CN104330145B - Railway container Super leaning load detection supervisory systems - Google Patents
Railway container Super leaning load detection supervisory systems Download PDFInfo
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- CN104330145B CN104330145B CN201410539259.3A CN201410539259A CN104330145B CN 104330145 B CN104330145 B CN 104330145B CN 201410539259 A CN201410539259 A CN 201410539259A CN 104330145 B CN104330145 B CN 104330145B
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- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 238000012544 monitoring process Methods 0.000 claims abstract description 21
- 238000004891 communication Methods 0.000 claims abstract description 10
- 230000005484 gravity Effects 0.000 claims abstract description 8
- 238000007405 data analysis Methods 0.000 claims abstract description 3
- 238000012360 testing method Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001755 vocal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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Abstract
Railway container Super leaning load detection supervisory systems by be arranged on container spreader Super leaning load detection terminal system, handle station monitoring system and supervision center system form.Described Super leaning load detection terminal system includes force transducer, data acquisition module and the wireless communication module that four rotations of container spreader are locked；Described station monitoring system of handling is connected with the Super leaning load detection terminal system handled on the interior each container spreader in station by wireless network, each force sensor measuring value on suspender carries out Data Analysis Services, calculates gross weight and the position of centre of gravity of container；Described supervision center system is handled station monitoring system by the Internet and is connected with each, receives and handles the detection data that station monitoring system is uploaded, and can be in time to respectively handling station monitoring system release management information.Present invention achieves railway container Super leaning load detection means and the unified supervision of result.
Description
Technical field
The present invention relates to container control system technical field, be specifically related to a kind of railway container super inclined
The detection supervisory systems carried.
Background technology
The Super leaning load phenomenon of container is the potential safety hazard of railways train operation, when on train equipped with overload or partially
During the container carried, may result in heavy burden vehicle's center of gravity transfinites in laterally or longitudinally skew, causes row
Car derailing or the major accident overturned.At present, the Super leaning load detection of China railways container is in packaging
Case place completes before handling station entrucking.Respectively handle the detection means that station used to be not quite similar, detection
Data each retain, and lack unified regulatory measure.This is easy for causing conceaing, failing to report phenomenon generation,
It is unfavorable for the supervision to overloading and unbalanced loading of container problem and management.Therefore, in order to ensure that container railway surpasses
The objective and fair of unbalance loading detection, improves efficiency and the reliability of overloading and unbalanced loading of container management work, and having must
Design a kind of overloading and unbalanced loading of container based on technology of Internet of things detection supervisory systems, thus overcome existing
Problem present in technology.
Summary of the invention
The technical problem to be solved is to provide a kind of railway container Super leaning load detection supervisory systems,
Overcome in the railway container Super leaning load detection data silo phenomenon existing for prior art or detection data
The time defect such as ductility passed.
For solving above-mentioned technical problem, the present invention provides a kind of railway container Super leaning load detection supervisory systems,
Including the Super leaning load detection terminal system being arranged on container spreader, handle in station monitoring system and supervision
Feel concerned about system；Described supervision center system by network with multiple handle stand monitoring systems be connected, described in handle
Monitoring system of standing utilizes wireless telecommunications to be connected with multiple Super leaning load detection terminal system.
Super leaning load of the present invention detection terminal system includes the force-measuring module of container spreader, data acquisition
Module, wireless communication module.Described force-measuring module is to be arranged on the power that four rotations of container spreader are locked
Sensor；Described data acquisition module is connected with each force transducer of force-measuring module respectively, reads collection
The stress value of each rotation lock during vanning lifting；Described wireless communication module passes through data wire and data
Acquisition module connects, and handles station monitoring system described in the data of collection being sent in real time.
Station monitoring system of handling of the present invention is by handling station level server, handling station level overloading and unbalanced loading of container inspection
Survey supervisory systems, display, handle station level network switch and control station composition.Described station level of handling takes
Business device receives, by wireless communication module, the data that Super leaning load detection terminal system is uploaded；By handling station level
The network switch connects the Internet, receives the instruction that supervision center system is assigned.Described handle station level packaging
Case Super leaning load detection supervisory systems, for the force sensor measuring value received is carried out Data Analysis Services,
Calculate gross weight and the position of centre of gravity of container, and the testing result of container can be preserved and prints,
The information of testing result respectively senses during including detection time, operator's name, container number, handling
The force value change curve of device, the gross weight of container and position of centre of gravity etc., finally according to relevant regulations to excess of export
Unbalance loading test result.Test result cannot be modified by described control station, and automatically by container information
It is sent to supervision center system with test result.When overloading and unbalanced loading of container test result is for overload or unbalance loading,
Control station sends alarm signal, forbids Super leaning load container entrucking, waits the place that supervision center system is assigned
Reason instruction.
Supervision center system of the present invention is by central station level server, the inspection of central station level overloading and unbalanced loading of container
Survey supervisory systems, multi-panel monitor displaying, the central station network switch, control and monitor console composition.Described central station
Level server connects the Internet by the central station level network switch, receives and handles the packaging that station system is uploaded
Case Super leaning load information, assigns various instruction.Described central station level overloading and unbalanced loading of container detection supervisory systems,
For the data received are carried out classification process, and store data into data base.Described control and monitor console
The overloading and unbalanced loading of container situation respectively handling station is shown in real time, when receiving detection knot by multi-panel monitor displaying
During the information that opinion is overload or unbalance loading, display sends red warning, clicks on corresponding case number (CN) and can show that this
In the shipper contact method of container, stuffing unit, case, the details such as station are handled at goods, place.
Process instruction is issued to handle accordingly station by network by supervision center, and receives from the collection handling station
Vanning Super leaning load mabage report and result.
The invention has the beneficial effects as follows: the supervision center system of the present invention can obtain each in real time and handle station
The Super leaning load data that each Super leaning load detection terminal system detects, send police automatically according to Super leaning load situation
Show, and show the details of Super leaning load container.On the other hand, supervision center system can be to handling station
Send instruction.Efficiently solve the vanning Super leaning load detection data silo problem existing for prior art, with
And the supervision center supervision problem such as time delay.
Accompanying drawing explanation
With detailed description of the invention, technical scheme is made the most below in conjunction with the accompanying drawings
Bright.
Fig. 1 railway container Super leaning load detection supervisory systems structured flowchart.
Fig. 2 Super leaning load detection terminal system structured flowchart.
Fig. 3 handles station monitoring system structured flowchart.
Fig. 4 supervision center system architecture diagram.
The program flow diagram of Fig. 5 central station level overloading and unbalanced loading of container detection supervisory systems.
Detailed description of the invention
As it is shown in figure 1, railway container Super leaning load of the present invention detection supervisory systems is by being arranged on collection
Super leaning load on vanning suspender detects terminal system, handles station monitoring system and supervision center system composition.
Described supervision center system is connected with multiple station monitoring systems of handling by network, and described handles station prison
Ore-controlling Role utilizes wireless telecommunications to be connected with multiple Super leaning load detection terminal system.
As in figure 2 it is shown, the dynamometry mould of the container spreader of Super leaning load of the present invention detection terminal system
Block selects 4 ranges to be 15t pulling force sensor；Data acquisition module is selected has 4 road above high speed moulds
Analog quantity inputs, and is easy between sensor and computer the distributed data acquisition module of dismounting；Wireless telecommunications mould
Block uses the data acquisition unit of ZigBee wireless data transmission network technology, network coverage at least more than 3km.
As it is shown on figure 3, the server handling station monitoring system of the present invention selects association
ThinkStation small workstation, handle station level overloading and unbalanced loading of container detection supervisory systems choice of software
C Plus Plus exploitation, control station have warning, print and verbal system.Described station level server of handling passes through
Wireless communication module receives the data that Super leaning load detection terminal system is uploaded；Handle station level server by doing
Reason station level network switch connects the Internet, receives the instruction that supervision center system is assigned.
As shown in Figure 4, the server of supervision center system of the present invention selects association ThinkStation
Large-scale work station, central station level overloading and unbalanced loading of container detection supervisory systems choice of software C Plus Plus exploitation,
Select the multi-panel monitor displaying of 5 × 5 matrixes, the central station level network switch select Huawei's intelligent exchange,
Control and monitor console has warning and verbal system.Described central station level server passes through the central station level network switch
Connect the Internet, receive and handle the overloading and unbalanced loading of container information that station system is uploaded, assign various instruction.
For further illustrating the present invention, description is handled station level overloading and unbalanced loading of container detection and is supervised system separately below
The program circuit of system and the program circuit of centre grade overloading and unbalanced loading of container detection supervisory systems.
The workflow handling station level overloading and unbalanced loading of container detection supervisory systems is:
The first step: user logs in；
Second step: judge that password is the most correct, correct execution the 3rd step, incorrect program determination；
3rd step: start to gather force sensor data；
4th step: judge whether data are in order requirement, meets execution the 5th step, does not meets rebound and hold
Row the 3rd step；
5th step: when gathering data volume and reaching system requirements, stops gathering；
6th step: calculate the gross weight of container, position of centre of gravity according to gravity and centroid algorithm；
7th step: according to overloading and unbalanced loading of container judgment basis, it may be judged whether Super leaning load, Super leaning load performs the
Eight steps, not Super leaning load, to supervision center uploading detection result；
8th step: Super leaning load is reported to the police, and to supervision center uploading detection result；
9th step: terminate program.
As it is shown in figure 5, the program circuit of centre grade overloading and unbalanced loading of container detection supervisory systems is:
The first step: user logs in；
Second step: judge that password is the most correct, correct execution the 3rd step, incorrect program determination；
3rd step: start to receive and respectively handle the data that station is uploaded；
4th step: judge whether data are in order requirement, meets execution the 5th step, does not meets rebound and hold
Row the 3rd step；
5th step: carry out classification process to respectively handling the data uploaded at station and show；
6th step: whether have Super leaning load phenomenon, has execution the 7th step, is not carried out the 8th step；
7th step: assign process instruction to the station of handling that Super leaning load phenomenon occurs；
8th step: the overloading and unbalanced loading of container information uploaded at station is respectively handled in storage；
9th step: terminate program.
It should be noted last that, above detailed description of the invention is only in order to illustrate technical scheme
And unrestricted, although the present invention being described in detail with reference to preferred embodiment, this area common
It will be appreciated by the skilled person that technical scheme can be modified or equivalent, and
Without departing from the spirit and scope of technical solution of the present invention, it all should contain the claim model in the present invention
In the middle of enclosing.
Claims (4)
1. a railway container Super leaning load detection supervisory systems, it is characterised in that include being arranged on packaging
Super leaning load on box hanger detects terminal system, handles station monitoring system and supervision center system；Described prison
Tube hub system by network with multiple handle station monitoring systems is connected, described in handle stand monitoring system utilization
Wireless telecommunications are connected with multiple Super leaning load detection terminal system；Described Super leaning load detection terminal system includes
The force-measuring module of container spreader, data acquisition module, wireless communication module；
Described force-measuring module is to be arranged on the force transducer that four rotations of container spreader are locked；Described data acquisition
Collection module is connected with each force transducer of force-measuring module respectively, reads each rotation during container hoisting
The stress value of lock；Described wireless communication module is connected with data acquisition module by data wire, and will gather
Data be sent in real time described in handle station monitoring system；Described station monitoring system of handling includes handling station level
Server, handle station level overloading and unbalanced loading of container detection supervisory systems, display, handle station level network exchange
Machine and control station；
Described station level server of handling receives what Super leaning load detection terminal system was uploaded by wireless communication module
Data；Connect the Internet by handling station level network switch, receive the instruction that supervision center system is assigned；
Described station level overloading and unbalanced loading of container of handling detects supervisory systems, for the force sensor measuring value received
Carry out Data Analysis Services, calculate gross weight and the position of centre of gravity of container, and the detection of container can be tied
Fruit preserve and print, the information of testing result include the detection time, operator's name, container number,
The force value change curve of each sensor, the gross weight of container and position of centre of gravity etc., final root during handling
Super leaning load test result is given according to relevant regulations；Test result cannot be modified by described control station, and
Automatically container information and test result are sent to supervision center system, when overloading and unbalanced loading of container detection knot
When opinion is for overload or unbalance loading, control station sends alarm signal, forbids Super leaning load container entrucking, waits prison
The process instruction that tube hub system is assigned.
Railway container Super leaning load the most according to claim 1 detection supervisory systems, it is characterised in that
Described supervision center system includes that the detection supervision of central station level server, central station level overloading and unbalanced loading of container is
System, multi-panel monitor displaying, the central station network switch, control and monitor console；
Described central station level server connects the Internet by the central station level network switch, receives and handles station system
The overloading and unbalanced loading of container information that system is uploaded, assigns various instruction；Described central station level overloading and unbalanced loading of container is examined
Survey supervisory systems, for the data received are carried out classification process, and store data into data base；
Described control and monitor console shows the overloading and unbalanced loading of container situation respectively handling station, when connecing in real time by multi-panel monitor displaying
When receiving the information that test result is overload or unbalance loading, display sends red warning, clicks on corresponding case number (CN) energy
Enough demonstrate that station etc. is handled at goods in the shipper contact method of this container, stuffing unit, case, place
Details.
Railway container Super leaning load the most according to claim 2 detection supervisory systems, it is characterised in that
Process instruction is issued to handle station monitoring system accordingly by described supervision center system by network, and connects
Receive from overloading and unbalanced loading of container mabage report and the result handling station monitoring system.
4. detect supervisory systems according to the railway container Super leaning load one of claims 1 to 3 Suo Shu, its
Being characterised by, described wireless communication module is ZigBee wireless communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539259.3A CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539259.3A CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
Publications (2)
| Publication Number | Publication Date |
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| CN104330145A CN104330145A (en) | 2015-02-04 |
| CN104330145B true CN104330145B (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410539259.3A Expired - Fee Related CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107290105A (en) * | 2016-07-09 | 2017-10-24 | 天津华北衡器有限公司 | Container static state unbalance loading detection method |
| CN106352966B (en) * | 2016-08-31 | 2019-01-11 | 中车青岛四方机车车辆股份有限公司 | The Super leaning load detection method and system of track train |
| CN109110648B (en) * | 2018-10-16 | 2020-10-20 | 湖南三一港口设备有限公司 | Container unbalance loading detecting system |
| CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001022432A (en) * | 1999-07-06 | 2001-01-26 | Toshiba Eng Co Ltd | Operation monitoring system for plant |
| CN201382812Y (en) * | 2009-04-08 | 2010-01-13 | 沈阳铁路局科学技术研究所 | Container unbalance-loading overweight detecting device |
| CN103335746B (en) * | 2013-05-28 | 2016-12-07 | 上海殷浩电子科技股份有限公司 | Super leaning load wireless measurement equipment |
| CN103940497A (en) * | 2014-04-24 | 2014-07-23 | 辽宁仪表研究所有限责任公司 | Electronic scale of container turnover machine |
| CN104019875B (en) * | 2014-06-18 | 2017-02-15 | 中车山东机车车辆有限公司 | Wagon overload and unbalanced load real-time detection method and portable device |
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| CN104330145A (en) | 2015-02-04 |
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Granted publication date: 20160921 |