taken after 2 hours, 5 hours and 7 hours. On each sample, after filtration and then evaporation of the excess methanol followed by removal of the glycerol formed by decantation, the concentration of methyl esters is determined by size exclusion chromatography. It is 53%, 68% and 83% respectively
  • the concentration of zirconium in the methyl ester obtained is less than 1 ppm, which confirms the heterogeneous nature of the catalysis.
  • Example 11 is repeated, this time operating at 180 ° C. instead of 200 ° C.
  • the pressure reaches 27 bar.
  • Example 1 In a 100 ml autoclave reactor equipped with a stirring system and a temperature and pressure control, 25 g of rapeseed oil are introduced composition is detailed in Example 1, 25 g of methanol and 5 g of Catalyst 3.3. The medium is heated to 200 ° C with stirring. The pressure reaches 32 bar.
  • the concentration of antimony in the methyl ester obtained is less than 2 ppm, which confirms the heterogeneous nature of the catalysis.
  • Example 18 is repeated, this time using 5 g of Catalyst 3.5.
  • the concentration of antimony in the methyl ester obtained is less than 1 ppm, which confirms the heterogeneous nature of the catalysis.
  • Example 18 is repeated, this time using 16.7 g of methanol instead of 25 g.
  • the concentration of antimony in the methyl ester obtained is less than 1 ppm, which confirms the heterogeneous nature of the catalysis.
  • Example 18 is repeated, this time operating at 180 ° C. instead of 200 ° C.
  • the pressure reaches 27 bar.
  • the concentration of antimony in the methyl ester obtained is less than 1 ppm, which confirms the heterogeneous nature of the catalysis.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)
EP04291303A 2003-05-26 2004-05-19 Umesterungsverfahren von tierischen und pflanzlichen Ölen mit heterogenen Katalysatoren auf der Basis von Titan, Zirkonium oder Antimon und Aluminium Withdrawn EP1505048A1 (de)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
FR0306336A FR2855517B1 (fr) 2003-05-26 2003-05-26 Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base de titane et d'aluminium
FR0306337A FR2855518B1 (fr) 2003-05-26 2003-05-26 Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base de zirconium et d'aluminium
FR0306338A FR2855519B1 (fr) 2003-05-26 2003-05-26 Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base d'antimoine et d'aluminium
FR0306337 2003-06-26
FR0306336 2003-06-26
FR0306338 2003-06-26

Publications (1)

Publication Number Publication Date
EP1505048A1 true EP1505048A1 (de) 2005-02-09

Family

ID=33556026

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04291303A Withdrawn EP1505048A1 (de) 2003-05-26 2004-05-19 Umesterungsverfahren von tierischen und pflanzlichen Ölen mit heterogenen Katalysatoren auf der Basis von Titan, Zirkonium oder Antimon und Aluminium

Country Status (1)

Country Link
EP (1) EP1505048A1 (de)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1640356A1 (de) * 2003-06-30 2006-03-29 Japan Energy Corporation Verfahren zur herstellung von estern durch umesterung
WO2006094986A1 (en) * 2005-03-08 2006-09-14 Aser S.R.L. Method for producing esters from vegetable oils and animal fats by using heterogeneous catalysts
EP1728771A2 (de) 2005-06-02 2006-12-06 W.R. GRACE & CO.-CONN. Zementmahlhilfsmittel aus Biomasse
US7605281B2 (en) 2003-08-29 2009-10-20 Nippon Shokubai Co., Ltd. Method of production of fatty acid alkyl esters and/or glycerine and fatty acid alkyl ester-containing composition
EP2154226A1 (de) 2008-07-22 2010-02-17 Yellow Diesel B.V. Verfahren zur Herstellung von Säureestern durch reaktive Destillierung
DE112008002440T5 (de) 2007-09-28 2010-08-19 Ifp Verfahren zur Herstellung von Alkoholestern aus Triglyceriden und Alkoholen mittels heterogener Katalysatoren auf der Basis eines hybriden Feststoffs mit organisch-anorganischer Mischmatrix
US7897798B2 (en) 2006-08-04 2011-03-01 Mcneff Research Consultants, Inc. Methods and apparatus for producing alkyl esters from lipid feed stocks and systems including same
US7943791B2 (en) 2007-09-28 2011-05-17 Mcneff Research Consultants, Inc. Methods and compositions for refining lipid feed stocks
US8017796B2 (en) 2007-02-13 2011-09-13 Mcneff Research Consultants, Inc. Systems for selective removal of contaminants from a composition and methods of regenerating the same
US8022257B2 (en) 2009-09-03 2011-09-20 The Ohio State University Research Foundation Methods for producing polyols using crude glycerin
US8361174B2 (en) 2008-10-07 2013-01-29 Sartec Corporation Catalysts, systems, and methods for producing fuels and fuel additives from polyols
US8445709B2 (en) 2006-08-04 2013-05-21 Mcneff Research Consultants, Inc. Systems and methods for refining alkyl ester compositions
US8585976B2 (en) 2007-02-13 2013-11-19 Mcneff Research Consultants, Inc. Devices for selective removal of contaminants from a composition
US9102877B2 (en) 2008-11-12 2015-08-11 Sartec Corporation Systems and methods for producing fuels from biomass
US10239812B2 (en) 2017-04-27 2019-03-26 Sartec Corporation Systems and methods for synthesis of phenolics and ketones
US10544381B2 (en) 2018-02-07 2020-01-28 Sartec Corporation Methods and apparatus for producing alkyl esters from a reaction mixture containing acidified soap stock, alcohol feedstock, and acid
US10696923B2 (en) 2018-02-07 2020-06-30 Sartec Corporation Methods and apparatus for producing alkyl esters from lipid feed stocks, alcohol feedstocks, and acids

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB143321A (en) * 1919-02-21 1920-05-21 George Calvert Improvements in the treatment of oils, fats and the like
GB712747A (en) * 1951-01-04 1954-07-28 Schlueter Werner Improvements in and relating to preparations of fatty acid esters
GB795573A (en) * 1955-05-10 1958-05-28 Belge Produits Chimiques Sa An improved process for the preparation of higher aliphatic alcohols
US4490479A (en) 1983-05-19 1984-12-25 Gulf Research & Development Company Process for preparing catalysts
EP0198243A2 (de) * 1985-04-06 1986-10-22 Hüls Aktiengesellschaft Verfahren zur Herstellung von Carbonsäurealkylestern, insbesondere Fettsäurealkylestern
US5169822A (en) 1991-06-17 1992-12-08 Texaco Inc. Catalysts for removal of impurities by the hydroprocessing of hydrocarbons
FR2752242A1 (fr) * 1996-08-08 1998-02-13 Inst Francais Du Petrole Procede de fabrication d'esters a partir d'huiles vegetales ou animales et d'alcools
US6090959A (en) * 1998-05-25 2000-07-18 Lonford Development Limited Method of producing fatty acid lower alkylester from fat and oil
EP0908232B1 (de) 1997-10-13 2002-12-18 Total Raffinage Distribution S.A. Sulfatierte Zirconoxid haltende sauer Katalysator und Verwendungen derselben

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB143321A (en) * 1919-02-21 1920-05-21 George Calvert Improvements in the treatment of oils, fats and the like
GB712747A (en) * 1951-01-04 1954-07-28 Schlueter Werner Improvements in and relating to preparations of fatty acid esters
GB795573A (en) * 1955-05-10 1958-05-28 Belge Produits Chimiques Sa An improved process for the preparation of higher aliphatic alcohols
US4490479A (en) 1983-05-19 1984-12-25 Gulf Research & Development Company Process for preparing catalysts
EP0198243A2 (de) * 1985-04-06 1986-10-22 Hüls Aktiengesellschaft Verfahren zur Herstellung von Carbonsäurealkylestern, insbesondere Fettsäurealkylestern
EP0198243B1 (de) 1985-04-06 1988-11-17 Hüls Aktiengesellschaft Verfahren zur Herstellung von Carbonsäurealkylestern, insbesondere Fettsäurealkylestern
US5169822A (en) 1991-06-17 1992-12-08 Texaco Inc. Catalysts for removal of impurities by the hydroprocessing of hydrocarbons
FR2752242A1 (fr) * 1996-08-08 1998-02-13 Inst Francais Du Petrole Procede de fabrication d'esters a partir d'huiles vegetales ou animales et d'alcools
US5908946A (en) 1996-08-08 1999-06-01 Institut Francais Du Petrole Process for the production of esters from vegetable oils or animal oils alcohols
EP0908232B1 (de) 1997-10-13 2002-12-18 Total Raffinage Distribution S.A. Sulfatierte Zirconoxid haltende sauer Katalysator und Verwendungen derselben
US6090959A (en) * 1998-05-25 2000-07-18 Lonford Development Limited Method of producing fatty acid lower alkylester from fat and oil

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
CIUPARU, J. MATER. SCI. LETT., vol. 19, 2000, pages 931
JAOCS, vol. 61, 1984, pages 343 - 348
S. KUMAR ET AL., MAT. LETT., vol. 43, 2000, pages 286

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1640356A4 (de) * 2003-06-30 2006-11-22 Japan Energy Corp Verfahren zur herstellung von estern durch umesterung
US7696376B2 (en) 2003-06-30 2010-04-13 Japan Energy Corporation Method for manufacture of esters by transesterification
EP1640356A1 (de) * 2003-06-30 2006-03-29 Japan Energy Corporation Verfahren zur herstellung von estern durch umesterung
US7605281B2 (en) 2003-08-29 2009-10-20 Nippon Shokubai Co., Ltd. Method of production of fatty acid alkyl esters and/or glycerine and fatty acid alkyl ester-containing composition
WO2006094986A1 (en) * 2005-03-08 2006-09-14 Aser S.R.L. Method for producing esters from vegetable oils and animal fats by using heterogeneous catalysts
US7922811B2 (en) 2005-06-02 2011-04-12 W. R. Grace & Co.-Conn. Biomass-derived grinding aids
EP1728771A2 (de) 2005-06-02 2006-12-06 W.R. GRACE & CO.-CONN. Zementmahlhilfsmittel aus Biomasse
US9328021B2 (en) 2005-06-02 2016-05-03 Gcp Applied Technologies Inc. Biomass derived grinding aids
US8686171B2 (en) 2006-08-04 2014-04-01 Mcneff Research Consultants, Inc. Methods and apparatus for producing alkyl esters from lipid feed stocks and systems including same
US7897798B2 (en) 2006-08-04 2011-03-01 Mcneff Research Consultants, Inc. Methods and apparatus for producing alkyl esters from lipid feed stocks and systems including same
US8445709B2 (en) 2006-08-04 2013-05-21 Mcneff Research Consultants, Inc. Systems and methods for refining alkyl ester compositions
US8017796B2 (en) 2007-02-13 2011-09-13 Mcneff Research Consultants, Inc. Systems for selective removal of contaminants from a composition and methods of regenerating the same
US8585976B2 (en) 2007-02-13 2013-11-19 Mcneff Research Consultants, Inc. Devices for selective removal of contaminants from a composition
US7943791B2 (en) 2007-09-28 2011-05-17 Mcneff Research Consultants, Inc. Methods and compositions for refining lipid feed stocks
US20100293843A1 (en) * 2007-09-28 2010-11-25 Ifp Method of preparing alcohol esters from triglycerides and alcohols using heterogeneous catalysts based on a hybrid solid with an organic-inorganic mixed matrix
US8466305B2 (en) 2007-09-28 2013-06-18 Mcneff Research Consultants, Inc. Methods and compositions for refining lipid feed stocks
DE112008002440T5 (de) 2007-09-28 2010-08-19 Ifp Verfahren zur Herstellung von Alkoholestern aus Triglyceriden und Alkoholen mittels heterogener Katalysatoren auf der Basis eines hybriden Feststoffs mit organisch-anorganischer Mischmatrix
EP2154226A1 (de) 2008-07-22 2010-02-17 Yellow Diesel B.V. Verfahren zur Herstellung von Säureestern durch reaktive Destillierung
US8361174B2 (en) 2008-10-07 2013-01-29 Sartec Corporation Catalysts, systems, and methods for producing fuels and fuel additives from polyols
US9102877B2 (en) 2008-11-12 2015-08-11 Sartec Corporation Systems and methods for producing fuels from biomass
US8022257B2 (en) 2009-09-03 2011-09-20 The Ohio State University Research Foundation Methods for producing polyols using crude glycerin
US10239812B2 (en) 2017-04-27 2019-03-26 Sartec Corporation Systems and methods for synthesis of phenolics and ketones
US10544381B2 (en) 2018-02-07 2020-01-28 Sartec Corporation Methods and apparatus for producing alkyl esters from a reaction mixture containing acidified soap stock, alcohol feedstock, and acid
US10696923B2 (en) 2018-02-07 2020-06-30 Sartec Corporation Methods and apparatus for producing alkyl esters from lipid feed stocks, alcohol feedstocks, and acids

Similar Documents

Publication Publication Date Title
EP1593732A1 (de) Verfahren zur Umesterung von pflanzlichen oder tierischen Ölen unter Verwendung von Katalysatoren auf Basis von Zink oder Wismut, Titan und Aluminium
FR2855517A1 (fr) Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base de titane et d'aluminium
EP1505048A1 (de) Umesterungsverfahren von tierischen und pflanzlichen Ölen mit heterogenen Katalysatoren auf der Basis von Titan, Zirkonium oder Antimon und Aluminium
FR2752242A1 (fr) Procede de fabrication d'esters a partir d'huiles vegetales ou animales et d'alcools
EP1934321B1 (de) Verfahren zur herstellung von fettsäureethylestern aus triglyceriden und alkoholen
EP2313194B1 (de) Katalysator mit mindestens einem izm-2-zeolith und seine verwendung zur umwandlung von rohstoffen auf kohlenwasserstoffbasis
US7211681B2 (en) Ester production method by transesterification reaction using solid acid catalyst
FR2914927A1 (fr) Procede de fabrication d'esters alcooliques a partir de triglycerides et d'alcools au moyens de catalyseurs heterogenes a base de phosphate ou de compose organophosphore d'un metal du groupe 4.
JP2007190450A (ja) エステル交換反応によるエステルの製造方法
JPWO2006070661A1 (ja) エステル交換反応によるエステルの製造方法
FR2890656A1 (fr) Procede de fabrication d'esters a partir de triglycerides et d'alcools
WO2011157959A1 (fr) Procede de preparation d'acroleine a partir de glycerol ou de glycerine
KR100644246B1 (ko) 동·식물유로부터 지방산 알킬 에스테르를 제조하는 방법
EP2055382B1 (de) Verwendung eines Katalysators auf IM-5-Basis für die Umformung von Alkoholen, die mindestens zwei Kohlenstoffatome auf Dieselkraftstoffbasis besitzen
FR2855518A1 (fr) Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base de zirconium et d'aluminium
FR2855519A1 (fr) Procede de transesterification d'huiles vegetales ou animales au moyen de catalyseurs heterogenes a base d'antimoine et d'aluminium
EP2202287B1 (de) Herstellungsverfahren von alkoholischen Estern aus Triglyzeriden und Alkoholen mit Hilfe von heterogenen Katalysatoren in Verbindung mit mindestens einer festen Lösung von ZnAl2O3+x und ZnO
FR2677034A1 (fr) Procede de desulfuration de graisses et huiles ou d'esters d'acides gras et application a la production d'alcools.
FR2794768A1 (fr) Procede de fabrication d'esters a partir d'huile de ricin et d'alcools utilisant un catalyseur heterogene
WO2009074742A2 (fr) Procede de fabrication d'esters alcooliques a partir de triglycerides et d'alcools au moyen de catalyseurs heterogenes a base de solide hybride a matrice mixte organique-inorganique
FR2962727A1 (fr) Procede de preparation d'esters alcooliques et de glycerine a partir de triglycerides et d'alcools au moyen d'un catalyseur heterogene en presence d'eau en teneur controlee
FR2673950A1 (fr) Procede pour la desulfuration de graisses et d'huiles ou d'esters d'acides gras et procede de reduction desdits produits desulfures en alcools.
FR2935983A1 (fr) Procede de preparation d'esters alcooliques a partir de triglycerides et d'alcools au moyen de catalyseur heterogene a base d'un solide silicique mesostructure contenant du zinc
US20030195380A1 (en) Oxidic aluminum/zinc catalysts and a process of producing unsaturated fatty alcohols
FR2962728A1 (fr) Procede de preparation d'esters alcooliques et de glycerine a partir de triglycerides et d'alcools au moyen d'un catalyseur heterogene en presence d'eau en teneur controlee

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL HR LT LV MK

17P Request for examination filed

Effective date: 20050809

AKX Designation fees paid

Designated state(s): AT DE ES FR GB PL

17Q First examination report despatched

Effective date: 20091102

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20151201