EP1457324B1 - Method and means for printing a web - Google Patents
Method and means for printing a web Download PDFInfo
- Publication number
- EP1457324B1 EP1457324B1 EP04002866A EP04002866A EP1457324B1 EP 1457324 B1 EP1457324 B1 EP 1457324B1 EP 04002866 A EP04002866 A EP 04002866A EP 04002866 A EP04002866 A EP 04002866A EP 1457324 B1 EP1457324 B1 EP 1457324B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- web
- printing
- cylinder
- dependence
- printing cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007639 printing Methods 0.000 title claims description 164
- 238000000034 method Methods 0.000 title claims description 31
- 238000012546 transfer Methods 0.000 claims description 36
- 238000001816 cooling Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims 7
- 238000007599 discharging Methods 0.000 claims 4
- 238000011144 upstream manufacturing Methods 0.000 claims 4
- 230000005855 radiation Effects 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000976 ink Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010020 roller printing Methods 0.000 description 1
- 238000010022 rotary screen printing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/02—Conveying or guiding webs through presses or machines
- B41F13/04—Conveying or guiding webs through presses or machines intermittently
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S101/00—Printing
- Y10S101/42—Means for tensioning webs
Definitions
- the invention relates to a method and a device for printing web-like material according to the preamble of claim 1 or that of claim 18.
- transfer cylinder For printing web material rotary printing machines are used, which can generally be divided into two groups.
- the diameter of the cylinder transferring the print image to the web hereinafter referred to as "transfer cylinder”
- transfer cylinder is adjusted to the length of the print image such that the outer printing circumference of the cylinder is one image length or more of such image length plus optionally corresponds to a repeat distance.
- This transfer cylinder is assigned a impression cylinder, around which the web to be printed is guided. Transfer cylinders and impression cylinders run continuously at a constant speed, so that such printing machines have a very high throughput.
- the transfer cylinder is designed so that its printing-technically effective peripheral surface can be adapted to different print image lengths without much effort. This can be achieved, for example, in offset printing in that the lateral surface of the transfer cylinder is formed by a rubber blanket, which can be exchanged without difficulty and / or easily adapted to the respective print image length.
- the transfer cylinders of this group are generally designed so that their lateral surface extends over less than 360 °, so that special precautions must be taken to apply the printed images without spacing or only with a small repeat distance on the web. To do this, the web must be positioned after each work cycle for the following work cycle, so as to enable printing with small distances between the individual print images.
- EP 0018291 an embodiment in which the printing unit has a drive roller which operates independently of the actual printing unit.
- the transfer cylinder is formed fully cylindrical, but also for the positioning of the web requires an additional drive means.
- the invention has for its object to design methods and apparatus of the type described above so that on the one hand in the transition from one print image to another in a short time can be switched to a new image format, with an accurate guidance and positioning of the web to achieve a high Quality of the print images may be possible should.
- the throughput should at least meet today's usual requirements.
- the invention which belongs to the second group of the types of printing machines explained in the introduction, can be summarized in that the web is driven in the printing station by the printing cylinder and positioned thereat after each printing operation for the following working cycle, the length of the in the range
- the web portion of the respective printing station is changed in response to the transport speed and direction to compensate for the difference between the preferably uniform speed at which the web enters the printing station and the transport speed and direction respectively transmitted from the printing cylinder to the web.
- a reciprocating compensation device is provided whose movements are coordinated with the speed and direction of rotation of the printing cylinder.
- the blanket in the circumferential direction of the transfer cylinder may be provided with a portion of lesser thickness, which out of contact with the The web remains, with the pressure technically effective circumferential length of the blanket, which comes into contact with the web, is adjusted depending on the length of the printed image. This can be done continuously.
- the blanket can also be fixed on the lateral surface of the transfer cylinder by means of gluing, wherein its length in the circumferential direction corresponds to the length of the printed image or a multiple thereof.
- a suitable adhesive it is possible to remove the blanket when changing the format and stick a new blanket on the cylinder.
- the web may be expedient to cool the web after it has passed the UV lamp. This can be done in a simple manner already during the passage of the printing cylinder, which may be designed for this purpose as a cooling roller. In any case, if possible, the procedure should be such that the web does not undergo any heating due to the UV irradiation, which could lead to unacceptable stretching or shrinkage of the web. This is particularly important if the web is made of plastic and / or several printing stations are arranged one behind the other, through which the web, as usual in multi-color printing, is passed.
- Fig. 1 illustrated printing machine (10) is used for printing web-like material (12), which withdrawn from a first roller (14) and in the direction indicated by the arrow (16) general transport direction by four in this transport direction (16) successively arranged printing stations I - IV is guided, which have substantially the same structure.
- the web (12) is wound on a second roller (18).
- Each printing station (I-IV) is provided with a printing unit (20) and the means for transporting, positioning and guiding the web to be printed (12) in the region of the respective printing station.
- the web runs at a constant feed rate V 1 in the respective printing station.
- the printing stations are designed as roller printing units, whereas in Fig. 2 illustrated printing unit is designed as a short printing unit. Both types of printing unit are applicable and incidentally familiar to those skilled in the art, so that they are not explained in detail here.
- Each printing unit is provided with a transfer cylinder (22) which has a substantially cylindrical base body (24) and a releasably mounted support for the print image to be transferred from the transfer cylinder (22) to the web (12).
- the carrier is a blanket, namely a blanket, so the transfer cylinder hereinafter referred to as blanket cylinder (see. Fig. 4 ), referred to as.
- the blanket cylinder (22) is associated with a printing cylinder (26) to which the web to be printed (12) via a compensation device (28) is supplied.
- the latter has a non-driven roller (30), which is supported by a carriage (34) which is arranged in the direction of the arrows (36, 38) linearly back and forth.
- the web (12) is formed over the roll (30) to form a first loop (39) having two parallel web sections and another, likewise non-driven, but stationary roll (42) over which the web moves in the direction of the web Pressure cylinder (26) is deflected, fed to the printing unit, in which the guided by the printing cylinder web with the lateral surface of the blanket cylinder for the purpose of transferring the printed image comes into contact with the web.
- the web (12) runs out of the printing station (10) to form a second loop (41) via a second roller (32) of the compensation device (28) and a further stationary deflection roller (44)
- Running direction (16) behind the second compensating roller (32) again has a constant pull-out speed V 1 , which is equal to the feed speed V 1 in front of the stationary guide roller (40), which is arranged in front of the first roller (30) of the compensation device (28).
- the blanket cylinder (22) has a cutout (48) in which two conventional clamping devices (49) (49) ( Fig. 4 ) are arranged, on each of which one end of the blanket (50) is fixed so that it is stretched over the circular-arc-shaped peripheral portion of the blanket cylinder (22) and insofar forms its lateral surface.
- two conventional clamping devices (49) (49) Fig. 4
- one end of the blanket (50) is fixed so that it is stretched over the circular-arc-shaped peripheral portion of the blanket cylinder (22) and insofar forms its lateral surface.
- the embodiment shown in the drawing extends the lateral surface forming and in one revolution of the blanket cylinder (22) in contact with the on the impression cylinder (26) out Web (12) coming and thus printing effective portion of the blanket (50) over about 280 °, this corresponds to the largest possible print image length, because the blanket (50) has the largest printing technology length in the circumferential direction, which is a difference between a circumference of 360 ° and the peripheral portion of the cutout (48) represents.
- the blanket (50) in its supported by the circular arc-shaped peripheral portion of the blanket cylinder area with a longitudinal Partial section (52) to provide lesser thickness, as in Fig. 4 is shown, wherein only the longitudinal portion (51), which has a normal thickness, is effective in terms of printing technology, so comes into contact with the web (12).
- the portion of lesser thickness (52) does not come into contact with the web (12) guided over the printing cylinder (26) during rotation of the blanket cylinder (22) and is thus ineffective in printing technology.
- the adaptation of the blanket cylinder (22) to the respective print image length is carried out by appropriate selection or adjustment of the blanket (50).
- the blanket (50) When changing the print image, for example, of a length according to the embodiment of Figs. 3A to 3C to a shorter length according to the embodiment of Fig. 4
- another blanket could be mounted, which is provided with a correspondingly sized portion (52) of lesser thickness.
- a blanket which has the maximum possible length in the circumferential direction for the contact with the web (12) required thickness, but also in one piece with an additional section, z. B. with the thickness of the portion (52) of Fig. 4 is in any case out of contact with the web (12), wherein such a blanket according to the respective printing requirements according to the blanket cylinder (22) is to be installed and adjusted.
- the printing blanket is arranged so that a part of its lesser thickness section is located on the surface of the blanket cylinder (22) such that the blanket (50) turns out of contact with the web (14) in one circumferential area of the blanket cylinder (22). which corresponds to the sum of the arcuate portion of the cutout (48) and the arcuate portion of the blanket portion (52) of lesser thickness.
- the portion (52) of lesser thickness of the blanket is arranged in the direction of rotation (54) behind the cutout (48) following it.
- Fig. 3B shows an intermediate stage during the printing process, in the course of which a printed image is applied to the web (12) which is approximately the length of the circumference of the blanket cylinder (22) minus the peripheral portion which corresponds to the cutout (48).
- the transfer of the respective print image is completed and the blanket (50) out of contact with the web (14), that is about the position according to Fig. 3C
- the controlled according to a program drive the printing cylinder is controlled such that initially the rotation in the direction of arrow (56) delayed and after reaching the value zero, a rotation of the printing cylinder (26) in the opposite direction, ie in the direction of the arrow (58) takes place, so that the web (12), which is out of contact with the blanket cylinder during this phase, between the impression cylinder (26) and the guide roller (30) runs in the opposite direction.
- the rotation of the printing cylinder in the direction of the arrow (58) is retarded to zero, in order immediately thereafter to rotate the impression cylinder (26) back in the direction of the arrow (56) let and bring to the rotational speed which corresponds to the peripheral speed of the blanket cylinder (22).
- This rotational speed of the printing cylinder (26) in the direction of the arrow (56) is reached at the latest by the time in which the blanket (50) of the cylinder (22) for applying the next printed image according to Fig. 3A comes back in contact with the train (12).
- the above-described sequence of rotational movements of the printing cylinder (26) correspond to the linear movements of the compensation carriage (34).
- the carriage (34) controlled with respect to its movements is moved with the two freely rotatable rollers (30, 32) in the direction of the arrow (38) so as to assist at the speed V 1 continuously fed web (12) to shorten the distance between the compensation roller (30) and the guide roller (42), whereby additional sheet material in the area between the compensation roller (30) and counter-pressure roller (26) is made available to an increase in the web speed in the region between the roller (30) and the impression cylinder (26) to eg 35 m / min comes and thus the resulting speed of the web (12) of the printing speed, ie the peripheral speed of the two cylinders (18 and 26) equivalent.
- the movement of the compensation slide in the direction of the arrow (38) also takes place during the printing process at a constant speed V 3 .
- the carriage (34) in accordance with the now beginning delay of the rotation of the printing cylinder (26) in the direction of the arrow (56 ) is moved in the direction of the arrow (38) at a corresponding decreasing speed until the speed of the web (12) between deflection roller (42) and pressure cylinder (26) becomes smaller than the speed V 1 with which the path of the compensation roller (30) is supplied.
- the carriage (34) is displaced in the direction of the arrow (36), the speed of the carriage (34) in this direction decreasing the rotational speed of the printing cylinder (26) in the direction of the arrow (56) and then reversing the rotation correspondingly increases in the direction of the arrow (58).
- the execution of the next cycle presupposes that the rotation of the printing cylinder 26 in the direction of the arrow 58 and the corresponding counter-movement of the web 12 are brought to zero by a correspondingly programmed deceleration, and then the impression cylinder is returned in the direction of of the arrow (56) is accelerated to the printing speed with simultaneous entrainment of the web (12), wherein the compensation carriage (34) performs corresponding movements - during the deceleration phase a movement with decreasing speed in the direction of the arrow (36) and during the subsequent acceleration in Counter direction (56) a movement in the direction of the arrow (38). The latter occurs when the speed of the web (12) is greater than the speed V 1 at which the web is fed.
- This movement in the direction of the arrow (38) takes place, as already mentioned, at a substantially constant speed as soon as the web (12) has been brought to the speed required for printing, which corresponds to the circumferential speed of blanket cylinder (22) and impression cylinder (26) ,
- impression cylinder (26) and compensation slide (34) have the function, the web (12) position so that, in spite of the presence of the cutout (48) and optionally the portion of lesser thickness (52) of the blanket (50), the printed images to be applied sequentially on the web (12) are in close contact with each other or optionally with a small clearance can be applied to each other, which is substantially smaller than the path length in radians, during which the blanket cylinder (22) or the blanket (50) out of contact with the web (12).
- the blanket cylinder (22) or its blanket (50) during the entire rotation of the position according to Fig. 3A - Start of printing - up to the position according to Fig. 3C - End of the printing process - is in contact with the web (12), is for the positioning of the web (12) only the time available to the blanket cylinder (22) needed to move in the direction of the arrow (54) in the course of rotation from the position according to Fig. 3C in those according to Fig. 3A from which the next working cycle begins.
- the period during which the blanket cylinder (22) is not in contact with the web corresponds to a longer circumferential distance than in one embodiment according to the Figs. 3A to 3C since the contact between the blanket cylinder (22) and the web (12) is terminated at the moment in which the step (60) ( Fig. 4 ) separating the two regions of different thickness of the blanket (50), passes the location of the printing cylinder (26) at which the blanket is normally in contact with the web (12).
- a constant duration of a working cycle irrespective of the length of the printed image to be applied, that is, a constant rotational speed of the blanket cylinder independent of the print image length, has the consequence that the speed V 1 at which the web (12) is introduced into the respective printing station is higher at a greater length of the printed image than the smaller length of the same, since the supplied per unit time web length is greater for a longer print image than for a shorter print image.
- the angle at which the web (14) wraps around the impression cylinder (26) should not fall below a certain minimum size, so as to slip avoid and achieve the highest possible accuracy of movement of the web (14) relative to the blanket cylinder (22).
- the size of the required wrap angle which is about 180 ° in the illustrated embodiments, can be determined at any time by appropriate experiments.
- the maintenance of a constant web tension is essential. Consequently, it is possible to proceed in such a way that the web tension is preferably measured continuously and, when deviating from a desired value, the drive of the compensation carriage is influenced, for example, by small control steps in such a way that the setpoint voltage is restored. Influencing the speed of the compensation carriage as a function of the web tension could superimpose the program according to which the movement of the carriage is controlled. However, it is very small in size, and will normally be substantially the same in terms of the speed and direction of movement of the web with the parameters provided by the program.
- the blanket cylinder (22) can also be moved so that the web (12) is provided with markings, which are detected by at least one photocell (62), and the drive for the Pressure cylinder (26) is controlled or regulated in response to the position defined by the registration mark position of the web.
- This may optionally be done in addition to a drive controlling program.
- the influencing of the rotational speed of the blanket cylinder caused by such control steps is so small that the deviation possibly caused thereby from the predetermined constant rotational speed of the blanket cylinder with respect to the duration of the working cycle is negligible.
- a device (64) is assigned to the printing cylinder (26) ( Fig. 2 ), by means of which the printed web is exposed to irradiation by UV light. This ensures that the ink is substantially dry when the web (12) from the printing cylinder (26) expires. In this way, it is possible to deflect the web (12) in the direction shortly behind the driving pressure cylinder (26) via the compensation roller (32) to obtain the shortest possible railway lines.
- the printing cylinder (26) is provided with at least one cooling channel (66) through which a cooling medium, for example water, flows.
- a cooling medium for example water
- the cooling of the web avoids unacceptable shrinkage and / or stretching caused by heating of the web, which could also affect the accuracy with which the web is aligned with the blanket cylinder.
- the cooling of the web in order to avoid undue heating may be particularly important if, as in the embodiment according to Fig. 1 ,
- the web is passed through several successively arranged printing stations, each of which is provided with a UV lamp.
- the cooling may also be effected by other means, for example by a cooling air flow being blown against the printed web.
- this may also be a partial print image in the sense that a plurality of partial print images are applied to the web at the same location in order to produce an overall print image as is the case with multi-color printing, for example.
- the invention is explained above essentially in connection with the offset method, the invention is also applicable to other printing and decoration methods.
- the invention can also be used in high-pressure printing, for example flexographic printing and gravure printing and in rotary screen printing, but also in embossing, in particular hot embossing, without the above enumeration being complete.
- the web to be decorated is to be positioned in one phase of a work cycle so that the successive applied print images have no or only a small distance from each other, the adjustment to different image lengths preferably by appropriate adjustment of the feed speed V 1 .
- the transfer cylinder regardless of the print image length in its pressure-technically effective lateral surface have a constant diameter.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Printing Methods (AREA)
- Treatment Of Fiber Materials (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
- Rotary Presses (AREA)
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Bedrucken von bahnförmigen Material gemäß dem Oberbegriff des Anspruches 1 beziehungsweise dem des Anspruches 18.The invention relates to a method and a device for printing web-like material according to the preamble of
Für das Bedrucken von bahnförmigem Material werden Rotations-Druckmaschinen verwendet, die allgemein in zwei Gruppen unterteilt werden können. Bei der einen Gruppe ist der Durchmesser des das Druckbild auf die Bahn übertragenden Zylinders, der im Folgenden als "Transferzylinder" bezeichnet wird, an die Länge des Druckbildes angepasst derart, dass der äußere druckende Umfang des Zylinders einer Bildlänge oder dem mehrfachen einer solchen Bildlänge zuzüglich gegebenenfalls eines Rapport-Abstandes entspricht. Diesem Transferzylinder ist ein Druckzylinder (impression cylinder) zugeordnet, um welchen die zu bedruckende Bahn herumgeführt ist. Transferzylinder und Druckzylinder laufen kontinuierlich mit konstanter Geschwindigkeit, sodass derartige Druckmaschinen eine sehr hohe Durchsatzleistung haben. Nachteilig ist jedoch, dass bei einem Wechsel von einem Druckbild zum anderen zumindest der Transferzylinder ausgewechselt werden muss, wenn das folgende Druckbild eine andere Länge aufweist, weil dann ein Transferzylinder mit einem anderen Durchmesser benötigt wird. Dies hat einen entsprechend hohen Aufwand zur Folge, zumal das Umrüsten der Maschine auch eine gewisse Zeit beansprucht. Aus diesem Grunde sind derartige Druckmaschinen nur für das Herstellen von großen Stückzahlen desselben Druckbildes geeignet. Diese Voraussetzung ist jedoch nicht immer gegeben.For printing web material rotary printing machines are used, which can generally be divided into two groups. In one group, the diameter of the cylinder transferring the print image to the web, hereinafter referred to as "transfer cylinder", is adjusted to the length of the print image such that the outer printing circumference of the cylinder is one image length or more of such image length plus optionally corresponds to a repeat distance. This transfer cylinder is assigned a impression cylinder, around which the web to be printed is guided. Transfer cylinders and impression cylinders run continuously at a constant speed, so that such printing machines have a very high throughput. The disadvantage, however, is that when changing from one print image to another, at least the transfer cylinder must be replaced if the following print image has a different length, because then a transfer cylinder with a different diameter is needed. This has a correspondingly high cost result, especially since the conversion of the machine also takes a certain amount of time. For this reason, such Printing machines suitable only for the production of large quantities of the same print image. However, this condition is not always given.
Bei der zweiten Gruppe von Druckmaschinen zum Bedrucken von bahnförmigen Material ist hingegen der Transferzylinder so ausgebildet, dass dessen drucktechnisch wirksame Umfangsfläche ohne großen Aufwand an unterschiedliche Druckbildlängen anpassbar ist. Dies kann beispielsweise beim Offset-Druck dadurch erreicht werden, dass die Mantelfläche des Transferzylinders von einem Gummituch gebildet wird, welches ohne Schwierigkeiten austauschbar und/oder auf einfache Weise an die jeweilige Druckbildlänge anpassbar ist. Die Transferzylinder dieser Gruppe sind jedoch im allgemeinen so ausgebildet, dass ihre Mantelfläche sich über weniger als 360° erstreckt, sodass besondere Vorkehrungen getroffen werden müssen, um die Druckbilder abstandslos oder nur mit einem geringen Rapport-Abstand auf der Bahn aufzubringen. Dazu muss die Bahn nach jedem Arbeitszyklus für den jeweils folgenden Arbeitszyklus positioniert werden, um so ein Bedrucken mit geringen Abständen zwischen den einzelnen Druckbildern zu ermöglichen.In the case of the second group of printing machines for printing web-like material, by contrast, the transfer cylinder is designed so that its printing-technically effective peripheral surface can be adapted to different print image lengths without much effort. This can be achieved, for example, in offset printing in that the lateral surface of the transfer cylinder is formed by a rubber blanket, which can be exchanged without difficulty and / or easily adapted to the respective print image length. However, the transfer cylinders of this group are generally designed so that their lateral surface extends over less than 360 °, so that special precautions must be taken to apply the printed images without spacing or only with a small repeat distance on the web. To do this, the web must be positioned after each work cycle for the following work cycle, so as to enable printing with small distances between the individual print images.
So offenbart die
Ein Verfahren und eine Vorrichtung gemäß dem Oberbegriff der Ansprüche 1 bzw. 18 sind aus der
Der Erfindung liegt die Aufgabe zugrunde, Verfahren und Vorrichtung der einleitend beschriebenen Art so zu gestalten, dass einerseits beim Übergang von einem Druckbild zum anderen in kurzer Zeit auf ein neues Bildformat umgestellt werden kann, wobei eine genaue Führung und Positionierung der Bahn zwecks Erzielung einer hohen Qualität der Druckbilder möglich sein soll. Die Durchsatzleistung soll zumindest den heute üblichen Ansprüchen genügen.The invention has for its object to design methods and apparatus of the type described above so that on the one hand in the transition from one print image to another in a short time can be switched to a new image format, with an accurate guidance and positioning of the web to achieve a high Quality of the print images may be possible should. The throughput should at least meet today's usual requirements.
Diese Aufgabe wird unter Anwendung der Lehre des Anspruches 1 beziehungsweise der des Anspruches 18 gelöst.This object is achieved by applying the teaching of
Die Erfindung, die zur zweiten Gruppe der einleitend erläuterten Arten von Druckmaschinen gehört, lässt sich dahingehend zusammenfassen, dass die Bahn in der Druckstation durch den Druckzylinder angetrieben und durch diesen nach jedem Druckvorgang für den jeweils folgenden Arbeitszyklus positioniert wird, wobei die Länge des im Bereich der jeweiligen Druckstation befindlichen Bahnabschnittes in Abhängigkeit von Transportgeschwindigkeit und -richtung verändert wird, um den Unterschied zwischen der vorzugsweise gleichmäßigen Geschwindigkeit, mit welcher die Bahn in die Druckstation einläuft, und der jeweils vom Druckzylinder auf die Bahn übertragenen Transportgeschwindigkeit und -richtung zu kompensieren. Dazu ist eine hin- und herbewegbare Kompensationseinrichtung vorgesehen, deren Bewegungen mit Geschwindigkeit und Richtung der Rotation des Druckzylinders koordiniert sind.The invention, which belongs to the second group of the types of printing machines explained in the introduction, can be summarized in that the web is driven in the printing station by the printing cylinder and positioned thereat after each printing operation for the following working cycle, the length of the in the range The web portion of the respective printing station is changed in response to the transport speed and direction to compensate for the difference between the preferably uniform speed at which the web enters the printing station and the transport speed and direction respectively transmitted from the printing cylinder to the web. For this purpose, a reciprocating compensation device is provided whose movements are coordinated with the speed and direction of rotation of the printing cylinder.
Da die Bahn den sie antreibenden Druckzylinder umschlingt, wird zusätzlich zu einer präzisen Übertragung der Rotation des Druckzylinders auf die Bahn eine definierte und schnelle Trennung der Bahn vom Transferzylinder bewirkt, nachdem die Bahn mit diesem zwecks Übertragung des Druckbildes in Kontakt gekommen war. Dies fördert ebenfalls die Qualität des auf der Bahn befindlichen Druckbildes.Since the web wraps around the pressure cylinder driving it, in addition to a precise transfer of the rotation of the printing cylinder on the web a defined and rapid separation of the web from the transfer cylinder is effected after the web had come into contact with this for the purpose of transmitting the printed image. This also promotes the quality of the printed image on the web.
Bei Benutzung eines Gummituchzylinders (blanket-cylinder) für die Übertragung des Druckbildes auf die Bahn kann, um das Einstellen auf eine andere Länge des Druckbildes zu vereinfachen, das Gummituch in Umfangrichtung des Transferzylinders mit einem Abschnitt geringerer Dicke versehen sein, welcher außer Kontakt mit der Bahn bleibt, wobei die drucktechnisch wirksame Umfangslänge des Drucktuches, die mit der Bahn in Kontakt kommt, in Abhängigkeit von der Länge des Druckbildes eingestellt wird. Dies kann stufenlos erfolgen. Das Gummituch kann aber auch auf der Mantelfläche des Transferzylinders mittels Kleben befestigt sein, wobei seine Länge in Umfangsrichtung der Länge des Druckbildes beziehungsweise einem Vielfachen desselben entspricht. Bei Verwendung eines geeigneten Klebers ist es möglich, das Gummituch bei einem Wechsel des Formates zu entfernen und ein neues Gummituch am Zylinder anzukleben.When using a blanket cylinder for the transfer of the printed image on the web, to facilitate setting to a different length of the printed image, the blanket in the circumferential direction of the transfer cylinder may be provided with a portion of lesser thickness, which out of contact with the The web remains, with the pressure technically effective circumferential length of the blanket, which comes into contact with the web, is adjusted depending on the length of the printed image. This can be done continuously. However, the blanket can also be fixed on the lateral surface of the transfer cylinder by means of gluing, wherein its length in the circumferential direction corresponds to the length of the printed image or a multiple thereof. When using a suitable adhesive, it is possible to remove the blanket when changing the format and stick a new blanket on the cylinder.
Da heute üblicherweise Druckfarben verwendet werden, die unter Einwirkung von UV-Strahlen aushärten, ist es zweckmäßig, den UV-Strahler dem Druckzylinder zuzuordnen derart, dass das Druckbild möglichst frühzeitig nach seiner Entstehung auf der Bahn der Einwirkung der UV-Strahlen ausgesetzt ist, damit die Farbe möglichst schnell aushärtet und die Bahn, nachdem sie vom Druckzylinder abgelaufen ist, möglichst bald umgelenkt werden kann, um so den Aufbau der Druckstation kompakt zu halten.Since today usually printing inks are used, which cure under the action of UV rays, it is expedient to assign the UV lamp to the printing cylinder such that the printed image is exposed to the effect of UV rays as early as possible after its formation on the web, so the color hardens as quickly as possible and the web, after it has expired from the printing cylinder, can be deflected as soon as possible, so as to keep the construction of the printing station compact.
Dabei kann es zweckmäßig sein, die Bahn, nachdem sie den UV-Strahler passiert hat, zu kühlen. Dies kann in einfacher Weise bereits während des Passierens des Druckzylinders geschehen, der zu diesem Zweck als Kühlwalze ausgebildet sein kann. Jedenfalls sollte nach Möglichkeit so verfahren werden, dass die Bahn durch die UV-Bestrahlung keine Erwärmung erfährt, die zu einer unzulässigen Dehnung beziehungsweise Schrumpfung der Bahn führen könnte. Dies ist insbesondere dann wichtig, wenn die Bahn aus Kunststoff besteht und/oder mehrere Druckstationen hintereinander angeordnet sind, durch welche die Bahn, wie beim Mehrfarbendruck üblich, hindurchgeführt wird.It may be expedient to cool the web after it has passed the UV lamp. This can be done in a simple manner already during the passage of the printing cylinder, which may be designed for this purpose as a cooling roller. In any case, if possible, the procedure should be such that the web does not undergo any heating due to the UV irradiation, which could lead to unacceptable stretching or shrinkage of the web. This is particularly important if the web is made of plastic and / or several printing stations are arranged one behind the other, through which the web, as usual in multi-color printing, is passed.
In der Zeichnung sind zwei derzeit bevorzugte Ausführungsbeispiele der Erfindung dargestellt. Es zeigen
- Fig. 1
- im Schema die Seitenansicht einer Druckmaschine mit mehreren Druckstationen,
- Fig. 2
- im Schema die Seitenansicht einer Druckstation in größerem Maßstab,
- Fig. 3A-C
- jeweils einen stark vereinfachten Ausschnitt aus
Fig. 2 in noch größerem Maßstab in drei während eines Arbeitszyklus aufeinanderfolgenden Positionen der zusammenwirkenden Teile, - Fig. 4
- die Seitenansicht eines Transferzylinders, teilweise im Schnitt.
- Fig. 1
- in the diagram the side view of a printing machine with several printing stations,
- Fig. 2
- in the diagram the side view of a printing station on a larger scale,
- Fig. 3A-C
- each a much simplified section
Fig. 2 on an even larger scale in three consecutive positions of the interacting parts during one cycle of operation, - Fig. 4
- the side view of a transfer cylinder, partly in section.
Die in
Jede Druckstation (I - IV) ist mit einem Druckwerk (20) sowie den Einrichtungen für den Transport, die Positionierung und die Führung der zu bedruckenden Bahn (12) im Bereich der jeweiligen Druckstation versehen. Die Bahn läuft mit konstanter Einzugsgeschwindigkeit V1 in die jeweilige Druckstation ein. Beim Ausführungsbeispiel gemäß
Jedes Druckwerk ist mit einem Transferzylinder (22) versehen, welcher einen im wesentlichen zylindrischen Grundkörper (24) und einen lösbar angebrachten Träger für das vom Transferzylinder (22) auf die Bahn (12) zu transferierende Druckbild aufweist. Bei dem in der Zeichnung dargestellten Ausführungsbeispiel ist der Träger ein Drucktuch, nämlich ein Gummituch, sodass der Transferzylinder im Folgenden als Gummituchzylinder (vgl.
Vom Druckzylinder (26) läuft die Bahn (12) unter Bildung einer zweiten Schlaufe (41) über eine zweite Rolle (32) der Kompensationseinrichtung (28) und eine weitere stationäre Umlenkrolle (44) aus der Druckstation (10) heraus, wobei sie in Laufrichtung (16) hinter der zweiten Kompensationsrolle (32) wieder eine konstante Auszugsgeschwindigkeit V1 aufweist, welche gleich der Einzugsgeschwindigkeit V1 vor der stationären Führungsrolle (40) ist, die vor der ersten Rolle (30) der Kompensationseinrichtung (28) angeordnet ist.From the printing cylinder (26), the web (12) runs out of the printing station (10) to form a second loop (41) via a second roller (32) of the compensation device (28) and a further stationary deflection roller (44) Running direction (16) behind the second compensating roller (32) again has a constant pull-out speed V 1 , which is equal to the feed speed V 1 in front of the stationary guide roller (40), which is arranged in front of the first roller (30) of the compensation device (28).
Die
Da jedoch das Druckwerk für unterschiedliche Druckbildlängen in Laufrichtung der Bahn (12) verwendbar sein soll, ohne Gummituchzylinder mit unterschiedlichen Durchmessern einsetzen zu müssen, ist es zweckmäßig, das Drucktuch (50) in seinem von dem kreisbogenförmigen Umfangsabschnitt des Gummituchzylinders getragenen Bereich mit einem Längs-Teilabschnitt (52) geringerer Dicke zu versehen, wie dies in
Die Anpassung des Gummituchzylinders (22) an die jeweilige Druckbildlänge erfolgt durch entsprechende Wahl oder Einstellung des Drucktuches (50). Bei einem Wechsel des Druckbildes zum Beispiel von einer Länge gemäß der Ausführung der
Bezüglich der in der Zeichnung dargestellten Ausführungen würde dies bedeuten, dass bei der Anordnung gemäß
Der Ablauf des Druckvorganges und die Funktionen der dabei zusammen wirkenden Teile werden im Folgenden anhand der
In der Position gemäß
Sobald im Zuge der weiteren Rotationsbewegung des Gummituchzylinders in Richtung des Pfeiles (54) die Übertragung des jeweiligen Druckbildes vollendet ist und das Drucktuch (50) außer Kontakt mit der Bahn (14) kommt, also etwa die Position gemäß
Dem vorbeschriebenen Ablauf der Rotationsbewegungen des Druckzylinders (26) entsprechen die Linearbewegungen des Kompensationsschlitten (34). Während der ersten Phase des Arbeitszyklus', in welcher die Bedruckung erfolgt, wird der bezüglich seiner Bewegungen nach einem Programm gesteuerte Schlitten (34) mit den beiden frei rotierbaren Rollen (30, 32) in Richtung des Pfeiles (38) verschoben, um so bei mit der Geschwindigkeit V1 kontinuierlich zugeführter Bahn (12) den Abstand zwischen der Kompensationsrolle (30) und der Umlenkrolle (42) zu verkürzen, wodurch zusätzliches Bahnmaterial in dem Bereich zwischen Kompensationsrolle (30) und Gegendruckwalze (26) verfügbar gemacht wird, sodass es zu einer Vergrößerung der Bahngeschwindigkeit im Bereich zwischen der Rolle (30) und dem Druckzylinder (26) auf z.B. 35 m/min kommt und somit die resultierende Geschwindigkeit der Bahn (12) der Druckgeschwindigkeit, also der Umfangsgeschwindigkeit der beiden Zylinder (18 und 26) entspricht. Da die Druckgeschwindigkeit konstant ist, erfolgt auch die Bewegung des Kompensationsschlittens in Richtung des Pfeiles (38) während des Druckvorganges mit konstanter Geschwindigkeit V3. Letztere kann mit der Gleichung V3/2 = V2 - V1 ausgedrückt werden.The above-described sequence of rotational movements of the printing cylinder (26) correspond to the linear movements of the compensation carriage (34). During the first phase of the working cycle in which printing takes place, the carriage (34) controlled with respect to its movements is moved with the two freely rotatable rollers (30, 32) in the direction of the arrow (38) so as to assist at the speed V 1 continuously fed web (12) to shorten the distance between the compensation roller (30) and the guide roller (42), whereby additional sheet material in the area between the compensation roller (30) and counter-pressure roller (26) is made available to an increase in the web speed in the region between the roller (30) and the impression cylinder (26) to eg 35 m / min comes and thus the resulting speed of the web (12) of the printing speed, ie the peripheral speed of the two cylinders (18 and 26) equivalent. Since the printing speed is constant, the movement of the compensation slide in the direction of the arrow (38) also takes place during the printing process at a constant speed V 3 . The latter can be with the equation V 3/2 = V 2 - are expressed V1.
Sobald der Gummituchzylinder (22) die Position gemäß
Sobald dies eintritt, wird der Schlitten (34) in Richtung des Pfeiles (36) verschoben, wobei die Geschwindigkeit des Schlittens (34) in dieser Richtung mit abnehmender Rotationsgeschwindigkeit des Druckzylinders (26) in Richtung des Pfeiles (56) und anschließender Umkehr der Rotation in die Richtung des Pfeiles (58) entsprechend zunimmt.As soon as this occurs, the carriage (34) is displaced in the direction of the arrow (36), the speed of the carriage (34) in this direction decreasing the rotational speed of the printing cylinder (26) in the direction of the arrow (56) and then reversing the rotation correspondingly increases in the direction of the arrow (58).
Die Durchführung des nächsten Arbeitszyklus' setzt voraus, dass vorher die Rotation des Druckzylinders (26) in Richtung des Pfeiles (58) und die entsprechende gegenläufige Bewegung der Bahn (12) durch eine entsprechend programmierte Verzögerung auf Null gebracht und anschließend der Druckzylinder wieder in Richtung des Pfeiles (56) unter gleichzeitiger Mitnahme der Bahn (12) auf die Druckgeschwindigkeit beschleunigt wird, wobei der Kompensationsschlitten (34) entsprechende Bewegungen durchführt - während der Verzögerungsphase eine Bewegung mit abnehmender Geschwindigkeit in Richtung des Pfeiles (36) und während der anschließenden Beschleunigung in Gegenrichtung (56) eine Bewegung in Richtung des Pfeiles (38). Letzteres tritt ein, sobald die Geschwindigkeit der Bahn (12) größer ist als die Geschwindigkeit V1, mit welcher die Bahn zugeführt wird. Diese Bewegung in Pfeilrichtung (38) erfolgt, wie bereits erwähnt, mit im wesentlichen konstanter Geschwindigkeit, sobald die Bahn (12) auf die für den Druckvorgang erforderliche Geschwindigkeit gebracht worden ist, welche der Umfangsgeschwindigkeit von Gummituchzylinder (22) und Druckzylinder (26) entspricht.The execution of the next cycle presupposes that the rotation of the
Dieser Betriebszustand muss spätestens zu dem Zeitpunkt eingetreten sein, zu welchem das Drucktuch (50) gemäß
Die vorbeschriebenen Bewegungsabläufe von Druckzylinder (26) und Kompensationsschlitten (34) haben die Funktion, die Bahn (12) so zu positionieren, dass trotz des Vorhandenseins des Ausschnittes (48) und gegebenenfalls des Abschnittes geringerer Dicke (52) des Drucktuches (50) die auf der Bahn (12) aufeinanderfolgend aufzubringenden Druckbilder in unmittelbarem Anschluss aneinander oder gegebenenfalls mit einem kleinen Abstand voneinander aufgebracht werden können, welcher wesentlich kleiner ist als die Weglänge im Bogenmaß, während welcher der Gummituchzylinder (22) beziehungsweise das Gummituch (50) außer Kontakt mit der Bahn (12) ist.The above-described movements of impression cylinder (26) and compensation slide (34) have the function, the web (12) position so that, in spite of the presence of the cutout (48) and optionally the portion of lesser thickness (52) of the blanket (50), the printed images to be applied sequentially on the web (12) are in close contact with each other or optionally with a small clearance can be applied to each other, which is substantially smaller than the path length in radians, during which the blanket cylinder (22) or the blanket (50) out of contact with the web (12).
Die vorbeschriebenen Änderungen bezüglich Geschwindigkeit und Richtung der Rotation des Druckzylinders (26) haben ferner zur Folge, dass die Bahn (12) auch mit entsprechend unterschiedlichen Laufgeschwindigkeiten und Laufrichtungen vom Druckzylinder (26) abläuft. Damit die Bahn (12) mit konstanter Geschwindigkeit der in Transportrichtung folgenden Einrichtung, zum Beispiel der nächsten Druckstation, zugeführt wird, wird die vom Druckzylinder (26) ablaufende Bahn (12) über die zweite Kompensationsrolle (32) geführt. Die beiden parallelen Abschnitte der Bahn (12), welche die Kompensationsrolle (32) umschlingende Schlaufe (41) bilden, erfahren somit in Abhängigkeit von der Rotationsbewegung des Druckzylinders (26) die gleichen Längenänderungen wie die die Kompensationsrolle (30) umschlingende Schlaufe der zulaufenden Bahn, jedoch mit jeweils entgegengesetztem Vorzeichen. Somit läuft die Bahn (12) mit derselben konstanten Auszugsgeschwindigkeit V1 aus dem jeweiligen Druckwerk (20) heraus, mit der sie auch dem Druckwerk zugeführt wird.The above-described changes in the speed and direction of rotation of the printing cylinder (26) also have the result that the web (12) also runs with correspondingly different running speeds and running directions from the printing cylinder (26). So that the web (12) is fed at a constant speed to the device following in the direction of transport, for example the next printing station, the web (12) running from the printing cylinder (26) is guided over the second compensating roller (32). The two parallel sections of the web (12), which form the compensation roller (32) loop looping around (41) thus undergo the same changes in length as the compensating roller (30) looping of the incoming web depending on the rotational movement of the printing cylinder (26) , but with opposite signs. Thus, the web (12) with the same constant pull-out speed V 1 runs out of the respective printing unit (20), with which it is also fed to the printing unit.
Da bei dem Ausführungsbeispiel gemäß den
Wenn hingegen ein Drucktuch verwendet wird, welches, wie jenes beim Ausführungsbeispiel gemäß
Andererseits hat eine konstante Dauer eines Arbeitszyklus' unabhängig von der Länge des aufzubringenden Druckbildes, das heißt, eine gleichbleibende Rotationsgeschwindigkeit des Gummituchzylinders unabhängig von der Druckbildlänge, die Konsequenz, dass die Geschwindigkeit V1, mit welcher die Bahn (12) in die jeweilige Druckstation eingeführt wird, bei größerer Länge des Druckbildes höher ist als bei kleinerer Länge desselben, da die pro Zeiteinheit zuzuführende Bahnlänge bei längerem Druckbild größer ist als bei einem kürzeren Druckbild. Dies hat zur Folge, dass mit abnehmender Druckbildlänge wegen der niedrigeren Einzugsgeschwindigkeit V1 der Unterschied zwischen der Einzugsgeschwindigkeit V1 einerseits und der Druckgeschwindigkeit andererseits zunimmt und somit die Geschwindigkeit, mit welcher der Kompensationsschlitten (34) während des Druckvorganges bewegt werden muss, mit abnehmender Druckbildlänge zunimmt und somit mehr Zeit für die Positionierung der Bahn zwischen zwei aufeinanderfolgenden Druckvorgängen benötigt wird, da mehr Zeit für die Beschleunigungs- und Verzögerungsphasen beim Positionieren erforderlich ist, wenn bei Beschleunigung und Verzögerung bestimmte Maximalwerte nicht überschritten werden.On the other hand, a constant duration of a working cycle, irrespective of the length of the printed image to be applied, that is, a constant rotational speed of the blanket cylinder independent of the print image length, has the consequence that the speed V 1 at which the web (12) is introduced into the respective printing station is higher at a greater length of the printed image than the smaller length of the same, since the supplied per unit time web length is greater for a longer print image than for a shorter print image. This has the consequence that with decreasing print image length because of the lower Feed speed V 1, the difference between the feed speed V 1 on the one hand and the print speed on the other hand increases and thus the speed at which the compensation slide (34) must be moved during the printing process increases with decreasing print image length and thus more time for the positioning of the web between two successive printing operations, since more time is required for the acceleration and deceleration phases in positioning when acceleration and deceleration do not exceed certain maximum values.
Da der Antrieb der Bahn (12) in der Druckstation in beiden Richtungen durch den Druckzylinder (26) erfolgt, sollte der Winkel, mit dem die Bahn (14) den Druckzylinder (26) umschlingt, eine gewisse Mindestgröße nicht unterschreiten, um so Schlupf zu vermeiden und eine höchstmögliche Genauigkeit der Bewegung der Bahn (14) relativ zum Gummituchzylinder (22) zu erreichen. Die Größe des erforderlichen Umschlingungswinkels, die bei den dargestellten Ausführungsbeispielen etwa 180° beträgt, kann jederzeit durch entsprechende Versuche festgestellt werden. Zur Erzielung der angestrebten Genauigkeit ist es ferner vorteilhaft, für den Antrieb des Druckzylinders (26) und gegebenenfalls des Gummituchzylinders (22) jeweils einen Torquemotor zu verwenden, der ohne Getriebe oder andere mechanische Zwischenglieder die Welle des jeweiligen Zylinders mit entsprechend großer Genauigkeit antreibt, sodass auch der Platzbedarf für den Antrieb gering ist.Since the drive of the web (12) in the printing station in both directions by the impression cylinder (26), the angle at which the web (14) wraps around the impression cylinder (26), should not fall below a certain minimum size, so as to slip avoid and achieve the highest possible accuracy of movement of the web (14) relative to the blanket cylinder (22). The size of the required wrap angle, which is about 180 ° in the illustrated embodiments, can be determined at any time by appropriate experiments. To achieve the desired accuracy, it is also advantageous for the drive of the printing cylinder (26) and optionally the blanket cylinder (22) each to use a torque motor that drives the shaft of the respective cylinder with correspondingly high accuracy without gear or other mechanical intermediate links, so Also, the space required for the drive is low.
Entsprechendes gilt auch für den Antrieb des Kompensationsschlittens (34), für den ein Linearmotor vorgesehen sein kann, der eine präzise Bewegung des Kompensationsschlittens beispielsweise in Abhängigkeit von einem Programm bewirkt. Darüber hinaus kann es auch vorteilhaft sein, die Bewegungen des Kompensationsschlittens in Abhängigkeit von der Bahnspannung zu steuern beziehungsweise zu regeln. Für eine genaue Führung der Bahn relativ zum Transferzylinder ist die Aufrechterhaltung einer konstanten Bahnspannung unerlässlich. Mithin kann so verfahren werden, dass die Bahnspannung vorzugsweise kontinuierlich gemessen wird und bei Abweichen von einem Sollwert der Antrieb des Kompensationsschlittens beispielsweise durch kleine Regelschritte so beeinflusst wird, dass sich die Soll-Spannung wieder einstellt. Die Beeinflussung der Geschwindigkeit des Kompensationsschlittens in Abhängigkeit von der Bahnspannung könnte das Programm, nach welchem die Bewegung des Schlittens gesteuert wird, überlagern. Sie ist jedoch bezüglich ihres Ausmaßes sehr gering, wobei sie normalerweise ohnehin bezüglich der Bewegungsgeschwindigkeit und -richtung der Bahn mit den vom Programm gelieferten Einflussgrößen im wesentlichen übereinstimmen wird.The same applies to the drive of the compensation slide (34), for which a linear motor can be provided, which causes a precise movement of the compensation carriage, for example, depending on a program. In addition, it may also be advantageous to control or regulate the movements of the compensation carriage as a function of the web tension. For an accurate guide of Path relative to the transfer cylinder, the maintenance of a constant web tension is essential. Consequently, it is possible to proceed in such a way that the web tension is preferably measured continuously and, when deviating from a desired value, the drive of the compensation carriage is influenced, for example, by small control steps in such a way that the setpoint voltage is restored. Influencing the speed of the compensation carriage as a function of the web tension could superimpose the program according to which the movement of the carriage is controlled. However, it is very small in size, and will normally be substantially the same in terms of the speed and direction of movement of the web with the parameters provided by the program.
Zur Erzielung einer größtmöglichen Genauigkeit der Ausrichtung der Bahn (12) zum Gummituchzylinder (22) kann auch so verfahren werden, dass die Bahn (12) mit Markierungen versehen ist, die durch wenigstens eine Fotozelle (62) erfasst werden, und der Antrieb für den Druckzylinder (26) in Abhängigkeit von der durch die Passermarke definierten Position der Bahn gesteuert beziehungsweise geregelt wird. Dies kann gegebenenfalls zusätzlich zu einem den Antrieb steuernden Programm erfolgen. Es ist weiterhin möglich, auch den Antrieb für den Gummituchzylinder (22) unter Verwendung derartiger Passermarken, gegebenenfalls zusätzlich zu einem den Gummituchzylinder steuernden Programm zu steuern beziehungsweise zu regeln, indem während der Zeit, in welcher der Transferzylinder nicht in Kontakt mit der Bahn ist, die Umfangsposition des Gummituchzylinders in kleinen Regelschritten für den jeweils folgenden Druckvorgang zur Bahn ausgerichtet wird. Die durch derartige Regelschritte erfolgende Beeinflussung der Rotationsgeschwindigkeit des Gummituchzylinders ist jedoch so gering, dass die dadurch gegebenenfalls bewirkte Abweichung von der vorgegebenen konstanten Rotationsgeschwindigkeit des Gummituchzylinders bezüglich der Dauer des Arbeitszyklus' vernachlässigbar ist.In order to achieve the greatest possible accuracy of the alignment of the web (12) to the blanket cylinder (22) can also be moved so that the web (12) is provided with markings, which are detected by at least one photocell (62), and the drive for the Pressure cylinder (26) is controlled or regulated in response to the position defined by the registration mark position of the web. This may optionally be done in addition to a drive controlling program. It is also possible to also control the drive for the blanket cylinder (22) using such registration marks, optionally in addition to a program controlling the blanket cylinder, by controlling during the time in which the transfer cylinder is not in contact with the web, the circumferential position of the blanket cylinder is aligned in small steps for each subsequent printing process to the web. However, the influencing of the rotational speed of the blanket cylinder caused by such control steps is so small that the deviation possibly caused thereby from the predetermined constant rotational speed of the blanket cylinder with respect to the duration of the working cycle is negligible.
Die vorbeschriebene Möglichkeit einer zusätzlichen Regelung des Bahntransportes durch Markierungen, die durch Fotozellen oder andere Einrichtungen erfasst werden und die Position der Bahn angeben, ist insbesondere dann zweckmäßig, wenn eine bereits mit Druckbildern versehene Bahn nochmals bedruckt wird, wobei die neu aufzubringenden Druckbilder zu den bereits auf der Bahn befindlichen Druckbildern ausgerichtet sein müssen. Dies ist beispielsweise beim Mehrfarbendruck der Fall.The above-described possibility of additional regulation of the web transport by markings, which are detected by photocells or other devices and indicate the position of the web, is particularly useful when an already provided with printed images web is reprinted, the newly applied print images to the already must be aligned on the web printed images. This is the case, for example, in multicolor printing.
In Anbetracht der Tatsache, dass überwiegend Druckfarben verwendet werden, die unter Einwirkung von UV-Strahlen aushärten, ist dem Druckzylinder (26) eine Einrichtung (64) zugeordnet (
Da die Bahn (12) durch die UV-Bestrahlung eine gewisse Erwärmung erfährt, ist der Druckzylinder (26) mit wenigstens einem Kühlkanal (66) versehen, durch den ein Kühlmedium, beispielsweise Wasser fließt. Die Kühlung der Bahn vermeidet ein durch Erwärmung der Bahn bewirkte unzulässige Schrumpfung und/oder Dehnung derselben, durch die die Genauigkeit, mit welcher die Bahn zum Gummituchzylinder ausgerichtet wird, ebenfalls beeinträchtigt werden könnte. Die Kühlung der Bahn zwecks Vermeidung einer unzulässigen Erwärmung kann insbesondere dann wichtig sein, wenn, wie beim Ausführungsbeispiel gemäß
Wenn vorstehend vom "Druckbild" die Rede ist, welches auf die Bahn aufgebracht wird, dann kann es sich dabei auch um ein Teildruckbild handeln in dem Sinne, dass mehrere Teildruckbilder an der selben Stelle auf der Bahn aufgebracht werden, um ein Gesamt-Druckbild herzustellen, wie dies beispielsweise beim Mehrfarbendruck der Fall ist.When referring to the "print image" which is applied to the web, this may also be a partial print image in the sense that a plurality of partial print images are applied to the web at the same location in order to produce an overall print image as is the case with multi-color printing, for example.
Wenngleich vorstehend die Erfindung im wesentlichen im Zusammenhang mit dem Offset-Verfahren erläutert wird, ist die Erfindung auch bei anderen Druck- und Dekorationsverfahren anwendbar. So ist die Erfindung auch beim Hochdruck, beispielsweise Flexodruck und beim Tiefdruck und beim rotativen Siebdruck, aber auch beim Prägen, insbesondere Heißprägen verwendbar, ohne dass die vorstehende Aufzählung vollständig wäre. In allen Fällen ist die zu dekorierende Bahn in einer Phase eines Arbeitszyklus' so zu positionieren, dass die aufeinanderfolgend aufzubringenden Druckbilder keinen oder nur einen geringen Abstand voneinander aufweisen, wobei die Anpassung an unterschiedliche Bildlängen vorzugsweise durch entsprechende Einstellung der Einzugsgeschwindigkeit V1 erfolgt. In allen Fällen kann der Transferzylinder unabhängig von der Druckbildlänge in seiner drucktechnisch wirksamen Mantelfläche einen konstanten Durchmesser aufweisen.Although the invention is explained above essentially in connection with the offset method, the invention is also applicable to other printing and decoration methods. Thus, the invention can also be used in high-pressure printing, for example flexographic printing and gravure printing and in rotary screen printing, but also in embossing, in particular hot embossing, without the above enumeration being complete. In all cases, the web to be decorated is to be positioned in one phase of a work cycle so that the successive applied print images have no or only a small distance from each other, the adjustment to different image lengths preferably by appropriate adjustment of the feed speed V 1 . In all cases, the transfer cylinder, regardless of the print image length in its pressure-technically effective lateral surface have a constant diameter.
- 1010
- Druckmaschinepress
- 1212
- Bahntrain
- 1414
- Erste RolleFirst role
- 1616
- Pfeilarrow
- 1818
- Zweite RolleSecond role
- 2020
- Druckwerkprinting unit
- 2222
- GummituchzylinderBlanket cylinder
- 2424
- Grundkörperbody
- 2626
- Druckzylinderpressure cylinder
- 2828
- Kompensationseinrichtungcompensator
- 3030
- Kompensationsrollecompensation role
- 3232
- Kompensationsrollecompensation role
- 3434
- Schlittencarriage
- 3636
- Pfeilarrow
- 3838
- Pfeilarrow
- 3939
- Erste SchlaufeFirst loop
- 4040
- Führungsrolleleadership
- 4141
- Zweite SchlaufeSecond loop
- 4242
- Umlenkrolleidler pulley
- 4444
- Umlenkrolleidler pulley
- 4646
- Führungsrolleleadership
- 4848
- Ausschnittneckline
- 4949
- Spanneinrichtungtensioning device
- 5050
- Drucktuchblanket
- 5151
- Drucktechnisch wirksamer Teilabschnitt von 50Printable subsection of 50
- 5252
- Teilabschnitt geringerer Dicke von 50Partial section of lesser thickness of 50
- 5454
- Rotationsrichtungdirection of rotation
- 5656
- Rotationsrichtungdirection of rotation
- 5858
- Rotationsrichtungdirection of rotation
- 6060
- Stufestep
- 6262
- Fotozellephotocell
- 6464
- UV-StrahlerUV lamps
- 6666
- Kühlkanalcooling channel
Claims (32)
- Method for printing a web (12), wherein printing images are successively applied from a transfer cylinder (22) to this web within a printing station (I - IV) and the web (12) is moved towards the printing station (I - IV) at a feeding speed and the speed at which the web is moved within the printing station during the printing operation is higher than the feeding speed, and after the printing operation the movement of the web in the printing station is changed in order to position the web relative to the transfer cylinder, which is not in contact with said web during a part of a full revolution of 360°, for the next printing operation, wherein the web (12) is driven by a printing cylinder (26) associated to the transfer cylinder (22), the outer surface area of the printing cylinder being partially wrapped by the web, and wherein the change of the movement of the web for the purpose of positioning the web for the respective next printing operation is effected by a corresponding change of the rotation of the printing cylinder (26), characterized in that course of the web (12) in the at least one printing station (I - IV) is adjusted ) by a first compensation device (30, 32) arranged in the running direction of the web for a reciprocating movement upstream of the printing cylinder, in dependence of the rotary movement of the printing cylinder (26) for compensating the difference between the feeding movement of the web (12) and the movements transmitted by the printing cylinder (26) to the web.
- Method according to claim 1, characterized in that the course of the web (12) in the at least one printing station (I - IV) is adjusted by a second compensation device (30, 34), in dependence of the rotary movement of the printing cylinder (26) for compensating the differences between the discharging movement of the web (12) and the movements transmitted by the printing cylinder (26) to the web.
- Method according to claim 1, characterized in that the change of the course of the web (12) is effected through a corresponding change of length of at least one loop (39) in the web and in dependence of the rotary movement of the printing cylinder (26) and that said first loop (39) is arranged in the transfer direction of the web upstream of the printing cylinder (26).
- Method according to claim 2, characterized in that the change of the course of the web (12) is effected through a corresponding change of length of at !east a second loop (41) in the web and in dependence of the rotary movement of the printing cylinder (26) and that the second loop (41) arranged in the transfer direction of the web downstream of the printing cylinder is adjusted for achieving a constant discharging speed of the web, which discharging speed may correspond to the feeding speed V1 of the same.
- Method according to claim 1, characterized in that the printing image is applied to the web (12) by means of a transfer cylinder (22) designed as a rubber cloth cylinder.
- Method according to claim 5, characterized in that in the circumferential direction of the rubber cloth cylinder (22) said rubber cloth (50) is provided with a segment (52) of lesser thickness that remains out of contact with the web (12) and that the typographically effective circumferential length (51) of the rubber cloth (50), which comes into contact with the web, is adjusted in dependence of the length of the printing image.
- Method according to claims 3 and 4, characterized in that the two compensation devices are jointly operated for changes of the two loops (39, 41) arranged in the running direction of the web upstream and downstream respectively of the printing cylinder (26).
- Method according to claim 1, characterized in that the printed web (12) passing over the printing cylinder (26) is subject to UV radiation for drying the printing dye.
- Method according to claim 8, characterized in that the printed web (12) is cooled through the printing cylinder (22) which is designed as a cooling cylinder.
- Method according to claim 1, characterized in that driving control of the printing cylinder (26) takes place in dependence of a program.
- Method according to claim 1, characterized in that driving control of the printing cylinder (26) takes place in dependence of the position of the web (12).
- Method according to claim 1, characterized in that driving control of the transfer cylinder (22) takes place during the time in which the transfer cylinder is out of contact with the web (12), in dependence of the position of the web.
- Method according to claim 1, characterized in that driving control of the compensation devices takes place in dependence of the tension of the web (12).
- Method according to claim 1, characterized in that the web wraps the printing cylinder (26) over at least 180°.
- Method according to claim 1, characterized in that the printing cylinder (26) is driven by a torque motor.
- Method according to claim 1, characterized in that the compensation devices (30, 32, 34) are driven by a linear motor.
- Method according to claim 1, characterized in that several printing stations (I - IV) are arranged one behind the other and that the web is transported continuously through all printing stations from a feeding device to a discharge device for the web (12) also operating in a continuous fashion and that a tension of the web suitable for the web material is maintained between the web feeding device and the web discharging device over the entire length of the web.
- Means for printing a web (12), wherein said means is provided with at least one printing station (I - IV) which comprises a transfer cylinder (22) and a printing cylinder (26) for the web and wherein in the at least one printing station printing images are successively applied from the transfer cylinder (22), which is not in contact with the web during a part of a complete revolution of 360°, to this web, wherein the web (12) is transferred in the at least one printing station by the printing cylinder (26), of which the outer surface area is partly wrapped by the web and wherein the drive of the printing cylinder (26) can be controlled in such a manner that the web (12) can be positioned relative to the transfer cylinder (22) for each following printing operation, characterized in that the at least one printing station (I - IV) is provided with a first compensation device (30, 32) redirecting the web and arranged upstream of the printing cylinder for reciprocating in dependence of the rotary movement of the printing cylinder (26) in such a way that the web forms at least a first loop (39), the length of which may be varied in dependence of the movement of the compensation device.
- Means according to claim 18, characterized in that the at least one printing station (I - IV) is provided with a second compensation device (32, 34) redirecting the web (12) and arranged downstream of the printing cylinder (26) capable of reciprocating in dependence of the rotary movement of the printing cylinder (26) in such a way that the web forms at least a second loop (41), the length of which may varied in dependence of the movement of the compensation device.
- Means according to the claims 18 and 19, characterized in that the first and the second compensation device each comprise at least one compensation roller (30, 32) and both compensation rollers (30, 32) are supported by a common carriage (34) capable of reciprocating in dependence of the rotary movement of the printing cylinder (26).
- Means according to claim 18, characterized in that the transfer cylinder (22) is provided with an exchangeable carrier (50) for the printing image to be transferred to the web.
- Means according to claim 21, characterized in that the carrier (50) is designed as a rubber cloth.
- Means according to claim 22, characterized in that the rubber cloth (50) is provided in the circumferential direction of the cylinder (22) with a segment (52) of lesser thickness that remains out of contact with the web (12) and that the typographically effective circumferential segment (51) of the rubber cloth (50), which comes into contact with the web, is adjustable in dependence of the length of the printing image.
- Means according to claim 18, characterized in that the printing cylinder (26) has associated to it a UV radiation device (64) for the printed web (12).
- Means according to claim 18, characterized in that the printing cylinder (26) is provided with a cooling device (66).
- Means according to claim 18, characterized in that the drive for the printing cylinder (26) is designed as torque motor.
- Means according to claim 18, characterized in that the drive for the tranfer cylinder (22) is designed as torque motor.
- Means according to claim 18, characterized in that the drive for the printing cylinder (26) is controllable in dependence of the position of the web.
- Means according to claim 18, characterized in that the drive for the compensation device is designed as a linear motor.
- Means according to claim 18, characterized in that the drive for the transfer cylinder (22) is controllable in dependence of the position of the web.
- Means according to claim 18, characterized in that the drive for the compensation device is controllable in dependence of the tension of the web.
- Means according to claim 18, characterized in that several printing stations (I - IV) are arranged one behind the other and that a feeding device, in which the web to be printed is paid off from a supply roller, and discharge device, in which the printed web is rolled up on a supply roller after passing the printing stations (I - IV), are provided.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10311219 | 2003-03-14 | ||
DE10311219A DE10311219A1 (en) | 2003-03-14 | 2003-03-14 | Method and device for printing on a web |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1457324A1 EP1457324A1 (en) | 2004-09-15 |
EP1457324B1 true EP1457324B1 (en) | 2010-04-07 |
Family
ID=32748250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04002866A Expired - Lifetime EP1457324B1 (en) | 2003-03-14 | 2004-02-10 | Method and means for printing a web |
Country Status (6)
Country | Link |
---|---|
US (2) | US7017486B2 (en) |
EP (1) | EP1457324B1 (en) |
JP (1) | JP2004276616A (en) |
CN (1) | CN100346966C (en) |
DE (2) | DE10311219A1 (en) |
TW (1) | TWI264374B (en) |
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-
2003
- 2003-03-14 DE DE10311219A patent/DE10311219A1/en not_active Withdrawn
- 2003-06-06 US US10/456,225 patent/US7017486B2/en not_active Expired - Fee Related
-
2004
- 2004-02-10 EP EP04002866A patent/EP1457324B1/en not_active Expired - Lifetime
- 2004-02-10 DE DE502004010985T patent/DE502004010985D1/en not_active Expired - Lifetime
- 2004-03-03 TW TW093105470A patent/TWI264374B/en not_active IP Right Cessation
- 2004-03-12 CN CNB2004100284673A patent/CN100346966C/en not_active Expired - Fee Related
- 2004-03-15 JP JP2004072419A patent/JP2004276616A/en not_active Ceased
-
2006
- 2006-03-27 US US11/389,863 patent/US20060185538A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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EP1457324A1 (en) | 2004-09-15 |
US7017486B2 (en) | 2006-03-28 |
TWI264374B (en) | 2006-10-21 |
US20060185538A1 (en) | 2006-08-24 |
JP2004276616A (en) | 2004-10-07 |
CN100346966C (en) | 2007-11-07 |
DE502004010985D1 (en) | 2010-05-20 |
TW200422191A (en) | 2004-11-01 |
DE10311219A1 (en) | 2004-09-30 |
US20040177779A1 (en) | 2004-09-16 |
CN1530218A (en) | 2004-09-22 |
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