EP1393841A1 - Verfahren und vorrichtung zur herstellung von metallpulver - Google Patents

Verfahren und vorrichtung zur herstellung von metallpulver Download PDF

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Publication number
EP1393841A1
EP1393841A1 EP02708666A EP02708666A EP1393841A1 EP 1393841 A1 EP1393841 A1 EP 1393841A1 EP 02708666 A EP02708666 A EP 02708666A EP 02708666 A EP02708666 A EP 02708666A EP 1393841 A1 EP1393841 A1 EP 1393841A1
Authority
EP
European Patent Office
Prior art keywords
powder
metal
titanium
metal powder
production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02708666A
Other languages
English (en)
French (fr)
Other versions
EP1393841A4 (de
Inventor
Y. Phild Co. Ltd. 110 Gosyohachimancho HIRATA
Y. c/o Phild Co. Ltd. 110 Gosyohachimancho UEDA
H. Phild Co. Ltd. 110 Gosyohachimancho TAKASE
K. Phild Co. Ltd. 110 Gosyohachimancho SUZUKI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phild Co Ltd
Original Assignee
Phild Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phild Co Ltd filed Critical Phild Co Ltd
Publication of EP1393841A1 publication Critical patent/EP1393841A1/de
Publication of EP1393841A4 publication Critical patent/EP1393841A4/de
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0848Melting process before atomisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/086Cooling after atomisation

Definitions

  • the hydrogenative dewatering method and rotary electrode method are being put to practical use as improved production methods for titanium metal powder.
  • the hydrogenative dewatering method uses sponge titanium, molten titanium or titanium chips generated from cutting/machining as material.
  • the material titanium is heated in a hydrogen atmosphere to cause it to absorb the hydrogen gas and thus become brittle. This brittle titanium is then crushed and heated again in vacuum so that the hydrogen gas will be released and powder formed.
  • molten titanium or titanium melted then forged, rolled or otherwise worked is formed into a round bar to be used as material.
  • This material round bar is turned at high speed in an atmosphere of argon, helium or other inactive gas, while its tip is melted by a heat source such as an arc or plasma-arc torch.
  • the drips of molten metal are then scattered via centrifugal force to produce spherical powder grains.
  • the method proposed by the present invention generates virtually no byproducts or impurities other than the target metal powder. Occurrence of metal oxidation due to heating of material metal is also very small, and since the obtained metal powder has excellent uniformity of granular sphericity and consistency of granule size, the production cost can be reduced significantly.
  • the method also allows for continuous production in addition to batch production, which opens a door to mass-production of metal powder having uniform granule size.
  • purified water such as distilled water is filled into the high-pressure water tank inside the pressure-resistant container for titanium-metal powder production, and material titanium metal such as a titanium metal bar is fed from the material element-metal feeder part and pressurized at high pressure.
  • a mixture gas consisting of hydrogen and oxygen is injected from the nozzle, ignited and let completely bum in the combustion chamber.
  • material titanium is instantly melted in the combustion gas and dispersed in water.
  • very fine titanium grains of micron order are produced and dispersed in powder form.
  • the produced fine titanium powder does not melt or float and precipitates in a short period.
  • mixture gas of hydrogen and oxygen must be precisely controlled to achieve a hydrogen-to-oxygen ratio of 2 to 1. While a mixture gas of hydrogen and oxygen is supplied from commercial gas cylinders, adding a water electrolyzer (C) as an adjunct to produce a mixture gas of hydrogen and oxygen via electrolysis of water will generate completely pure gases to facilitate an optimal, efficient supply of mixture gas.
  • a water electrolyzer C
  • the present invention allows for production of high-purity metal, especially titanium powder, in a very efficient manner.
  • the production method proposed by the present invention achieves pure powder free from byproducts or impurities other than the elemental component, wherein the produced powder offers excellent uniformity of granular sphericity and size and can be produced at significantly less cost. Batch production, continuous production and mass production are also possible.

Landscapes

  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)
EP02708666A 2001-03-28 2002-03-26 Verfahren und vorrichtung zur herstellung von metallpulver Withdrawn EP1393841A4 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2001091941 2001-03-28
JP2001091941 2001-03-28
PCT/JP2002/002911 WO2002078883A1 (fr) 2001-03-28 2002-03-26 Procede et appareil de production de poudre metallique

Publications (2)

Publication Number Publication Date
EP1393841A1 true EP1393841A1 (de) 2004-03-03
EP1393841A4 EP1393841A4 (de) 2005-02-23

Family

ID=18946486

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02708666A Withdrawn EP1393841A4 (de) 2001-03-28 2002-03-26 Verfahren und vorrichtung zur herstellung von metallpulver

Country Status (14)

Country Link
US (1) US20040118244A1 (de)
EP (1) EP1393841A4 (de)
JP (1) JP4137643B2 (de)
KR (1) KR20030080062A (de)
CN (1) CN1248812C (de)
BR (1) BR0208466A (de)
CA (1) CA2442153A1 (de)
HU (1) HUP0303939A3 (de)
MX (1) MXPA03008818A (de)
NO (1) NO20034327L (de)
NZ (1) NZ528630A (de)
PL (1) PL365332A1 (de)
TW (1) TW570851B (de)
WO (1) WO2002078883A1 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1374836A1 (de) * 2001-03-29 2004-01-02 Phild Co., Ltd. Flüssigkeit zur wiederherstellung von haar, umfassend eine wässrige dispersion aus ultrafeinen titanteilchen und verfahren und gerät für ihre herstellung
EP1452491A1 (de) * 2001-10-12 2004-09-01 Phild Co., Ltd. Titangruppenmetallhaltiges hochleistungswasser und verfahren und vorrichtung zu seiner herstellung
US8128789B2 (en) 2001-10-12 2012-03-06 Phiten Co., Ltd. Method for producing ultrafine dispersion water of noble metal ultrafine particles

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3686819B2 (ja) * 2000-05-10 2005-08-24 ファイルド株式会社 チタン含有高機能水及びその製造方法と装置
JP3735240B2 (ja) 2000-07-04 2006-01-18 ファイルド株式会社 健康繊維製品
TWI237007B (en) * 2001-02-27 2005-08-01 Phild Co Ltd Method and device for producing gold-containing high performance water
TW558471B (en) * 2001-03-28 2003-10-21 Phild Co Ltd Method and device for manufacturing metallic particulates and manufactured metallic particulates
JP2006000147A (ja) * 2004-06-15 2006-01-05 Fuairudo Kk シリコーンエラストマーを用いた健康装身具とその製造方法
JP2006110179A (ja) * 2004-10-15 2006-04-27 Fuairudo Kk 腰部加圧用ベルト
KR100830931B1 (ko) 2007-05-23 2008-05-22 (주) 나노기술 진공 배기 및 가스 흡입 방식을 이용한 진공형 고전압 갭스위치 및 이를 이용한 금속 나노 분말 제조 방법
CN101785783A (zh) * 2009-01-22 2010-07-28 朱晓颂 金属Ti微粒子在促进或增大皮肤外用抗菌或杀菌药物功效上的用途

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2269528A (en) * 1940-03-30 1942-01-13 Rca Corp Method of manufacturing metal spheres
WO2001036337A1 (fr) * 1999-11-18 2001-05-25 Phild Co., Ltd. Procede et dispositif de preparation d'une eau contenant des particules d'or ultrafines dissoutes
EP1167292A1 (de) * 1999-10-22 2002-01-02 Phild Co., Ltd. Verfahren und vorrichtung zur herstellung von fullerenhaltigem wasser

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE8206158L (sv) * 1982-10-29 1984-04-30 Hans G Wahlbeck Forfarande och anordning for framstellning av allergifria edelmetallforemal
JPS62263903A (ja) * 1986-05-12 1987-11-16 Kyuzo Kamata 金属の超微粒子製造法
JP3686819B2 (ja) * 2000-05-10 2005-08-24 ファイルド株式会社 チタン含有高機能水及びその製造方法と装置
TWI237007B (en) * 2001-02-27 2005-08-01 Phild Co Ltd Method and device for producing gold-containing high performance water
TW558471B (en) * 2001-03-28 2003-10-21 Phild Co Ltd Method and device for manufacturing metallic particulates and manufactured metallic particulates
PL365475A1 (en) * 2001-03-28 2005-01-10 Phild Co, Ltd. Health ornament containing titanium powder and method for manufacture thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2269528A (en) * 1940-03-30 1942-01-13 Rca Corp Method of manufacturing metal spheres
EP1167292A1 (de) * 1999-10-22 2002-01-02 Phild Co., Ltd. Verfahren und vorrichtung zur herstellung von fullerenhaltigem wasser
WO2001036337A1 (fr) * 1999-11-18 2001-05-25 Phild Co., Ltd. Procede et dispositif de preparation d'une eau contenant des particules d'or ultrafines dissoutes

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO02078883A1 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1374836A1 (de) * 2001-03-29 2004-01-02 Phild Co., Ltd. Flüssigkeit zur wiederherstellung von haar, umfassend eine wässrige dispersion aus ultrafeinen titanteilchen und verfahren und gerät für ihre herstellung
EP1374836A4 (de) * 2001-03-29 2006-01-25 Phild Co Ltd Flüssigkeit zur wiederherstellung von haar, umfassend eine wässrige dispersion aus ultrafeinen titanteilchen und verfahren und gerät für ihre herstellung
EP1452491A1 (de) * 2001-10-12 2004-09-01 Phild Co., Ltd. Titangruppenmetallhaltiges hochleistungswasser und verfahren und vorrichtung zu seiner herstellung
EP1452491A4 (de) * 2001-10-12 2005-03-16 Phild Co Ltd Titangruppenmetallhaltiges hochleistungswasser und verfahren und vorrichtung zu seiner herstellung
US7300672B2 (en) 2001-10-12 2007-11-27 Phild Co., Ltd. Titanium-group metal containing high-performance water, and its producing method and apparatus
US8128789B2 (en) 2001-10-12 2012-03-06 Phiten Co., Ltd. Method for producing ultrafine dispersion water of noble metal ultrafine particles

Also Published As

Publication number Publication date
NZ528630A (en) 2004-08-27
CN1529644A (zh) 2004-09-15
NO20034327D0 (no) 2003-09-26
NO20034327L (no) 2003-11-25
TW570851B (en) 2004-01-11
CN1248812C (zh) 2006-04-05
MXPA03008818A (es) 2004-02-18
PL365332A1 (en) 2004-12-27
US20040118244A1 (en) 2004-06-24
WO2002078883A1 (fr) 2002-10-10
CA2442153A1 (en) 2002-10-10
HUP0303939A2 (hu) 2004-03-29
HUP0303939A3 (en) 2004-08-30
KR20030080062A (ko) 2003-10-10
EP1393841A4 (de) 2005-02-23
JPWO2002078883A1 (ja) 2004-10-21
JP4137643B2 (ja) 2008-08-20
BR0208466A (pt) 2004-03-23

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