EP1384802B1 - Procédé de fabrication d' un produit textile et produit textile - Google Patents

Procédé de fabrication d' un produit textile et produit textile Download PDF

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Publication number
EP1384802B1
EP1384802B1 EP03016399A EP03016399A EP1384802B1 EP 1384802 B1 EP1384802 B1 EP 1384802B1 EP 03016399 A EP03016399 A EP 03016399A EP 03016399 A EP03016399 A EP 03016399A EP 1384802 B1 EP1384802 B1 EP 1384802B1
Authority
EP
European Patent Office
Prior art keywords
textile fabric
thread system
fabric
nonwoven
yarn system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03016399A
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German (de)
English (en)
Other versions
EP1384802A2 (fr
EP1384802A3 (fr
Inventor
Ralf Winter
Hubert Hlawatschek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Filzfabrik Fulda & Co KG GmbH
Original Assignee
Filzfabrik & Co KG GmbH
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Filing date
Publication date
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Application filed by Filzfabrik & Co KG GmbH filed Critical Filzfabrik & Co KG GmbH
Publication of EP1384802A2 publication Critical patent/EP1384802A2/fr
Publication of EP1384802A3 publication Critical patent/EP1384802A3/fr
Application granted granted Critical
Publication of EP1384802B1 publication Critical patent/EP1384802B1/fr
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

Definitions

  • the present invention relates to a Method for producing a patterned textile fabric, wherein a patterning thread system is needled with a carrier layer. Furthermore the present invention relates to textile Fabrics obtainable by such a method and thereby, for example, as a floor covering, doormat, Decorative material or interior trim for motor vehicles are usable.
  • From DE 44 14 479 is a process for the preparation a textile fabric with a pattern known as floor covering, wherein the textile fabric at least partially a surface, with the needled textile fabrics, at least partially colored and / or patterned thread system comprises.
  • the textile fabric at least partially a surface, with the needled textile fabrics, at least partially colored and / or patterned thread system comprises.
  • Thread system on or under a possibly solidified staple fiber pile laid and then needled. It is also possible, the thread system between two possibly solidified Staple fiber pile to lay and then needled.
  • composition elements on a fibers containing Base layer are laid.
  • the composition elements become Woven into the base layer using needle felting technology. This process also leads to low contrast and faint surface patterns.
  • the object of the invention is therefore a method for producing a textile fabric with a colored, high-contrast and abrasion-resistant, flat pattern to provide. It is still the task of the invention, a textile fabric of the beginning type so that the pattern particularly high in contrast and resistant to abrasion.
  • the former object is achieved according to the invention solved that the carrier layer and the thread system first from the carrier side and then from the opposite to be pinched.
  • the carrier layer is first on the thread system hung up. Subsequently, carrier layer and thread system needled from the side of the carrier layer. In a subsequent second Vernadlungs Colour the fabric is from the opposite Needed page. It has been shown that at this Proceed the thread system over the entire thickness of the textile fabric is three-dimensionally needled. So can easily create a textile fabric with a - in contrast to the prior art - colored, contrasty patterned surface can be generated which nevertheless has a high abrasion resistance and thus e.g. also can be used as a floor covering.
  • the Pattern of the textile fabric according to the invention can be set arbitrarily by the choice of the thread system become.
  • the thread system can be colored and / or patterned, be designed flat or the like. Furthermore can manufacture a rapportget surface of the textile fabric can be achieved.
  • a delay of the pattern can be according to a advantageous development of the invention simply by Avoid using the thread system first with a staple fiber pile is connected to a nonwoven fabric. Subsequently is the nonwoven fabric of the carrier layer with the fed to the thread system side facing away from the nonwoven fabric.
  • the solidification of the nonwoven fabric or the combination of thread system and nonwoven fabric may be mechanical and / or chemical and / or thermal process.
  • the Solidification has only the task, the thread system easy to attach to the staple fiber pile, making a different severe distortion of the thread system and staple fiber pile and thus an impairment of the pattern is avoided during subsequent processing.
  • Non-woven staple fibers made of polypropylene, polyester, Polyamide or viscose used.
  • the pattern of the fabrics is primarily by the type, shape and color of the thread system certainly.
  • the textile fabrics can be used as thread systems z. As knitted fabrics, films, paper, nonwovens, fabrics be used.
  • the consolidated nonwoven fabric with the side of the carrier layer opposite the thread system supplied, wherein the carrier layer is preferred made of polypropylene, polyester, polyamide and / or viscose fibers consists.
  • the solidified nonwoven fabric with the carrier layer according to another advantageous embodiment of the invention so needled in succession from both sides, that the thread system forms the abrasion-resistant wear layer.
  • a carrier layer is a togetafelter Cardstock used.
  • a carrier layer can z. B. also in any other way mechanically and / or chemically and / or thermally bonded nonwoven fabric, a Tissue, a tufted fabric or a felt used become.
  • the inventive concept can / can at the bottom of the carrier layer one or more be further support layer (s) attached, for example a heavy coating to the textile fabric to impart further advantageous properties.
  • the second task namely the Creation of a textile fabric with a high contrast and especially abrasion-resistant pattern is solved according to the invention in that the thread system almost over the entire height of the textile fabric extends.
  • These fabrics consist of at least one Carrier layer and a needled with this wear layer, which is present on the top of the wear layer Thread system over the entire thickness of wear layer and carrier layer three-dimensionally needled is.
  • the textile fabric has a colored, high-contrast and patterned surface, since during the Manufacturing method deformation and resolution of the Thread system or other impairment of the thread system is largely avoided.
  • the fabrics are characterized according to the invention characterized by a high abrasion resistance, which is why they are used as flooring or as other hard-wearing coverings, for example as doormats or interior paneling in Motor vehicles, can be used.
  • By attaching further carrier layers, for example a heavy coating These fabrics can be targeted for special Applications, such as self-contained Tiles, to be optimized.
  • the sheet according to the invention is in particular as flooring, doormat, decor material or interior trim suitable for motor vehicles.
  • Such Sheets are preferably, but not exclusively by the invention described above Process produced.
  • FIG. 1a shows a consolidated nonwoven fabric 1 staple fiber 2 and a thread system 3, for example a knitted fabric.
  • a thread system 3 for example a knitted fabric.
  • To a multicolored structured pattern to obtain are as an example three colors 3.1, 3.2 and 3.3 of the thread system 3 used.
  • this nonwoven fabric 1 was carried out by a mechanical method, starting first from staple fibers to rolls of staple fiber pile 2 was formed, which then by means of a tantlegers was taboo. The tabulated staple fiber pile 2 was then easy by needling with the thread system 3 connected and solidified. The thread system 3 is essentially completely on one side of the Nonwoven fabric 1 is arranged. The nonwoven fabric 1 forms with it a first intermediate of the process.
  • FIG. 1b shows the nonwoven fabric 1 from FIG. 1a after laying on a carrier layer 5.
  • the carrier layer 5 is placed on the side of the nonwoven fabric 1 facing away from the thread system 3.
  • FIG. 1c shows two steps during needling of the pile of the nonwoven fabric 1 shown in FIG. 1 with the carrier layer 5.
  • the intermediate product of FIG. 1b is needled in the first step I from the side of the carrier layer 5 and the solidified staple fiber pile 2 to the thread system 3.
  • the layers are needled from the opposite side, so that a textile fabric 4 of Figure 2 is formed.
  • a pile of about 300 g / m 2 and for the carrier layer a pile of about 1000 g / m 2 can be used for the staple fiber pile 2 .
  • the needle directions of steps I and II are indicated by arrows in the drawing.
  • the textile fabric 4 is according to FIG of the present invention.
  • the thread system 3 is over the entire thickness in nonwoven fabric 1 and carrier layer 5 three-dimensionally needled, so that a high-contrast, multi-colored and abrasion-resistant flat pattern results.
  • Figures 3 and 4 show the method according to the known from DE 44 14 479 A1 Stand of the technique.
  • the thread system 3 is in the state of the art the textile fabric 6 produced by the art, such as 3, mainly on the surface of the textile fabric 7, so that indeed high-contrast and multi-colored, but no abrasion-resistant Patterns result. If the thread system 3, as out 4, between two Stapelmaschineflore. 8 and 9, one obtains on the one hand an abrasion-resistant Surface, on the other hand, the thread system 3 by the Fibrous 8 and 9 superimposed, so you only faint color, low contrast and diffuse surface patterns receives.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Knitting Of Fabric (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Claims (7)

  1. Procédé de fabrication d'un produit textile à motifs, dans lequel un système de fils produisant le motif est cousu avec une couche support, caractérisé en ce que la couche support et le système de fils sont tout d'abord cousus depuis la face support et ensuite depuis le côté opposé.
  2. Procédé selon la revendication 1, caractérisé en ce que le système de fils est relié tout d'abord avec un voile de fibres discontinues pour former un tissu non tissé, et en ce qu'ensuite, le tissu non tissé est amené à une couche support par le côté du tissu non tissé qui est détourné du système de fils.
  3. Procédé selon l'une ou l'autre des revendications 1 et 2, caractérisé en ce que le produit textile est cousu de telle sorte qu'il est produit une couche d'usure résistante à l'abrasion.
  4. Procédé selon au moins l'une des revendications précédentes, caractérisé en ce que le produit textile est additionnellement renforcé après la couture.
  5. Produit textile (4) fabriqué selon le procédé de l'une au moins des revendications précédentes, caractérisé en ce que le système de fils (3) s'étend presque sur toute la hauteur du produit textile (4).
  6. Produit textile (4) selon la revendication 5, caractérisé en ce que le produit textile (4) présente plusieurs systèmes de fils différents (3.1, 3.2, 3.3).
  7. Produit textile selon l'une ou l'autre des revendications 5 et 6, caractérisé en ce que la couche support (5) est reliée à une ou plusieurs autre(s) couche(s) support(s).
EP03016399A 2002-07-25 2003-07-21 Procédé de fabrication d' un produit textile et produit textile Expired - Lifetime EP1384802B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10233810 2002-07-25
DE10233810 2002-07-25

Publications (3)

Publication Number Publication Date
EP1384802A2 EP1384802A2 (fr) 2004-01-28
EP1384802A3 EP1384802A3 (fr) 2004-03-03
EP1384802B1 true EP1384802B1 (fr) 2005-12-14

Family

ID=29796564

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03016399A Expired - Lifetime EP1384802B1 (fr) 2002-07-25 2003-07-21 Procédé de fabrication d' un produit textile et produit textile

Country Status (3)

Country Link
EP (1) EP1384802B1 (fr)
AT (1) ATE312965T1 (fr)
DE (1) DE50301901D1 (fr)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1040598A (en) * 1963-11-05 1966-09-01 Lantor Ltd Method of manufacturing non-woven fabric
DE2615519C3 (de) * 1976-04-09 1982-07-08 Elektrochemische Fabrik Kempen Gmbh, 4152 Kempen Verfahren zur Herstellung eines genadelten und ornamental gemusterten Vliesstoffes
ATE129532T1 (de) * 1989-08-03 1995-11-15 Dilo Kg Maschf Oskar Verfahren zum herstellen gemusterter textiler nadelfilz- bzw. -vliesbahnen.
DE4414479A1 (de) * 1994-04-26 1995-11-02 Trend Gardinen Und Zubehoerfab Nadelfilz mit Musterung als Fußbodenbelag
DE29810457U1 (de) * 1998-06-12 1999-10-14 Magna Georg Naeher Gmbh Faserflächengebilde mit Musterung
DE60014840T2 (de) * 1999-12-24 2005-10-13 Milliken Industrials Ltd., Bury Bekleidungsstoff für Tennisball und Verfahren zur Herstellung

Also Published As

Publication number Publication date
EP1384802A2 (fr) 2004-01-28
EP1384802A3 (fr) 2004-03-03
ATE312965T1 (de) 2005-12-15
DE50301901D1 (de) 2006-01-19

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