EP1501968A1 - Machine de texturation - Google Patents

Machine de texturation

Info

Publication number
EP1501968A1
EP1501968A1 EP03720489A EP03720489A EP1501968A1 EP 1501968 A1 EP1501968 A1 EP 1501968A1 EP 03720489 A EP03720489 A EP 03720489A EP 03720489 A EP03720489 A EP 03720489A EP 1501968 A1 EP1501968 A1 EP 1501968A1
Authority
EP
European Patent Office
Prior art keywords
thread
cooling
cooling roller
texturing
machine according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03720489A
Other languages
German (de)
English (en)
Other versions
EP1501968B1 (fr
Inventor
Michael Pyra
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Textile GmbH and Co KG
Original Assignee
Saurer GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saurer GmbH and Co KG filed Critical Saurer GmbH and Co KG
Publication of EP1501968A1 publication Critical patent/EP1501968A1/fr
Application granted granted Critical
Publication of EP1501968B1 publication Critical patent/EP1501968B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • D02J13/005Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass by contact with at least one rotating roll
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • D02G1/0266Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting false-twisting machines

Definitions

  • the invention relates to a texturing machine for stretch texturing of a synthetic thread according to the preamble of claim 1.
  • a generic texturing machine is known for example from EP 0 879 907 AI.
  • Texturing machines of this type are used to texturize one or more threads in order to produce a bulked and crimped yarn from a melt-spun smooth thread, which is suitable for further processing into a knit or woven work.
  • the spun smooth thread is drawn off from a supply spool within a texturing zone, which contains a heating device, a cooling device and a texturing unit, is textured, stretched and, after texturing, is wound into a spool.
  • a wetting device is arranged between the heating device and the cooling device within the texturing zone, through which a cooling fluid is applied to the thread.
  • the thread is passed over a wetted surface with contact, which causes an additional thread friction within the texturing zone.
  • the invention is therefore based on the object of developing a generic texturing machine of the type mentioned in such a way that the Thread between the heating device and the kuW coupled is wettable with a cooling fluid with as little friction as possible.
  • Another object of the invention is to design the wetting of the thread between the heating device and the cooling device in such a way that the desired thread friction ratios can be set depending on the thread speeds and the thread types.
  • the invention is characterized in that when the thread comes into contact with the wetting surface, thread friction occurs, which depends on the relative speed between the thread and the surface.
  • the wetting surface is designed as a thread running track on the circumference of a rotatable cooling roller.
  • a cooling fluid is held in the thread running track on the circumference of the cooling roller and can be transferred to the thread upon contact. Due to the rotary movement of the cooling roller, on the one hand only a thread friction determined by the relative movement between the thread and the thread running track acts, and on the other hand a continuous, uniform, metered wetting of the thread is achieved.
  • the running thread is constantly contacted with a metered wetted surface of the thread running track.
  • the positive effects of wetting the thread are retained.
  • the metering of the cooling fluid by the rotatable cooling roller is preferably such that when the thread and the cooling fluid come into contact a complete evaporation of the cooling fluid occurs. This ensures that the thread runs absolutely dry into the downstream cooling device, so that, for example, cooling rails or cooling pipes, on the surface of which the thread is guided, do not become dirty. It However, it is also possible to choose the wetting of the thread in such a way that a certain residual moisture is retained in the thread. This variant is particularly applicable to cooling devices which cool the thread without contact by means of a free cooling zone. Any degree of dryness can thus be set on the thread.
  • the cooling roller is driven by a cooling roller drive, which is preferably designed as an electric motor.
  • the cooling roller can be driven both with the direction of rotation in the direction of the thread and with the direction of rotation in the opposite direction of the thread.
  • the cooling roller is driven in the direction of rotation in the thread run.
  • the thread friction can thus be minimized in a state in which the thread and the thread running track of the cooling roll have the same speeds.
  • the cooling roller can also be driven with the direction of rotation counter to the thread run.
  • the thread and the thread track move in the opposite direction, which leads to a high thread friction when wetting the thread.
  • the circumferential speed of the cooling roller can be adjusted to any set thread running speed within the texturing zone, regardless of the direction of rotation being wound.
  • the thread running track is preferably designed as a groove on the circumference of the cooling roller in order to maintain a sufficiently large amount of cooling fluid in the thread running track.
  • the thread is thus guided for wetting within the groove on the circumference of the cooling roller.
  • the cross section of the groove is designed in such a way that adhesion of the cooling fluid in the groove base remains ensured even at higher peripheral speeds of the cooling roller.
  • the cooling fluid is preferably fed to the thread running track on the circumference of the cooling roller by a metering device.
  • the metering device can be designed as an immersion bath which contains a supply of cooling fluid and in which the circumference of the cooling roller is partially immersed.
  • the metering device by a nozzle which is arranged inside the cooling roller or outside the cooling roller in order to supply the cooling fluid to the thread running track.
  • the heating device, the cooling roller and the cooling device are arranged in an essentially straight yarn path.
  • a texturing zone can thus be formed in which additional thread guides and thus thread friction are avoided.
  • Such low-friction texturing zones can, however, also advantageously be achieved with a kinking thread run between the heating device and the cooling device in that the thread is deflected by the cooling roller.
  • a development of the invention is therefore particularly suitable in order to achieve a compact machine structure.
  • the heating device and the cooling device are preferably held in a V-shape in a machine frame, the cooling roller for deflecting the thread being arranged in the tip of the V-shaped arrangement.
  • the cooling roller is provided on the circumference with several thread running tracks running parallel to one another.
  • Each thread track can be assigned a separate metering device or a common metering device.
  • the cooling roller is arranged within a chamber, so that the vapors generated can be removed by a suction device connected to the collecting chamber.
  • FIG. 1 schematically shows a processing point of an exemplary embodiment of the texturing machine according to the invention
  • FIG. 2 schematically shows a cross-sectional view of the wetting device of the texturing machine according to the invention from FIG. 1
  • Fig. 3 schematically shows a cross-sectional view of another
  • FIG. 4 schematically shows a further embodiment of a texturing machine according to the invention with a cooling roller according to FIG. 3
  • a processing point of a first embodiment of a texturing machine according to the invention is shown schematically.
  • the frame parts of a machine frame for fixing the individual process units were not shown.
  • a feed spool 1 is held in a gate frame 3.
  • the supply spool 1 contains a thread 2 which is drawn off from the supply spool 1 by a first delivery mechanism 4.
  • a heating device 5, a wetting device 6, a cooling device 9, a texturing unit 10 and a second delivery device 11 in the thread run are arranged downstream of the first delivery device 4. From the second The feed mechanism 11 guides the thread 2 to a winding device 12.
  • the thread 2 is wound into a bobbin 15 in the winding device 12.
  • the winding device 12 consists of a drive roller 13, a traversing device 14 and a spool holder 16.
  • the spool 15 is driven by the drive roller 13 at a substantially constant speed.
  • the wetting device 6 is arranged between the heating device 5 and the cooling device 9 within the texturing zone formed between the first delivery unit 4 and the texturing unit 10.
  • the wetting device 6 has a rotatably mounted cooling roller 7, which will be described in more detail below.
  • the cooling roller 7 is arranged in a collecting chamber 8.
  • the collection chamber 8 is connected in a suction device, not shown here.
  • the thread 2 is drawn within a texturing zone and simultaneously textured after it has been drawn off from the supply spool 1.
  • a false twist is generated on the thread 2 by the texturing unit 10, which is preferably formed by a friction transmitter.
  • the false twist is planted back in the thread 2 against the direction of the thread within the texturing zone, so that the multi-filament thread 2 is crimped by the heating device 6 and the downstream kuM Rhein 9 arranged in the texturing zone.
  • the heating device 6 is preferably designed as a high-temperature heater, the heating surfaces of which are heated at a temperature above the melting temperature of the thread. For this purpose, the thread 2 is guided through the heating device 6 essentially without contact.
  • the heating device 5 by means of a contact heater.
  • the thread is fed into the wetting device 6.
  • the thread 2 enters the collecting chamber 8 via a thread inlet and meets the cooling roller 7 driven at a peripheral speed.
  • a cooling fluid is held in a thread running track on the periphery of the cooling roller 7, through which the heated thread 2 is wetted.
  • the amount of cooling fluid that is applied to the thread 2 is dimensioned such that the thread no longer has any cooling fluid residues after leaving the collecting chamber 8, since these have evaporated within the collecting chamber 8.
  • the resulting steam is discharged through the suction device, not shown here.
  • the cooling device 9 could be designed as a cooling rail or as a cooling tube, on the surface of which the thread is guided with contact. However, it is also possible to form the cooling device through a free cooling zone in which the thread is cooled without contact by external air or ambient air.
  • the thread 2 passes through the texturing unit 10 and is guided through the second delivery mechanism 11 to the winding device 12.
  • the first delivery unit 4 and the second delivery unit 11 are driven at a differential speed, so that the thread 2 is drawn at the same time.
  • the first delivery mechanism 4, the heating device 5, the wetting device 6, the cooling device 9 and the texturing unit 10 are arranged in a thread running plane. In this way, a straight thread run is achieved within the texturing zone, which does not require any additional thread guide elements.
  • the cooling roller 7 is driven by a roller drive.
  • An example of the cooling roll 7 is shown schematically in a cross-sectional view in FIG. 2.
  • the cooling roller 7 has a roller jacket 18, which is connected by a hub 19 to a free end of a motor shaft 20.
  • the motor shaft 20 is rotatably driven by an electric motor 21 in such a way that the cooling roller 7 is driven to rotate in the thread running direction (as shown in FIG. 1).
  • the groove 17 has a V-shaped cross section, the groove flanks of the groove 17 forming an angle of preferably ⁇ 90 °.
  • a metering device 25 is assigned to the cooling roller 7.
  • the metering device 25 is formed by an immersion bath 22 which stores a cooling fluid 23.
  • the cooling roller 7 and the immersion bath 22 are arranged with respect to one another in such a way that the cooling roller dips into the cooling fluid 23 within the immersion bath 22 in the form of a segment.
  • the immersion depth of the cooling roller 7 is dimensioned such that the groove cross section of the groove 17 on the circumference of the cooling roller 7 within the immersion bath 22 is completely filled with the cooling fluid 23.
  • the thread 2 is guided in the groove 17 on the circumference of the cooling roller 7.
  • cooling roller 7 Due to the rotation of the cooling roller 7, a quantity of cooling fluid 23 which is constantly held in the groove 17 is challenged from the immersion bath 22 and to the contact point between the running thread 2 and the cooling roller 7.
  • the cooling fluid 23 absorbed by the thread 2 for wetting out of the groove 17 is thus constantly renewed by rotation of the cooling roller 7, a thread friction arising between the groove 17 and the thread 2 being dependent on the relative speed between the thread 2 and the groove 17 ,
  • the cooling roller 7 can be driven by the electric motor 21 at such a peripheral speed that the lowest possible thread friction acts on the thread 2. On the other hand, this also ensures that no mechanical damage such as filament breaks can occur on the thread when it comes into contact with the heated thread.
  • FIG. 3 A further exemplary embodiment of a wetting device with a rotatable cooling roller 7 is shown schematically in FIG. 3.
  • the cooling roller 7 has a plurality of parallel thread running tracks 24 formed on the circumference.
  • three thread running tracks 24 running side by side are shown.
  • Each of the thread running tracks 24 is formed by a wetting ring 27 attached to the circumference of the cooling roller 7.
  • the wetting ring 27 is formed from a porous material which is permeable to liquids.
  • the A metering device 25 which has a plurality of nozzles 26, is arranged inside the cooling roller 7.
  • the nozzles 26 are internally assigned to the wetting rings 27 in the roller jacket 18 of the cooling roller 7.
  • openings could be formed in the roller jacket 18 so that there is direct contact between the cooling fluid emerging from the nozzles 26 and the wetting rings 25.
  • the thread tracks 24 on the circumference of the wetting rings 27 one thread is guided with contact, so that a simultaneous wetting of several threads can be carried out by the cooling roller.
  • the metering device is arranged outside the cooling roller, so that the nozzles spray the cooling fluid from the outside onto the wetting rings.
  • FIG. 4 schematically shows a further exemplary embodiment of the texturing machine according to the invention, in which a wetting device shown in FIG. 3 is provided.
  • the texturing machine has in the longitudinal direction - in FIG. 4 the drawing plane is equal to the transverse plane - a multiplicity of processing points, where a thread is guided, textured, stretched and wound up in each processing point.
  • the winding devices 12 have a width of three processing points, so that three winding devices 12 are arranged one above the other.
  • the texturing machine has a machine frame 28 for receiving the process units.
  • the process units held on the machine frame 28 are described with reference to the thread path of a thread 2 drawn from a supply spool 1.
  • a plurality of supply spools 1 are arranged in a creel 3 and assigned to the respective processing points.
  • the thread 2 is through a first delivery mechanism 4 is drawn off from the supply spool 1 via a first deflection roller 29.1 and a second deflection roller 29.2.
  • In the thread running direction behind the first delivery mechanism 4 there is an elongated heating device 5, through which the thread 2 runs, the thread being heated to a certain temperature.
  • a cooling device 9 is provided in the thread running direction behind the heating device 5.
  • the heating device 5 and the cooling device 9 are arranged in a V-shape with respect to one another in a kinking thread course and are held on the machine frame 28 above an operating aisle 5.
  • the thread 2 thus crosses the operating aisle 5 in a V-shaped thread run.
  • the wetting device 6 is arranged between the heating device 5 and the cooling device 9.
  • the wetting device 6 is constructed in accordance with the exemplary embodiment from FIG. 3, so that reference is made here to the preceding description.
  • the cooling roller 7 is arranged at the uppermost point between the heating device 5 and the cooling device 9, so that the thread is additionally deflected when the cooling roller 7 is wrapped around it.
  • the cooling roller 7 is driven by the cooling roller drive 21 with the direction of rotation counter to the thread run.
  • the cooling roller 7 is arranged inside the collecting chamber 8, which is coupled to a suction device, so that the steam produced when the threads are wetted can be removed directly.
  • the thread tension within the texturing zone can thus advantageously be influenced by the roller drive 21 of the cooling roller 7.
  • the roller drive of the cooling roller 7 could be connected to a control device which is coupled to a thread tension sensor.
  • a predetermined thread tension within the texturing zone could also be regulated by the roller drive 21 of the cooling roller 7.
  • the texturing unit 10, a second delivery unit 11 and a third delivery unit 30 are held on the machine frame 28 in the thread running direction below the cooling device 9.
  • the thread 2 is guided from the exit of the cooling device 9, which is preferably formed by a cooling tube, to the texturing unit 10.
  • the texturing unit 10, which can be formed for example by a plurality of overlapping friction disks, is preferably driven by an electric motor by a texturing drive 36.
  • a third delivery mechanism 30 is arranged below the second delivery mechanism 11, which leads directly in the thread 2 in a set heating device 31.
  • the set heating device 31 is held on the underside of the machine frame 28.
  • the thread 2 is guided via a further fourth feed mechanism 32 out of the set heating device 31 and conveyed to the winding device 12.
  • the third delivery unit 30 and the fourth delivery unit 32 are driven with a differential speed such that shrinkage treatment of the thread 2 within the set heating device 31 is possible.
  • the delivery mechanisms 4, 11, 30 and 32 are chosen identically in their construction in this exemplary embodiment, so that these are explained below using the example of the first delivery mechanism 5.
  • Each delivery mechanism is formed by a godet 34 and an overflow roller 35.
  • the godet 34 is driven by a godet drive 33.
  • the overflow roller 35 is freely rotatable, so that the thread 2 is guided with several loops over the godet 34 and the overflow roller 35.
  • the winding device 12 is also schematically characterized by a traversing device 14, a drive roller 13 and a spool 15.
  • the coil 15 is held on the circumference of the drive roller 13 by means of a coil holder.
  • the cooling roller 7 is driven by a single drive. Since such texturing machines usually have a large number of processing points next to one another, it is also possible to drive a cooling roller with a large number of thread running tracks by means of a drive, or to drive a plurality of cooling rollers assigned to the processing points by means of group drives.
  • the structures of the illustrated exemplary embodiments of the texturing machine according to the invention are also exemplary.
  • the number and design of the process units in front of the wetting device and. after the wetting device are arbitrary and can be replaced by similar assemblies. What is essential here is the intensive pre-cooling through contact wetting of the thread in the manner according to the invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Paper (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
EP03720489A 2002-04-26 2003-04-17 Machine de texturation Expired - Lifetime EP1501968B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10218748 2002-04-26
DE10218748A DE10218748A1 (de) 2002-04-26 2002-04-26 Texturmaschine
PCT/EP2003/004045 WO2003091487A1 (fr) 2002-04-26 2003-04-17 Machine de texturation

Publications (2)

Publication Number Publication Date
EP1501968A1 true EP1501968A1 (fr) 2005-02-02
EP1501968B1 EP1501968B1 (fr) 2006-11-15

Family

ID=29224791

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03720489A Expired - Lifetime EP1501968B1 (fr) 2002-04-26 2003-04-17 Machine de texturation

Country Status (7)

Country Link
US (1) US7080501B2 (fr)
EP (1) EP1501968B1 (fr)
CN (1) CN1650055A (fr)
AT (1) ATE345408T1 (fr)
AU (1) AU2003224091A1 (fr)
DE (2) DE10218748A1 (fr)
WO (1) WO2003091487A1 (fr)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITFI20070202A1 (it) * 2007-09-10 2009-03-11 Giudici S P A "macchina testurizzatrice-interlacciatrice con doppio forno"
CN101768801A (zh) * 2010-03-03 2010-07-07 苏州经贸职业技术学院 一种复合变形丝的制备方法及装置
CN101966606B (zh) * 2010-09-26 2011-12-07 南京航空航天大学 大型结构件铣削加工变形的控制方法及装置
WO2012107378A1 (fr) * 2011-02-08 2012-08-16 Oerlikon Textile Gmbh & Co. Kg Procédé et dispositif de texturation d'un fil synthétique
DE102011108112A1 (de) * 2011-07-20 2013-01-24 Oerlikon Textile Gmbh & Co. Kg Garnbehandlungskammer
CN103147192A (zh) * 2013-02-22 2013-06-12 珠海醋酸纤维有限公司 卷曲机冷却水供应系统
CN103966715B (zh) * 2014-05-19 2016-03-23 苏州经贸职业技术学院 一种丝变形设备
DE102015015261A1 (de) * 2015-11-26 2017-06-01 Oerlikon Textile Gmbh & Co. Kg Falschdrall-Texturiervorrichtung
DE102017104214A1 (de) 2016-03-05 2017-09-07 Oerlikon Textile Gmbh & Co. Kg Vorrichtung zum Benetzen eines laufenden Fadens
WO2018065123A1 (fr) * 2016-10-08 2018-04-12 Oerlikon Textile Gmbh & Co. Kg Dispositif de refroidissement d'un fil chauffé
CN108796886A (zh) * 2018-08-30 2018-11-13 张家港市利佳纺织有限公司 一种包覆氨纶添加剂处理系统
CN109837633B (zh) * 2019-03-18 2021-07-20 张家港欣欣高纤股份有限公司 一种聚酯纤维的热定型装置
CN114959963A (zh) * 2022-07-09 2022-08-30 马军 一种用于纺织空气变形机污水零排放生产装置
CN117802597B (zh) * 2024-01-10 2026-03-27 深圳市骏鼎达新材料股份有限公司 Peek单丝的制备方法

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FR2273892A1 (fr) * 1974-06-10 1976-01-02 Rhone Poulenc Textile Procede pour le traitement de fils textiles et dispositif pour sa mise en oeuvre
FR2358486A1 (fr) * 1976-07-12 1978-02-10 Asa Sa Procede et dispositif pour le traitement d'articles textiles
DE2939281C2 (de) * 1979-09-28 1986-04-03 Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid Vorrichtung zum Benetzen eines laufenden Fadens
FR2717505B1 (fr) * 1994-03-17 1996-05-15 Detex Dispositif pour sécher et encoller un fil textile en mouvement et machine comportant un tel dispositif.
DE19753806A1 (de) * 1996-12-12 1998-06-18 Barmag Barmer Maschf Verfahren und Vorrichtung zum kontinuierlichen Herstellen von einem Viskose-Faden
ID21022A (id) * 1997-02-04 1999-04-08 Barmag Barmer Maschf Mesin pentekstur gintiran palsu
EP0879907B1 (fr) 1997-05-24 2003-04-09 B a r m a g AG Machine de texturation
DE19843132A1 (de) * 1997-09-27 1999-04-08 Barmag Barmer Maschf Verfahren zum Auftragen einer Flüssigkeit auf einen laufenden Faden
TW509738B (en) * 1999-03-25 2002-11-11 Barmag Barmer Maschf Lubrication apparatus and method of applying a lubricant

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Also Published As

Publication number Publication date
EP1501968B1 (fr) 2006-11-15
DE10218748A1 (de) 2003-11-13
ATE345408T1 (de) 2006-12-15
AU2003224091A1 (en) 2003-11-10
WO2003091487A1 (fr) 2003-11-06
CN1650055A (zh) 2005-08-03
US7080501B2 (en) 2006-07-25
DE50305686D1 (de) 2006-12-28
US20050055998A1 (en) 2005-03-17

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