EP1373073B1 - Method and device for continuously filling a product into packages - Google Patents

Method and device for continuously filling a product into packages Download PDF

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Publication number
EP1373073B1
EP1373073B1 EP02735187A EP02735187A EP1373073B1 EP 1373073 B1 EP1373073 B1 EP 1373073B1 EP 02735187 A EP02735187 A EP 02735187A EP 02735187 A EP02735187 A EP 02735187A EP 1373073 B1 EP1373073 B1 EP 1373073B1
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EP
European Patent Office
Prior art keywords
filling
packages
filled
production process
central control
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EP02735187A
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German (de)
French (fr)
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EP1373073B2 (en
EP1373073A1 (en
Inventor
Kurt Dahlmanns
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SIG Combibloc Systems GmbH
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SIG Combibloc Systems GmbH
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Priority to DK02735187T priority Critical patent/DK1373073T3/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/06Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages

Definitions

  • the invention relates to a method and a device for the continuous filling of a given quantity a product, in particular a drink or Food, in preferably from a roll provided packaging material, in particular cardboard-plastic composite material, produced packages.
  • the invention is therefore based on the object, the mentioned above and described in more detail above method and the corresponding device to design and to develop that defects in the composite material and / or Defects of filled packages are recognized and the corresponding rejects from the production process is disposed of.
  • This object is achieved with regard to the method solved that central control before, during and after the filling over a plurality of interfaces Information about the manufacturing process of the Packaging material, the integrity of the packing jacket and / or the open pack and the filling process collects and influences the production process in such a way that Defective or damaged packages can not be filled and that not filled or filled, but leaky or damaged packages from the current Production process are discharged.
  • the solution consists of Task is that the device for carrying out the Method a central control, a plurality of Detectors for collecting data for the central control and at least one discharge device for Removal of unfilled or filled, however Has leaking or damaged packages.
  • a Machine for filling drinks in integrity Certified bottles known to be a variety of peripheral Filling having their fluid valves individually can be switched by a common control device.
  • the machine is further provided with an input device, in which separates the bottles individually and synchronously to Machine circulation running from an afferent Transport device are transferred to the machine, and with an output device which is direct or with the interposition of closure and / or Labeling a final inspection device downstream is provided.
  • the final control device checks the bottles for underfilling and removes them if necessary from the bottle stream.
  • this machine has a Input control device in the field of Input device checks the bottles for errors and upon detection of an error, a signal to Closed holding the liquid valve, the during the following cycle the one detected as defective Bottle is assigned to the control device outputs.
  • the input control device consists in that in the Drawing illustrated embodiment of three Video cameras using image recognition devices for Error detection generate the shutdown signal.
  • the Final control device the bottles then Check if they are underfilled, pointing in the illustrated embodiment, a video camera and an ejection device on. The bottles are thus checked before and after the filling process.
  • EP 0 378 052 A1 describes a Packaging device according to the preamble of claim 6, which is a bag forming machine and for producing bulk goods filling bags from a Einschlagmaterialband, via an input device of the bag-forming machine is supplied.
  • the input device has a Control device for the detection of errors in the Impact material and deflection means, which at a Wrapping tape error the beginning of an incoming Band section fall into a waste container to let.
  • WO 98/05 558 which a method and a device for detecting Design errors in one of a two-dimensional Blank produced packaging describes. sections The packaging has areas with contrasting colors which are optically scanned. The Sampling results become an electronic one Control unit for comparison with stored parameters fed. If the sampling results with the stored parameters do not match packaging considered defective.
  • This in the drawing illustrated embodiment relates the control of a package to receive Yogurt cups.
  • the solution according to the invention is therefore based on the Realizing that through a central control Data information of the most diverse Surface controls and other control systems uniformly recorded and processed. According to the invention has been achieved that faulty Packs are sorted out there and removed where it is in
  • Reference to the entire manufacturing and filling process cost is the cheapest.
  • the collection of data over in the packaging material manufacturing errors in the central control can - spatially and temporally disconnected - information about the Surface quality and the weight of the packaging material, Interface, printing errors, etc. only later on actual bottling process evaluated and shared with evaluated the collected data about the filling process become.
  • information becomes about the filling level or the weight of the filled pack, the quality of the sealed seam or sealing seams and the outer state of the finished package and possibly more production-related parameters collected.
  • the inventive method and the invention Device can be used on existing bottling plants use minor retooling work.
  • Another advantage of the invention is that over a Process detection software operating in the central control collected data for the creation of a precise Cost accounting evaluated for the packaging material manufacturer can be. With such an "automatic Combi control system system "can be found at the bottler Save costs by this only the material for the integrity packs must pay and the cost of the Committee (and possibly the entire invention Device) invoices the packaging material manufacturer. Because of the packaging material manufacturer by eliminating A quality control related savings are the Total cost of the manufacturing process by the Solution according to the invention less than conventional Processes.
  • For the detection of defects in the packaging material can be optical, electrical / electronic or mechanical detectors and weighing devices or use the like.
  • Fig. 1 is the device according to the invention shown schematically.
  • the device initially and essentially a role 1 for stocking of the web-shaped packaging material and a filling plant 2, in which the molded from the web-shaped packaging material Packs are filled with a product 3.
  • the device At the end leaving the production process completely filled Packs 4 the device.
  • the device now moreover a central control 5, a surface control system 6 for material and / or printing errors and a plurality of Detectors for collecting data for the central control 5 on.
  • a Weighing device 7 for checking the filling weight intended.
  • the aforesaid detectors for collecting Data is shared over several interfaces with the Central control 5 connected. These are in detail an interface 9 for external packaging material production, an interface 10, 11 for the surface control system, an interface 12 to the bottling plant, a Interface 13 for weighing control, an interface 14 to the discharge device and an interface 15 to production tracking software.
  • the bottling plant 2 is from the roll of the first coming packaging material individual blanks produced and this formed in a known manner, with a product. 3 filled and then closed. Before separating is the web-shaped packaging material in the Surface control system 6 checked for errors.
  • the better overview only two surface devices available; It is clear that if several packaging rolls exist are, for example, aluminum foil and paper for Chocolate packaging, two per roll Surface devices are present.
  • the surfaces of the packaging material can be coated, laminated, printed, punched, perforated, untreated or be refined with another method.
  • the Surface control system is in each case to the processing packaging material specially adapted. These The data determined are assigned via the Interfaces 10, 11 to the central controller. 5 transmitted. This information is recognized over Surface or printing errors detected. there The errors can be divided into different error classes be divided.
  • the interface 9 for external packaging material production receives the central control 5 information from the Production process of packaging roll production.
  • These Data information can be transferred via disk, for example Floppy disks, transmitted online to the central controller 5 become.
  • the central control 5 Be the via the interface 9 to the external Packing material collected with the Information from the surface control system adjusted.
  • Further data information is received by the central controller 5 from the interface 12 to the filling plant, here include the data information, for example faulty filling products, bottling difficulties, Machine speed and other process information.
  • Another data information receives the central control 5 of the interface 13 for weighing control. There the bottled products and packages are weighed and compared with a setpoint. Is the setpoint with the Approved deviations not achieved, gets the Central control 5 in turn a corresponding Data information.
  • Other detectors can be behind the Filling plant 12 arranged metal search control systems or other control systems also included in the Central control 5 can be integrated. In the Central control 5 all data information processed and with predetermined setpoints and Error classes are adjusted. All data take into account the machine speed of the entire device. From the central control 5 will be then the ones detected from the different detectors Error in at least the categories a) flawless Packs 4, b) inferior packs 4 'and c) Committee 4 "subdivided.
  • the discharge device 8 which in the illustrated and so far preferred Embodiment designed as a "double switch", controlled by the central controller 5.
  • the central controller 5 in addition to the Signal to the discharge device 8 another signal to the control of the bottling plant 2, by a not Dosing station shown the supply of the stop filling product.
  • the faulty one Packaging is therefore not filled, closed empty and transported further and only in the Outfeed device 8 discharged.
  • the number of discharged packages 4, 4 ', 4' 'with the associated Error classes are sent from the central controller 5 via the Interface 15 to the production acquisition software, the possibly existing production data acquisition system or communicated to another billing system. by virtue of This data information can now be an exact one Cost accounting for the packaging material manufacturer created become.
  • the Packaging material manufacturer so his production errors not more costly and expensive to remove.
  • the Error data are passed to the bottler and are sorted out during the actual filling.
  • the Packaging material manufacturers save a considerable effort.
  • the Cost of filling side removal of Production errors are usually much lower as an appropriate quality control at Packaging material manufacturer.
  • Fig. 2 shows another embodiment of the Device according to the invention.
  • the corresponding detected data are via the central controller 5 at associated interfaces 14 'and 14 "to the Anschleusvortechniken 8 'and 8' 'passed. On this way it is possible, each, the bottling plant 2 reaching pack with the product to be filled 3 to fill.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

The invention relates to a method and to a device for continuously filling a predetermined quantity of a product into packages that are preferably produced from packing material available on a reel. Defects in the composite material and/or defects of the filled packages are recognized and the rejections are removed from the production process by the intermediate of a central control (5) that acquires information data regarding the production process of the packaging material, the integrity of the packaging envelope and/or of the open package and the filling process via a plurality of interfaces (9-15). Those packages that are not filled or that are filled but have leaks or are defective are removed by means of a removal device (8, 8', 8'') via a surface control system (6) and a plurality of detectors for acquiring data for the central control (5).

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur kontinuierlichen Abfüllung einer vorgegebenen Menge eines Produktes, insbesondere eines Getränks oder Lebensmittels, in aus vorzugsweise von einer Rolle bereitgestelltem Packstoff, insbesondere Karton-Kunststoff-Verbundmaterial, hergestellte Packungen.The invention relates to a method and a device for the continuous filling of a given quantity a product, in particular a drink or Food, in preferably from a roll provided packaging material, in particular cardboard-plastic composite material, produced packages.

Aus der Praxis sind unterschiedlichste Vorrichtungen zum Abfüllen von flüssigen, körnigen, pulverförmigen und/oder festen Produkten in Portionspackungen bekannt. Neben dem Abfüllen in Flaschen, Container oder dergleichen, also in bereits fertige Behältnisse, gibt es jedoch auch solche Anlagen, die die zu befüllenden Packungen zunächst aus einem Rohstoff oder Halbzeug herstellen. Solche Verbundpackungen bestehen meist aus innen und außen mit einer PE-versiegeltem Kartonträgermaterial und weisen ggf. darüber hinaus noch weitere Schichten als Sauerstoffsperrschicht, Lichtschutzschicht oder dergleichen auf. So enthalten beispielsweise Verbundpackungen für H-Milch eine zusätzliche Aluminiumfolie als Lichtschutzschicht.From practice, a variety of devices for Filling of liquid, granular, powdery and / or solid products in sachets known. Next to the Bottling in bottles, containers or the like, ie in already finished containers, but there are also such Plants, the packages to be filled first off produce a raw material or semi-finished product. Such Composite packages usually consist of inside and outside with a PE-sealed cardboard carrier material and have if necessary, more layers than Oxygen barrier layer, light protection layer or like that. For example, included Composite packs for H-milk an additional Aluminum foil as a light protection layer.

Aus den zu verwendenden Rohmaterialien werden in Verpackungsfabriken die einzelnen Schichten zu einem Verbundmaterial laminiert, dieses dann bedruckt und vereinzelt. Nach entsprechender Vorfaltung, Rillung, Prägung und Aufbringen der Längsnaht werden dann die Schlauchabschnitte, sogenannte "Packungsmäntel", flachgelegt in Umkartons, den eigentlichen Abfüllbetrieben zur Verfügung gestellt. Durch das Vereinzeln der Packungsmäntel ist bei dieser Art der Herstellung von Verbundpackungen eine Qualitätskontrolle während des Fertigungsprozesses möglich, so dass nur einwandfreie Packungsmäntel zu den Abfüllmaschinen gelangen.From the raw materials to be used in Packing factories the individual layers to one Laminated laminated material, this then printed and sporadically. After appropriate prefolding, creasing, Embossing and application of the longitudinal seam are then the Hose sections, so-called "packing jackets", laid flat in outer cartons, the actual Bottling plants provided. By the Singling the packing coats is in this type of Production of composite packages a quality control possible during the manufacturing process, leaving only perfect packaging coats to the filling machines reach.

Bei der alternativen Herstellung von Verbundpackungen von auf Rollenbahnen angeliefertem Verbundmaterial müssen festgestellte fehlerhafte Abschnitte der Rollen in einem Rollenschneider überarbeitet werden, indem die fehlerhaften Stellen entfernt, die Verpackungsmaterialbahn unter Bildung einer - zusätzlichen - Nahtstelle wieder "geflickt" werden. Solche Nahtstellen der Materialbahnen führen jedoch später zu Ausschussware, da aufgrund der stärkeren Materialanhäufung Undichtigkeiten sowie Probleme beim Druckbild auftreten können. Da hierbei jedoch nur die groben Fehler eliminiert werden können, muss auch weiterhin mit Materialfehlern oder Druckfehlern beim aufgerollten Verbundmaterial gerechnet werden.In the alternative production of composite packages of need to be supplied on roller conveyors composite material detected faulty sections of the roles in one Slitter rewinder be revised by the faulty places removed, the Packaging material web to form a - Additional - seam "mended" again. However, such seams of the webs lead later to rejects because of the stronger Material accumulation leaks as well as problems with Print image can occur. However, since only the coarse errors can be eliminated, too furthermore with material defects or typographical errors Rolled composite material can be expected.

Im eigentlichen Abfüllbetrieb werden die Rollen in einer Abfüllanlage geformt, abgeschnitten, befüllt und verschlossen. Das Endprodukt ist ein mit dem entsprechenden Produkt gefüllte Packung. Bei dem bekannten Verfahren bzw. mit den bekannten Vorrichtungen ist es nicht auszuschließen, dass Packungen mit fehlerhaften Innenoberflächen auf den Markt gebracht werden, weil nach dem Verschließen der Packung die Fehler durch die meist zerstörungsfreien Qualitätsprüfungen nicht erkannt werden. Auch ist nicht völlig auszuschließen, dass Packungen mit fehlerhaften Außenoberflächen oder fehlerhaftem Druck zum Endverbraucher gelangen, weil diese Packungen nach dem Verlassen der Füllmaschine meist sofort in Verkaufstrays palettiert werden.In the actual filling operation, the roles are in one Bottling plant shaped, cut, filled and locked. The final product is one with the corresponding product filled pack. In which known methods or with the known devices it is not excluded that packs with defective internal surfaces placed on the market because after closing the package the errors through the mostly non-destructive quality checks not be recognized. Also is not complete to exclude that packs with faulty ones External surfaces or faulty pressure for End consumers get, because these packs after the Leaving the filling machine usually immediately in sales trays be palletized.

Der Erfindung liegt daher die Aufgabe zugrunde, das eingangs genannte und zuvor näher beschriebene Verfahren und die entsprechende Vorrichtung so auszugestalten und weiterzubilden, dass Defekte im Verbundmaterial und/oder Mängel der befüllten Packungen erkannt werden und die entsprechende Ausschussware aus dem Produktionsprozess entsorgt wird.The invention is therefore based on the object, the mentioned above and described in more detail above method and the corresponding device to design and to develop that defects in the composite material and / or Defects of filled packages are recognized and the corresponding rejects from the production process is disposed of.

Diese Aufgabe wird hinsichtlich des Verfahrens dadurch gelöst, dass eine Zentralsteuerung vor, während und nach der Abfüllung über eine Mehrzahl von Schnittstellen Informationsdaten über den Herstellungsprozess des Packstoffs, die Unversehrtheit des Packungsmantels und/oder der offenen Packung und den Abfüllprozess sammelt und den Produktionsprozess so beinflusst, dass defekte oder beschädigte Packungen nicht befüllt werden und dass nicht gefüllte oder gefüllte, jedoch undichte oder beschädigte Packungen aus dem laufenden Produktionsprozess ausgeschleust werden.This object is achieved with regard to the method solved that central control before, during and after the filling over a plurality of interfaces Information about the manufacturing process of the Packaging material, the integrity of the packing jacket and / or the open pack and the filling process collects and influences the production process in such a way that Defective or damaged packages can not be filled and that not filled or filled, but leaky or damaged packages from the current Production process are discharged.

Hinsichtlich der Vorrichtung besteht die Lösung der Aufgabe darin, dass die Vorrichtung zur Durchführung des Verfahrens eine Zentralsteuerung, eine Mehrzahl von Detektoren zum Sammeln von Daten für die Zentralsteuerung und wenigstens eine Ausschleusvorrichtung zum Ausschleusen von nicht gefüllten oder gefüllten, jedoch undichten oder beschädigten Packungen aufweist. With regard to the device, the solution consists of Task is that the device for carrying out the Method a central control, a plurality of Detectors for collecting data for the central control and at least one discharge device for Removal of unfilled or filled, however Has leaking or damaged packages.

Für sich sind bereits einzelne Lösungen zur Qualitätskontrolle in Verbindung mit Füllmaschinen bekannt:There are already individual solutions for you Quality control in connection with filling machines known:

So ist beispielsweise aus der DE 43 32 645 C2 eine Maschine zum Füllen von Getränken in auf Unversehrtheit geprüften Flaschen bekannt, die eine Vielzahl umlaufender Füllorgane aufweist, deren Flüssigkeitsventile einzeln von einer gemeinsamen Steuereinrichtung schaltbar sind. Die Maschine ist ferner mit einer Eingabeeinrichtung, in der die Flaschen einzeln separiert und synchron zum Maschinenumlauf laufend von einer zuführenden Transporteinrichtung auf die Maschine überführt werden, und mit einer Ausgabeeinrichtung, der unmittelbar oder unter Zwischenschaltung von Verschließ- und/oder Etikettiereinrichtungen eine Endkontrolleinrichtung nachgeschaltet ist, versehen. Die Endkontrolleinrichtung prüft die Flaschen auf Unterfüllung und entfernt sie ggf. aus dem Flaschenstrom. Außerdem weist diese Maschine eine Eingangskontrolleinrichtung auf, die im Bereich der Eingabeeinrichung die Flaschen auf Fehler überprüft und bei Feststellung eines Fehlers ein Signal zum Geschlossenhalten desjenigen Flüssigkeitsventils, das während des folgenden Umlaufs der als defekt erkannten Flasche zugeordnet ist, an die Steuereinrichtung abgibt. Die Eingangskontrolleinrichtung besteht in dem in der Zeichnung dargestellten Ausführungsbeispiel aus drei Videokameras, die über Bilderkennungseinrichtungen zur Fehlererkennung das Abschaltsignal erzeugen. Die Endkontrolleinrichtung, die die Flaschen daraufhin überprüft, ob sie unterfüllt sind, weist in dem dargestellten Ausführungsbeispiel eine Videokamera und eine Ausstosseinrichtung auf. Die Flaschen werden somit vor und nach dem Abfüllvorgang kontrolliert. For example, from DE 43 32 645 C2 a Machine for filling drinks in integrity Certified bottles known to be a variety of peripheral Filling having their fluid valves individually can be switched by a common control device. The machine is further provided with an input device, in which separates the bottles individually and synchronously to Machine circulation running from an afferent Transport device are transferred to the machine, and with an output device which is direct or with the interposition of closure and / or Labeling a final inspection device downstream is provided. The final control device checks the bottles for underfilling and removes them if necessary from the bottle stream. In addition, this machine has a Input control device in the field of Input device checks the bottles for errors and upon detection of an error, a signal to Closed holding the liquid valve, the during the following cycle the one detected as defective Bottle is assigned to the control device outputs. The input control device consists in that in the Drawing illustrated embodiment of three Video cameras using image recognition devices for Error detection generate the shutdown signal. The Final control device, the bottles then Check if they are underfilled, pointing in the illustrated embodiment, a video camera and an ejection device on. The bottles are thus checked before and after the filling process.

Des weiteren beschreibt die EP 0 378 052 A1 eine Verpackungsvorrichtung gemäss dem Oberbegriff des Anspruchs 6, die ein Beutelformmaschine aufweist und zum Herstellen von mit Schüttgut zu füllenden Beuteln aus einem Einschlagmaterialband dient, das über eine Eingangseinrichtung der Beutelformmaschine zugeführt wird. Die Eingangseinrichtung weist eine Kontrolleinrichtung zum Nachweis von Fehlern im Einschlagmaterial und Auslenkmittel auf, die bei einem Einschlagmaterialbandfehler den Anfang eines ankommenden Bandabschnittes in einen Ausscheidebehälter fallen lassen.Furthermore, EP 0 378 052 A1 describes a Packaging device according to the preamble of claim 6, which is a bag forming machine and for producing bulk goods filling bags from a Einschlagmaterialband, via an input device of the bag-forming machine is supplied. The input device has a Control device for the detection of errors in the Impact material and deflection means, which at a Wrapping tape error the beginning of an incoming Band section fall into a waste container to let.

Ferner sei noch auf die WO 98/ 05 558 hingewiesen, die ein Verfahren und eine Vorrichtung zur Erfassung von Konstruktionsfehlern in einer aus einem zweidimensionalen Zuschnitt hergestellten Verpackung beschreibt. Abschnitte der Verpackung weisen dabei Bereiche mit Konstrastfarben auf, welche optisch abgetastet werden. Die Abtastergebnisse werden einer elektronischen Kotrolleinheit zum Vergleich mit gespeicherten Parametern zugeführt. Wenn die Abtastergebnisse mit den gespeicherten Parametern nicht übereinstimmen, wird die betreffende Verpackung als fehlerhaft angesehen. Das in der Zeichnung dargestellt Ausführungsbeispiel betrifft die Kontrolle einer Verpackung zur Aufnahme von Joghurtbechern.Furthermore, reference is still made to WO 98/05 558, which a method and a device for detecting Design errors in one of a two-dimensional Blank produced packaging describes. sections The packaging has areas with contrasting colors which are optically scanned. The Sampling results become an electronic one Control unit for comparison with stored parameters fed. If the sampling results with the stored parameters do not match packaging considered defective. This in the drawing illustrated embodiment relates the control of a package to receive Yogurt cups.

Die erfindungsgemäße Lösung basiert also auf der Erkenntnis, dass durch eine Zentralsteuerung Dateninformationen von unterschiedlichsten Oberflächenkontrollen und sonstigen Kontrollsystemen einheitlich erfasst und verarbeitet werden. Erfindungsgemäß ist erreicht worden, dass fehlerhafte Packungen dort aussortiert und entfernt werden, wo es im The solution according to the invention is therefore based on the Realizing that through a central control Data information of the most diverse Surface controls and other control systems uniformly recorded and processed. According to the invention has been achieved that faulty Packs are sorted out there and removed where it is in

Bezug auf den gesamten Fertigungs- und Abfüllprozess kostenmäßig am günstigsten ist. Die Erfassung von Daten über bei der Packstoffherstellung auftretende Fehler in der Zentralsteuerung können - räumlich und zeitlich getrennt - Informationen über die Oberflächenbeschaffenheit und das Gewicht des Packstoffs, Nahtstelle, Druckfehler, etc. erst später beim eigentlichen Abfüllprozess ausgewertet und gemeinsam mit den erfassten Daten über den Abfüllprozess ausgewertet werden. Während des Abfüllprozesses werden Informationen über die Füllhöhe bzw. das Gewicht der gefüllten Packung, die Qualität der Siegelnaht bzw. Siegelnähte und den äußeren Stand der fertigen Packung sowie ggf. weitere produktionstechnisch bedingte Parameter gesammelt.Reference to the entire manufacturing and filling process cost is the cheapest. The collection of data over in the packaging material manufacturing errors in the central control can - spatially and temporally disconnected - information about the Surface quality and the weight of the packaging material, Interface, printing errors, etc. only later on actual bottling process evaluated and shared with evaluated the collected data about the filling process become. During the filling process, information becomes about the filling level or the weight of the filled pack, the quality of the sealed seam or sealing seams and the outer state of the finished package and possibly more production-related parameters collected.

Das erfindungsgemäße Verfahren und die erfindungsgemäße Vorrichtung lassen sich auf bestehende Abfüllanlagen mit geringen Umrüstarbeiten anwenden.The inventive method and the invention Device can be used on existing bottling plants use minor retooling work.

Ein weiterer Vorteil der Erfindung ist es, dass über eine Prozesserfassungs-Software, die in der Zentralsteuerung erfassten Daten für die Erstellung einer exakten Kostenabrechnung für den Packstoffhersteller ausgewertet werden können. Mit einer solchen "automatischen Kombikontrollsystemanlage" lassen sich beim Abfüller Kosten sparen, indem dieser nur noch das Material für die einwandfreien Packungen bezahlen muss und die Kosten für den Ausschuss (und ggf. der gesamten erfindungsgemäßen Vorrichtung) dem Packstoffhersteller in Rechnung stellt. Aufgrund der beim Packstoffhersteller durch den Wegfall einer Qualitätskontrolle bedingten Einsparung sind die Gesamtkosten des Fertigungsprozesses durch die erfindungsgemäße Lösung geringer als bei herkömmlichen Prozessen. Für die Detektion der Fehler im Packstoff lassen sich optische, elektrische/elektronische oder mechanische Detektoren sowie Wiegevorrichtungen oder dergleichen einsetzen.Another advantage of the invention is that over a Process detection software operating in the central control collected data for the creation of a precise Cost accounting evaluated for the packaging material manufacturer can be. With such an "automatic Combi control system system "can be found at the bottler Save costs by this only the material for the impeccable packs must pay and the cost of the Committee (and possibly the entire invention Device) invoices the packaging material manufacturer. Because of the packaging material manufacturer by eliminating A quality control related savings are the Total cost of the manufacturing process by the Solution according to the invention less than conventional Processes. For the detection of defects in the packaging material can be optical, electrical / electronic or mechanical detectors and weighing devices or use the like.

Im Rahmen der Erfindung ist es möglich, eine einzige, am Ende des Produktionsprozesses vorgesehene Ausschleusvorrichtung vorzusehen, wenn die gesamte Linie so ausgebildet werden kann, dass beschädigte oder fehlerbehaftete Packungen zwar die Fülleinheit durchlaufen, aber nicht mit Produkt gefüllt werden. Es ist jedoch auch möglich, vor den einzelnen Einheiten, also insbesondere vor der Auffalt- und Bodenformeinheit und/oder vor der eigentlichen Fülleinheit entsprechende Ausschleusvorrichtungen vorzusehen.In the context of the invention, it is possible a single, on End of the production process Provide discharge device when the entire line can be formed so that damaged or faulty packs though the filling unit go through but not be filled with product. It but it is also possible, in front of the individual units, ie in particular before the unfolding and bottom forming unit and / or before the actual filling unit corresponding To provide discharge devices.

Schließlich kann die am Ende des Produktionsprozesses vorgesehene Ausschleusvorrichtung auch mit Mitteln zum sortierten Ausschleusen, wie beispielsweise einer Doppelweiche, versehen sein, um neben der Produktlinie einwandfreier Produkte nicht nur Ausschussware auszusortieren, sondern auch minderwertige Ware separat auszuschleusen. Auf diese Weise ist es möglich, ordnungsgemäß gefüllte und einwandfrei dichte Packungen, die jedoch beispielsweise mit Druckfehlern behaftet sind, als minderwertige Ware auszusortieren.Finally, that can be the end of the production process provided discharge device also with means for sorted discharges, such as a Double weir, be provided to next to the product line flawless products not just rejects to sort out, but also inferior goods separately auszuschleusen. In this way it is possible properly filled and properly sealed packages, However, for example, are affected by printing errors, to sort out as inferior goods.

Die Erfindung wird nachfolgend anhand einer lediglich zwei Ausführungsbeispiele darstellenden Zeichnung näher erläutert. In der Zeichnung zeigen

Fig. 1
eine mit dem erfindungsgemäßen Verfahren ausgestattete Vorrichtung, schematisch in einem ersten Ausführungsbeispiel und
Fig. 2
eine mit dem erfindungsgemäßen Verfahren ausgestattete Vorrichtung, schematisch in einem zweiten Ausführungsbeispiel.
The invention will be explained in more detail with reference to a drawing showing only two embodiments. In the drawing show
Fig. 1
a device equipped with the inventive method, schematically in a first embodiment and
Fig. 2
a device equipped with the inventive method, schematically in a second embodiment.

In Fig. 1 ist die erfindungsgemäße Vorrichtung schematisch dargestellt. Dabei weist die Vorrichtung zunächst und im Wesentlichen eine Rolle 1 zur Bevorratung des bahnförmigen Packstoffes und eine Abfüllanlage 2 auf, in der die aus dem bahnförmigen Packstoff ausgeformten Packungen mit einem Produkt 3 abgefüllt werden. Am Ende des Produktionsprozesses verlassen fertig gefüllte Packungen 4 die Vorrichtung.In Fig. 1 is the device according to the invention shown schematically. In this case, the device initially and essentially a role 1 for stocking of the web-shaped packaging material and a filling plant 2, in which the molded from the web-shaped packaging material Packs are filled with a product 3. At the end leaving the production process completely filled Packs 4 the device.

Erfindungsgemäß weist nun die Vorrichtung darüber hinaus eine Zentralsteuerung 5, eine Oberflächenkontrollanlage 6 für Material- und/oder Druckfehler und eine Mehrzahl von Detektoren zum Sammeln von Daten für die Zentralsteuerung 5 auf. Darüber hinaus ist im dargestellten und insoweit bevorzugten Ausführungsbeispiel auch eine Wiegevorrichtung 7 zur Überprüfung des Füllgewichtes vorgesehen. Die zuvor genannten Detektoren zum Sammeln von Daten werden über mehrere Schnittstellen mit der Zentralsteuerung 5 verbunden. Es sind dies im Einzelnen eine Schnittstelle 9 zur externen Packstofffertigung, eine Schnittstelle 10, 11 zur Oberflächenkontrollanlage, eine Schnittstelle 12 zur Abfüllanlage, eine Schnittstelle 13 zur Wiegekontrolle, eine Schnittstelle 14 zur Ausschleusvorrichtung und eine Schnittstelle 15 zur Produktionserfassungs-Software.According to the invention, the device now moreover a central control 5, a surface control system 6 for material and / or printing errors and a plurality of Detectors for collecting data for the central control 5 on. In addition, in the illustrated and insofar preferred embodiment also a Weighing device 7 for checking the filling weight intended. The aforesaid detectors for collecting Data is shared over several interfaces with the Central control 5 connected. These are in detail an interface 9 for external packaging material production, an interface 10, 11 for the surface control system, an interface 12 to the bottling plant, a Interface 13 for weighing control, an interface 14 to the discharge device and an interface 15 to production tracking software.

In der Abfüllanlage 2 wird aus dem von der Rolle 1 kommenden Packstoff einzelne Zuschnitte hergestellt und diese in bekannter Weise geformt, mit einem Produkt 3 gefüllt und anschließend verschlossen. Vor dem Vereinzeln wird der bahnförmige Packstoff in der Oberflächenkontrollanlage 6 auf Fehler hin überprüft. Dabei sind im dargestellten Ausführungsbeispiel zur besseren Übersicht nur zwei Oberflächengeräte vorhanden; es ist klar, dass, wenn mehrere Packstoffrollen vorhanden sind, beispielsweise Aluminiumfolie und Papier für Schokoladenverpackungen, pro Rolle jeweils zwei Oberflächengeräte vorhanden sind.In the bottling plant 2 is from the roll of the first coming packaging material individual blanks produced and this formed in a known manner, with a product. 3 filled and then closed. Before separating is the web-shaped packaging material in the Surface control system 6 checked for errors. In the illustrated embodiment, the better overview only two surface devices available; It is clear that if several packaging rolls exist are, for example, aluminum foil and paper for Chocolate packaging, two per roll Surface devices are present.

Die Oberflächen des Packstoffs können beschichtet, kaschiert, bedruckt, gestanzt, perforiert, unbehandelt oder mit einem anderen Verfahren veredelt sein. Die Oberflächenkontrollanlage ist dabei jeweils auf die zu verarbeitende Packstoffart speziell angepasst. Die dort ermittelten Daten werden über die zugeordneten Schnittstellen 10, 11 an die Zentralsteuerung 5 übermittelt. Dabei werden Informationen über erkannte Oberflächenfehler oder Druckfehler detektiert. Dabei können die Fehler in unterschiedliche Fehlerklassen unterteilt werden.The surfaces of the packaging material can be coated, laminated, printed, punched, perforated, untreated or be refined with another method. The Surface control system is in each case to the processing packaging material specially adapted. These The data determined are assigned via the Interfaces 10, 11 to the central controller. 5 transmitted. This information is recognized over Surface or printing errors detected. there The errors can be divided into different error classes be divided.

Über die Schnittstelle 9 zur externen Packstofffertigung erhält die Zentralsteuerung 5 Informationen aus dem Fertigungsprozess der Packstoffrollenherstellung. Diese Dateninformationen können über Datenträger, zum Beispiel Disketten, online an die Zentralsteuerung 5 übermittelt werden. Zweckmäßiger Weise sind die Oberflächenkontrollsysteme beim Packstoffhersteller und dem Abfüllanlagenbetreiber aufeinander abgestimmt oder sogar vom gleichen Hersteller. In der Zentralsteuerung 5 werden die über die Schnittstelle 9 zur externen Packstofffertigung gesammelten Daten mit den Informationen aus der Oberflächenkontrollanlage abgeglichen. Via the interface 9 for external packaging material production receives the central control 5 information from the Production process of packaging roll production. These Data information can be transferred via disk, for example Floppy disks, transmitted online to the central controller 5 become. Appropriately, the Surface control systems at the packaging material manufacturer and the bottling plant operator coordinated or even from the same manufacturer. In the central control 5 Be the via the interface 9 to the external Packing material collected with the Information from the surface control system adjusted.

Weitere Dateninformationen erhält die Zentralsteuerung 5 von der Schnittstelle 12 zur Abfüllanlage, hierbei umfassen die Dateninformationen beispielsweise fehlerhafte Abfüllprodukte, Abfüllschwierigkeiten, Maschinengeschwindigkeit und andere Prozessinformationen. Eine weitere Dateninformation erhält die Zentralsteuerung 5 von der Schnittstelle 13 zur Wiegekontrolle. Dort werden die abgefüllten Produkte und Packungen gewogen und mit einem Sollwert verglichen. Wird der Sollwert mit den zugelassenen Abweichungen nicht erreicht, bekommt die Zentralsteuerung 5 wiederum eine entsprechende Dateninformation. Weitere Detektoren können hinter der Abfüllanlage 12 angeordnete Metallsuchkontrollsysteme oder sonstige Kontrollsysteme sein, die ebenfalls in die Zentralsteuerung 5 eingebunden werden können. In der Zentralsteuerung 5 werden alle Dateninformationen verarbeitet und mit vorgegebenen Sollwerten und Fehlerklassen abgeglichen werden. Alle Daten berücksichtigen dabei die Maschinengeschwindigkeit der gesamten Vorrichtung. Von der Zentralsteuerung 5 werden dann die aus den unterschiedlichen Detektoren erkannten Fehler in mindestens die Kategorien a) einwandfreie Packungen 4, b) minderwertige Packungen 4' und c) Ausschuss 4" unterteilt.Further data information is received by the central controller 5 from the interface 12 to the filling plant, here include the data information, for example faulty filling products, bottling difficulties, Machine speed and other process information. Another data information receives the central control 5 of the interface 13 for weighing control. There the bottled products and packages are weighed and compared with a setpoint. Is the setpoint with the Approved deviations not achieved, gets the Central control 5 in turn a corresponding Data information. Other detectors can be behind the Filling plant 12 arranged metal search control systems or other control systems also included in the Central control 5 can be integrated. In the Central control 5 all data information processed and with predetermined setpoints and Error classes are adjusted. All data take into account the machine speed of the entire device. From the central control 5 will be then the ones detected from the different detectors Error in at least the categories a) flawless Packs 4, b) inferior packs 4 'and c) Committee 4 "subdivided.

Dementsprechend wird die Ausschleusvorrichtung 8, welche im dargestellten und insoweit bevorzugten Ausführungsbeispiel als "Doppelweiche" ausgeführt ist, von der Zentralsteuerung 5 angesteuert.Accordingly, the discharge device 8, which in the illustrated and so far preferred Embodiment designed as a "double switch", controlled by the central controller 5.

Wird durch die Oberflächenkontrollanlage 6 ein Fehler der Fehlerklasse "Ausschuss" festgestellt oder ist eine entsprechende Information aus der Packstoffherstellung 9 vorhanden, gibt die Zentralsteuerung 5 zusätzlich zu dem Signal an die Ausschleusvorrichtung 8 ein weiteres Signal an die Steuerung der Abfüllanlage 2, um durch eine nicht dargestellte Dosierstation die Zuführung des abzufüllenden Produktes zu stoppen. Die fehlerhafte Verpackung wird daher nicht abgefüllt, leer verschlossen und weiter transportiert und erst in der Ausschleusvorrichtung 8 ausgeschleust. Die Anzahl der ausgeschleusten Packungen 4, 4', 4'' mit den zugehörigen Fehlerklassen werden von der Zentralsteuerung 5 über die Schnittstelle 15 zur Produktionserfassungs-Software, dem ggf. vorhandenen Produktionsdatenerfassungssystem oder einem anderen Abrechnungssystem mitgeteilt. Aufgrund dieser Dateninformationen kann nun eine exakte Kostenabrechnung für den Packstoffhersteller erstellt werden. Mit der erfindungsgemäßen Vorrichtung muss der Packstoffhersteller also seine Produktionsfehler nicht mehr aufwendig und kostenintensiv entfernen. Die Fehlerdaten werden an den Abfüller weitergegeben und werden bei der eigentlichen Abfüllung aussortiert. Auf diese Weise kann der Abfüllbetrieb dem Packstoffhersteller einen erheblichen Aufwand sparen. Die Kosten der abfüllseitigen Entfernung von Produktionsfehlern sind in der Regel wesentlich geringer als eine entsprechende Qualitätskontrolle beim Packstoffhersteller.Is by the surface control system 6 an error of Error class "committee" is detected or is one corresponding information from the production of packaging material 9 exists, the central controller 5 in addition to the Signal to the discharge device 8 another signal to the control of the bottling plant 2, by a not Dosing station shown the supply of the stop filling product. The faulty one Packaging is therefore not filled, closed empty and transported further and only in the Outfeed device 8 discharged. The number of discharged packages 4, 4 ', 4' 'with the associated Error classes are sent from the central controller 5 via the Interface 15 to the production acquisition software, the possibly existing production data acquisition system or communicated to another billing system. by virtue of This data information can now be an exact one Cost accounting for the packaging material manufacturer created become. With the device according to the invention, the Packaging material manufacturer so his production errors not more costly and expensive to remove. The Error data are passed to the bottler and are sorted out during the actual filling. On this way, the filling operation the Packaging material manufacturers save a considerable effort. The Cost of filling side removal of Production errors are usually much lower as an appropriate quality control at Packaging material manufacturer.

Fig. 2 zeigt ein weiteres Ausführungsbeispiel der erfindungsgemäßen Vorrichtung. Dabei sind eine Vereinzelungseinheit 16 und eine Aufformeinheit 17 vor der eigentlichen Abfüllanlage 2 angeordnet. Auch diese können wiederum mit weiteren Detektoren versehen sein, so dass in zusätzlich angeordneten Ausschleusvorrichtungen 8', 8" fehlerhafte Zuschnitte bzw. fehlerbehaftete Leerpackungen ausgeschleust werden. Die entsprechend detektierten Daten werden über die Zentralsteuerung 5 an zugehörige Schnittstellen 14' und 14" an die Anschleusvorrichtungen 8' und 8'' weitergegeben. Auf diese Weise ist es möglich, jede, die Abfüllanlage 2 erreichende Packung mit dem abzufüllenden Produkt 3 zu befüllen.Fig. 2 shows another embodiment of the Device according to the invention. There are one Singulation unit 16 and an impression unit 17 before arranged the actual bottling plant 2. These too may in turn be provided with further detectors, so that in additionally arranged discharge devices 8 ', 8 "faulty blanks or faulty Empty packages are discharged. The corresponding detected data are via the central controller 5 at associated interfaces 14 'and 14 "to the Anschleusvorrichtungen 8 'and 8' 'passed. On this way it is possible, each, the bottling plant 2 reaching pack with the product to be filled 3 to fill.

Claims (12)

  1. A method for continuously filling a pre-determined quantity of a product, especially a drink or foodstuff, into packages (4) that are preferably produced from packaging material available on a reel, especially cardboard-plastic composite material, characterised in that before, during and after the filling, a central control system (5) collects information on the production process of the packaging material, the integrity of the package envelope and/or the open package and the filling process via a plurality of interfaces (9-15) and influences the production process so that defective or damaged packages are not filled and packages that are not filled or that are filled but are leaky or damaged are removed from the running production process.
  2. The method according to claim 1, characterised in that the data on the production process of the packaging material comprise information on its surface condition, its weight, existing positions of seams, any printing errors or possibly further parameters which depend on the production process.
  3. The method according to claim 1,
    characterised in that the data on the filling process comprise information on the filling level or the weight of the filled package, the quality of the sealing seam, the external state of the finished package and possibly further parameters which depend on the filling process.
  4. The method according to claims 1 to 3,
    characterised in that the data recorded in the central control system are evaluated to compile a cost calculation for the packaging manufacturer using process recording software.
  5. The method according to claims 1 to 4,
    characterised in that the data on the production process are transferred electronically (on-line) and/or via a data carrier to the central control system.
  6. A device for the continuous filling of a predetermined quantity of a product, especially a drink or foodstuff, into packages (4) that are preferably produced from packaging material available on a reel, especially cardboard-plastic composite material, comprising a filling installation (2) for shaping, filling and closing packages (4) with a surface monitoring installation (6) and possibly a removal device (8') for defective packaging material,
    characterised by a central control system (5), a plurality of detectors for collecting data on the packaging production, surface monitoring and filling process for transmission to the central control system (5) by means of a plurality of interfaces (9-15) and at least one removal device (8, 8'') for removing packages that are not filled or that are filled but are leaky or damaged (4").
  7. The device according to claim 6,
    characterised in that the detectors are optical sensors.
  8. The device according to claim 6,
    characterised in that the detectors are electrical/electronic sensors.
  9. The device according to claim 6,
    characterised in that the detectors are mechanical sensors.
  10. The device according to claim 6,
    characterised in that the detectors comprise a device (7) for weighing the filled packages.
  11. The device according to claims 6 to 10,
    characterised in that at the end of the production process a removal device (8) with a dual directing means is provided for graded removal of inferior packages (4') and damaged goods (4").
  12. The device according to claims 6 to 11,
    characterised in that a further removal device (8', 8'') is provided before the filling unit and possibly before the folding and base forming unit to remove damaged blanks or open packages from the production process.
EP02735187A 2001-03-30 2002-03-27 Method and device for continuously filling a product into packages Expired - Lifetime EP1373073B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DK02735187T DK1373073T3 (en) 2001-03-30 2002-03-27 Method and device for continuous filling of a product in packages

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10116104A DE10116104A1 (en) 2001-03-30 2001-03-30 Method and device for the continuous filling of a predetermined amount of a product in packages
DE10116104 2001-03-30
PCT/EP2002/003446 WO2002079036A1 (en) 2001-03-30 2002-03-27 Method and device for continuously filling a product into packages

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EP1373073A1 EP1373073A1 (en) 2004-01-02
EP1373073B1 true EP1373073B1 (en) 2005-06-08
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AT (1) ATE297347T1 (en)
DE (2) DE10116104A1 (en)
EA (1) EA004906B1 (en)
ES (1) ES2243728T5 (en)
PT (1) PT1373073E (en)
TW (1) TW527306B (en)
WO (1) WO2002079036A1 (en)

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WO2002079036A1 (en) 2002-10-10
EP1373073B2 (en) 2008-02-13
EP1373073A1 (en) 2004-01-02
EA200300055A1 (en) 2003-08-28
TW527306B (en) 2003-04-11
DE10116104A1 (en) 2002-10-10
ES2243728T5 (en) 2008-06-16
EA004906B1 (en) 2004-08-26
PT1373073E (en) 2005-10-31
ATE297347T1 (en) 2005-06-15
ES2243728T3 (en) 2005-12-01

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