CN103318764A - Overload and unbalanced load detection system of container - Google Patents
Overload and unbalanced load detection system of container Download PDFInfo
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- CN103318764A CN103318764A CN2013102049588A CN201310204958A CN103318764A CN 103318764 A CN103318764 A CN 103318764A CN 2013102049588 A CN2013102049588 A CN 2013102049588A CN 201310204958 A CN201310204958 A CN 201310204958A CN 103318764 A CN103318764 A CN 103318764A
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Abstract
The invention provides an overload and unbalanced load detection system of a container, comprising tension sensors, an overload and unbalanced load measuring and analyzing device, and a data displaying and controlling device, wherein a plurality of the tension sensors are arranged, the tension sensors, the overload and unbalanced load measuring and analyzing device, and the data displaying and controlling device are orderly connected, the overload and unbalanced load measuring and analyzing device comprises multi-path tension sensor interfaces, the multi-path tension sensor interfaces are respectively connected with the corresponding tension sensors, and the data displaying and controlling device comprises a display. The overload and unbalanced load detection system can be applied on a hoisting device of the container, and four tension sensors arranged on four corners of a container hoisting rotary device are is used for measuring pulling forces, and together with rear display equipment composes the overload and unbalanced load detection system of the container. The overload and unbalanced load detection system has convenient, fast and low-cost characteristics in a dynamic measurement process of overload and unbalanced load of the container.
Description
Technical field
The present invention relates to super unbalance loading detection field, particularly, relate to the overloading and unbalanced loading of container checking system.
Background technology
Safety is the problem of the most important thing in the railway transportation.As everyone knows, the super unbalance loading of vehicle is the important hidden danger of cargo security, wherein the particularly transportation of freight container.If there is not check implement, can't judge whether super unbalance loading, the accident that causes thus is difficult to judge its reason.
To the measurement of overloading and unbalanced loading of container, two kinds of methods of Static and dynamic are arranged.The static measurement device is when reality is used, and freight container need to be sling is placed on the weighing unit, is hung in vehicle after the measurement again or piles up.Although the precision that this method is measured is higher, need more artificial and place etc., increased the flow process of Container Loading, also just increased cost.Therefore be necessary to design and a kind ofly can in the loading process of freight container of slinging, finish quickly and easily measurement, and lower-cost overloading and unbalanced loading of container dynamic measurement system.
Summary of the invention
For defective of the prior art, the purpose of this invention is to provide a kind of overloading and unbalanced loading of container checking system.
According to an aspect of the present invention, a kind of overloading and unbalanced loading of container checking system is provided, comprise pulling force sensor, super unbalance loading measurement analysis device, data display control unit, wherein, the quantity of pulling force sensor is a plurality of, pulling force sensor, super unbalance loading measurement analysis device, data display control unit connect successively, super unbalance loading measurement analysis device comprises multichannel pulling force sensor interface, multichannel pulling force sensor interface connects respectively corresponding pulling force sensor, the data display control unit comprises telltale, wherein:
Pulling force sensor gathers and is sent to super unbalance loading measuring and analysis system to the Container Weight data, super unbalance loading measuring and analysis system calculates pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to according to the Container Weight data, and pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to are sent to the data display control unit, the pulling force that the data display control unit is subject to each pulling force sensor, freight container total force, super inclined to one side overload data communication device are crossed telltale and are shown.
Preferably, super unbalance loading measurement analysis device comprises wireless communication module, and super unbalance loading measurement analysis device is connected with the data display control unit by wireless communication module.
Preferably, wireless communication module is the wifi communication module.
Preferably, also comprise PC, PC connects super unbalance loading measurement analysis device and/or data display control unit, and PC is used for data demonstration, data backup, reaches report printing.
Preferably, also comprise the lifting slewing arrangement, pulling force sensor is arranged on the lifting slewing arrangement.
Preferably, four jiaos at the lifting slewing arrangement are respectively arranged with pulling force sensor.
Preferably, super unbalance loading measurement analysis device is arranged at the lifting slewing arrangement.
Preferably, super unbalance loading measurement analysis device is arranged at the middle part of lifting slewing arrangement.
Preferably, also comprise temperature sensor, super unbalance loading measurement analysis device connects temperature sensor, temperature sensor sends to super unbalance loading measurement analysis device with the current environmental temperature that collects, and super unbalance loading measurement analysis device is removed environmental error in pulling force that each pulling force sensor is subject to, freight container total force, the super inclined to one side overload data according to current environmental temperature.
Preferably, the quantity of described pulling force sensor is 4, and these 4 pulling force sensors are according to the array distribution of two row, two row.
Compared with prior art, the present invention can be applied on the container hoisting device, and four pulling force sensors that are positioned at four jiaos of container hoisting slewing arrangements measure pulling force and the rear end display equipment consists of the overloading and unbalanced loading of container checking system jointly.Gather pulling force data by pulling force sensor, pass to the super partially super measurement analysis device of super inclined to one side overload measuring system, super unbalance loading measurement analysis device is calculated the pulling force sensor data analysis and is judged whether super inclined to one side overload, and by wifi the data display control unit that data send to super unbalance loading measuring system is shown.Therefore the present invention can finish the measurement for super unbalance loading in the loading process of freight container of slinging, and has convenient, fast, lower-cost characteristics in the dynamic measurement process of overloading and unbalanced loading of container.
Description of drawings
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present invention will become:
Fig. 1 illustrates the structural representation according to overloading and unbalanced loading of container checking system provided by the invention;
Fig. 2 illustrates the set-up mode according to pulling force sensor in the overloading and unbalanced loading of container checking system provided by the invention.
Among the figure:
1 is pulling force sensor;
2 are super unbalance loading measurement analysis device;
3 is the data display control unit;
4 is PC;
5 is temperature sensor;
6 are the lifting slewing arrangement.
The specific embodiment
The present invention is described in detail below in conjunction with specific embodiment.Following examples will help those skilled in the art further to understand the present invention, but not limit in any form the present invention.Should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make some distortion and improvement.These all belong to protection scope of the present invention.
As shown in Figure 1, according to overloading and unbalanced loading of container checking system provided by the invention, comprise pulling force sensor, temperature sensor, super unbalance loading measurement analysis device, data display control unit, lifting slewing arrangement, PC.Particularly, the quantity of pulling force sensor is a plurality of, pulling force sensor, super unbalance loading measurement analysis device, data display control unit connect successively, super unbalance loading measurement analysis device comprises multichannel pulling force sensor interface, multichannel pulling force sensor interface connects respectively corresponding pulling force sensor, and the data display control unit comprises telltale.
Wherein, pulling force sensor gathers and is sent to super unbalance loading measuring and analysis system to the Container Weight data, super unbalance loading measuring and analysis system calculates pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to according to the Container Weight data, and pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to are sent to the data display control unit, the pulling force that the data display control unit is subject to each pulling force sensor, freight container total force, super inclined to one side overload data communication device are crossed telltale and are shown.Super unbalance loading measurement analysis device connects temperature sensor, temperature sensor sends to super unbalance loading measurement analysis device with the current environmental temperature that collects, and super unbalance loading measurement analysis device is removed environmental error in pulling force that each pulling force sensor is subject to, freight container total force, the super inclined to one side overload data according to current environmental temperature.PC connects super unbalance loading measurement analysis device and/or data display control unit, and PC is used for data demonstration, data backup, reaches report printing.
The lifting slewing arrangement that will be integrated with in the present invention pulling force sensor has been replaced traditional lifting slewing arrangement, is specially: pulling force sensor is arranged on the lifting slewing arrangement, and super unbalance loading measurement analysis device is arranged at the lifting slewing arrangement; Preferably, be respectively arranged with pulling force sensor at four jiaos that lift by crane slewing arrangement, the quantity of described pulling force sensor is 4, and these 4 pulling force sensors are according to the array distribution of two row, two row, and super unbalance loading measurement analysis device is arranged at the middle part of lifting slewing arrangement.Correspondingly, super unbalance loading measurement analysis device comprises controller and 4 road pulling force sensor interfaces, external 4 road pulling force sensors of this 4 road pulling force sensor interface, controller mainly are responsible for configuration and the control of whole overloading and unbalanced loading of container checking system, if super inclined to one side overload is arranged then do warning processing.
Further, super unbalance loading measurement analysis device comprises wireless communication module, and super unbalance loading measurement analysis device is connected with the data display control unit by wireless communication module.Wireless communication module is preferably the wifi communication module.The data display control unit receives the data that super unbalance loading measurement analysis device sends over by the wifi wireless network and is shown on the LCD, and can data be sent to PC so that generating report forms by network, PC can show data after receiving data, and printable form.
In a preferred specific embodiment of the present invention, the gravimetric data of 4 road pulling force sensors collection freight container on the container hoisting device sends the super unbalance loading measurement analysis device of super unbalance loading measuring system to.Super unbalance loading measurement analysis device is gone error handling to 4 road pulling force sensor data, and calculates the pulling force that each pulling force sensor is subject to, and whether analyzes super unbalance loading according to special algorithm, and data communication device is crossed wifi sends to the data display control unit.The data display control unit receives the data that super unbalance loading measurement analysis device sends over and is shown on the LCD, and forwards the data to the PC end so that generating report forms by network interface.
Above specific embodiments of the invention are described.It will be appreciated that, the present invention is not limited to above-mentioned specific implementations, and those skilled in the art can make various distortion or modification within the scope of the claims, and this does not affect flesh and blood of the present invention.
Claims (10)
1. overloading and unbalanced loading of container checking system, it is characterized in that, comprise pulling force sensor, super unbalance loading measurement analysis device, data display control unit, wherein, the quantity of pulling force sensor is a plurality of, and pulling force sensor, super unbalance loading measurement analysis device, data display control unit connect successively, super unbalance loading measurement analysis device comprises multichannel pulling force sensor interface, multichannel pulling force sensor interface connects respectively corresponding pulling force sensor, and the data display control unit comprises telltale, wherein:
Pulling force sensor gathers and is sent to super unbalance loading measuring and analysis system to the Container Weight data, super unbalance loading measuring and analysis system calculates pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to according to the Container Weight data, and pulling force, freight container total force, the super inclined to one side overload data that each pulling force sensor is subject to are sent to the data display control unit, the pulling force that the data display control unit is subject to each pulling force sensor, freight container total force, super inclined to one side overload data communication device are crossed telltale and are shown.
2. overloading and unbalanced loading of container checking system according to claim 1 is characterized in that, super unbalance loading measurement analysis device comprises wireless communication module, and super unbalance loading measurement analysis device is connected with the data display control unit by wireless communication module.
3. overloading and unbalanced loading of container checking system according to claim 2 is characterized in that, wireless communication module is the wifi communication module.
4. overloading and unbalanced loading of container checking system according to claim 1 is characterized in that, also comprises PC, and PC connects super unbalance loading measurement analysis device and/or data display control unit, and PC is used for data demonstration, data backup, reaches report printing.
5. overloading and unbalanced loading of container checking system according to claim 1 is characterized in that, also comprises the lifting slewing arrangement, and pulling force sensor is arranged on the lifting slewing arrangement.
6. overloading and unbalanced loading of container checking system according to claim 5 is characterized in that, is respectively arranged with pulling force sensor at four jiaos that lift by crane slewing arrangement.
7. overloading and unbalanced loading of container checking system according to claim 1 is characterized in that, super unbalance loading measurement analysis device is arranged at the lifting slewing arrangement.
8. overloading and unbalanced loading of container checking system according to claim 7 is characterized in that, super unbalance loading measurement analysis device is arranged at the middle part of lifting slewing arrangement.
9. overloading and unbalanced loading of container checking system according to claim 1, it is characterized in that, also comprise temperature sensor, super unbalance loading measurement analysis device connects temperature sensor, temperature sensor sends to super unbalance loading measurement analysis device with the current environmental temperature that collects, and super unbalance loading measurement analysis device is removed environmental error in pulling force that each pulling force sensor is subject to, freight container total force, the super inclined to one side overload data according to current environmental temperature.
10. overloading and unbalanced loading of container checking system according to claim 1 is characterized in that, the quantity of described pulling force sensor is 4, and these 4 pulling force sensors are according to the array distribution of two row, two row.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105253779A (en) * | 2015-10-31 | 2016-01-20 | 长治清华机械厂 | Moment limiter capable of adapting to high and low temperature environment |
CN106733969A (en) * | 2016-12-20 | 2017-05-31 | 合肥中辰轻工机械有限公司 | A kind of pulling force on-line monitoring and control device for bottle washing machine safety device |
CN109592564A (en) * | 2017-09-30 | 2019-04-09 | 南京中高知识产权股份有限公司 | It is adapted to detect for the suspension transferring machine and its working method of container unbalance-loading value |
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EP1472175B1 (en) * | 2002-02-07 | 2006-10-04 | Gottwald Port Technology GmbH | Hoisting gear with device for determining the load |
CN101799314A (en) * | 2009-12-14 | 2010-08-11 | 郑州恒科实业有限公司 | Weighing system device for detecting overloading and unbalanced loading of container |
CN201801312U (en) * | 2010-09-25 | 2011-04-20 | 郑州恒科实业有限公司 | Scale for container spreader |
CN201819728U (en) * | 2010-03-03 | 2011-05-04 | 郑州恒科实业有限公司 | Container overload and unbalance-load detecting and weighing system device |
CN202575737U (en) * | 2012-04-24 | 2012-12-05 | 武汉利德测控技术股份有限公司 | Unbalance loading detection device for container loading |
CN102976207A (en) * | 2012-11-28 | 2013-03-20 | 北京卫星环境工程研究所 | Suspension centre automatic adjusting method of leveling spreader for spacecraft |
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2013
- 2013-05-28 CN CN2013102049588A patent/CN103318764A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1472175B1 (en) * | 2002-02-07 | 2006-10-04 | Gottwald Port Technology GmbH | Hoisting gear with device for determining the load |
CN101799314A (en) * | 2009-12-14 | 2010-08-11 | 郑州恒科实业有限公司 | Weighing system device for detecting overloading and unbalanced loading of container |
CN201819728U (en) * | 2010-03-03 | 2011-05-04 | 郑州恒科实业有限公司 | Container overload and unbalance-load detecting and weighing system device |
CN201801312U (en) * | 2010-09-25 | 2011-04-20 | 郑州恒科实业有限公司 | Scale for container spreader |
CN202575737U (en) * | 2012-04-24 | 2012-12-05 | 武汉利德测控技术股份有限公司 | Unbalance loading detection device for container loading |
CN102976207A (en) * | 2012-11-28 | 2013-03-20 | 北京卫星环境工程研究所 | Suspension centre automatic adjusting method of leveling spreader for spacecraft |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105253779A (en) * | 2015-10-31 | 2016-01-20 | 长治清华机械厂 | Moment limiter capable of adapting to high and low temperature environment |
CN106733969A (en) * | 2016-12-20 | 2017-05-31 | 合肥中辰轻工机械有限公司 | A kind of pulling force on-line monitoring and control device for bottle washing machine safety device |
CN109592564A (en) * | 2017-09-30 | 2019-04-09 | 南京中高知识产权股份有限公司 | It is adapted to detect for the suspension transferring machine and its working method of container unbalance-loading value |
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