EP1475470A1 - Système de saisie et de traitement de données pour le contrôle et la commande d'un ensemble de machines à coudre industrielles et procédé de contrôle et de commande d'un tel ensemble avec un système de saisie et de traitement de données - Google Patents

Système de saisie et de traitement de données pour le contrôle et la commande d'un ensemble de machines à coudre industrielles et procédé de contrôle et de commande d'un tel ensemble avec un système de saisie et de traitement de données Download PDF

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Publication number
EP1475470A1
EP1475470A1 EP04007597A EP04007597A EP1475470A1 EP 1475470 A1 EP1475470 A1 EP 1475470A1 EP 04007597 A EP04007597 A EP 04007597A EP 04007597 A EP04007597 A EP 04007597A EP 1475470 A1 EP1475470 A1 EP 1475470A1
Authority
EP
European Patent Office
Prior art keywords
data
communication device
processing system
data communication
sewing machines
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04007597A
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German (de)
English (en)
Other versions
EP1475470B1 (fr
Inventor
Thomas Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FRANKL and KIRCHNER GMBH and Co KGFABRIK fur ELEKTROMOTOREN UNDELEKTRISCHE APPARATE
Frankl and Kirchner GmbH and Co KG
Original Assignee
FRANKL and KIRCHNER GMBH and Co KGFABRIK fur ELEKTROMOTOREN UNDELEKTRISCHE APPARATE
Frankl and Kirchner GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FRANKL and KIRCHNER GMBH and Co KGFABRIK fur ELEKTROMOTOREN UNDELEKTRISCHE APPARATE, Frankl and Kirchner GmbH and Co KG filed Critical FRANKL and KIRCHNER GMBH and Co KGFABRIK fur ELEKTROMOTOREN UNDELEKTRISCHE APPARATE
Publication of EP1475470A1 publication Critical patent/EP1475470A1/fr
Application granted granted Critical
Publication of EP1475470B1 publication Critical patent/EP1475470B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B25/00—Sewing units consisting of combinations of several sewing machines
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B19/00—Programme-controlled sewing machines

Definitions

  • the invention relates to a data acquisition and processing system for Monitoring and controlling a network of industrial sewing machines and a method for monitoring and controlling such a network with a data acquisition and processing system.
  • a transmission is via the local network qualified error messages from the respective sewing machine the central monitoring and control computer possible, resulting in an efficient Service of the sewing machines guaranteed.
  • a documentation the entire operation of the sewing machine network possible.
  • the storage of the working data removed from the respective sewing machine can in the data communication device, in a server of the local Network or in the central data store of the central monitoring and Control computer done.
  • the interfaces through which a connection the sewing machines to the data communication device depend on respective sewing machine type. Older sewing machines usually have an RS232 interface or an RS485 interface. In older Sewing machine types may additionally be required for realization the data exchange with the data communication device processor components to exchange the respective machine control. This is with little effort possible.
  • the monitoring and control software of the central monitoring and control computer is an operation tailored to the respective sewing application the data acquisition and processing system possible.
  • the central data store ensures quick access to all in the context of Monitoring and control of collected data.
  • Coded entries according to claim 3 reduce the scope of operation the data acquisition and processing system between the sewing machines and the central monitoring and control computer to be exchanged Dates. A division of the data packets into a function address and a function number is particularly clear.
  • the local area networks according to claim 4 are reliable and ensure one for operating the data acquisition and processing system sufficient data transfer rate.
  • a data communication device can be adapted to different Adapt types of industrial sewing machines.
  • An input interface according to claim 6 increases the flexibility of the Data acquisition and processing system.
  • the most sewing machines already existing data input device can in this way into the system, for example, for the registration of operators, for adaptation of sewing process data or for repair information or service request be used.
  • a buffer of the data communication device according to claim 7 allows retrieval of cached data there in larger Time intervals, for example daily.
  • An internal clock of the data communication device allowed a data storage with assigned real-time information. It is then possible, the exact time of creation of the respective stored Working date with automatically file, in particular for the monitoring and for a statistical analysis of the working data is advantageous.
  • An evaluation module provides the ability to specifically determine Error types or frequencies or other significant information during operation of the industrial sewing machine network. This creates the possibility of repairing errors occurring to make corrections to the concept of the industrial sewing machine group, to avoid particularly common mistakes.
  • Another object of the invention is to provide a method of monitoring and controlling an industrial sewing machine network with the invention Specify data acquisition and processing system.
  • connection of a pattern sewing machine according to claim 12 allows a specification of sewing process data that is exactly matched to the respective sewing situation through the central monitoring and control computer.
  • a bidirectional data transfer via the data input device is given, also an acknowledgment for example one Service request possible.
  • the data input device can in particular Also be designed so that a voice message is possible.
  • Caching according to claim 15 reduces the requirements to the local network. Alternatively to such a caching is also an online monitoring possible.
  • the presentation of the data according to claim 18 may also be the possibility Sorting the data according to certain sorting algorithms or a search function for certain transmitted work data include. If data packets with function addresses and function numbers can be transmitted according to claim 3, for example, according to certain Function addresses or function numbers are searched for to detect the occurrence of certain individual events.
  • a data acquisition system denoted overall by the reference numeral 1 in FIG. and processing system is used for monitoring and control of a composite 2 of industrial sewing machines 3.
  • Any industrial sewing machine 3 has its own machine control 4 and one executed as a terminal 5 Data input device.
  • Each terminal 5 has a control panel as well as a display.
  • a first bidirectional signal path 6 is every machine control 4 with a data communication device 7 in connection.
  • the signal path 6 may be, for example, a signal line connected to the machine control 4 communicates via an RS232 interface. Others too Types of signal connections and interfaces can - depending on Type of sewing machine 3 to be connected - used in the signal path 6 come. This may include a wireless signal connection.
  • data acquisition and processing system 1 shown in FIG is a single data communication device 7 for data communication with all industrial sewing machines 3 of the composite 2 provided.
  • Data acquisition and processing system 1 can also several Data communication devices 7 may be provided.
  • the number of data communication devices 7, however, is less than or equal to that of Industrial sewing machines 3.
  • a bidirectional signal connection 8 Via a bidirectional signal connection 8 is the data communication device 7 with a local network 9 in connection. The latter is via a further bidirectional signal connection 10 with a central Surveillance and control computer 11 of the data acquisition and processing system 1 in conjunction.
  • the two signal connections 8, 10 corresponding to the first signal path 6 may be formed together with the local network 9 shows a second signal path 12 for connecting the data communication device 7 with the central monitoring and control computer 11.
  • Another bidirectional signal connection 13 is the central monitoring and control computer 11 also via the network 9 with a Pattern sewing machine 14 with machine control 15 and terminal 16 connected.
  • Another bidirectional signal connection 17 provides a data connection between the central monitoring and control computer 11 and a central data memory 18.
  • the latter comprises several, in FIG. 1 a total of six, data storage modules 19.
  • the internal structure of the data communication device 7 is shown schematically Fig. 2.
  • a microprocessor 20 of the data communication device 7 is over a first section 21 of an internal bus system 22 with a RAM 23 as a storage unit, a flash ROM 24 and an internal real time clock 25 in connection.
  • Via a second section 26 of the internal bus system 22 is the microprocessor 20 with a flash card interface 27, a Universal Asynchronous Receiver / Transmitter (UART) 28, a Ethernet Interface 29, a Profibus / CAN Bus Interface 30, a universal Serial Bus (USB) Interface 31, a multi-port I / O device (Multiport I / O) 32 and a terminal interface 33 in connection.
  • the UART 28 in turn has data lines 34 with a total of sixteen RS232 interfaces 35 and over a data line 36 with an RS485 interface 37 in conjunction. to electrical supply of the data communication device 7 is used Power supply 38.
  • the various interface variants 27 to 37 of the data communication device 7 can each for connecting the data communication device 7 with the industrial sewing machines 3 and the local network 9 be used.
  • the connection of the data communication device takes place 7 with the industrial sewing machines 3 on the RS232 interfaces 35.
  • the connection is made of the data communication device 7 with the local network 9 via the ethernet interface 29.
  • FIG. 4 shows a data packet 39.
  • the work data may be Sewing process data or operating data or service requests the industrial sewing machines 3 act.
  • Each data packet 39 is a specific process or operating situation of industrial sewing machines 3 and includes a function address 40 and a function number 41st
  • the function address 40 refers to a central monitoring and Control computer 11 stored general function and can, for example be a four-digit decimal number.
  • the function number 41 is used for the individualization of the function to which the function address refers, and may be, for example, an eight digit decimal number.
  • the data packets 39 is still a real-time information in the data communication device 7 assigned.
  • the microprocessor 20 asks the internal Real-time clock 25 off.
  • the establishment of a function address 40 and a Function number 41 has the advantage of providing an open system whose functionality is used by every user of the data acquisition and processing system 1 can be set individually.
  • a method for monitoring and controlling the network 2 with the Data acquisition and processing system 1 proceeds as follows:
  • a first forwarding step 44 the central monitoring and Control computer 11, the Nähreaments on the second signal path 12th to the data communication device 7 on.
  • the sewing process data is coming on the Ethernet interface 29 of the data communication device 7 and, controlled by the microprocessor 20, directed to the UART 28. If necessary, the sewing process data may also be stored in the storage unit 23 of the Data communication device 7 are stored. This caching takes place in a buffer step 45.
  • the cached Sewing process data may be requested by the machine controls 4 from Data communication device 7 retrieved via the RS232 interfaces 35 become.
  • the UART 28 distributes the sewing process data over the data lines 34 and the RS232 interfaces 35 and the first signal paths 6 to the Machine controls 4 of industrial sewing machines 3. This is done in one second forwarding step 46.
  • the Sewing process data as a record or as a parameter in the machine controls 4 can also be deposited via the terminals 5 of the industrial sewing machines 3 programmed or dependent be changed by the sewing process by the operator. Either by hand as well as with the help of the described method for sewing data programming can use multiple seam patterns in the machine controls 4 and retrieved depending on the article to be sewn become.
  • operating data of the sewing machine 3 in a Detection step 47 detected by means of appropriate sensors and encoders.
  • These operating data may include the following data: actual speed, Power ON state, drive running, seam end, free seam active, counted seam active, sewing foot lift active, locking active, thread trimmer active as well as error status.
  • Other data that are collected are those in the respective Machine control 4 present sewing process data.
  • End Work data can also be in the course of an input step 48 via the terminal 5 are entered by hand in the machine control 4.
  • the entered or entered data are then in another Forwarding step 49 from the machine controls 4 over the first Signal paths 6 transmitted to the data communication device 7 and come there via the RS232 interfaces 35.
  • the data is then over the UART 28 and, controlled by the microprocessor 20, to the Ethernet Interface 29 forwarded.
  • the detected Data controlled by the microprocessor 20 in the memory unit 23 in one Intermediate storage step 50 filed and retrieved as needed.
  • caching the work data in the staging steps 45 and 50 may be a forwarding of the work data also online, for example every 500 ms.
  • Via the ethernet interface 29 then enter the acquired data via the second signal path 12 to the central monitoring and control computer 11. This is done in a second forwarding step 51.
  • the recorded work data controlled by the central monitoring and control Control computer 11, stored in the central data memory 18. This is done in a storage step 52.
  • the storage of the acquired work data in central data memory 18 takes place in a standard database format, for example in the format DBASE.
  • the work data recorded during a production day are then in an evaluation step 53 from the central monitoring and Control computer 11 evaluated.
  • the evaluation can be done with, for example Help one of the known database programs done.
  • the evaluation in the evaluation step 53 takes place in an evaluation module 53 a of the central Monitoring and control computer 11.
  • the respective industrial sewing machine 3 for example, be assigned a serial number.
  • a Data packet 39 via the terminal 5 of the industrial sewing machine 3 a. It takes place First, enter the function address 40, which is used for entering the Serial number is available. Subsequently, the function number 41 is the Enter the serial number of the machine. With the input step 48 can also the registration of an operator at the beginning of a commissioning the industrial sewing machine 3 done. This is also a data package 39 entered.
  • the input is made for entering a personnel number standing function address 40.
  • a function number 41 entered the personnel number of the operator.
  • a mechanic will be logged in.
  • the conclusion of a Service process can by entering a corresponding data packet 39 are entered. For this purpose, besides one representing the service end Function address 40 still as function number 41 the kind entered the service or repair work.
  • a service request can also be made.
  • the operator gives a data packet 39 with a service request representative function address 40 and a specific Service content relevant function number.
  • a function number 41 can, for example, for the service order "replace thread bobbin" stand.
  • the receipt of such service requests can be done via the central Monitoring and control computer 11 are acknowledged.
  • the service request can then be further processed. This can be for example an automatic request for information to a service mechanic by phone call, email, SMS.
  • the evaluated work data are then in a presentation step 54 on a screen of the central monitoring and Control computer 11 shown.
  • This is done Representation for example in tabular form, with a column selection and a sorting preset can be specified.
  • the table shown can be used for Example the industrial sewing machines 3 used in the production Manufacturer and type and with serial number as well as to each include sewing order. Also, for example, the currently active operators or the currently active mechanics or the service work currently being performed or the one not currently being performed Service requests are presented.
  • the working data can in the presentation step 54 also in terms of time based on the associated real-time information the data packets 39 are sorted. In the frame of the evaluation step 53 are also search functions, for example, according to certain Function addresses 40 or function numbers 41 possible.
  • the in the presentation step 54 work data shown can be deleted on request, changed or re-entered.
  • the operating data can also be evaluated and correspondingly, in particular also graphically represented.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)
EP04007597A 2003-05-05 2004-03-30 Système de saisie et de traitement de données pour le contrôle et la commande d'un ensemble de machines à coudre industrielles et procédé de contrôle et de commande d'un tel ensemble avec un système de saisie et de traitement de données Expired - Lifetime EP1475470B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10320092 2003-05-05
DE10320092A DE10320092A1 (de) 2003-05-05 2003-05-05 Datenerfassungs- und verarbeitungssystem zur Überwachung und Steuerung eines Verbundes von Industrienähmaschinen sowie Verfahren zur Überwachung und Steuerung eines solchen Verbundes mit einem Datenerfassungs- und -verarbeitungssystem

Publications (2)

Publication Number Publication Date
EP1475470A1 true EP1475470A1 (fr) 2004-11-10
EP1475470B1 EP1475470B1 (fr) 2011-08-03

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EP04007597A Expired - Lifetime EP1475470B1 (fr) 2003-05-05 2004-03-30 Système de saisie et de traitement de données pour le contrôle et la commande d'un ensemble de machines à coudre industrielles et procédé de contrôle et de commande d'un tel ensemble avec un système de saisie et de traitement de données

Country Status (3)

Country Link
EP (1) EP1475470B1 (fr)
AT (1) ATE518983T1 (fr)
DE (1) DE10320092A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007021992A1 (de) * 2007-05-08 2008-11-13 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Maschinensteuerung
CN100454194C (zh) * 2007-09-11 2009-01-21 浙江大学 面向轴承套圈磨削加工车间的自主式生产监管系统
CN101363167B (zh) * 2007-08-10 2013-03-27 Juki株式会社 缝纫机的管理系统
EP2975168A1 (fr) * 2014-07-18 2016-01-20 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Machine a coudre
EP3272923A1 (fr) * 2016-07-22 2018-01-24 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Système emballé, comprenant une unité de commande et procédé de configuration d'un système emballé
IT201900014475A1 (it) * 2019-08-09 2021-02-09 Tor Mec Ambrosi S R L Sistema di controllo e metodo per gestire macchine per cucire

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104805602A (zh) * 2015-05-05 2015-07-29 杰克缝纫机股份有限公司 一种缝纫设备升级系统
DE102017204851A1 (de) 2017-03-22 2018-09-27 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Verfahren zur Übertragung von Daten zwischen einer Maschinensteuerung und einem externen Computer

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4369722A (en) * 1980-02-08 1983-01-25 Aisin Seiki Kabushiki Kaisha Control system for a plurality of embroidery sewing machines
US4899287A (en) * 1984-11-13 1990-02-06 Quick-Rotan Elektromotoren Gmbh Processor for sewing machines
EP0356181A1 (fr) * 1988-08-20 1990-02-28 Brother Kogyo Kabushiki Kaisha Aménagement de dispositifs de couture
US4932342A (en) * 1988-08-26 1990-06-12 Janome Sewing Machine Industry Co., Ltd. Embroidering system
US4936232A (en) * 1988-04-08 1990-06-26 Janome Sewing Machine Industry Co., Ltd. Embroidering system

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JPH02191491A (ja) * 1989-01-20 1990-07-27 Juki Corp ミシン制御装置
DE59010318D1 (de) * 1990-03-05 1996-06-13 Schips Ag Industrienähmaschine mit einer elektronischen Steuereinrichtung
JPH0576671A (ja) * 1991-09-20 1993-03-30 Aisin Seiki Co Ltd 刺繍機の刺繍処理システム
JP3496424B2 (ja) * 1997-01-17 2004-02-09 三菱電機株式会社 ミシンの制御装置
JPH11104376A (ja) * 1997-09-30 1999-04-20 Brother Ind Ltd ミシン管理システム及び記録媒体
DE10024322C1 (de) * 2000-05-17 2001-09-27 Duerkopp Adler Ag Einrichtung zur Daten-Kommunikation zwischen einer Nähmaschine und einem Zentralrechner

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4369722A (en) * 1980-02-08 1983-01-25 Aisin Seiki Kabushiki Kaisha Control system for a plurality of embroidery sewing machines
US4899287A (en) * 1984-11-13 1990-02-06 Quick-Rotan Elektromotoren Gmbh Processor for sewing machines
US4936232A (en) * 1988-04-08 1990-06-26 Janome Sewing Machine Industry Co., Ltd. Embroidering system
EP0356181A1 (fr) * 1988-08-20 1990-02-28 Brother Kogyo Kabushiki Kaisha Aménagement de dispositifs de couture
US4932342A (en) * 1988-08-26 1990-06-12 Janome Sewing Machine Industry Co., Ltd. Embroidering system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007021992A1 (de) * 2007-05-08 2008-11-13 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Maschinensteuerung
CN101363167B (zh) * 2007-08-10 2013-03-27 Juki株式会社 缝纫机的管理系统
CN100454194C (zh) * 2007-09-11 2009-01-21 浙江大学 面向轴承套圈磨削加工车间的自主式生产监管系统
EP2975168A1 (fr) * 2014-07-18 2016-01-20 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Machine a coudre
EP3272923A1 (fr) * 2016-07-22 2018-01-24 Frankl & Kirchner GmbH & Co KG Fabrik für Elektromotoren u. elektrische Apparate Système emballé, comprenant une unité de commande et procédé de configuration d'un système emballé
IT201900014475A1 (it) * 2019-08-09 2021-02-09 Tor Mec Ambrosi S R L Sistema di controllo e metodo per gestire macchine per cucire
WO2021028753A1 (fr) * 2019-08-09 2021-02-18 Tor.Mec Ambrosi S.R.L. Système et procédé de commande pour gérer des machines à coudre

Also Published As

Publication number Publication date
ATE518983T1 (de) 2011-08-15
DE10320092A1 (de) 2004-11-25
EP1475470B1 (fr) 2011-08-03

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