EP1384802A2 - Procédé de fabrication d' un produit textile et produit textile - Google Patents

Procédé de fabrication d' un produit textile et produit textile Download PDF

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Publication number
EP1384802A2
EP1384802A2 EP03016399A EP03016399A EP1384802A2 EP 1384802 A2 EP1384802 A2 EP 1384802A2 EP 03016399 A EP03016399 A EP 03016399A EP 03016399 A EP03016399 A EP 03016399A EP 1384802 A2 EP1384802 A2 EP 1384802A2
Authority
EP
European Patent Office
Prior art keywords
thread system
textile fabric
fabric
needled
carrier layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03016399A
Other languages
German (de)
English (en)
Other versions
EP1384802A3 (fr
EP1384802B1 (fr
Inventor
Ralf Winter
Hubert Hlawatschek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FILZFABRIK FULDA GMBH & CO. KG
Original Assignee
Filzfabrik & Co KG GmbH
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Filing date
Publication date
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Application filed by Filzfabrik & Co KG GmbH filed Critical Filzfabrik & Co KG GmbH
Publication of EP1384802A2 publication Critical patent/EP1384802A2/fr
Publication of EP1384802A3 publication Critical patent/EP1384802A3/fr
Application granted granted Critical
Publication of EP1384802B1 publication Critical patent/EP1384802B1/fr
Anticipated expiration legal-status Critical
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

Definitions

  • the present invention relates to a Process for producing a patterned textile fabric, a thread system producing the pattern is needled with a carrier layer. Furthermore the present invention relates to textile Sheets which can be obtained using such a process and thereby for example as a floor covering, doormat, Decorative material or interior trim for motor vehicles are usable.
  • DE 44 14 479 describes a process for the production of a textile fabric with a pattern Known as flooring, the textile fabric at least partially a flat, with the Textile fabrics needled, at least partially colored and / or patterned thread system includes.
  • the at least partially colored and / or patterned Thread system on or under a possibly solidified pile fiber pile laid and then needled. It is also possible, the thread system between two possibly solidified Laying staple fiber pile and then needling.
  • the disadvantage of the process is that staple fiber pile and thread system when feeding into the needle chair and when needling itself because of its different Warp structure differently, so that the needled pattern can be affected.
  • the thread system is on or under the possibly solidified Staple fiber pile laid and then needled, so you get no abrasion-resistant pattern, because the thread system only on the top or back of the textile fabric and thus directly one heavy use, for example exposed when walking on is. If the thread system between two possibly solidified Stacked pile pile is obtained on the one hand an abrasion-resistant surface, on the other hand it will Thread system overlaid by the fiber web, so that one only weak colors, little contrast and diffuse surface patterns receives.
  • From DT 24 60 646 is a manufacturing process of a textile product, at the composition element on a fiber-containing Base layer.
  • the composition elements are woven into the base layer using needle felting technology. This method also leads to little contrast and weak color surface patterns.
  • DE 199 29 382 A1 describes a method known for the production of a needle felt, in which elements are mixed with basic fibers in this way be that an essentially even distribution of the elements and the basic fibers. Even with that Needle fleece produced by this process are the Elements covered by basic fibers and therefore cannot create strong contrast.
  • the object of the invention is therefore a method for the production of a textile fabric with a colored, high-contrast and abrasion-resistant, flat pattern to provide. It is also a task the invention, a textile fabric of the beginning mentioned type so that the pattern is particularly rich in contrast and abrasion resistant.
  • the first-mentioned object is thereby achieved solved that the backing layer and the thread system first from the carrier side and then from the opposite side lying side needled.
  • the carrier layer is first applied to the thread system hung up. Then the backing layer and needled system of threads from the side of the carrier layer. In a subsequent second needling step the textile fabric is separated from the opposite Needled side. It has been shown that this Procedure the thread system over the entire thickness of the textile fabric is needled three-dimensionally. So a textile fabric can be easily with a - in contrast to the prior art - colored, high-contrast patterned surface are generated, which nevertheless has a high abrasion resistance and thus e.g. can also be used as flooring.
  • the Patterning of the textile fabric according to the invention can be set arbitrarily by the choice of the thread system become.
  • the thread system can be colored and / or patterned, be designed flat or the like. Furthermore can a rapport-free surface of the textile fabric can be achieved.
  • the pattern can be delayed according to a advantageous development of the invention simply thereby avoid if the thread system is first covered with a staple fiber pile is connected to a nonwoven. Subsequently is the nonwoven fabric of the backing layer with the the side of the nonwoven fabric facing away from the thread system.
  • a thread system and the staple fiber pile are used first a solidified nonwoven is formed in such a way that the thread system is essentially complete is arranged on one side of the nonwoven fabric.
  • the consolidation of the nonwoven or the connection of the thread system and nonwoven can by mechanical and / or chemical and / or thermal process.
  • the Solidification has only the task, the thread system easy to attach to the staple fiber pile so that a different strong distortion of the thread system and staple fiber pile and thus an impairment of the pattern is avoided in the subsequent further processing.
  • Nonwoven from the staple fiber pile and the thread system any known to those skilled in the art of making nonwovens Procedures are used. May be mentioned on this Establish the mechanical and aerodynamic process.
  • the mechanical carding process starts with a staple fiber pile is formed on cards, which subsequently is cut off with a stacker.
  • the paneled pile can then be mechanically and / or chemically and / or thermally connected to the thread system and be solidified.
  • In the aerodynamic process are mechanically pre-dissolved staple fibers in one strong airflow introduced, the z. B. against a rotating, perforated drum is blown.
  • the fibers form a tangled fleece on the drum surface, while the air is sucked out through the openings of this drum becomes.
  • the consolidation of the fleece or the connection with the thread system takes place according to the already mentioned Method.
  • Nonwoven staple fibers made of polypropylene, polyester, Polyamide or viscose used.
  • the pattern of the textile fabrics is primarily by the type, shape and color of the thread system certainly. Depending on the desired pattern
  • the textile fabrics can be used as thread systems z. B. knitted fabrics, foils, paper, nonwovens, fabrics be used.
  • the solidified nonwoven fabric with the side of the carrier layer opposite the thread system supplied the carrier layer being preferred made of polypropylene, polyester, polyamide and / or viscose fibers consists.
  • a paneled is preferably used as the carrier layer Carded pile used.
  • a carrier layer z. B. also mechanically and / or in any other way chemically and / or thermally bonded nonwoven Fabric, a tufted fabric or a felt is used become.
  • further carrier layer may be attached, for example a heavy coating around the textile fabric to convey further advantageous properties.
  • the second part of the task namely the Creation of a textile fabric with a high contrast and particularly abrasion-resistant pattern solved according to the invention in that the thread system almost over the entire height of the textile fabric extends.
  • These fabrics consist of at least one Carrier layer and a wear layer needled with this, the one on top of the wear layer Thread system over the entire thickness of the wear layer and carrier layer needled three-dimensionally is.
  • the textile fabric has a colorful, high-contrast and patterned surface because during the Manufacturing process a deformation and dissolution of the Thread system or any other impairment of the thread system is largely avoided.
  • the fabrics according to the invention due to its high abrasion resistance, which is why it is used as a floor covering or as other hard-wearing coverings, for example as floor mats or interior trim in Motor vehicles can be used.
  • By attaching further carrier layers, for example a heavy coating can use these fabrics specifically for special Applications, for example as self-laying Tiles to be optimized.
  • the fabric according to the invention is special as flooring, floor mat, decor material or interior cladding usable for motor vehicles. Such Sheets are preferred, but not exclusively by the previously described invention Process manufactured.
  • FIG. 1a shows a consolidated nonwoven fabric 1 from staple fiber pile 2 and a thread system 3, for example a knitted fabric.
  • a multi-colored structured pattern three colors 3.1 are available as an example, 3.2 and 3.3 of the thread system 3 used.
  • This nonwoven fabric 1 was produced by a mechanical process, starting initially from the staple fibers to carding the staple fiber pile 2 was formed, which is then by means of Was removed from the stacker.
  • the stacked staple fiber pile 2 then became easy by needling with the thread system 3 connected and solidified.
  • the thread system 3 is essentially entirely on one side of the Nonwoven fabric 1 arranged.
  • the nonwoven fabric 1 thus forms a first intermediate product of the process.
  • FIG. 1b shows the nonwoven fabric 1 from FIG. 1a after a support layer 5 has been placed on it.
  • the support layer 5 is placed on the side of the nonwoven fabric 1 facing away from the thread system 3.
  • FIG. 1c shows two steps in the needling of the pile of the nonwoven fabric 1 shown in FIG. 1 with the backing layer 5.
  • the layers are needled from the opposite side, so that a textile fabric 4 according to FIG. 2 is created.
  • a pile with about 300 g / m 2 can be used as the starting product for the staple fiber pile 2 and a pile with about 1000 g / m 2 for the carrier layer.
  • the needle directions of steps I and II are marked with arrows in the drawing.
  • the textile fabric 4 is in accordance with of the present invention.
  • the thread system 3 is over the entire thickness in nonwoven fabric 1 and backing layer 5 three-dimensionally needled, so that one high-contrast, multi-colored and abrasion-resistant flat pattern results.
  • Figures 3 and 4 show the method according to the state known from DE 44 14 479 A1 of the technique.
  • the thread system 3 is according to the state the fabric manufactured 6, such as 3, mainly on the surface of the textile fabric 7 arranged so that high-contrast and multi-colored, but no abrasion-resistant Patterns result. If the thread system 3, as from 4, between two staple fiber webs 8 and 9, you get one abrasion-resistant Surface, on the other hand, the thread system 3 by the Fibers 8 and 9 are superimposed so that only weakly colored, little contrasting and diffuse surface patterns receives.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Knitting Of Fabric (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Preliminary Treatment Of Fibers (AREA)
EP03016399A 2002-07-25 2003-07-21 Procédé de fabrication d' un produit textile et produit textile Expired - Lifetime EP1384802B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10233810 2002-07-25
DE10233810 2002-07-25

Publications (3)

Publication Number Publication Date
EP1384802A2 true EP1384802A2 (fr) 2004-01-28
EP1384802A3 EP1384802A3 (fr) 2004-03-03
EP1384802B1 EP1384802B1 (fr) 2005-12-14

Family

ID=29796564

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03016399A Expired - Lifetime EP1384802B1 (fr) 2002-07-25 2003-07-21 Procédé de fabrication d' un produit textile et produit textile

Country Status (3)

Country Link
EP (1) EP1384802B1 (fr)
AT (1) ATE312965T1 (fr)
DE (1) DE50301901D1 (fr)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1040598A (en) * 1963-11-05 1966-09-01 Lantor Ltd Method of manufacturing non-woven fabric
GB1555894A (en) * 1976-04-09 1979-11-14 Cikalon Vlies Method for producing needle feldle and patterned non wovenfabric
EP0411248A1 (fr) * 1989-08-03 1991-02-06 Oskar Dilo Maschinenfabrik KG Procédé pour la fabrication de nappes textiles à dessin de non-tissés aiguilletés
DE4414479A1 (de) * 1994-04-26 1995-11-02 Trend Gardinen Und Zubehoerfab Nadelfilz mit Musterung als Fußbodenbelag
DE29810457U1 (de) * 1998-06-12 1999-10-14 Magna Georg Näher GmbH, 71706 Markgröningen Faserflächengebilde mit Musterung
EP1114887A2 (fr) * 1999-12-24 2001-07-11 Milliken Industrials Limited Etoffe de revêtement pour balle de tennis et procédé pour sa production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1040598A (en) * 1963-11-05 1966-09-01 Lantor Ltd Method of manufacturing non-woven fabric
GB1555894A (en) * 1976-04-09 1979-11-14 Cikalon Vlies Method for producing needle feldle and patterned non wovenfabric
EP0411248A1 (fr) * 1989-08-03 1991-02-06 Oskar Dilo Maschinenfabrik KG Procédé pour la fabrication de nappes textiles à dessin de non-tissés aiguilletés
DE4414479A1 (de) * 1994-04-26 1995-11-02 Trend Gardinen Und Zubehoerfab Nadelfilz mit Musterung als Fußbodenbelag
DE29810457U1 (de) * 1998-06-12 1999-10-14 Magna Georg Näher GmbH, 71706 Markgröningen Faserflächengebilde mit Musterung
EP1114887A2 (fr) * 1999-12-24 2001-07-11 Milliken Industrials Limited Etoffe de revêtement pour balle de tennis et procédé pour sa production

Also Published As

Publication number Publication date
DE50301901D1 (de) 2006-01-19
ATE312965T1 (de) 2005-12-15
EP1384802A3 (fr) 2004-03-03
EP1384802B1 (fr) 2005-12-14

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