EP1401713B1 - Vorrichtung und verfahren zum automatischen entleeren von flexiblen grossbehältern sowie verwendung dieser vorrichtung - Google Patents

Vorrichtung und verfahren zum automatischen entleeren von flexiblen grossbehältern sowie verwendung dieser vorrichtung Download PDF

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Publication number
EP1401713B1
EP1401713B1 EP02755083A EP02755083A EP1401713B1 EP 1401713 B1 EP1401713 B1 EP 1401713B1 EP 02755083 A EP02755083 A EP 02755083A EP 02755083 A EP02755083 A EP 02755083A EP 1401713 B1 EP1401713 B1 EP 1401713B1
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EP
European Patent Office
Prior art keywords
containers
emptying
materials
installation
crusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02755083A
Other languages
English (en)
French (fr)
Other versions
EP1401713A1 (de
Inventor
Jérôme AUFFRET
Ludovic Largillet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ENTPR MODERNE DE TERRASSEMENT
Entreprise Moderne de Terrassement et d'agregats - EMTA
Original Assignee
ENTPR MODERNE DE TERRASSEMENT
Entreprise Moderne de Terrassement et d'agregats - EMTA
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Filing date
Publication date
Application filed by ENTPR MODERNE DE TERRASSEMENT, Entreprise Moderne de Terrassement et d'agregats - EMTA filed Critical ENTPR MODERNE DE TERRASSEMENT
Publication of EP1401713A1 publication Critical patent/EP1401713A1/de
Application granted granted Critical
Publication of EP1401713B1 publication Critical patent/EP1401713B1/de
Anticipated expiration legal-status Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00—Unpacking of articles or materials, not otherwise provided for
    • B65B69/0008—Opening and emptying bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00—Unpacking of articles or materials, not otherwise provided for
    • B65B69/0075—Emptying systems for flexible intermediate bulk containers [FIBC]

Definitions

  • the present invention relates to an installation for the automatic deconditioning of individual large flexible containers filled with materials, a method of deconditioning contents, and a use of the installation.
  • These compounds may be in a pulverulent, pasty or monolithic form. These different physical states have significant variations in shear strength used to tear them, for their emptying.
  • the compounds contained in the large bags may also have a very varied chemical compositions, and toxicities for humans, and / or the animal and / or the natural environment higher or lower.
  • the installations known hitherto for unpacking the big bags consist simply in pouring the contents of these bags into a hopper at the bottom of which is disposed a distributor. The latter is overhung by a sharp means intended to disembowel the big bags, which is constituted for example by a fixed steel blade, beveled shape which flares downward.
  • DE 4203495-A1 discloses an installation in which (see column 2, lines 55 and 56) the bags are cut by rotary knives and shaken to be emptied.
  • DE 4305315 discloses an installation in which small paper or plastic bags are cut with their contents and deposited in a thin layer with the latter on a conveyor belt which drives them to other processing stations.
  • Patent document FR 2 533 194 describes an installation whose operation is very similar to that described in patent document EP 0 733 552 A1.
  • Another apparatus for transferring the contents of the big bags as described in US Pat. No. 5,507,602 consists in horizontally arranging a flexible, elastic membrane through which the powdery contents of the big bags flow.
  • the object of the invention is therefore, according to a first of its aspects, an installation intended to automatically and individually decondition large flexible containers filled with materials, and comprising a conveyor belt, means for emptying the containers and sorting means, this characterized in that the emptying means of the containers are constituted by a mill disposed in the hopper and grinding the full containers with their contents, and in that the sorting means are constituted by a disk sorter disposed horizontally below the hopper. mill and separating from their contents the containers reduced to shreds by the mill.
  • the installation empties the containers by proceeding to their grinding at the same time as that of their contents, and takes advantage of the difference in behavior, in a disk sorter, the shreds of containers and crushed materials, to operate in a single step the separation of these flaps and these materials.
  • the installation of the invention thus has the advantage of being able to adapt very easily, on the one hand, to the deconditioning speed of the flexible containers, depending on the consumption or the subsequent reprocessing of their contents, for example in a attached processing facility and secondly, changes in the physical state of their contents within the same container.
  • the installation also makes it possible to process, easily, successively, quickly and without any modification of its means constituting it, flexible containers containing pulverulent materials and then flexible containers containing more or less partially solidified materials, or vice versa, and this without deteriorate the cutting tool or without creating dust or splash in large quantities and / or harmful to the near working environment.
  • a last object of the invention is a use of the installation as defined above to decondition large flexible containers, filled with powdery materials or not.
  • the entire process is carried out under a depression of between about 5 mm and 10 mm of water column, this depression may be constant during the deconditioning period.
  • the mill may comprise a rotor having a rotation speed of between about 60 and 120 rpm.
  • the deconditioning time of the flexible containers can vary from about 1.5 minutes to about 3 minutes.
  • This figure is a schematic representation, in section, of the installation according to the invention.
  • the general reference installation 1 comprises a conveyor belt 2 on which the large containers 3a, 3b, 3c, of about 2 m 3 of volume each, are discharged, coming from a truck 4.
  • the truck 4 can be equipped with a moving floor (not shown) so as to unload automatically and without the use of gripping shovel said flexible containers.
  • the containers 3a, 3b, 3c comprise, respectively, pulverulent residues of household waste incineration fumes (REFIOM), solidified REFIOMs and tixotropic press filter cakes resulting from the physicochemical treatment of acidic residues. from surface treatment.
  • the containers 3a, 3b, 3c are made of polypropylene.
  • the conveyor belt 2 constitutes a buffer storage of the containers 3a, 3b, 3c before their treatment according to the invention.
  • the installation 1 further comprises a freight elevator 5 whose upper part 5a, which is located about 23 meters above the ground, is connected to a hopper 6 of substantially square geometrical base, having a total height of about 3 meters, a total width of about 1.70 meters, and equipped with a damping means (not shown) truck style.
  • the hopper 6 comprises in its middle part a mill 7 consisting of at least one cutting rotor having a rotation speed ranging from 60 to 120 revolutions / min.
  • the rotor When it is brought into contact with the bottom of each container, the rotor rips and grinds them individually and successively due to its rotation, so as to turn them into shreds.
  • each container then flows by gravity onto a horizontally disposed disk sorter 8 and just below the grinder 7.
  • each container flows continuously (powdery state) or discontinuous (monolithic) to sorter 8.
  • the shape geometric disks constituting the sorter 8 can be adapted to the contents of the containers 3a, 3b, 3c.
  • the sorter 8 makes it possible to direct, on the one hand, to a first container 9 the contents of the containers 3a, 3b, 3c, and on the other hand, to a second container 10 the flexible containers converted into rags after passing through the hopper 6
  • the separation of the flaps from the containers and the materials avoids incorporating these flaps into content processing methods subsequently arranged for the installation of the invention.
  • the material stored in the first container 9 is then extracted from the latter with a screw without core (not shown) so as to avoid the formation of jams at the output.
  • the hopper 6 is arranged substantially vertically so as to facilitate the flow of materials. Furthermore, the inner wall of all the elements constituting the hopper 6 is covered with chemical coatings which facilitate the outward flow rate of the materials (such as polyamides of Rilsan type, epoxy, fluorinated polymers). by offering satisfactory erosion resistance and chemical resistance.
  • chemical coatings which facilitate the outward flow rate of the materials (such as polyamides of Rilsan type, epoxy, fluorinated polymers). by offering satisfactory erosion resistance and chemical resistance.
  • the whole of the installation 1 is subjected to a depression of at least 5 mm of water column, so as to to reduce the contamination of the material handling staff.
  • the treatment flow of the plant can reach values of 80 m 3 / hour for flexible containers of approximately 2m 3 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Discharge Of Articles From Conveyors (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Intermediate Stations On Conveyors (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)
  • Drying Of Solid Materials (AREA)
  • Cleaning In General (AREA)

Claims (10)

  1. Anlage zum automatischen und individuellen Dekonditionieren mit Material gefüllter, weicher Großbehälter (3a, 3b, 3c), mit einem Transportband (2), einer Entleerungseinrichtung (7) für die Behälter und einer Sortiereinrichtung (8), dadurch gekennzeichnet, dass die Entleerungseinrichtung für die Behälter durch einer Zerkleinerer (7) gebildet wird, der in dem Fülltrichter (6) angeordnet ist und die vollen Behälter mit ihrem Inhalt zerkleinert, und dass die Sortiereinrichtung durch einen Scheibensortierer (8) gebildet wird, der unterhalb des Zerkleinerers horizontal angeordnet ist und die durch den Zerkleinerer in Fetzen zerrissenen Behälter vom Inhalt trennt.
  2. Anlage nach Anspruch 1, dadurch gekennzeichnet, dass deren Elemente während der Dauer der Dekonditionierung der Behälter (3a, 3b, 3c) einem Unterdruck von zwischen etwa 5 und 10mm Wassersäule ausgesetzt sind.
  3. Anlage nach Anspruch 1, dadurch gekennzeichnet, dass der Zerkleinerer (7) einen Rotor umfasst, der eine Drehgeschwindigkeit von zwischen etwa 60 und 120 U/min hat.
  4. Anlage nach Anspruch 1, dadurch gekennzeichnet, dass die Dauer der Dekonditionierung zwischen 1,5 Minuten und 3 Minuten beträgt.
  5. Verfahren zur automatischen und individuellen Dekonditionierung von mit materialgefüllten, weichen Großbehältern, bestehend aus:
    - Anordnen der Behälter (3a, 3b, 3c) nacheinander auf einem Transportband (2),
    - Befördern der Behälter in Richtung eines Fülltrichters (6) und
    - Entleeren der Behälter von Materialien, welche diese enthalten,
    dadurch gekennzeichnet, dass nach ihrer Beförderung in den Fülltrichter die vollen Behälter durch Zerkleinerung samt Inhalt geleert werden und dass das Produkt der Zerkleinerung mittels Schwerkraft auf einen Scheibensortierer befördert wird, welcher die zerkleinerten Materialien von den in Fetzen zerrissenen Behältern trennt.
  6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass dieses in seiner Gesamtheit während der Dauer der Dekonditionierung der Behälter unter einem Unterdruck zwischen 5 und 10mm Wassersäule durchgeführt wird.
  7. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Zerkleinerung der Behälter (3a, 3b, 3c) mit Hilfe eines Zerkleinerers (7) durchgeführt wird, der aus wenigstens einem Rotor gebildet wird.
  8. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Materialien nach ihrer Sortierung mit Hilfe einer kernlosen Schnecke extrahiert werden.
  9. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Dauer der Dekonditionierung zwischen etwa 1,5 und 3 Minuten beträgt.
  10. Verwendung einer Anlage gemäß einem der Ansprüche 1 bis 4 zum Dekonditionieren von weichen Großbehältern, die mit staubförmigen Materialien gefüllt sind oder nicht.
EP02755083A 2001-06-22 2002-06-21 Vorrichtung und verfahren zum automatischen entleeren von flexiblen grossbehältern sowie verwendung dieser vorrichtung Expired - Lifetime EP1401713B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0108273A FR2826339B1 (fr) 2001-06-22 2001-06-22 Installation de deconditionnement automatique de conteneurs souples-procede-utilisation
FR0108273 2001-06-22
PCT/FR2002/002168 WO2003000555A1 (fr) 2001-06-22 2002-06-21 Instalation et procede de deconditionnement automatique de conteneurs souples ainsi que l'utilisation de ladite instalation

Publications (2)

Publication Number Publication Date
EP1401713A1 EP1401713A1 (de) 2004-03-31
EP1401713B1 true EP1401713B1 (de) 2006-10-25

Family

ID=8864668

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02755083A Expired - Lifetime EP1401713B1 (de) 2001-06-22 2002-06-21 Vorrichtung und verfahren zum automatischen entleeren von flexiblen grossbehältern sowie verwendung dieser vorrichtung

Country Status (5)

Country Link
EP (1) EP1401713B1 (de)
AT (1) ATE343526T1 (de)
DE (1) DE60215650T2 (de)
FR (1) FR2826339B1 (de)
WO (1) WO2003000555A1 (de)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4034877A (en) * 1975-09-02 1977-07-12 Bel-Tyne Company Limited Apparatus for opening containers
FR2533194B1 (fr) * 1982-09-16 1988-03-04 Gazin Patrick Dispositif pour le vidage automatique en chambre etanche de sacs de matiere pulverulente ou granuleuse
WO1992021566A1 (en) * 1991-06-07 1992-12-10 George Weston Foods Limited Bread unwrapping apparatus
DE4203495A1 (de) * 1992-02-07 1993-08-12 Buehler Gmbh Sackentleervorrichtung und verfahren zum betrieb und reinigen derselben
DE4305315C1 (de) * 1993-02-20 1994-10-06 Gaz Industrieanlagen Gmbh Vorrichtung zum Aufschlitzen und Entleeren von Müllsäcken aus Papier oder Kunststoff
DE4419599C1 (de) 1994-06-03 1996-01-25 Schreier Maschinen Und Apparat Vorrichtung zum Entleeren von Schüttgut enthaltenden Säcken
US5507602A (en) 1994-10-14 1996-04-16 J. M. Huber Corporation Powder transfer from supersack containers and dispersion into a homogeneous slurry
JP3302215B2 (ja) * 1995-03-23 2002-07-15 ツカサ工業株式会社 自動開袋装置

Also Published As

Publication number Publication date
FR2826339B1 (fr) 2003-12-19
WO2003000555A1 (fr) 2003-01-03
DE60215650T2 (de) 2007-02-01
FR2826339A1 (fr) 2002-12-27
DE60215650D1 (de) 2006-12-07
ATE343526T1 (de) 2006-11-15
EP1401713A1 (de) 2004-03-31

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