CN104330145A - Railway container overload and unbalanced load detection monitoring system - Google Patents
Railway container overload and unbalanced load detection monitoring system Download PDFInfo
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- CN104330145A CN104330145A CN201410539259.3A CN201410539259A CN104330145A CN 104330145 A CN104330145 A CN 104330145A CN 201410539259 A CN201410539259 A CN 201410539259A CN 104330145 A CN104330145 A CN 104330145A
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- 238000012545 processing Methods 0.000 claims abstract description 6
- 238000007405 data analysis Methods 0.000 claims abstract description 3
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Abstract
A railway container overload and unbalanced load detection monitoring system is composed of overload and unbalanced load detection terminal systems mounted on container spreaders, handling station monitoring systems and a monitoring center system. Each overload and unbalanced load detection terminal system comprises force sensors respectively arranged on four spinlocks of the corresponding container spreader, a data acquisition module and a wireless communication module. Each handling station monitoring system is connected with the overload and unbalanced load detection terminal systems on the container spreaders in a corresponding handling station through a wireless network, and the handling station monitoring systems carry out data analysis and processing on measured values of the force sensors on the container spreaders and calculate the total weight and the center of gravity of a container. The monitoring center system is connected with the handling station monitoring systems through the Internet, receives detection data uploaded by the handling station monitoring systems, and issues management information to the handling station monitoring systems in a timely manner. Unified management of railway container overload and unbalanced load detection means and results is realized.
Description
Technical field
The present invention relates to container control system technical field, be specifically related to a kind of detection supervisory systems of railway container Super leaning load.
Background technology
The Super leaning load phenomenon of container is the potential safety hazard of railways train operation, when train being equipped with the container of overload or unbalance loading, heavy burden vehicle's center of gravity may be caused to transfinite in transverse direction or vertical misalignment, causes the major accident of derail or overturning.At present, the Super leaning load of China railways container detects and completes before station entrucking is handled at container place.Respectively handle the detection means that station adopts to be not quite similar, detect data and retain separately, lack unified regulatory measure.This just easily causes conceaing, failing to report phenomenon generation, is unfavorable for the restricted mechanism to overloading and unbalanced loading of container problem.Therefore, in order to ensure the objective and fair that container railway Super leaning load detects, improve efficiency and the reliability of overloading and unbalanced loading of container management work, be necessary that a kind of overloading and unbalanced loading of container based on technology of Internet of things of design detects supervisory systems, thus overcome problems of the prior art.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of railway container Super leaning load and detects supervisory systems, overcomes the time defect such as ductility that railway container Super leaning load existing for prior art detects data silo phenomenon or detects data upload.
For solving the problems of the technologies described above, the invention provides a kind of railway container Super leaning load and detecting supervisory systems, comprising the Super leaning load sense terminals system be arranged on container spreader, handling station supervisory system and supervision center system; Described supervision center system is connected with multiple supervisory system of standing of handling by network, described in handle station supervisory system utilize wireless telecommunications to be connected with multiple Super leaning load sense terminals system.
Super leaning load sense terminals system of the present invention comprises force-measuring module, data acquisition module, the wireless communication module of container spreader.Described force-measuring module is be arranged on container spreader four to revolve the force snesor locked; Described data acquisition module is connected with each force snesor of force-measuring module respectively, and in reading container hoisting process, each revolves the stress value of lock; Described wireless communication module is connected with data acquisition module by data line, and handles station supervisory system described in the data of collection being sent in real time.
Of the present invention handle station supervisory system by handling station level server, handle station level overloading and unbalanced loading of container and detect supervisory systems, display, handle station level network switch and control desk forms.The described data handled station level server and uploaded by wireless communication module reception Super leaning load sense terminals system; By handling station level network switch connecting Internet, receive the instruction that supervision center system is assigned.Described station level overloading and unbalanced loading of container of handling detects supervisory systems, for carrying out Data Analysis Services to the force sensor measuring value received, calculate gross weight and the centre of gravity place of container, and can the testing result of container be preserved and be printed, the information of testing result comprises the force value change curve of each sensor in detection time, operator's name, container number, handling process, the gross weight of container and centre of gravity place etc., finally provides Super leaning load test result according to relevant regulations.Described control desk cannot be modified to test result, and automatically container information and test result is sent to supervision center system.When overloading and unbalanced loading of container test result is for overload or unbalance loading, control desk sends alerting signal, forbids the entrucking of Super leaning load container, waits for the processing instruction that supervision center system is assigned.
Supervision center system of the present invention is made up of central station level server, central station level overloading and unbalanced loading of container detection supervisory systems, multi-panel monitor displaying, the central station network switch, control and monitor console.Described central station level server, by central station level network switch connecting Internet, receives the overloading and unbalanced loading of container information handled station system and upload, assigns various instruction.Described central station level overloading and unbalanced loading of container detects supervisory systems, for carrying out classification process to the data received, and data is stored into database.Described control and monitor console shows the overloading and unbalanced loading of container situation respectively handling station in real time by multi-panel monitor displaying, when receive test result be overload or the information of unbalance loading time display send red warning, click corresponding case number (CN) and can demonstrate goods, place in consignor's contact method of this container, stuffing unit, case and handle the details such as station.Processing instruction is issued to by network and handles station accordingly by supervision center, and receives from overloading and unbalanced loading of container mabage report and the result of handling station.
The invention has the beneficial effects as follows: supervision center system of the present invention can obtain the Super leaning load data that each each Super leaning load sense terminals systems axiol-ogy handling station arrives in real time, automatically send warning according to Super leaning load situation, and show the details of Super leaning load container.On the other hand, supervision center system can send instruction to handling station.The vanning Super leaning load efficiently solved existing for prior art detects data silo problem, and supervision center supervises the problems such as time delay.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, technical scheme of the present invention is further described in detail.
Fig. 1 railway container Super leaning load detects supervisory systems structured flowchart.
Fig. 2 Super leaning load sense terminals system architecture diagram.
Fig. 3 handles station supervisory system structured flowchart.
Fig. 4 supervision center system architecture diagram.
Fig. 5 handles the program flow diagram that station level overloading and unbalanced loading of container detects supervisory systems.
Fig. 6 central station level overloading and unbalanced loading of container detects the program flow diagram of supervisory systems.
Embodiment
As shown in Figure 1, railway container Super leaning load of the present invention detect supervisory systems by the Super leaning load sense terminals system be arranged on container spreader, handle station supervisory system and supervision center system forms.Described supervision center system is connected with multiple supervisory system of standing of handling by network, and described station supervisory system of handling utilizes wireless telecommunications to be connected with multiple Super leaning load sense terminals system.
As shown in Figure 2, the force-measuring module of the container spreader of Super leaning load sense terminals system of the present invention selects 4 ranges to be 15t pulling force sensor; Data acquisition module is selected has 4 road above High Speed Analog amounts inputs, and is convenient to the distributed data acquisition module dismantled between sensor and computing machine; Wireless communication module adopts the data acquisition unit of ZigBee wireless data transmission network technology, and network coverage is more than 3km at least.
As shown in Figure 3, the server handling station supervisory system of the present invention is selected association ThinkStation small workstation, is handled that station level overloading and unbalanced loading of container detects the choice of software C Plus Plus exploitation of supervisory systems, control desk has warnings, printing and verbal system.The described data handled station level server and uploaded by wireless communication module reception Super leaning load sense terminals system; Handling station level server by handling station level network switch connecting Internet, receiving the instruction that supervision center system is assigned.
As shown in Figure 4, the choice of software C Plus Plus that the server of supervision center system of the present invention selects the large-scale workstation of association ThinkStation, central station level overloading and unbalanced loading of container to detect supervisory systems is developed, select the multi-panel monitor displaying of 5 × 5 matrixes, Huawei's intelligent exchange selected by the central station level network switch, control and monitor console has warning and verbal system.Described central station level server, by central station level network switch connecting Internet, receives the overloading and unbalanced loading of container information handled station system and upload, assigns various instruction.
For further illustrating the present invention, describing respectively below in conjunction with accompanying drawing 5, Fig. 6 and handling the program circuit of station level overloading and unbalanced loading of container detection supervisory systems and the program circuit of centre grade overloading and unbalanced loading of container detection supervisory systems.
As shown in Figure 5, the workflow handling station level overloading and unbalanced loading of container detection supervisory systems is:
The first step: user logs in;
Second step: judge that whether password is correct, correct execution the 3rd step, incorrect program determination;
3rd step: start to gather force sensor data;
4th step: judge that whether data are in order requirement, meet execution the 5th step, does not meet rebound and performs the 3rd step;
5th step: when image data amount reaches system requirements, stops gathering;
6th step: the gross weight, the centre of gravity place that calculate container according to gravity and centroid algorithm;
7th step: according to overloading and unbalanced loading of container judgment basis, judge whether Super leaning load, Super leaning load performs the 8th step, not Super leaning load, to supervision center uploading detection result;
8th step: Super leaning load is reported to the police, and to supervision center uploading detection result;
9th step: terminate program.
As shown in Figure 6, the program circuit of centre grade overloading and unbalanced loading of container detection supervisory systems is:
The first step: user logs in;
Second step: judge that whether password is correct, correct execution the 3rd step, incorrect program determination;
3rd step: start to receive the data respectively handled station and upload;
4th step: judge that whether data are in order requirement, meet execution the 5th step, does not meet rebound and performs the 3rd step;
5th step: carry out classification and process to respectively handling the data uploaded at station and show;
6th step: whether have Super leaning load phenomenon, has execution the 7th step, does not have execution the 8th step;
7th step: to occurring that processing instruction is assigned at the station of handling of Super leaning load phenomenon;
8th step: store and respectively handle the overloading and unbalanced loading of container information uploaded at station;
9th step: terminate program.
It should be noted last that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (6)
1. railway container Super leaning load detects a supervisory systems, it is characterized in that, comprises the Super leaning load sense terminals system be arranged on container spreader, handles station supervisory system and supervision center system; Described supervision center system is connected with multiple supervisory system of standing of handling by network, described in handle station supervisory system utilize wireless telecommunications to be connected with multiple Super leaning load sense terminals system.
2. railway container Super leaning load according to claim 1 detects supervisory systems, and it is characterized in that, described Super leaning load sense terminals system comprises force-measuring module, data acquisition module, the wireless communication module of container spreader;
Described force-measuring module is be arranged on container spreader four to revolve the force snesor locked; Described data acquisition module is connected with each force snesor of force-measuring module respectively, and in reading container hoisting process, each revolves the stress value of lock; Described wireless communication module is connected with data acquisition module by data line, and handles station supervisory system described in the data of collection being sent in real time.
3. railway container Super leaning load according to claim 2 detects supervisory systems, it is characterized in that, described in handle station supervisory system and comprise and handle station level server, handle station level overloading and unbalanced loading of container and detect supervisory systems, display, handle station level network switch and control desk;
The described data handled station level server and uploaded by wireless communication module reception Super leaning load sense terminals system; By handling station level network switch connecting Internet, receive the instruction that supervision center system is assigned; Described station level overloading and unbalanced loading of container of handling detects supervisory systems, for carrying out Data Analysis Services to the force sensor measuring value received, calculate gross weight and the centre of gravity place of container, and can the testing result of container be preserved and be printed, the information of testing result comprises the force value change curve of each sensor in detection time, operator's name, container number, handling process, the gross weight of container and centre of gravity place etc., finally provides Super leaning load test result according to relevant regulations; Described control desk cannot be modified to test result, and automatically container information and test result are sent to supervision center system, when overloading and unbalanced loading of container test result is for overload or unbalance loading, control desk sends alerting signal, forbid the entrucking of Super leaning load container, wait for the processing instruction that supervision center system is assigned.
4. railway container Super leaning load according to claim 3 detects supervisory systems, it is characterized in that, described supervision center system comprises central station level server, central station level overloading and unbalanced loading of container detects supervisory systems, multi-panel monitor displaying, the central station network switch, control and monitor console;
Described central station level server, by central station level network switch connecting Internet, receives the overloading and unbalanced loading of container information handled station system and upload, assigns various instruction; Described central station level overloading and unbalanced loading of container detects supervisory systems, for carrying out classification process to the data received, and data is stored into database; Described control and monitor console shows the overloading and unbalanced loading of container situation respectively handling station in real time by multi-panel monitor displaying, when receive test result be overload or the information of unbalance loading time display send red warning, click corresponding case number (CN) and can demonstrate goods, place in consignor's contact method of this container, stuffing unit, case and handle the details such as station.
5. railway container Super leaning load according to claim 4 detects supervisory systems, it is characterized in that, processing instruction is issued to by network and handles station supervisory system accordingly by described supervision center system, and receives overloading and unbalanced loading of container mabage report and the result from handling station supervisory system.
6. detect supervisory systems according to the railway container Super leaning load one of claim 1 to 5 Suo Shu, it is characterized in that, described wireless communication module is ZigBee wireless communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539259.3A CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410539259.3A CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
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| CN104330145A true CN104330145A (en) | 2015-02-04 |
| CN104330145B CN104330145B (en) | 2016-09-21 |
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| CN201410539259.3A Expired - Fee Related CN104330145B (en) | 2014-10-13 | 2014-10-13 | Railway container Super leaning load detection supervisory systems |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106352966A (en) * | 2016-08-31 | 2017-01-25 | 中车青岛四方机车车辆股份有限公司 | Method and system for detecting overload and unbalanced load of railway train |
| CN107290105A (en) * | 2016-07-09 | 2017-10-24 | 天津华北衡器有限公司 | Container static state unbalance loading detection method |
| CN109110648A (en) * | 2018-10-16 | 2019-01-01 | 湖南三港口设备有限公司 | Container unbalance loading detecting system |
| CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN110296792A (en) * | 2019-05-17 | 2019-10-01 | 中国铁路成都局集团有限公司计量所 | A kind of method of freight container unbalance loading calibration |
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| CN104330145B (en) | 2016-09-21 |
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Granted publication date: 20160921 |