EP1472175A1 - Device for detecting the load on a hoisting gear - Google Patents
Device for detecting the load on a hoisting gearInfo
- Publication number
- EP1472175A1 EP1472175A1 EP03704562A EP03704562A EP1472175A1 EP 1472175 A1 EP1472175 A1 EP 1472175A1 EP 03704562 A EP03704562 A EP 03704562A EP 03704562 A EP03704562 A EP 03704562A EP 1472175 A1 EP1472175 A1 EP 1472175A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- load
- rope
- cable
- hoist
- cables
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000005484 gravity Effects 0.000 description 8
- 238000005259 measurement Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 4
- 101100005280 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) cat-3 gene Proteins 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
- B66D1/58—Safety gear responsive to excess of load
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
Definitions
- the invention relates to a device for load detection on a hoist, in particular on the hoist of a crane for container handling, with at least one cable drum, at least one drive motor and a hoist gear arranged between the drive motor and the cable drum, which is arranged in a hoist gear housing supported on one side on the hoist frame, the Hoist gear housing is pivotally mounted in the area of one of its front ends about an axis running parallel to the rope drum axis and can be supported in the area of its other front end on at least one torque support, which is assigned a measuring device for indirect detection of the load hanging on the ropes.
- the detection of the load picked up by the crane is of central importance. It serves the safety of the crane and the personnel entrusted with it, e.g. in the event of an overload, the crane can be switched off, as a weighing device to determine the load and its load distribution in the ropes or to determine the center of gravity of the load itself, e.g. with unevenly loaded containers.
- the load recording also serves as an indicator for the statistical determination of the maintenance intervals in connection with the counted operating hours.
- the load is recorded in the rope or in the lifting device.
- the measurement of the axial force in the hoist gear, which is caused by the helical toothing of the spur gears, as a proportional magnitude of the rope force is known, but fails because of the inaccuracy of the load measurement.
- the interference from thermal expansion and external temperature effects can only be compensated for with considerable technical effort.
- a known technique for load detection uses the mounting of the hoist gear on a torque arm.
- the support force measured on the torque arm is proportional to the rope force and thus that hanging on the ropes Dimensions.
- the load detection works relatively easily if all the cables unwound from the cable drums are guided tangentially in the same direction. If the ropes are unwound in different directions, conventional load detection using the torque arm is not possible.
- the rope force can be measured in each rope strand.
- a measuring device is installed at the end of the rope, the sum of all measured rope forces then corresponds to the mass of the load.
- the measuring device must be supplied with external energy, preferably electrical energy, which must be transported from the crane to the end of the rope.
- the energy readings and also the measuring devices are located directly on the load suspension device. This means that the power lines must be protected against external mechanical influences, which causes considerable technical effort and thus high costs.
- the object of the present invention is to provide a device for load detection on a hoist, in which the load detection, protected from external mechanical influences, takes place directly on the cable winch and is capable of handling both the entire load hanging on the cables and individual loads and if necessary to determine the center of gravity of the load.
- the guiding of the four load lines in two essentially transversely aligned levels is the prerequisite for the detection of the load on a hoist with four ropes, as is used in particular for container handling. While two load ropes of each load rope pair are directly unwound and wound up vertically from the rope drum, the remaining two other load ropes are initially guided essentially horizontally, in order then to deflect them vertically around deflection rollers.
- the Double rope drums are designed and equipped in such a way that when the rope drums are driven via the common gear, all four ropes are wound up or unwound simultaneously and synchronously. Since the housing is pivotally articulated on one side and supported on the other side on a torque arm with a measuring device, the forces representing the cable forces can be easily detected on the measuring device.
- the first and the second load management level intersect in a third plane, which through the axis of rotation of the Double cable drums and the swivel axis of the hoist gear run, which is provided on the side of the gear housing facing away from the deflection rollers and the torque support and that the torque support is assigned a force transducer for detecting the total sum of the effective cable forces.
- the proposal of the invention defines a geometric dependency between the load management levels and thus the load cables and the pivot axis of the transmission housing, by means of which the distances from the center of the load cable to the axis of rotation are the same for both cables guided in the load control levels. Regardless of the individual rope forces in the rope strands, this arrangement ensures that a force transducer integrated in the torque arm always captures the entire sum of the attached load.
- the pivot axis is provided on the side of the transmission housing facing the deflection rollers and away from the torque support, that measurement axes are arranged in the deflection rollers for detecting the vertical forces acting there of the articulated load cables and that the cable forces of the vertically guided other load ropes can be detected in the force transducer of the torque arm adjacent to the load ropes.
- the rope forces can be recorded separately at least in pairs. While the force transducer in the torque arm detects the effective forces resulting from the directly vertically guided ropes, the rope forces of the other ropes, initially guided approximately horizontally and then deflected, can be transferred via Sensors are detected that are located in the axes of the deflection roller. In this way, a more precise statement can be made about the load distribution in the rope strands without the measuring devices, as in the prior art described above, having to be arranged in the vicinity of the load suspension device.
- the rope forces of the load ropes vertically guided in the second load management plane can be detected in the force transducers by two torque supports spaced apart from one another and spaced apart geometrically in relation to the hoist gearbox housing and the distances to the load ropes is determinable, the pivot axis of the hoist gear housing allowing tilting movements.
- the rope load to be determined can be easily detected in the force measuring devices, loads of different sizes are recorded in the two force measuring devices, this is an indication of an off-center center of gravity. Since the different rope loads can also be recorded on the deflection pulleys, the geometric center of gravity of the load can be determined mathematically and evaluated accordingly.
- variable data of the cable distances within the second load management level are determined and monitored electronically. This monitoring is known in principle and is used here to obtain clear measurement signals at every lifting height.
- the invention proposes a load detection on a hoist, which is carried out directly on the cable winch. The measuring device is thereby largely protected from external measuring influences, and there are no accelerations which occur during relative measurements with load cells carried on the load suspension device. The invention always measures absolutely.
- FIG. 3 shows a simplified schematic 3D representation of the lifting mechanism according to FIG.
- Fig. 4 is a schematic 3D representation of a first embodiment
- Fig. 5 is a schematic 3D representation of a second embodiment of the
- FIG 1 the overall view of a crane system is shown in a simplified representation, in which the present invention can be used.
- the elevated bridge crane 1 consists of the bridge 2 and the trolley 3. From the hoist 4 and the two double cable drums 4.1 and 4.2, two, that is a total of four cables 5.1 to 5.4 lead to the load-carrying device 6, which carries the load 7.
- the load is an ISO container.
- the hoist 4 consists of the transmission 8 with the transmission housing, the drive motors 9, the two double cable drums 4.1 and 4.2 and the two deflection rollers 10.1 and 10.2.
- the gear housing 8 is supported within the cat 3 on the two gear bearings 11.1 and 11.2 and the torque arm 12.
- the load ropes 5.3 and 5.4 can be seen in a first horizontal load management level between the double cable drum 4.1 or 4.2 and the deflecting pulleys 10.1 or 10.2, while the load ropes 5.1 and 5.2 directly from the load drums 4.1 and 4.2 vertically in a common vertical second load management level are led.
- the pivot axis 13 of the gear housing 8 runs through the two gear bearings 11.1 and 11.2, it lies in a plane 14 which passes through the intersection of the two cable guide levels on the one hand and the axis of rotation of the cable drums 4.1 and 4.2. In the vertical and horizontal cable run shown, the dimensional distances from the center of the cable to the pivot axis 13 remain the same size under these geometric conditions, ie y is equal to z.
- FIG. 3 The solution described above is shown in FIG. 3 in a schematic 3D representation, again in a geometrically simplified manner.
- the gear housing 8 is supported within the trolley 3 on the pivot axis 13 running through the gearbox bearings 11.1 and 11.2 and on the torque support 12.
- the pivot axis 13 lies in the dash-dotted third plane 14, which runs through the intersection of the two load-bearing planes and the axis of rotation of the cable drums 4.1 and 4.2.
- the dimensional distances from the center of the rope to the axis of rotation 13 remain the same, i.e. y is equal to z.
- y describes the distance from the load cable 5.1 to the pivot axis 13 and z the distance from the load cable 5.3 to the pivot axis 13.
- y describes the distance from the load cable 5.1 to the pivot axis 13
- z the distance from the load cable 5.3 to the pivot axis 13.
- the force transducer 15 integrated in the torque arm 12 and not shown in detail detects the total sum of the load, regardless of the individual rope forces in the rope strands 5.1 to 5.4.
- FIG. 1 Another alternative of the invention is shown in FIG.
- the gear case 8 is supported within the trolley 3 on the two gearbox bearings 16.1 and 16.2 and on the torque support 17.
- the cable forces in the load cables 5.3 and 5.4 are determined via the measuring axes 19.1 and 19.2 in the deflection pulleys 10.1 and 10.2, the force transducer integrated in the torque support 17 18 captures the sum of the load from the individual vertically acting rope forces in the rope strands 5.1 and 5.2.
- This solution thus enables the rope forces on both transmission sides to be recorded separately; a statement about the center of gravity of the load 7 cannot be made with this arrangement.
- FIG. 5 shows a further alternative of the invention, here too the lifting mechanism is designated by 4.
- the two double rope drums have the item numbers 4.1 and 4.2.
- the load ropes 5.3 and 5.4 are guided over the deflection pulleys 10.1 and 10.2, which are provided with measuring axes 19.1 and 19.2 as in the solution according to FIG. 4 and enable the rope forces in the rope strands 5.3 and 5.4 to be recorded separately.
- the gear housing 8 is supported within the trolley 3 on the gear bearing 20 and the two torque supports 21.1 and 21.2.
- Integrated torque transducers 22.1 and 22.2 are provided in the torque supports 21.1 and 21.2, which individually detect the vertically acting rope forces in the rope strands 5.1 and 5.2.
- the following data is known:
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10205434 | 2002-02-07 | ||
DE10205434A DE10205434A1 (en) | 2002-02-07 | 2002-02-07 | Load sensing device on a hoist |
PCT/EP2003/001191 WO2003066505A1 (en) | 2002-02-07 | 2003-02-06 | Device for detecting the load on a hoisting gear |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1472175A1 true EP1472175A1 (en) | 2004-11-03 |
EP1472175B1 EP1472175B1 (en) | 2006-10-04 |
Family
ID=27634840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03704562A Expired - Lifetime EP1472175B1 (en) | 2002-02-07 | 2003-02-06 | Hoisting gear with device for determining the load |
Country Status (11)
Country | Link |
---|---|
US (1) | US7267241B2 (en) |
EP (1) | EP1472175B1 (en) |
JP (1) | JP4260021B2 (en) |
KR (1) | KR100843757B1 (en) |
AT (1) | ATE341521T1 (en) |
AU (1) | AU2003206855A1 (en) |
DE (2) | DE10205434A1 (en) |
DK (1) | DK1472175T3 (en) |
ES (1) | ES2274206T3 (en) |
PT (1) | PT1472175E (en) |
WO (1) | WO2003066505A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100600997B1 (en) | 2004-09-14 | 2006-07-19 | 주식회사 고려호이스트 | overload protecting device of double drum type |
DE102009034121A1 (en) * | 2009-07-20 | 2011-01-27 | Thyssenkrupp Millservices & Systems Gmbh | Lifting unit for crane, has ropes continuously changed in direction to trolley after rotation at distance between rope sections and guided rope section, where rope sections are fastened to trolley and guided back to trolley |
FR2956105B1 (en) * | 2010-02-10 | 2013-12-27 | Payant Ets | TRACTION DEVICE |
GB2485226B (en) * | 2010-11-08 | 2016-12-21 | Siemag Tecberg Gmbh | Torque support for an integrated hoisting machine |
DE102011018535A1 (en) * | 2011-04-26 | 2012-10-31 | Liebherr-Components Biberach Gmbh | cable tester |
DE102011106635A1 (en) * | 2011-07-04 | 2013-01-10 | Tractel Greifzug Gmbh | Cable winch |
DE102011113208A1 (en) * | 2011-09-12 | 2013-03-14 | Liebherr-Werk Nenzing Gmbh | Winch device |
CN103318764A (en) * | 2013-05-28 | 2013-09-25 | 郑健 | Overload and unbalanced load detection system of container |
US9388026B2 (en) * | 2014-01-10 | 2016-07-12 | Daniel Doig | Winch and method of use thereof |
NO2760515T3 (en) * | 2014-07-03 | 2018-03-24 | ||
US9950908B2 (en) | 2016-03-10 | 2018-04-24 | Magnetek, Inc. | System and method for determining a load in a material handling system |
CN109019338B (en) * | 2018-09-21 | 2021-01-12 | 长沙中联恒通机械有限公司 | Control method of torque limiter of double-winch crane |
CN115353018B (en) * | 2022-08-12 | 2023-11-24 | 上海工程技术大学 | Self-lifting device of fan blade aerial working robot and control method |
CN115477219A (en) * | 2022-08-15 | 2022-12-16 | 河南省川达建筑机械有限公司 | Rope sheave assembly and no-top beam type hoistway construction elevator |
DE202023100429U1 (en) | 2023-01-31 | 2023-02-23 | Vollert Anlagenbau Gmbh | hoist |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2025928A (en) * | 1931-05-22 | 1935-12-31 | Joseph W Wunsch | Pull indicator |
DE1873290U (en) * | 1963-04-09 | 1963-06-06 | Wibau Gmbh | BUCKET WINCH WITH TWO FLYING MOUNTED ROPE DRUMS. |
DE1938244U (en) * | 1964-07-03 | 1966-05-12 | Demag Ag | OVERLOAD PROTECTION FOR TWO DRUM WINCHES, IN PARTICULAR FOR FOUR-ROPE GRIPPER CRANES |
US3310291A (en) * | 1964-11-10 | 1967-03-21 | John H Wiggins | Tension responsive power driven winch |
US3693939A (en) * | 1971-04-22 | 1972-09-26 | All American Ind | Tension control system |
US3837503A (en) * | 1971-04-27 | 1974-09-24 | Ishikawajima Harima Heavy Ind | Hoisting device for use with cranes |
US4047617A (en) * | 1974-11-28 | 1977-09-13 | Hans Tax | Luffing crane with overload protection mechanism |
JPS5398656A (en) * | 1977-02-09 | 1978-08-29 | Hitachi Ltd | Anti-vibration device for hanger suspended by ropes |
JPS60202092A (en) * | 1984-03-23 | 1985-10-12 | 株式会社日立製作所 | Preventive device for overload of winder |
GB8408355D0 (en) * | 1984-03-31 | 1984-05-10 | Penny Hydraulics Ltd | Power driven crane/winch |
US4504023A (en) * | 1984-05-23 | 1985-03-12 | The United States Of America As Represented By The United States Department Of Energy | Apparatus producing constant cable tension for intermittent demand |
JPS6460594A (en) * | 1987-08-28 | 1989-03-07 | Sumitomo Heavy Industries | Emergency rope delivery-hanger tilter for lifting gear |
JPH06329391A (en) * | 1993-05-21 | 1994-11-29 | Hitachi Constr Mach Co Ltd | Load detector for winch |
GB9715293D0 (en) * | 1997-07-22 | 1997-09-24 | Street Crane Company Limited | Monitor and/or overload means |
DE29723821U1 (en) | 1997-11-14 | 1999-03-04 | Bauer Spezialtiefbau | Winch |
-
2002
- 2002-02-07 DE DE10205434A patent/DE10205434A1/en not_active Withdrawn
-
2003
- 2003-02-06 DE DE50305255T patent/DE50305255D1/en not_active Expired - Lifetime
- 2003-02-06 PT PT03704562T patent/PT1472175E/en unknown
- 2003-02-06 US US10/472,835 patent/US7267241B2/en not_active Expired - Fee Related
- 2003-02-06 ES ES03704562T patent/ES2274206T3/en not_active Expired - Lifetime
- 2003-02-06 WO PCT/EP2003/001191 patent/WO2003066505A1/en active IP Right Grant
- 2003-02-06 AU AU2003206855A patent/AU2003206855A1/en not_active Abandoned
- 2003-02-06 EP EP03704562A patent/EP1472175B1/en not_active Expired - Lifetime
- 2003-02-06 KR KR1020037012505A patent/KR100843757B1/en not_active IP Right Cessation
- 2003-02-06 AT AT03704562T patent/ATE341521T1/en active
- 2003-02-06 DK DK03704562T patent/DK1472175T3/en active
- 2003-02-06 JP JP2003565894A patent/JP4260021B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO03066505A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2003066505A1 (en) | 2003-08-14 |
EP1472175B1 (en) | 2006-10-04 |
ATE341521T1 (en) | 2006-10-15 |
US7267241B2 (en) | 2007-09-11 |
DK1472175T3 (en) | 2007-02-12 |
US20040104191A1 (en) | 2004-06-03 |
ES2274206T3 (en) | 2007-05-16 |
JP2005516875A (en) | 2005-06-09 |
KR20040080925A (en) | 2004-09-20 |
DE50305255D1 (en) | 2006-11-16 |
DE10205434A1 (en) | 2003-08-28 |
PT1472175E (en) | 2007-01-31 |
KR100843757B1 (en) | 2008-07-04 |
JP4260021B2 (en) | 2009-04-30 |
AU2003206855A1 (en) | 2003-09-02 |
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