EP1473391B1 - Weft insertion system and method - Google Patents

Weft insertion system and method Download PDF

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Publication number
EP1473391B1
EP1473391B1 EP20040405190 EP04405190A EP1473391B1 EP 1473391 B1 EP1473391 B1 EP 1473391B1 EP 20040405190 EP20040405190 EP 20040405190 EP 04405190 A EP04405190 A EP 04405190A EP 1473391 B1 EP1473391 B1 EP 1473391B1
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EP
European Patent Office
Prior art keywords
weft thread
air
nozzles
weft
switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20040405190
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German (de)
French (fr)
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EP1473391A1 (en
Inventor
Walter Dr. Siegl
Klaus Berktold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Itema Switzerland Ltd
Original Assignee
Sultex AG
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Priority to EP20040405190 priority Critical patent/EP1473391B1/en
Publication of EP1473391A1 publication Critical patent/EP1473391A1/en
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Publication of EP1473391B1 publication Critical patent/EP1473391B1/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3033Controlling the air supply
    • D03D47/304Controlling of the air supply to the auxiliary nozzles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3033Controlling the air supply
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/34Handling the weft between bulk storage and weft-inserting means

Definitions

  • the invention relates to a system and a method for introducing a weft thread into a shed of an air jet loom according to the preamble of claim 1 and 12 and an air jet loom with such a system and for carrying out such a method.
  • the weft yarn drawn from a yarn store is accelerated by main and tandem nozzles and entered into a shed in which it is transported further by so-called auxiliary or relay nozzles.
  • the relay nozzles are switched on and off by a preselected profile fixedly connected to the rotation of the machine main shaft. It is left to the Webmaster to adapt this profile optimally for a particular article, whereby more attention is often paid to the fabric quality than to the air consumption.
  • Document EP 0 554 222 A1 describes a method for controlling the weft insertion for a jet loom with a plurality of auxiliary nozzles and a plurality of weft guards arranged in the shed to detect the time at which the leading end of a weft inserted at the location of one of the weft guards arrives.
  • the detected time is compared with a predetermined reference arrival time and the injected compressed air before and after the weft guard arranged auxiliary nozzles or groups of auxiliary nozzles on the basis of the desired-actual value comparison changed, ie the auxiliary nozzles supplied with low, normal or elevated pressure.
  • the blowing time of the auxiliary nozzles can be shortened to delay the weft thread.
  • EP 0 554 222 A1 The method described in EP 0 554 222 A1 is relatively complicated, since it requires three separate compressed air supplies for the auxiliary nozzles. Furthermore, the simultaneous application of several groups of auxiliary nozzles allows a gentle acceleration of the weft thread, but this is associated with a massive increase in the consumption of compressed air. In addition, the arrangement of a variety of weft guards in the shed is problematic because they damage the warp threads and thereby can affect the quality of the fabric.
  • Document WO 92 04490 discloses a system and method for feeding a weft in an air jet loom in which the signals of one or more winder counters are used to calculate the length of weft weft drawn and to activate turret nozzles based on the calculated length.
  • a disadvantage of such a system and method is the limited accuracy of the calculated length, since the turn counter signals arrive at a time interval and thus only discrete values are available for the calculation of the length.
  • the object of the invention is to provide a system and a method for entering a weft thread in a shed of an air jet loom available, which have a simple and compressed air consumption optimized control of the air nozzles, which manage with a relatively low cost of system components, and the one ensure perfect fabric quality.
  • Another object of the invention is to provide an air jet loom with such a system and for carrying out such a method.
  • the system according to the invention for introducing a weft thread into a shed of an air jet loom comprises a thread store, a measuring device for detecting the weft thread drawn from the thread store, a plurality of air nozzles for introducing the weft thread and a controller connected to the measuring device for supplying compressed air to the air nozzles as a function of measured values of the measuring device.
  • the air nozzles are assigned switch-on, and the controller is designed such that one or more of the air nozzles are pressurized with compressed air, as soon as with the aid of Measured values formed predictor value for the position of the weft tip, in which the position of the weft thread tip is extrapolated to the arrival of the next measured value, reaches the switch-on of the respective air nozzle or air nozzles.
  • the switch-on point of an air nozzle preferably corresponds to the position of the air nozzle in the shed, or in the case of a group of air nozzles, which are simultaneously exposed to compressed air, to the position of the first air nozzle of the group to be passed by the weft thread tip.
  • the predictive value for the position of the weft tip contains a safety value, which depends in particular on the resolution of the measuring device and / or the switch-on for the pressure build-up in the region of the respective air nozzle and / or the speed of the weft tip.
  • the predictor values for the position of the weft tip and / or the speed of the weft tip are formed on the basis of the measured values determined for the current weft thread.
  • the air nozzles are assigned switch-off points, wherein the controller switches off one or more of the compressed air nozzles as soon as the prediction value for the position of the weft tip formed on the basis of the measured values reaches the switch-off point of the respective air nozzle or air nozzles.
  • the switch-off point preferably has a predetermined distance from the switch-on point of the corresponding air nozzle or air nozzles, and / or the switch-off point corresponds to the position of a subsequent air nozzle in the shed.
  • the thread store is designed as a drum store, on which the weft thread can be wound, wherein the measuring device is preferably arranged on the thread store or in the vicinity of the thread store and comprises at least one sensor, to detect the withdrawal of turns and / or partial turns from the drum store.
  • At least one additional sensor is provided in the path of the weft to detect the position of the weft tip within the shed, and / or a weft detector at the catch end of the shed.
  • the controller additionally comprises a control device, which is connected to the sensors of the measuring device and / or the sensor in the path of the weft thread and / or the weft thread monitor, from the measured values of the sensors and / or the weft thread monitor for the entry
  • the time required for the weft to be determined and compared with a predetermined picking time, and to control the pressure and / or the blowing time and / or the flow of the air nozzles with the difference between the time required for the entry of the weft thread and the predetermined picking time.
  • the compressed air supply of the air nozzles becomes controlled as a function of measured values of the measuring device, wherein the air nozzles are assigned switch-on points, wherein predictive values for the position of the weft tip are formed with the aid of the measured values, the position of the weft tip being extrapolated until the arrival of the next measured value to form the predictive value, in particular, a safety value is included in the predictor values for the position of the weft tip, and wherein the controller pressurizes one or more of the air nozzles with compressed air as soon as a predictive value for the position of the weft tip formed with the aid of the measured values reaches the switch-on point of the relevant air nozzle or air nozzles.
  • the time required for the picking of the weft yarn is determined and compared with a predetermined picking time, and the difference between the time taken for picking the picking yarn and the predetermined picking time is used to determine the pressure and / or the blowing time and / or to regulate the flow rate of the air nozzles.
  • the invention comprises an air jet loom with a system according to one of claims 1 to 11.
  • the system according to the invention has the advantage that it is essentially made up of system components that are currently available as standard on most air-jet looms. As a new system component only an addition to the control program is necessary, in which the functions mentioned in the characterizing part of claims 1 and 12 are implemented.
  • the system and method according to the invention make it possible to substantially reduce the compressed air consumption compared with older machines, without having to accept compromises in fabric quality, since the weft yarn is no longer subjected to compressed air as necessary.
  • the formation of a predictor value for the position of the weft tip on the basis of measured values that can be determined outside of the shed, makes it possible to make corrections during the current weft insertion and to dispense with sensors and weft thread monitor in the shed. This avoids impairment of the quality of the fabric by sensors and weft guards arranged in the shed.
  • Fig. 1 shows an embodiment of an air jet loom 1 with a system according to the present invention.
  • the system for inserting a weft thread 2 into a shed (not shown in FIG. 1) comprises a thread store 21 and a measuring device 23.1, 23.2 in order to detect the weft thread 2 withdrawn from the thread store and, in particular, the length and / or speed of the withdrawn thread To detect weft, which measuring device is preferably arranged outside the shed, for example, at the thread store 21 or in the vicinity of the thread store.
  • the system comprises a plurality of air nozzles 3, 4, 5.1 ac to 5.na-c for entering the weft yarn 2 and a Control 10, which is connected to the measuring device 23.1, 23.2, in order to control the compressed air supply of the air nozzles 3, 4, 5.1ac to 5.na-c as a function of measured values of the measuring device 23.1, 23.2.
  • the yarn store 21 is designed as a drum store, which comprises a drum 22 on which the weft thread is wound up.
  • the measuring device is advantageously arranged in the vicinity of the drum store 21 in this embodiment and comprises at least one sensor 23.1, 23.2 in order to detect the withdrawal of turns and / or partial turns from the drum 22.
  • the sensors 23.1, 23.2 are therefore referred to below as "turn counter".
  • the drum 22 has a circumference of 0.5 m and the measuring device is provided with typically three or more sensors 23.1, 23.2, which are arranged at equal angular intervals around the drum.
  • the air nozzles comprise a main nozzle 3, a tandem nozzle 4 and relay nozzles 5.1 ac to 5.na-c to accelerate the weft yarn 2 withdrawn from the yarn store 21 by means of the main nozzle 3 and tandem nozzle 4 and enter into the shed and in the shed by means of Shuttle nozzles 5.1 ac to 5.na-c continue to transport.
  • the main and tandem nozzles 3, 4 may also be provided only a single main nozzle, or it may be several consecutive nozzles, often referred to as pre-nozzles and main nozzles, arranged one behind the other to accelerate the weft.
  • a plurality of juxtaposed main nozzles 3 may be provided to alternately enter different weft threads 2, which may differ in color, fineness, texture and material.
  • the relay nozzles 5.1ac to 5.na-c are often combined in groups of two to five or more nozzles, wherein the nozzles of a group are each supplied in common via a control valve 15.1 to 15.n, for example a solenoid valve, with compressed air.
  • the control valves 15.1 to 15.n are connected to a compressed air accumulator and / or distributor 12, which is supplied with compressed air via a pressure line 11. It is also possible to provide a plurality of compressed air reservoirs and / or distributors 12, which can have different pressure levels.
  • the system for introducing a weft thread comprises a thread brake 9, which is controlled by the controller 10.
  • the weft thread 2 can be braked, in particular towards the end of the weft insertion, when the weft tip approaches the Schussanashsseite the shed.
  • a weft guard 7 may be provided to detect the arrival of the registered weft yarn 2.
  • the air-jet weaving machine 1 of the embodiment comprises a reed 8 to strike the registered weft 2 and a respective cutting device on both sides of the shed to cut off the weft 2 after striking.
  • a stretching and / or catching nozzle 6 may be provided to extend the registered weft thread 2 to the sheet stop and / or dispose of the weft end after cutting.
  • FIG. 3 shows two different entry profiles A and B.
  • the first horizontal bar 3 represents the air quantity of the main nozzle 3, the second bar 4' the air quantity of the tandem nozzle 4, the third bar 5.1'ac the air quantity of the relay nozzles 5.1 ac, etc
  • the thickness of the beam corresponds to the respective pressure ⁇ p applied to the respective nozzle, the length of the beam of the blowing time ⁇ T and the position of the beam in the horizontal direction of the position of the switch-on and switch-off times in the time sequence of the weft insertion.
  • the same entry time T e is achieved with both entry profiles. Nevertheless, the compressed air consumption for the two entry profiles A and B is different.
  • the length L 0 denotes the length of the weft thread 2 between the yarn store 21 and the shed and the length L e the length of the inserted weft thread in the shed.
  • Fig. 2a shows a typical course of the Windungskraftersignals during the first half of the weft insertion in a system according to the embodiment described below.
  • the thread store 21 in this embodiment comprises a drum 22 having a circumference u of 0.50 m, on which the weft thread to be introduced is wound up.
  • the measuring device comprises six light sensors 23.1, 23.2, which are arranged annularly at the outlet of the drum store 21 and detect the passing weft thread, ie 6 pulses are generated per drawn winding.
  • FIG. 2b A typical course of the velocity v F during a weft insertion is shown in FIG. 2b.
  • FIG. 2c A typical profile of the predictor value x F for the position of the weft tip is shown in FIG. 2c.
  • FIG. 5 shows a detail view of the weft tip of the embodiment shown in FIG. 4.
  • the tip of a weft thread 2 is located at the position x F ( t k ) within the shed.
  • the air nozzles 3, 4, 5.1ac to 5.na-c not shown in Fig. 5
  • the movement of the weft thread according to the weft insertion direction extends from left to right.
  • a predictor value x F (t k + 1 ) is formed for the position of the weft tip, for example by means of the formula (3).
  • the starting position x F (t k ) may be a position detected, for example, by a sensor arranged in the shed, or derived directly from a new pulse of the winding counter or, if at time t k, no such pulse has arrived to the previous predictor value.
  • the predictor value for the position of the weft tip contains a safety value which depends in particular on the resolution e x of the measuring device and / or on the switch-on time T Vent for the pressure buildup in the area of the respective air nozzle and / or on the speed v F ( t k ) of the weft tip.
  • the air nozzles 3, 4, 5.1 ac to 5.na-c are assigned switch-on points x j , which are specially marked in FIG. 5, the controller 10 having one or more of the air nozzles 3, 4, 5.1 ac to 5.na-c supplied with compressed air as soon as a formed by means of the measured values, for example by means of Windungsterrorismersignals, formed predictor value x F (t k + 1 ) for the position of the weft tip reaches the switch-on x j of the respective air nozzle or air nozzles , That is, an air nozzle j or group of air nozzles is turned on, if X F t k + 1 ⁇ X j
  • the switch-on point x j of an air nozzle corresponds to the position of the air nozzle in the shed, or in the case of a group of air nozzles, which are simultaneously exposed to compressed air, to the position of the first air nozzle of the group.
  • the above-mentioned safety value or parts thereof can also be taken into account when determining the switch-on point x j instead of forming the predictor value x F (t k + 1 ) .
  • the air nozzles 3, 4, 5.1 ac to 5.na-c are assigned switch-off points, wherein the controller 10 switches off one or more of the compressed air nozzles as soon as a predictor value x F (t k + 1 ) reaches the switch-off point of the respective air nozzle or air nozzles for the position of the weft tip.
  • the switch-off point preferably has a predetermined distance from the switch-on point of the corresponding air nozzle or air nozzles, and / or the switch-off point corresponds to the position of a subsequent air nozzle in the shed.
  • switch-off points of the main and / or tandem nozzles 3, 4 with the switch-off point of a relay nozzle 5.1 ac to 5.na-c, for example by switching off the main and / or tandem nozzles simultaneously with the relevant relay nozzle ,
  • At least one additional sensor is advantageously provided in the travel path of the weft thread 2 in order to detect the position of the weft thread tip.
  • the controller 10 additionally comprises a control device, which is connected to the sensors 23.1, 23.2 of the measuring device and / or the sensor in the path of the weft thread 2 and / or the weft thread monitor 7 in order to obtain from the measured values of the sensors and / or or the weft detector to determine the time required for the entry of the weft yarn 2 T e and to compare with a predetermined target entry time, and with the difference between the time required for the entry of the weft thread and the predetermined target entry time the pressure and / or to control the blowing time and / or the flow rate of the air nozzles 3, 4, 5.1 ac to 5.na-c.
  • a control device which is connected to the sensors 23.1, 23.2 of the measuring device and / or the sensor in the path of the weft thread 2 and / or the weft thread monitor 7 in order to obtain from the measured values of the sensors and / or or the weft detector to determine the time required for the entry of the weft yarn 2 T e and
  • a corresponding control device which is known under the name "Time Controller", is described, for example, in US Pat. No. 4,446,893.
  • the control can be designed so that the difference between the time required for the entry of the weft thread and the predetermined target entry time is minimal or within predetermined values.
  • the time T e required for the entry of the weft thread 2 becomes over a number of consecutive weft entries recorded and determines a mean entry time.
  • the thus determined average entry time can be used as the target entry time.
  • FIG. 6 shows a block diagram of a variant of the control and control circuits to the embodiment shown in Fig. 4.
  • the reference numeral 30 summarizes the components of the weft insertion system shown in FIG.
  • the control device 10.1 forms from the output signal predictor values for the position of the weft tip and controls in the manner described above, the switching on and off of the relay nozzles.
  • the signal path 101 forwards the switch-on signals for the relay nozzles to the corresponding control valves 15.1 to 15.n.
  • Another signal path 102 directs shutdown signals for the relay nozzles to the corresponding control valves.
  • control device can also generate switch-off signals for the main and tandem nozzles in order to control the switching off of the corresponding compressed air supply 13, 14.
  • weft detector 7 detects the arrival of the weft tip on the Schussaneatsseite the shed.
  • the signal of the weft detector 7 is fed to a control device 10.2, which, as described above, from the signal of the weft detector determines the time required for the entry of the weft thread and compared with a predetermined target entry time, and compared with the difference between the for the Entry of the weft thread required time and the target entry time the pressure and / or the blowing time, or switching off, the air nozzles controls.
  • the signal path 104 passes the control signal for the pressure to the compressed air supply 13, 14 of the main and tandem nozzles.
  • the compressed air supply 13, 14 includes occasionally adjustable and / or controllable pressure regulator, mass flow controller and / or control valves. Between the control device 10.2 and the compressed air supply 13, 14 of the main and tandem nozzles, a further signal path 103 may be provided be over which the switching off of the main and tandem nozzles can be controlled.
  • the pressure of the main and tandem nozzles is set manually and the switching off of the main and tandem nozzles is regulated by means of the regulating device 10.2 as a function of the time required for the entry of the weft thread.
  • the switching on of the main and tandem nozzles takes place in contrast to a predetermined time, which may be coupled, for example, with the main machine shaft.
  • the pressure of the main and tandem nozzles is regulated by means of the control device 10.2 as a function of the time required for the entry of the weft thread.
  • the main and tandem nozzles are turned on at a predetermined time, which may be coupled to, for example, the engine main shaft, and turned off by the control device 10.1 in response to a predictor value for the position of the weft tip.

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Description

Die Erfindung betrifft ein System und ein Verfahren zum Eintragen eines Schussfadens in ein Webfach einer Luftdüsenwebmaschine gemäss Oberbegriff von Anspruch 1 und 12 und eine Luftdüsenwebmaschine mit einem derartigen System und zum Ausführen eines derartigen Verfahrens.The invention relates to a system and a method for introducing a weft thread into a shed of an air jet loom according to the preamble of claim 1 and 12 and an air jet loom with such a system and for carrying out such a method.

In einer Luftdüsenwebmaschinen wird der von einem Fadenspeicher abgezogene Schussfaden durch Haupt- und Tandemdüsen beschleunigt und in ein Webfach eingetragen, in welchem er durch sogenannte Hilfs- oder Stafettendüsen weitertransportiert wird. In herkömmlichen Luftdüsenwebmaschinen werden die Stafettendüsen durch ein vorgewähltes, fest mit der Drehung der Maschinenhauptwelle verbundenes Profil ein- und ausgeschaltet. Es bleibt dem Webmeister überlassen, dieses Profil für einen bestimmten Artikel optimal anzupassen, wobei oft mehr auf die Gewebequalität als auf den Luftverbrauch geachtet wird.In an air jet loom, the weft yarn drawn from a yarn store is accelerated by main and tandem nozzles and entered into a shed in which it is transported further by so-called auxiliary or relay nozzles. In conventional air jet looms the relay nozzles are switched on and off by a preselected profile fixedly connected to the rotation of the machine main shaft. It is left to the Webmaster to adapt this profile optimally for a particular article, whereby more attention is often paid to the fabric quality than to the air consumption.

In Dokument EP 0 554 222 A1 wird ein Verfahren zum Regeln des Schusseintrags für eine Düsenwebmaschine beschrieben mit mehreren Hilfsdüsen und mit mehreren, im Webfach angeordneten Schussfadenwächtern, um den Zeitpunkt zu erfassen, an dem das vordere Ende eines eingetragenen Schussfadens an der Stelle eines der Schussfadenwächter eintrifft. In dem beschriebenen Verfahren wird der erfasste Zeitpunkt mit einer vorgegebenen Referenz-Ankunftszeit verglichen und die eingeblasene Druckluft der vor und nach dem Schussfadenwächter angeordneten Hilfsdüsen oder Gruppen von Hilfsdüsen auf Grund des Soll-Istwert-Vergleichs verändert, d.h. die Hilfsdüsen mit niedrigem, normalem oder erhöhtem Druck versorgt. Bei vorzeitiger Ankunft kann zur Verzögerung des Schussfadens auch die Blaszeit der Hilfsdüsen verkürzt werden.Document EP 0 554 222 A1 describes a method for controlling the weft insertion for a jet loom with a plurality of auxiliary nozzles and a plurality of weft guards arranged in the shed to detect the time at which the leading end of a weft inserted at the location of one of the weft guards arrives. In the described method, the detected time is compared with a predetermined reference arrival time and the injected compressed air before and after the weft guard arranged auxiliary nozzles or groups of auxiliary nozzles on the basis of the desired-actual value comparison changed, ie the auxiliary nozzles supplied with low, normal or elevated pressure. In case of early arrival, the blowing time of the auxiliary nozzles can be shortened to delay the weft thread.

Das in EP 0 554 222 A1 beschriebene Verfahren ist relativ aufwendig, da es drei separate Druckluftversorgungen für die Hilfsdüsen benötigt. Weiter erlaubt das gleichzeitige Beaufschlagen von mehreren Gruppen von Hilfsdüsen zwar eine schonende Beschleunigung des Schussfadens, was jedoch mit einem massiven Mehrverbrauch an Druckluft verbunden ist. Zusätzlich ist auch die Anordnung einer Vielzahl von Schussfadenwächtern im Webfach problematisch, da diese die Kettfäden beschädigen und dadurch die Gewebequalität beeinflussen können.The method described in EP 0 554 222 A1 is relatively complicated, since it requires three separate compressed air supplies for the auxiliary nozzles. Furthermore, the simultaneous application of several groups of auxiliary nozzles allows a gentle acceleration of the weft thread, but this is associated with a massive increase in the consumption of compressed air. In addition, the arrangement of a variety of weft guards in the shed is problematic because they damage the warp threads and thereby can affect the quality of the fabric.

Dokument WO 92 04490 offenbart ein System und ein Verfahren zum Eintragen eines Schussfadens in einer Luftdüsenwebmaschine, in denen die Signale eines oder mehrerer Windungszähler benützt werden, um die Länge des abgezogenen Schussfadens zu berechnen und auf Grund der berechneten Länge Stafettendüsen zu aktivieren. Ein Nachteil eines derartigen Systems und Verfahrens ist die beschränkte Genauigkeit der berechneten Länge, da die Windungszählersignale in zeitlichem Abstand eintreffen und damit nur diskrete Werte für die Berechnung der Länge zur Verfügung stehen.Document WO 92 04490 discloses a system and method for feeding a weft in an air jet loom in which the signals of one or more winder counters are used to calculate the length of weft weft drawn and to activate turret nozzles based on the calculated length. A disadvantage of such a system and method is the limited accuracy of the calculated length, since the turn counter signals arrive at a time interval and thus only discrete values are available for the calculation of the length.

Aufgabe der Erfindung ist es, ein System und ein Verfahren zum Eintragen eines Schussfadens in ein Webfach einer Luftdüsenwebmaschine zur Verfügung zu stellen, die eine einfache und bezüglich Druckluftverbrauch optimierte Steuerung der Luftdüsen aufweisen, die mit einem vergleichsweise geringen Aufwand an Systemkomponenten auskommen, und die eine einwandfreie Gewebequalität sicherstellen. Eine weitere Aufgabe der Erfindung ist es, eine Luftdüsenwebmaschine mit einem derartigen System und zum Ausführen eines derartigen Verfahrens zur Verfügung zu stellen.The object of the invention is to provide a system and a method for entering a weft thread in a shed of an air jet loom available, which have a simple and compressed air consumption optimized control of the air nozzles, which manage with a relatively low cost of system components, and the one ensure perfect fabric quality. Another object of the invention is to provide an air jet loom with such a system and for carrying out such a method.

Diese Aufgabe wird erfindungsgemäss durch das in Anspruch 1 definierte System und das in Anspruch 12 definierte Verfahren gelöst sowie durch die in Anspruch 14 definierte Luftdüsenwebmaschine.This object is achieved according to the invention by the system defined in claim 1 and the method defined in claim 12 and by the air jet loom defined in claim 14.

Das erfindungsgemässe System zum Eintragen eines Schussfadens in ein Webfach einer Luftdüsenwebmaschine umfasst einen Fadenspeicher, eine Messvorrichtung, um den vom Fadenspeicher abgezogenen Schussfaden zu erfassen, mehrere Luftdüsen zum Eintragen des Schussfadens und eine Steuerung, die mit der Messvorrichtung verbunden ist, um die Druckluftversorgung der Luftdüsen in Abhängigkeit von Messwerten der Messvorrichtung zu steuern. Dabei sind den Luftdüsen Einschaltpunkte zugeordnet, und die Steuerung ist derart ausgebildet, dass eine oder mehrere der Luftdüsen mit Druckluft beaufschlagt werden, sobald ein mit Hilfe der Messwerte gebildeter Prädiktorwert für die Position der Schussfadenspitze, in welchem die Position der Schussfadenspitze bis zum Eintreffen des nächsten Messwertes extrapoliert ist, den Einschaltpunkt der betreffenden Luftdüse beziehungsweise Luftdüsen erreicht.The system according to the invention for introducing a weft thread into a shed of an air jet loom comprises a thread store, a measuring device for detecting the weft thread drawn from the thread store, a plurality of air nozzles for introducing the weft thread and a controller connected to the measuring device for supplying compressed air to the air nozzles as a function of measured values of the measuring device. In this case, the air nozzles are assigned switch-on, and the controller is designed such that one or more of the air nozzles are pressurized with compressed air, as soon as with the aid of Measured values formed predictor value for the position of the weft tip, in which the position of the weft thread tip is extrapolated to the arrival of the next measured value, reaches the switch-on of the respective air nozzle or air nozzles.

Vorzugsweise entspricht der Einschaltpunkt einer Luftdüse der Position der Luftdüse im Webfach, beziehungsweise bei einer Gruppe von Luftdüsen, die gleichzeitig mit Druckluft beaufschlagt werden, der Position der ersten, von der Schussfadenspitze zu passierenden Luftdüse der Gruppe.The switch-on point of an air nozzle preferably corresponds to the position of the air nozzle in the shed, or in the case of a group of air nozzles, which are simultaneously exposed to compressed air, to the position of the first air nozzle of the group to be passed by the weft thread tip.

Vorzugsweise enthält der Prädiktorwert für die Position der Schussfadenspitze einen Sicherheitswert, der insbesondere von der Auflösung der Messvorrichtung abhängt und/oder von der Einschaltzeit für den Druckaufbau im Bereich der betreffenden Luftdüse und/oder von der Geschwindigkeit der Schussfadenspitze.Preferably, the predictive value for the position of the weft tip contains a safety value, which depends in particular on the resolution of the measuring device and / or the switch-on for the pressure build-up in the region of the respective air nozzle and / or the speed of the weft tip.

Vorzugsweise werden die Prädiktorwerte für die Position der Schussfadenspitze und/oder die Geschwindigkeit der Schussfadenspitze auf Grund der für den aktuellen Schussfaden ermittelten Messwerte gebildet.Preferably, the predictor values for the position of the weft tip and / or the speed of the weft tip are formed on the basis of the measured values determined for the current weft thread.

In einer bevorzugten Ausführungsform sind den Luftdüsen Ausschaltpunkte zugeordnet, wobei die Steuerung eine oder mehrere der mit Druckluft beaufschlagten Luftdüsen abschaltet, sobald der auf Grund der Messwerte gebildete Prädiktorwert für die Position der Schussfadenspitze den Ausschaltpunkt der betreffenden Luftdüse beziehungsweise Luftdüsen erreicht.In a preferred embodiment, the air nozzles are assigned switch-off points, wherein the controller switches off one or more of the compressed air nozzles as soon as the prediction value for the position of the weft tip formed on the basis of the measured values reaches the switch-off point of the respective air nozzle or air nozzles.

Vorzugsweise weist der Ausschaltpunkt einen vorbestimmten Abstand zum Einschaltpunkt der entsprechenden Luftdüse beziehungsweise Luftdüsen auf, und/oder der Ausschaltpunkt entspricht der Position einer nachfolgenden Luftdüse im Webfach.The switch-off point preferably has a predetermined distance from the switch-on point of the corresponding air nozzle or air nozzles, and / or the switch-off point corresponds to the position of a subsequent air nozzle in the shed.

In einer weiteren bevorzugten Ausführungsform ist der Fadenspeicher als Trommelspeicher ausgebildet, auf dem der Schussfaden aufwickelbar ist, wobei die Messvorrichtung vorzugsweise am Fadenspeicher oder in der Nähe des Fadenspeichers angeordnet ist und mindestens einen Sensor umfasst, um den Abzug von Windungen und/oder Teilwindungen vom Trommelspeicher zu erfassen.In a further preferred embodiment, the thread store is designed as a drum store, on which the weft thread can be wound, wherein the measuring device is preferably arranged on the thread store or in the vicinity of the thread store and comprises at least one sensor, to detect the withdrawal of turns and / or partial turns from the drum store.

Vorzugsweise ist mindestens ein zusätzlicher Sensor im Laufweg des Schussfadens vorgesehen, um die Position der Schussfadenspitze innerhalb des Webfaches zu erfassen, und/oder ein Schussfadenwächter am fangseitigen Ende des Webfaches.Preferably, at least one additional sensor is provided in the path of the weft to detect the position of the weft tip within the shed, and / or a weft detector at the catch end of the shed.

In einer weiteren bevorzugten Ausführungsform umfasst die Steuerung zusätzlich eine Regelvorrichtung, welche mit den Sensoren der Messvorrichtung und/oder dem Sensor im Laufweg des Schussfadens und/oder dem Schussfadenwächter verbunden ist, um aus den Messwerten der Sensoren und/oder des Schussfadenwächters die für den Eintrag des Schussfadens benötigte Zeit zu bestimmen und mit einer vorbestimmten Eintragszeit zu vergleichen, und um mit der Differenz zwischen der für den Eintrag des Schussfadens benötigten Zeit und der vorbestimmten Eintragszeit den Druck und/oder die Blaszeit und/oder den Durchfluss der Luftdüsen zu regeln.In a further preferred embodiment, the controller additionally comprises a control device, which is connected to the sensors of the measuring device and / or the sensor in the path of the weft thread and / or the weft thread monitor, from the measured values of the sensors and / or the weft thread monitor for the entry The time required for the weft to be determined and compared with a predetermined picking time, and to control the pressure and / or the blowing time and / or the flow of the air nozzles with the difference between the time required for the entry of the weft thread and the predetermined picking time.

In dem erfindungsgemässen Verfahren zum Eintragen eines Schussfadens in ein Webfach einer Luftdüsenwebmaschine unter Verwendung eines Systems, welches einen Fadenspeicher, eine Messvorrichtung, um den vom Fadenspeicher abgezogenen Schussfaden zu erfassen, mehrere Luftdüsen zum Eintragen des Schussfadens und eine Steuerung umfasst, wird die Druckluftversorgung der Luftdüsen in Abhängigkeit von Messwerten der Messvorrichtung gesteuert,
wobei den Luftdüsen Einschaltpunkte zugeordnet werden,
wobei mit Hilfe der Messwerte Prädiktorwerte für die Position der Schussfadenspitze gebildet werden, wobei zur Bildung des Prädiktorwertes die Position der Schussfadenspitze bis zum Eintreffen des nächsten Messwertes extrapoliert wird,
wobei insbesondere ein Sicherheitswert in den Prädiktorwerten für die Position der Schussfadenspitze enthalten ist, und
wobei die Steuerung eine oder mehrere der Luftdüsen mit Druckluft beaufschlagt, sobald ein mit Hilfe der Messwerte gebildeter Prädiktorwert für die Position der Schussfadenspitze den Einschaltpunkt der betreffenden Luftdüse beziehungsweise Luftdüsen erreicht.
In the method according to the invention for introducing a weft thread into a shed of an air jet loom using a system comprising a thread store, a measuring device for detecting the weft thread drawn from the thread store, a plurality of air nozzles for feeding the weft thread and a controller, the compressed air supply of the air nozzles becomes controlled as a function of measured values of the measuring device,
wherein the air nozzles are assigned switch-on points,
wherein predictive values for the position of the weft tip are formed with the aid of the measured values, the position of the weft tip being extrapolated until the arrival of the next measured value to form the predictive value,
in particular, a safety value is included in the predictor values for the position of the weft tip, and
wherein the controller pressurizes one or more of the air nozzles with compressed air as soon as a predictive value for the position of the weft tip formed with the aid of the measured values reaches the switch-on point of the relevant air nozzle or air nozzles.

In einer bevorzugten Ausführungsform wird zusätzlich die für den Eintrag des Schussfadens benötigte Zeit ermittelt und mit einer vorbestimmten Eintragszeit verglichen, und die Differenz zwischen der für den Eintrag des Schussfadens benötigten Zeit und der vorbestimmten Eintragszeit dazu verwendet wird, den Druck und/oder die Blaszeit und/oder den Durchflus der Luftdüsen zu regeln.In addition, in a preferred embodiment, the time required for the picking of the weft yarn is determined and compared with a predetermined picking time, and the difference between the time taken for picking the picking yarn and the predetermined picking time is used to determine the pressure and / or the blowing time and / or to regulate the flow rate of the air nozzles.

Weiter umfasst die Erfindung eine Luftdüsenwebmaschine mit einem System gemäss einem der Ansprüche 1 bis 11.Furthermore, the invention comprises an air jet loom with a system according to one of claims 1 to 11.

Das erfindungsgemässe System hat den Vorteil, dass es im Wesentlichen aus Systemkomponenten aufgebaut ist, die zur Zeit auf den meisten Luftdüsenwebmaschinen standardmässig vorhanden sind. Als neue Systemkomponente ist lediglich ein Zusatz zum Steuerprogramm notwendig, in welchem die im kennzeichnenden Teil der Ansprüche 1 und 12 genannten Funktionen implementiert sind. Zusätzlich ermöglicht das erfindungsgemässe System und Verfahren, den Druckluftverbrauch gegenüber älteren Maschinen wesentlich zu reduzieren, ohne dabei Abstriche in der Gewebequalität in Kauf nehmen zu müssen, da das Schussgarn nicht mehr als nötig mit Druckluft beaufschlagt wird. Die Bildung eines Prädiktorwertes für die Position der Schussfadenspitze auf Grund von Messwerten, die ausserhalb des Webfachs ermittelt werden können, erlaubt es, Korrekturen während des momentanen Schusseintrages vorzunehmen und dabei auf Sensoren und Schussfadenwächter im Webfach zu verzichten. Damit wird eine Beeinträchtigung der Gewebequalität durch im Webfach angeordnete Sensoren und Schussfadenwächter vermieden.The system according to the invention has the advantage that it is essentially made up of system components that are currently available as standard on most air-jet looms. As a new system component only an addition to the control program is necessary, in which the functions mentioned in the characterizing part of claims 1 and 12 are implemented. In addition, the system and method according to the invention make it possible to substantially reduce the compressed air consumption compared with older machines, without having to accept compromises in fabric quality, since the weft yarn is no longer subjected to compressed air as necessary. The formation of a predictor value for the position of the weft tip on the basis of measured values that can be determined outside of the shed, makes it possible to make corrections during the current weft insertion and to dispense with sensors and weft thread monitor in the shed. This avoids impairment of the quality of the fabric by sensors and weft guards arranged in the shed.

Weitere vorteilhafte Ausführungsformen gehen aus den abhängigen Ansprüchen und der Zeichnung hervor.Further advantageous embodiments will become apparent from the dependent claims and the drawings.

Im Folgenden wird die Erfindung an Hand der Ausführungsbeispiele und an Hand der Zeichnung näher erläutert. Es zeigen:

Fig. 1
ein Ausführungsbeispiel einer Luftdüsenwebmaschine mit einem System zum Eintragen eines Schussfadens gemäss vorliegender Erfindung,
Fig. 2a
Windungszählersignal während der ersten Hälfte des Schusseintrages in einem System gemäss vorliegender Erfindung,
Fig. 2b
aus dem Windungszählersignal berechnete Geschwindigkeit der Schussfadenspitze,
Fig. 2c
Prädiktorwerte für die Position der Schussfadenspitze, welche auf Grund des Windungszählersignals berechnet wurden,
Fig. 3
zwei Schusseintragsprofile in einem System gemäss vorliegender Erfindung,
Fig. 4
Ausführungsbeispiel eines Systems gemäss vorliegender Erfindung,
Fig. 5
Detailansicht der Schussfadenspitze zu dem in Fig. 4 gezeigten Ausführungsbeispiel, und
Fig. 6
Blockschaltbild einer Ausführungsvariante der Regel- und Steuerkreise zu dem in Fig. 4 gezeigten Ausführungsbeispiel.
In the following the invention will be explained in more detail with reference to the embodiments and with reference to the drawing. Show it:
Fig. 1
An embodiment of an air jet loom with a system for introducing a weft thread according to the present invention,
Fig. 2a
Winding counter signal during the first half of the weft insertion in a system according to the present invention,
Fig. 2b
speed of weft tip calculated from the turn counter signal,
Fig. 2c
Predictor values for the position of the weft tip, which were calculated on the basis of the turn counter signal,
Fig. 3
two weft insertion profiles in a system according to the present invention,
Fig. 4
Embodiment of a system according to the present invention,
Fig. 5
Detail view of the weft tip to the embodiment shown in Fig. 4, and
Fig. 6
Block diagram of an embodiment of the control and control circuits to the embodiment shown in Fig. 4.

Fig. 1 zeigt ein Ausführungsbeispiel einer Luftdüsenwebmaschine 1 mit einem System gemäss der vorliegenden Erfindung. Das System zum Eintragen eines Schussfadens 2 in ein Webfach (in Fig. 1 nicht dargestellt) umfasst einen Fadenspeicher 21 und eine Messvorrichtung 23.1, 23.2, um den vom Fadenspeicher abgezogenen Schussfaden 2 zu erfassen, und um insbesondere die Länge und/oder Geschwindigkeit des abgezogenen Schussfadens zu erfassen, welche Messvorrichtung vorzugsweise ausserhalb des Webfaches angeordnet ist, beispielsweise am Fadenspeicher 21 oder in der Nähe des Fadenspeichers. Weiter umfasst das System mehrere Luftdüsen 3, 4, 5.1 a-c bis 5.na-c zum Eintragen des Schussfadens 2 und eine Steuerung 10, die mit der Messvorrichtung 23.1, 23.2 verbunden ist, um die Druckluftversorgung der Luftdüsen 3, 4, 5.1a-c bis 5.na-c in Abhängigkeit von Messwerten der Messvorrichtung 23.1, 23.2 zu steuern. In einer bevorzugten Ausführungsform ist der Fadenspeicher 21 als Trommelspeicher ausgebildet, der eine Trommel 22 umfasst, auf welcher der Schussfaden aufgewickelt ist. Die Messvorrichtung ist bei dieser Ausführungsform mit Vorteil in der Nähe des Trommelspeichers 21 angeordnet und umfasst mindestens einen Sensor 23.1, 23.2, um den Abzug von Windungen und/oder Teilwindungen von der Trommel 22 zu erfassen. Die Sensoren 23.1, 23.2 werden deshalb im Folgenden als "Windungszähler" bezeichnet. In einer Ausführungsvariante hat die Trommel 22 einen Umfang von 0.5 m und die Messvorrichtung ist mit typisch drei oder mehr Sensoren 23.1, 23.2 versehen, die in gleichen Winkelabständen um die Trommel angeordnet sind.Fig. 1 shows an embodiment of an air jet loom 1 with a system according to the present invention. The system for inserting a weft thread 2 into a shed (not shown in FIG. 1) comprises a thread store 21 and a measuring device 23.1, 23.2 in order to detect the weft thread 2 withdrawn from the thread store and, in particular, the length and / or speed of the withdrawn thread To detect weft, which measuring device is preferably arranged outside the shed, for example, at the thread store 21 or in the vicinity of the thread store. Further, the system comprises a plurality of air nozzles 3, 4, 5.1 ac to 5.na-c for entering the weft yarn 2 and a Control 10, which is connected to the measuring device 23.1, 23.2, in order to control the compressed air supply of the air nozzles 3, 4, 5.1ac to 5.na-c as a function of measured values of the measuring device 23.1, 23.2. In a preferred embodiment, the yarn store 21 is designed as a drum store, which comprises a drum 22 on which the weft thread is wound up. The measuring device is advantageously arranged in the vicinity of the drum store 21 in this embodiment and comprises at least one sensor 23.1, 23.2 in order to detect the withdrawal of turns and / or partial turns from the drum 22. The sensors 23.1, 23.2 are therefore referred to below as "turn counter". In one embodiment, the drum 22 has a circumference of 0.5 m and the measuring device is provided with typically three or more sensors 23.1, 23.2, which are arranged at equal angular intervals around the drum.

Im Ausführungsbeispiel umfassen die Luftdüsen eine Hauptdüse 3, eine Tandemdüse 4 und Stafettendüsen 5.1a-c bis 5.na-c, um den vom Fadenspeicher 21 abgezogene Schussfaden 2 mittels der Hauptdüse 3 und Tandemdüse 4 zu beschleunigen und in das Webfach einzutragen und im Webfach mittels der Stafettendüsen 5.1 a-c bis 5.na-c weiter zu transportieren. An Stelle der Haupt- und Tandemdüsen 3, 4 kann auch nur eine einzelne Hauptdüse vorgesehen sein, oder es können mehrere Hauptdüsen, häufig als Vor- und Hauptdüsen bezeichnet, hintereinander angeordnet sein, um den Schussfaden zu beschleunigen. Selbstverständlich kann auch eine Vielzahl von nebeneinander liegenden Hauptdüsen 3 vorgesehen sein, um wechselweise unterschiedliche Schussfäden 2 einzutragen, welche sich in Farbe, Feinheit, Textur und Material unterscheiden können. Die Stafettendüsen 5.1a-c bis 5.na-c sind häufig in Gruppen von zwei bis fünf oder mehr Düsen zusammengefasst, wobei die Düsen einer Gruppe jeweils gemeinsam über ein Steuerventil 15.1 bis 15.n, beispielsweise ein Magnetventil, mit Druckluft versorgt werden. Zweckmässigerweise sind die Steuerventile 15.1 bis 15.n mit einem Druckluftspeicher und/oder -verteiler 12 verbunden, der über eine Druckleitung 11 mit Druckluft versorgt wird. Es können auch mehrere Druckluftspeicher und/oder -verteiler 12 vorgesehen sein, die unterschiedliche Druckniveaus aufweisen können.In the exemplary embodiment, the air nozzles comprise a main nozzle 3, a tandem nozzle 4 and relay nozzles 5.1 ac to 5.na-c to accelerate the weft yarn 2 withdrawn from the yarn store 21 by means of the main nozzle 3 and tandem nozzle 4 and enter into the shed and in the shed by means of Shuttle nozzles 5.1 ac to 5.na-c continue to transport. Instead of the main and tandem nozzles 3, 4 may also be provided only a single main nozzle, or it may be several consecutive nozzles, often referred to as pre-nozzles and main nozzles, arranged one behind the other to accelerate the weft. Of course, a plurality of juxtaposed main nozzles 3 may be provided to alternately enter different weft threads 2, which may differ in color, fineness, texture and material. The relay nozzles 5.1ac to 5.na-c are often combined in groups of two to five or more nozzles, wherein the nozzles of a group are each supplied in common via a control valve 15.1 to 15.n, for example a solenoid valve, with compressed air. Expediently, the control valves 15.1 to 15.n are connected to a compressed air accumulator and / or distributor 12, which is supplied with compressed air via a pressure line 11. It is also possible to provide a plurality of compressed air reservoirs and / or distributors 12, which can have different pressure levels.

In einer Ausführungsvariante umfasst das System zum Eintragen eines Schussfadens eine Fadenbremse 9, die von der Steuerung 10 angesteuert wird. Mittels der Fadenbremse 9 kann der Schussfaden 2 abgebremst werden, insbesondere gegen Ende des Schusseintrages, wenn die Schussfadenspitze sich der Schussankunftsseite des Webfaches nähert. Zusätzlich kann auf der Schussankunftsseite des Webfaches ein Schussfadenwächter 7 vorgesehen sein, um die Ankunft des eingetragenen Schussfadens 2 zu erfassen.In one embodiment variant, the system for introducing a weft thread comprises a thread brake 9, which is controlled by the controller 10. By means of the yarn brake 9, the weft thread 2 can be braked, in particular towards the end of the weft insertion, when the weft tip approaches the Schussankunftsseite the shed. In addition, on the Schussankunftsseite the shed a weft guard 7 may be provided to detect the arrival of the registered weft yarn 2.

Weiter umfasst die Luftdüsenwebmaschine 1 des Ausführungsbeispiels ein Webblatt 8, um den eingetragenen Schussfaden 2 anzuschlagen und je eine Schneidvorrichtung auf beiden Seiten des Webfaches, um den Schussfaden 2 nach dem Anschlagen abzuschneiden. Vorteilhafterweise ist am fangseitigen Ende des Webfaches eine Streck- und/oder Fangdüse 6 vorgesehen sein, um den eingetragenen Schussfaden 2 bis zum Blattanschlag zu strecken und/oder das Schussfadenende nach dem Abschneiden zu entsorgen.Further, the air-jet weaving machine 1 of the embodiment comprises a reed 8 to strike the registered weft 2 and a respective cutting device on both sides of the shed to cut off the weft 2 after striking. Advantageously, at the catch end of the shed a stretching and / or catching nozzle 6 may be provided to extend the registered weft thread 2 to the sheet stop and / or dispose of the weft end after cutting.

In dem in Fig. 1 gezeigten Ausführungsbeispiel werden die Steuerventile 13, 14, 15.1 bis 15.n durch die Steuerung 10 derart gesteuert, dass die Luftdüsen 3, 4, 5.1a-c bis 5.na-c zum richtigen Zeitpunkt mit geeigneten Luftmengen versorgt werden, um den Schussfaden 2 in das Webfach einzutragen. Fig. 3 zeigt zwei verschiedene Eintragsprofile A und B. Der erste horizontale Balken 3' stellt die Luftmenge der Hauptdüse 3 dar, der zweite Balken 4' die Luftmenge der Tandemdüse 4, der dritte Balken 5.1'a-c die Luftmenge der Stafettendüsen 5.1 a-c, usw. Dabei entspricht die Dicke des Balkens dem jeweils an der betreffenden Düse anliegenden Druck Δp, die Länge des Balkens der Blaszeit ΔT und die Position des Balkens in horizontaler Richtung der Lage der Ein- und Ausschaltzeiten im zeitlichen Ablauf des Schusseintrags. Wie aus der oberen Grafik von Fig. 3 ersichtlich, wird mit beiden Eintragsprofilen dieselbe Eintragszeit T e erzielt. Trotzdem ist der Druckluftverbrauch für die beiden Eintragsprofile A und B verschieden. Falls alle Stafettendüsen 5.1 a-c bis 5.na-c gleich ausgebildet sind und mit demselben Druck Δp j beaufschlagt werden, ist der Druckluftverbrauch der Stafettendüsen 5.1 a-c bis 5.na-c proportional zur Summe ΣΔT j der einzelnen Blaszeiten ΔT j . In the embodiment shown in Fig. 1, the control valves 13, 14, 15.1 to 15.n are controlled by the controller 10 such that the air nozzles 3, 4, 5.1ac to 5.na-c are supplied at the right time with appropriate amounts of air to enter the weft 2 in the shed. FIG. 3 shows two different entry profiles A and B. The first horizontal bar 3 'represents the air quantity of the main nozzle 3, the second bar 4' the air quantity of the tandem nozzle 4, the third bar 5.1'ac the air quantity of the relay nozzles 5.1 ac, etc In this case, the thickness of the beam corresponds to the respective pressure Δp applied to the respective nozzle, the length of the beam of the blowing time ΔT and the position of the beam in the horizontal direction of the position of the switch-on and switch-off times in the time sequence of the weft insertion. As can be seen from the upper graph of FIG. 3, the same entry time T e is achieved with both entry profiles. Nevertheless, the compressed air consumption for the two entry profiles A and B is different. If all relay nozzles 5.1 ac to 5.na-c are of the same design and are acted upon by the same pressure Δp j , the compressed air consumption of the relay nozzles 5.1 ac to 5.na-c is proportional to the sum ΣΔT j of the individual blowing times ΔT j .

Fig. 4 zeigt ein Ausführungsbeispiel eines Systems zum Eintragen eines Schussfadens 2 gemäss vorliegender Erfindung, wobei nur diejenigen Komponenten dargestellt sind, die direkt in Kontakt mit dem Schussfaden stehen und/oder diesen beschleunigen, transportieren oder abbremsen und/oder diesen detektieren. Die einzelnen Komponenten dieses Systems wurden bereits im Rahmen des Ausführungsbeispiels von Fig. 1 beschrieben. Die Länge L 0 bezeichnet die Länge des Schussfadens 2 zwischen dem Fadenspeicher 21 und dem Webfach und die Länge L e die Länge des eingetragenen Schussfadens im Webfach.4 shows an exemplary embodiment of a system for introducing a weft thread 2 according to the present invention, wherein only those components are shown which are in direct contact with the weft thread and / or accelerate, transport or decelerate it and / or detect it. The individual components of this system have already been described in the context of the embodiment of FIG. The length L 0 denotes the length of the weft thread 2 between the yarn store 21 and the shed and the length L e the length of the inserted weft thread in the shed.

Fig. 2a zeigt einen typischen Verlauf des Windungszählersignals während der ersten Hälfte des Schusseintrages in einem System gemäss nachstehend beschriebener Ausführungsvariante. Der Fadenspeicher 21 umfasst in dieser Ausführungsvariante eine Trommel 22 mit einem Umfang u von 0.50 m, auf welcher der einzutragende Schussfaden aufgewickelt ist. Die Messvorrichtung umfasst sechs Lichtsensoren 23.1, 23.2, die ringförmig am Ausgang des Trommelspeichers 21 angeordnet sind und den vorbeilaufenden Schussfaden detektieren, d.h. es werden pro abgezogene Wicklung 6 Impulse generiert. Daraus ergibt sich für die Bestimmung der abgezogen Schussfadenlänge L beziehungsweise der Position x F der Schussfadenspitze eine Auflösung e x von e x = u 6 = 0.50 m 6 = 0.083 m

Figure imgb0001
Fig. 2a shows a typical course of the Windungszählersignals during the first half of the weft insertion in a system according to the embodiment described below. The thread store 21 in this embodiment comprises a drum 22 having a circumference u of 0.50 m, on which the weft thread to be introduced is wound up. The measuring device comprises six light sensors 23.1, 23.2, which are arranged annularly at the outlet of the drum store 21 and detect the passing weft thread, ie 6 pulses are generated per drawn winding. The result for the determination of the withdrawn weft length L or the position x F of the weft tip is a resolution e x of e x = u 6 = 00:50 m 6 = 0083 m
Figure imgb0001

Das Zeitintervall Δt i zwischen zwei steigenden Flanken des Windungszählersignals ist proportional zur Inversen der mittleren Geschwindigkeit der Fadenspitze v F in diesem Zeitintervall, d.h. v F t i = e x Δ t i 1

Figure imgb0002
The time interval Δt i between two rising edges of the Windungszählersignals is proportional to the inverse of the average speed of the yarn tip v F in this time interval, ie v F t i = e x Δ t i - 1
Figure imgb0002

Ein typischer Verlauf der Geschwindigkeit v F während eines Schusseintrags ist in Fig. 2b dargestellt.A typical course of the velocity v F during a weft insertion is shown in FIG. 2b.

Während des Schusseintrages liefert das Windungszählersignal, wie in Fig. 2a gezeigt, in gewissen zeitlichen Abständen diskrete Impulse, mittels welchen die momentane Position der Schussfadenspitze bestimmt werden kann. Fallweise kann das Windungszählersignal vor der Auswertung gefiltert werden. Um die Position der Schussfadenspitze kontinuierlich zu ermitteln, wird im Ausführungsbeispiel die aus dem Windungszählersignal bestimmte Position der Schussfadenspitze bis zum Eintreffen des nächsten Impulses extrapoliert, beispielsweise mittels der folgenden Formel (3). Die so ermittelte Position (x F ) der Schussfadenspitze wird im Folgenden als "Prädiktorwert für die Position der Schussfadenspitze" bezeichnet. x F t k + 1 = x F t k + v F t k T Zyklus

Figure imgb0003

mit

v F (t k ) =
Geschwindigkeit der Fadenspitze,
T Zyklus =
Zykluszeit der Steuerung, und
k =
Index des Steuerzyklus.
During weft insertion, as shown in Fig. 2a, the turn counter signal provides at certain time intervals discrete pulses by which the instantaneous position of the weft tip is determined can. In some cases, the Windungszählersignal can be filtered before the evaluation. In order to determine the position of the weft tip continuously, in the exemplary embodiment, the position determined by the Windungszählersignal the weft tip is extrapolated until the arrival of the next pulse, for example by means of the following formula (3). The position ( x F ) of the weft tip determined in this way is referred to below as the "predictive value for the position of the weft tip". x F t k + 1 = x F t k + v F t k T cycle
Figure imgb0003

With
v F ( t k ) =
Speed of the thread tip,
T cycle =
Cycle time of the controller, and
k =
Index of the control cycle.

Ein typischer Verlauf der Prädiktorwertes x F für die Position der Schussfadenspitze ist in Fig. 2c dargestellt.A typical profile of the predictor value x F for the position of the weft tip is shown in FIG. 2c.

Die Bildung des erwähnten Prädiktorwertes x F für die Position der Schussfadenspitze wird nachstehend im Detail erläutert, da diesem Prädiktorwert im erfindungsgemässen System und Verfahren eine zentrale Bedeutung zukommt. Fig. 5 zeigt eine Detailansicht der Schussfadenspitze zu dem in Fig. 4 gezeigten Ausführungsbeispiel. Zur Zeit t k befindet sich die Spitze eines Schussfadens 2 an der Position x F (t k ) innerhalb des Webfaches. Mittels der Luftdüsen 3, 4, 5.1a-c bis 5.na-c (in Fig. 5 nicht gezeigt) wird der Schussfaden 2 in einem Schusskanal 18, der im Webblatt 8 ausgebildet ist (siehe Fig. 1), weitertransportiert. Im vorliegenden Ausführungsbeispiel verläuft die Bewegung des Schussfadens entsprechend der Schusseintragsrichtung von links nach rechts. Ausgehend von der momentanen Position x F (t k ) wird ein Prädiktorwert x F (t k+1 ) für die Position der Schussfadenspitze gebildet, beispielsweise mittels der Formel (3). Bei der Ausgangsposition x F (t k ) kann es sich dabei um eine Position handeln, die z.B. von einem im Webfach angeordneten Sensor detektiert wurde, oder die direkt aus einem neuen Impuls des Windungszählers abgeleitet wurde oder, falls zur Zeit t k kein solcher Impuls eingetroffen ist, um den vorangehenden Prädiktorwert.The formation of the mentioned predictive value x F for the position of the weft tip will be explained in detail below, since this predictor value is of central importance in the system and method according to the invention. FIG. 5 shows a detail view of the weft tip of the embodiment shown in FIG. 4. At the time t k , the tip of a weft thread 2 is located at the position x F ( t k ) within the shed. By means of the air nozzles 3, 4, 5.1ac to 5.na-c (not shown in Fig. 5), the weft yarn 2 in a weft channel 18 which is formed in the reed 8 (see Fig. 1), further transported. In the present embodiment, the movement of the weft thread according to the weft insertion direction extends from left to right. Starting from the current position x F ( t k ), a predictor value x F (t k + 1 ) is formed for the position of the weft tip, for example by means of the formula (3). The starting position x F (t k ) may be a position detected, for example, by a sensor arranged in the shed, or derived directly from a new pulse of the winding counter or, if at time t k, no such pulse has arrived to the previous predictor value.

Mit Vorteil enthält der Prädiktorwert für die Position der Schussfadenspitze einen Sicherheitswert, der insbesondere von der Auflösung e x der Messvorrichtung abhängt und/oder von der Einschaltzeit T Vent für den Druckaufbau im Bereich der betreffenden Luftdüse und/oder von der Geschwindigkeit v F (t k ) der Schussfadenspitze. Dabei hängt die Strecke s x , die während der Einschaltzeit T Vent zurückgelegt wird, von der Geschwindigkeit v F (t k ) der Schussfadenspitze ab: s x t k + 1 = v F t k T Vent

Figure imgb0004
Advantageously, the predictor value for the position of the weft tip contains a safety value which depends in particular on the resolution e x of the measuring device and / or on the switch-on time T Vent for the pressure buildup in the area of the respective air nozzle and / or on the speed v F ( t k ) of the weft tip. In this case, the distance s x , which is covered during the switch-on time T Vent , depends on the speed v F ( t k ) of the weft tip: s x t k + 1 = v F t k T Vent
Figure imgb0004

Ein Prädiktorwert x F (t k+1 ) für die Position der Schussfadenspitze, welcher einen entsprechenden Sicherheitswert enthält, kann beispielsweise nach folgender Formel berechnet werden: x F t k + 1 = x F t k + v F t k T Zyklus + s x + e x = x F t k + v F t k T Zyklus + T Vent + e x

Figure imgb0005
A predictor value x F (t k + 1 ) for the position of the weft tip, which contains a corresponding safety value, can be calculated, for example, according to the following formula: x F t k + 1 = x F t k + v F t k T cycle + s x + e x = x F t k + v F t k T cycle + T Vent + e x
Figure imgb0005

In dem in Fig. 4 gezeigten Ausführungsbeispiel sind den Luftdüsen 3, 4, 5.1 a-c bis 5.na-c Einschaltpunkte x j zugeordnet, die in Fig. 5 speziell markiert sind, wobei die Steuerung 10 eine oder mehrere der Luftdüsen 3, 4, 5.1 a-c bis 5.na-c mit Druckluft beaufschlagt, sobald ein mit Hilfe der Messwerte, beispielsweise mit Hilfe des Windungszählersignals, gebildeter Prädiktorwert x F (t k+1 ) für die Position der Schussfadenspitze den Einschaltpunkt x j der betreffenden Luftdüse beziehungsweise Luftdüsen erreicht. D.h. eine Luftdüse j oder Gruppe von Luftdüsen wird eingeschaltet, falls X F t k + 1 X j

Figure imgb0006
In the exemplary embodiment shown in FIG. 4, the air nozzles 3, 4, 5.1 ac to 5.na-c are assigned switch-on points x j , which are specially marked in FIG. 5, the controller 10 having one or more of the air nozzles 3, 4, 5.1 ac to 5.na-c supplied with compressed air as soon as a formed by means of the measured values, for example by means of Windungszählersignals, formed predictor value x F (t k + 1 ) for the position of the weft tip reaches the switch-on x j of the respective air nozzle or air nozzles , That is, an air nozzle j or group of air nozzles is turned on, if X F t k + 1 X j
Figure imgb0006

Vorteilhafterweise entspricht der Einschaltpunkt x j einer Luftdüse der Position der Luftdüse im Webfach, beziehungsweise bei einer Gruppe von Luftdüsen, die gleichzeitig mit Druckluft beaufschlagt werden, der Position der ersten Luftdüse der Gruppe. Der oben erwähnte Sicherheitswert oder Teile desselben können statt bei der Bildung des Prädiktorwertes x F (t k+1 ) auch bei der Festlegung des Einschaltpunktes x j berücksichtigt werden.Advantageously, the switch-on point x j of an air nozzle corresponds to the position of the air nozzle in the shed, or in the case of a group of air nozzles, which are simultaneously exposed to compressed air, to the position of the first air nozzle of the group. The above-mentioned safety value or parts thereof can also be taken into account when determining the switch-on point x j instead of forming the predictor value x F (t k + 1 ) .

In einer bevorzugten Ausführungsform sind den Luftdüsen 3, 4, 5.1 a-c bis 5.na-c Ausschaltpunkte zugeordnet, wobei die Steuerung 10 eine oder mehrere der mit Druckluft beaufschlagten Luftdüsen abschaltet, sobald ein mit Hilfe der Messwerte gebildete Prädiktorwert x F (t k+1 ) für die Position der Schussfadenspitze den Ausschaltpunkt der betreffenden Luftdüse beziehungsweise Luftdüsen erreicht. Vorzugsweise weist der Ausschaltpunkt einen vorbestimmten Abstand zum Einschaltpunkt der entsprechenden Luftdüse beziehungsweise Luftdüsen auf, und/oder der Ausschaltpunkt entspricht der Position einer nachfolgenden Luftdüse im Webfach. Insbesondere kann es zweckmässig sein, die Ausschaltpunkte der Haupt- und/oder Tandemdüsen 3, 4 mit dem Ausschaltpunkt einer Stafettendüsen 5.1 a-c bis 5.na-c zu koppeln, beispielsweise indem die Haupt- und/oder Tandemdüsen gleichzeitig mit der betreffenden Stafettendüse ausgeschaltet werden.In a preferred embodiment, the air nozzles 3, 4, 5.1 ac to 5.na-c are assigned switch-off points, wherein the controller 10 switches off one or more of the compressed air nozzles as soon as a predictor value x F (t k + 1 ) reaches the switch-off point of the respective air nozzle or air nozzles for the position of the weft tip. The switch-off point preferably has a predetermined distance from the switch-on point of the corresponding air nozzle or air nozzles, and / or the switch-off point corresponds to the position of a subsequent air nozzle in the shed. In particular, it may be expedient to couple the switch-off points of the main and / or tandem nozzles 3, 4 with the switch-off point of a relay nozzle 5.1 ac to 5.na-c, for example by switching off the main and / or tandem nozzles simultaneously with the relevant relay nozzle ,

Insbesondere bei grösseren Webbreiten ist mit Vorteil mindestens ein zusätzlicher Sensor im Laufweg des Schussfadens 2 vorgesehen, um die Position der Schussfadenspitze zu erfassen.Particularly with larger weaving widths, at least one additional sensor is advantageously provided in the travel path of the weft thread 2 in order to detect the position of the weft thread tip.

In einer weiteren bevorzugten Ausführungsform, umfasst die Steuerung 10 zusätzlich eine Regelvorrichtung, welche mit den Sensoren 23.1, 23.2 der Messvorrichtung und/oder dem Sensor im Laufweg des Schussfadens 2 und/oder dem Schussfadenwächter 7 verbunden ist, um aus den Messwerten der Sensoren und/oder des Schussfadenwächters die für den Eintrag des Schussfadens 2 benötigte Zeit T e zu bestimmen und mit einer vorbestimmten Soll-Eintragszeit zu vergleichen, und um mit der Differenz zwischen der für den Eintrag des Schussfadens benötigten Zeit und der vorbestimmten Soll-Eintragszeit den Druck und/oder die Blaszeit und/oder den Durchfluss der Luftdüsen 3, 4, 5.1 a-c bis 5.na-c zu regeln. Eine entsprechende Regelvorrichtung, die unter der Bezeichnung "Time Controller" bekannt ist, wird beispielsweise in der Patentschrift US 4 446 893 beschrieben. Die Regelung kann dabei so ausgelegt sein, dass die Differenz zwischen der für den Eintrag des Schussfadens benötigten Zeit und der vorbestimmten Soll-Eintragszeit minimal wird oder innerhalb vorgegebener Werte liegt. In einer bevorzugten Weiterbildung wird die für den Eintrag des Schussfadens 2 benötigte Zeit T e über eine Anzahl aufeinanderfolgende Schusseinträge erfasst und daraus eine mittlere Eintragszeit bestimmt. Für einen neuen Artikel kann die so bestimmte mittlere Eintragszeit als Soll-Eintragszeit verwendet werden. Weiter ist es auch möglich, mit der Differenz zwischen einer mittleren Eintragszeit und einer vorgegebenen Soll-Eintragszeit den Druck und/oder die Blaszeit und/oder den Durchfluss der Luftdüsen 3, 4, 5.1 a-c bis 5.na-c zu regeln.In a further preferred embodiment, the controller 10 additionally comprises a control device, which is connected to the sensors 23.1, 23.2 of the measuring device and / or the sensor in the path of the weft thread 2 and / or the weft thread monitor 7 in order to obtain from the measured values of the sensors and / or or the weft detector to determine the time required for the entry of the weft yarn 2 T e and to compare with a predetermined target entry time, and with the difference between the time required for the entry of the weft thread and the predetermined target entry time the pressure and / or to control the blowing time and / or the flow rate of the air nozzles 3, 4, 5.1 ac to 5.na-c. A corresponding control device, which is known under the name "Time Controller", is described, for example, in US Pat. No. 4,446,893. The control can be designed so that the difference between the time required for the entry of the weft thread and the predetermined target entry time is minimal or within predetermined values. In a preferred development, the time T e required for the entry of the weft thread 2 becomes over a number of consecutive weft entries recorded and determines a mean entry time. For a new article, the thus determined average entry time can be used as the target entry time. Furthermore, it is also possible to regulate the pressure and / or the blowing time and / or the flow of the air nozzles 3, 4, 5.1 ac to 5.na-c with the difference between a mean picking time and a predetermined set picking time.

Fig. 6 zeigt ein Blockschaltbild einer Ausführungsvariante der Regel- und Steuerkreise zu dem in Fig. 4 gezeigten Ausführungsbeispiel. Unter dem Bezugszeichen 30 sind die in Fig. 4 gezeigten Komponenten des Systems zum Eintragen eines Schussfadens zusammengefasst. Mittels der in Fig. 6 separat dargestellten Sensoren 23.1, 23.2 wird die Länge des abgezogenen Schussfadens erfasst und das Ausgangssignal dieser Sensoren wird einer Steuervorrichtung 10.1 zugeleitet. Die Steuervorrichtung 10.1 bildet aus den Ausgangssignal Prädiktorwerte für die Position der Schussfadenspitze und steuert in der weiter oben beschriebenen Weise das Ein- und Ausschalten der Stafettendüsen. Der Signalpfad 101 leitet die Einschaltsignale für die Stafettendüsen zu den entsprechenden Steuerventilen 15.1 bis 15.n. Ein weiterer Signalpfad 102 leitet Ausschaltsignale für die Stafettendüsen zu den entsprechenden Steuerventilen. Fallweise kann die Steuervorrichtung auch Ausschaltsignale für die Haupt- und Tandemdüsen erzeugen, um das Ausschalten der entsprechenden Druckluftversorgung 13, 14 zu steuern. Ein in Fig. 6 separat dargestellter Schussfadenwächter 7 erfasst die Ankunft der Schussfadenspitze auf der Schussankunftsseite des Webfaches. Das Signal des Schussfadenwächters 7 wird einer Regelvorrichtung 10.2 zugeführt, die, wie weiter oben beschrieben, aus dem Signal des Schussfadenwächters die für den Eintrag des Schussfadens benötigte Zeit bestimmt und mit einer vorbestimmten Soll-Eintragszeit vergleicht, und die mit der Differenz zwischen der für den Eintrag des Schussfadens benötigten Zeit und der Soll-Eintragszeit den Druck und/oder die Blaszeit, beziehungsweise das Ausschalten, der Luftdüsen regelt. Der Signalpfad 104 leitet das Steuersignal für den Druck zur Druckluftversorgung 13, 14 der Haupt- und Tandemdüsen. Die Druckluftversorgung 13, 14 umfasst fallweise einstellbare und/oder steuerbare Druckregler, Mass Flow Controller und/oder Steuerventile. Zwischen der Regelvorrichtung 10.2 und der Druckluftversorgung 13, 14 der Haupt- und Tandemdüsen kann noch ein weiterer Signalpfad 103 vorgesehen sein, über den das Ausschalten der Haupt- und Tandemdüsen gesteuert werden kann.6 shows a block diagram of a variant of the control and control circuits to the embodiment shown in Fig. 4. The reference numeral 30 summarizes the components of the weft insertion system shown in FIG. By means of the separately shown in Fig. 6 sensors 23.1, 23.2, the length of the withdrawn weft yarn is detected and the output signal of these sensors is fed to a control device 10.1. The control device 10.1 forms from the output signal predictor values for the position of the weft tip and controls in the manner described above, the switching on and off of the relay nozzles. The signal path 101 forwards the switch-on signals for the relay nozzles to the corresponding control valves 15.1 to 15.n. Another signal path 102 directs shutdown signals for the relay nozzles to the corresponding control valves. In some cases, the control device can also generate switch-off signals for the main and tandem nozzles in order to control the switching off of the corresponding compressed air supply 13, 14. A separately shown in Fig. 6 weft detector 7 detects the arrival of the weft tip on the Schussankunftsseite the shed. The signal of the weft detector 7 is fed to a control device 10.2, which, as described above, from the signal of the weft detector determines the time required for the entry of the weft thread and compared with a predetermined target entry time, and compared with the difference between the for the Entry of the weft thread required time and the target entry time the pressure and / or the blowing time, or switching off, the air nozzles controls. The signal path 104 passes the control signal for the pressure to the compressed air supply 13, 14 of the main and tandem nozzles. The compressed air supply 13, 14 includes occasionally adjustable and / or controllable pressure regulator, mass flow controller and / or control valves. Between the control device 10.2 and the compressed air supply 13, 14 of the main and tandem nozzles, a further signal path 103 may be provided be over which the switching off of the main and tandem nozzles can be controlled.

In einer vorteilhaften Ausführungsvariante wird der Druck der Haupt- und Tandemdüsen manuell eingestellt und das Ausschalten der Haupt- und Tandemdüsen mittels der Regelvorrichtung 10.2 in Abhängigkeit von der für den Eintrag des Schussfadens benötigten Zeit geregelt. Das Einschalten der Haupt- und Tandemdüsen erfolgt demgegenüber zu einem vorbestimmten Zeitpunkt, der beispielsweise mit der Maschinenhauptwelle gekoppelt sein kann.In an advantageous embodiment variant, the pressure of the main and tandem nozzles is set manually and the switching off of the main and tandem nozzles is regulated by means of the regulating device 10.2 as a function of the time required for the entry of the weft thread. The switching on of the main and tandem nozzles takes place in contrast to a predetermined time, which may be coupled, for example, with the main machine shaft.

In einer weiteren vorteilhaften Ausführungsvariante wird der Druck der Haupt- und Tandemdüsen mittels der Regelvorrichtung 10.2 in Abhängigkeit von der für den Eintrag des Schussfadens benötigten Zeit geregelt. Die Haupt- und Tandemdüsen werden zu einem vorbestimmten Zeitpunkt, der beispielsweise mit der Maschinenhauptwelle gekoppelt sein kann, eingeschaltet und mittels der Steuervorrichtung 10.1 in Abhängigkeit von einem Prädiktorwert für die Position der Schussfadenspitze ausgeschaltet. Insbesondere kann es bei dieser Ausführungsvariante zweckmässig sein, die Ausschaltzeitpunkte der Haupt- und/oder Tandemdüsen mit dem Ausschaltzeitpunkt einer Stafettendüse zu koppeln, beispielsweise indem die Haupt- und/oder Tandemdüsen gleichzeitig mit der betreffenden Stafettendüse ausgeschaltet werden.In a further advantageous embodiment, the pressure of the main and tandem nozzles is regulated by means of the control device 10.2 as a function of the time required for the entry of the weft thread. The main and tandem nozzles are turned on at a predetermined time, which may be coupled to, for example, the engine main shaft, and turned off by the control device 10.1 in response to a predictor value for the position of the weft tip. In particular, it may be expedient in this embodiment to couple the switch-off times of the main and / or tandem nozzles with the switch-off time of a relay nozzle, for example by switching off the main and / or tandem nozzles simultaneously with the relevant relay nozzle.

Weitere vorteilhafte Ausführungsvarianten ergeben sich, indem der Druck und/oder der Ausschaltzeitpunkt der Stafettendüsen mittels der Regelvorrichtung 10.2 in Abhängigkeit von der für den Eintrag des Schussfadens benötigten Zeit geregelt wird. An Stelle des Drucks kann in allen bisher erwähnten Ausführungsvarianten auch der Durchfluss der entsprechenden Luftdüsen geregelt werden.Further advantageous embodiments are obtained by controlling the pressure and / or the switch-off of the relay nozzles by means of the control device 10.2 in dependence on the time required for the entry of the weft thread. Instead of the pressure, the flow of the corresponding air nozzles can be regulated in all previously mentioned embodiments.

Die obige Aufzählung von Ausführungsvarianten ist in keiner Weise abschliessend. Durch entsprechende Modifikation des in Fig. 6 gezeigten Blockschaltbilds lassen sich weitere Ausführungsvarianten ableiten, die alle die Vorteile des erfindungsgemässen Systems und Verfahrens aufweisen, und die insbesondere einen wirtschaftlichen Betrieb der Luftdüsenwebmaschine ermöglichen, indem der Druckluftverbrauch gegenüber älteren Maschinen wesentlich reduziert werden kann.The above list of variants is in no way conclusive. By appropriate modification of the block diagram shown in Fig. 6, further embodiments can be derived, all of which have the advantages of the inventive system and method, and in particular an economical operation of Air jet loom allow by the compressed air consumption compared to older machines can be significantly reduced.

Claims (14)

  1. A system for inserting a weft thread into a shed of an air jet weaving machine (1), said system including a thread store (21), a measuring apparatus (23.1, 23.2) in order to be able to measure the weft thread (2) which is drawn off from the thread store (21), a plurality of air nozzles (3, 4, 5.1a-c to 5.na-c) for the insertion of the weft thread (2) with which switch on points (xj) are associated and a control system (10) which is connected to the measuring apparatus (23.1, 23.2) in order to control the compressed air supply of the air nozzles (3, 4, 5.1a-c to 5.na-c) in dependence on measured values of the measuring apparatus (23.1, 23.2), characterized in that the control system (10) is designed to charge one or more of the air nozzles (3, 4, 5.1a-c to 5.na-c) with compressed air as soon as a predictor value (x F ) formed with the help of the measured values for the position of the weft thread tip, in which the position of the weft thread tip until entry of the next measured value is extrapolated, reaches the switch on point (x j ) of the relevant air nozzle or air nozzles respectively.
  2. A system in accordance with claim 1, wherein the air nozzles include at least one main nozzle (3) and/or tandem nozzle (4) and one or more relay nozzles (5.1a-c to 5.na-c), wherein switch on points (x j ) are associated with the relay nozzles (5.1a-c to 5.na-c), and wherein the control system (10) charges one or more of the relay nozzles (5.1a-c to 5.na-c) with compressed air as soon as a predictor value (x F ) for the position of the weft thread tip which is formed with the help of the measured values reaches the switch on point (x j ) of the relevant relay nozzle or relay nozzles.
  3. A system in accordance with claim 1 or claim 2, with the switch on point (x j ) of an air nozzle corresponding to the position of the air nozzle in the shed or, in the case of a group of air nozzles (5.1a-c to 5.na-c) which are charged with compressed air at the same time, to the position of the first air nozzle (5.1a to 5.na) of the group.
  4. A system in accordance with any one of the claims 1 to 3, with the predictor value (x F ) for the position of the weft thread tip containing a safety value or factor which depends in particular on the resolution of the measuring apparatus and/or on the switch on time for the pressure build up in the region of the relevant air nozzle and/or on the speed (v F ) of the weft thread tip.
  5. A system in accordance with any one of the claims 1 to 4, with the predictor value for the position (x F ) of the weft thread tip and/or the speed (v F ) of the weft thread tip being formed as a result of the measured values which are determined for the current weft thread (2).
  6. A system in accordance with any one of the claims 1 to 5, with switch off points being associated with the air nozzles (3, 4, 5.1a-c to 5.na-c), with the control system (10) switching off one or more of the air nozzles which are charged with compressed air as soon as the predictor value (x F ) for the position of the weft thread tip which is formed as a result of the measured values reaches the switch off point of the relevant air nozzle or air nozzles respectively and, in particular, with the switch off point having a predetermined distance from the switch on point of the relevant air nozzle or air nozzles respectively, and/or with the switch off point corresponding to the position of a subsequent air nozzle in the shed.
  7. A system in accordance with any one of the claims 1 to 6, with the air nozzles (3, 4, 5.1a-c to 5.na-c) including at least one main nozzle (3) and/or tandem nozzle (4) and one or more relay nozzles (5.1a-c to 5.na-c), and with it being possible to couple the switch off points of the main nozzle (3) and/or tandem nozzle (4) to the switch off point of a predetermined relay nozzle (5.1a-c to 5.na-c).
  8. A system in accordance with any one of the claims 1 to 7, with the thread store (21) being formed as a drum store onto which the weft thread can be wound, and with the measuring apparatus being arranged at the thread store (21) and including at least one sensor (23.1, 23.2) in order to be able to measure the draw off of windings and/or of partial windings from the drum store (22).
  9. A system in accordance with any one of the claims 1 to 8, with at least one additional sensor being provided in the path of travel of the weft thread in order to be able to measure the position of the weft thread tip, and/or a weft thread monitor (7) on the weft thread arrival side of the shed.
  10. A system in accordance with any one of the claims 1 to 9, with the system additionally including a thread brake (9) in order to be able to brake the weft thread (2) in particular towards the end of the weft insertion when the weft thread tip approaches the weft thread arrival side of the shed.
  11. A system in accordance with any one of the claims 1 to 10, with the control system (10) additionally including a regulation device (10.2) which is connected to the sensors (23.1, 23.2) and/or to the sensor in the path of travel of the weft thread and/or to the weft thread monitor (7) in order to be able to determine, from the measurement values of the sensors and/or of the weft thread monitor (7), the time required for the insertion of the weft thread (2) and to be able to compare it with a predetermined desired insertion time, and in order to be able to regulate the pressure and/ or the blowing time and/ or the flow through the air nozzles (3, 4, 5.1a-c to 5.na-c) using the difference between the time required for the insertion of the weft thread (2) and the desired insertion time.
  12. A method for the insertion of a weft thread into a shed of an air jet weaving machine (1), in which method the weft thread (2) is drawn off from a thread store (21), the drawn off weft thread (2) is measured with the help of a measuring apparatus (23.1, 23.2), the weft thread (2) is inserted into the shed by means of a plurality of air nozzles (3, 4, 5.1a-c to 5.na-c) and a control system (10) controls the compressed air supply of the air nozzles (3, 4, 5.1a-c to 5.na-c) in dependence on measured values of the measuring apparatus (23.1, 23.2), wherein switch on points (x j ) are associated with the air nozzles (3, 4, 5.1a-c to 5.na-c); characterized in that, with the help of the measured values, predictor values (x F ) for the position of the weft thread tip are formed, with the position of the weft thread tip prior to arrival of the next measured value being extrapolated to form the predictor value; in that, in particular, a safety value or factor is contained in the predictor values (x F ) for the position of the weft thread tip; and in that the control system (10) charges one or more of the air nozzles with compressed air as soon as a predictor value (x F ), formed with the help of the measured values for the position of the weft thread tip, reaches the switch on point (x j ) of the relevant air nozzle or air nozzles respectively.
  13. A method in accordance with claim 12, with the time which is required for the insertion of the weft thread (2) being additionally determined and compared with a predetermined desired insertion time, and with the difference between the time required for the insertion of the weft thread (2) and the desired insertion time being used in order to regulate the pressure and/or the blowing time and/or the flow through the air nozzles (3, 4, 5.1a-c to 5.na-c).
  14. An air jet weaving machine (1) including a system in accordance with any one of the claims 1 to 11.
EP20040405190 2003-04-29 2004-03-29 Weft insertion system and method Expired - Lifetime EP1473391B1 (en)

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EP03405299 2003-04-29
EP03405299 2003-04-29
EP20040405190 EP1473391B1 (en) 2003-04-29 2004-03-29 Weft insertion system and method

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Publication number Priority date Publication date Assignee Title
DE102005004064A1 (en) 2005-01-21 2006-07-27 Picanol N.V. Device for introducing weft threads in an air-jet loom
EP2050847B1 (en) * 2007-10-19 2012-08-29 Siemens Aktiengesellschaft Method for transporting the weft thread through the shed of a loom
CN102953204A (en) * 2011-08-30 2013-03-06 苏州迪盛织造整理有限公司 Water circulation device of hydraulic loom
JP6319262B2 (en) * 2015-10-12 2018-05-09 株式会社豊田自動織機 Weft insertion control device for air jet loom
JP6447533B2 (en) * 2016-02-19 2019-01-09 株式会社豊田自動織機 Weft insertion control method and weft insertion control apparatus for air jet loom
JP2023110373A (en) * 2022-01-28 2023-08-09 津田駒工業株式会社 Weft insertion method and weft insertion device in air jet loom

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7908357A (en) * 1979-11-15 1981-06-16 Rueti Te Strake Bv METHOD FOR TRANSPORTING A Weft Thread Through The Weaving Box At A Weaving Machine Using A Flowing Medium, And A Weaving Machine Designed For The Application Of This Method
JP2792128B2 (en) * 1989-08-02 1998-08-27 株式会社豊田自動織機製作所 Weft insertion control method in jet loom
SE9002892D0 (en) * 1990-09-10 1990-09-10 Iro Ab MANAGED EXTENSION BRAKE AT FURNITURE FOR TEXTILE MACHINERY, PREPARATION WIRE OF AIR OR WATER JET TYPE
JP2936728B2 (en) * 1990-12-27 1999-08-23 株式会社豊田自動織機製作所 Pressure controller for weft insertion in jet loom
JP3044897B2 (en) * 1992-01-28 2000-05-22 株式会社豊田自動織機製作所 Weft insertion method in jet loom
JPH0693534A (en) * 1992-09-10 1994-04-05 Toyota Autom Loom Works Ltd Apparatus for controlling weft-insertion in jet loom

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