EP1407462A2 - Method for producing nanocrystalline magnet cores, and device for carrying out said method - Google Patents
Method for producing nanocrystalline magnet cores, and device for carrying out said methodInfo
- Publication number
- EP1407462A2 EP1407462A2 EP02745429A EP02745429A EP1407462A2 EP 1407462 A2 EP1407462 A2 EP 1407462A2 EP 02745429 A EP02745429 A EP 02745429A EP 02745429 A EP02745429 A EP 02745429A EP 1407462 A2 EP1407462 A2 EP 1407462A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- magnetic cores
- furnace
- annealing zone
- high thermal
- zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/02—Amorphous alloys with iron as the major constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15333—Amorphous metallic alloys, e.g. glassy metals containing nanocrystallites, e.g. obtained by annealing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/04—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering with simultaneous application of supersonic waves, magnetic or electric fields
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2201/00—Treatment for obtaining particular effects
- C21D2201/03—Amorphous or microcrystalline structure
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2281/00—Making use of special physico-chemical means
Definitions
- the initially amorphous tape produced using this rapid solidification technology is then wound into magnetically variable magnetic cores, which can be oval, rectangular or round.
- the central step in achieving good soft magnetic properties is the "nanocrystallization" of the alloy strips, which were still amorphous until then. From a soft magnetic point of view, these alloy strips still have poor properties because they have a relatively high magnetostriction
- a crystallization heat treatment tailored to the alloy is carried out, an ultrafine structure is created, ie an alloy structure is formed in which at least 50% of the alloy structure is occupied by body-centered FeSi crystallites. This Crystallites are embedded in an amorphous residual phase made of metals and metalloids.
- the amorphous strips are first wound on ring winding cores with as little tension as possible on special winding machines.
- the amorphous band is first wound into a round ring band core and - if necessary - brought into a shape deviating from the round shape by means of suitable shaping tools.
- suitable winding bodies shapes that deviate from the round shape can also be achieved directly when winding the amorphous tapes into toroidal tape cores.
- the furnace has the shape of a tower furnace in which the annealing zone runs horizontally.
- the horizontally running annealing zone is in turn divided into several separate heating zones, which are provided with separate heating controls.
- At least one, but preferably a plurality of support plates rotating about the tower furnace axis is then provided as the means for conveying the unstacked amorphous toroidal cores through the horizontally extending annealing zone.
- the distribution curve for the magnetic characteristics of a production batch runs broadly, steadily and drops monotonically towards high values.
- the exact course depends on the soft magnetic alloy used, the magnetic core geometry and the stack height.
- FIG. 3 shows the influence of differently thick copper heat sinks on the exothermic behavior in toroidal tape cores, which had dimensions of approximately 21 x 11.5 x 25 mm.
- FIG. Another embodiment of the present invention is illustrated in FIG. Again, the shape of the furnace is that of a tower furnace, but the annealing zone is horizontal.
- the horizontally running annealing zone is in turn divided into several separate heating zones, which are provided with separate heating controls.
- As means for conveying the unstacked amorphous toroidal cores through the horizontally extending annealing zone one, but preferably several, support plates rotating around the tower furnace axis are provided, which serve as heat sinks.
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10134056 | 2001-07-13 | ||
DE10134056.7A DE10134056B8 (en) | 2001-07-13 | 2001-07-13 | Process for the production of nanocrystalline magnetic cores and apparatus for carrying out the process |
PCT/EP2002/007755 WO2003007316A2 (en) | 2001-07-13 | 2002-07-11 | Method for producing nanocrystalline magnet cores, and device for carrying out said method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1407462A2 true EP1407462A2 (en) | 2004-04-14 |
EP1407462B1 EP1407462B1 (en) | 2017-09-06 |
Family
ID=7691644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02745429.7A Expired - Lifetime EP1407462B1 (en) | 2001-07-13 | 2002-07-11 | Method for producing nanocrystalline magnet cores, and device for carrying out said method |
Country Status (6)
Country | Link |
---|---|
US (2) | US7563331B2 (en) |
EP (1) | EP1407462B1 (en) |
JP (1) | JP2004535075A (en) |
CN (1) | CN100380539C (en) |
DE (1) | DE10134056B8 (en) |
WO (1) | WO2003007316A2 (en) |
Families Citing this family (25)
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DE10134056B8 (en) | 2001-07-13 | 2014-05-28 | Vacuumschmelze Gmbh & Co. Kg | Process for the production of nanocrystalline magnetic cores and apparatus for carrying out the process |
WO2004088681A2 (en) * | 2003-04-02 | 2004-10-14 | Vacuumschmelze Gmbh & Co. Kg | Magnet core, method for the production of such a magnet core, uses of such a magnet core especially in current transformers and current-compensated inductors, and alloys and bands used for producing such a magnet core |
DE102004024337A1 (en) | 2004-05-17 | 2005-12-22 | Vacuumschmelze Gmbh & Co. Kg | Process for producing nanocrystalline current transformer cores, magnetic cores produced by this process, and current transformers with same |
DE102005034486A1 (en) * | 2005-07-20 | 2007-02-01 | Vacuumschmelze Gmbh & Co. Kg | Process for the production of a soft magnetic core for generators and generator with such a core |
CN100389212C (en) * | 2006-03-19 | 2008-05-21 | 江西大有科技有限公司 | Process and device for heat treatment of amorphous nano-crystalline alloy iron core |
DE502007000329D1 (en) * | 2006-10-30 | 2009-02-05 | Vacuumschmelze Gmbh & Co Kg | Soft magnetic iron-cobalt based alloy and process for its preparation |
CN1971781B (en) * | 2006-11-03 | 2010-12-22 | 北京航空航天大学 | Preparing method of block amorphous ring type magnetic core |
DE102007034532A1 (en) | 2007-07-24 | 2009-02-05 | Vacuumschmelze Gmbh & Co. Kg | Magnetic core, process for its production and residual current circuit breaker |
US8012270B2 (en) * | 2007-07-27 | 2011-09-06 | Vacuumschmelze Gmbh & Co. Kg | Soft magnetic iron/cobalt/chromium-based alloy and process for manufacturing it |
US9057115B2 (en) | 2007-07-27 | 2015-06-16 | Vacuumschmelze Gmbh & Co. Kg | Soft magnetic iron-cobalt-based alloy and process for manufacturing it |
CN101572182B (en) * | 2009-02-27 | 2011-04-13 | 南京国电环保设备有限公司 | Ultracrystalline transformer core manufacturing method and special mould therefor |
EP2416329B1 (en) | 2010-08-06 | 2016-04-06 | Vaccumschmelze Gmbh & Co. KG | Magnetic core for low-frequency applications and manufacturing process of a magnetic core for low-frequency applications |
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KR101470513B1 (en) * | 2013-07-17 | 2014-12-08 | 주식회사 아모그린텍 | Soft Magnetic Cores Having Excellent DC Biased Characteristics in High Current and Core Loss Characteristics, and Manufacturing Methods thereof |
JP6553390B2 (en) * | 2015-04-03 | 2019-07-31 | 株式会社東光高岳 | Method of manufacturing nanocrystalline soft magnetic alloy core and heat treatment apparatus |
CN104962706A (en) * | 2015-07-07 | 2015-10-07 | 长兴县大云电炉制造有限公司 | Electromagnetic induction furnace for carrying out heat treatment on amorphous and nanocrystalline materials |
JP6483278B2 (en) * | 2015-11-17 | 2019-03-13 | アルプスアルパイン株式会社 | Method for producing molded body containing magnetic material |
CN107245673B (en) * | 2017-06-15 | 2018-12-07 | 河北工业大学 | Iron-based amorphous nanometer crystalline thin strip magnet and its preparation method and application method |
US10763715B2 (en) | 2017-12-27 | 2020-09-01 | Rolls Royce North American Technologies, Inc. | Nano-crystalline coating for magnet retention in a rotor assembly |
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JP7192511B2 (en) * | 2019-01-10 | 2022-12-20 | トヨタ自動車株式会社 | Manufacturing method of alloy ribbon |
JP7088057B2 (en) | 2019-02-06 | 2022-06-21 | トヨタ自動車株式会社 | How to manufacture alloy strips |
JP7234809B2 (en) * | 2019-06-06 | 2023-03-08 | トヨタ自動車株式会社 | Method for manufacturing alloy strip |
US11688551B2 (en) * | 2020-01-24 | 2023-06-27 | Toyota Jidosha Kabushiki Kaisha | Method for producing metal foils |
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- 2002-07-11 EP EP02745429.7A patent/EP1407462B1/en not_active Expired - Lifetime
- 2002-07-11 JP JP2003512992A patent/JP2004535075A/en active Pending
- 2002-07-11 US US10/472,065 patent/US7563331B2/en not_active Expired - Lifetime
- 2002-07-11 CN CNB028091884A patent/CN100380539C/en not_active Expired - Fee Related
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US7563331B2 (en) | 2009-07-21 |
US7964043B2 (en) | 2011-06-21 |
WO2003007316A3 (en) | 2003-06-05 |
WO2003007316A2 (en) | 2003-01-23 |
DE10134056B4 (en) | 2014-01-30 |
CN100380539C (en) | 2008-04-09 |
US20040112468A1 (en) | 2004-06-17 |
CN1505822A (en) | 2004-06-16 |
DE10134056B8 (en) | 2014-05-28 |
EP1407462B1 (en) | 2017-09-06 |
DE10134056A1 (en) | 2003-01-30 |
US20100018610A1 (en) | 2010-01-28 |
JP2004535075A (en) | 2004-11-18 |
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