EP1352572B1 - Procédé et dispositif pour agir sur articles de l'industrie du tabac - Google Patents

Procédé et dispositif pour agir sur articles de l'industrie du tabac Download PDF

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Publication number
EP1352572B1
EP1352572B1 EP03007517A EP03007517A EP1352572B1 EP 1352572 B1 EP1352572 B1 EP 1352572B1 EP 03007517 A EP03007517 A EP 03007517A EP 03007517 A EP03007517 A EP 03007517A EP 1352572 B1 EP1352572 B1 EP 1352572B1
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EP
European Patent Office
Prior art keywords
product
information
machine cycle
machine
counter value
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03007517A
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German (de)
English (en)
Other versions
EP1352572A1 (fr
Inventor
Christian Junge
Carsten Eckert
Frank Grothaus
Bernhard Brinkmann
Michael Straube
Helge Frauen
Torsten Lietzke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber Technologies GmbH
Original Assignee
Hauni Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hauni Maschinenbau GmbH filed Critical Hauni Maschinenbau GmbH
Publication of EP1352572A1 publication Critical patent/EP1352572A1/fr
Application granted granted Critical
Publication of EP1352572B1 publication Critical patent/EP1352572B1/fr
Anticipated expiration legal-status Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/14—Machines of the continuous-rod type
    • A24C5/31—Machines of the continuous-rod type with special arrangements coming into operation during starting, slowing-down or breakdown of the machine, e.g. for diverting or breaking the continuous rod
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • A24C5/345—Removing defective cigarettes

Definitions

  • the invention relates to a. Method and device for acting on a product in a machine of the tobacco processing industry Dependence on information about the product previously assigned to the product.
  • the machine works in a certain machine cycle.
  • DE-OS 21 13 841 from Industrial Nucleonics Corporation is a process known for tracking and classifying products, along which Production line a reference point, several measuring stations and one Actuating station are provided.
  • there is a counter on every Reference point of passing product is increased, and is a multiple cell having memory provided.
  • the memory cell is read out Address of the difference between the current meter reading and the distance between the Actuating station from the reference point corresponds to the corresponding signal reproduces the information related to that at the actuation station passing product heard.
  • the information says that the corresponding If the product is not faultless, the actuation station is activated and that Product removed from the manufacturing line.
  • the object of the present invention is to develop methods and devices to improve the type mentioned at the beginning.
  • a manufacturing process in a machine of tobacco processing industry goes through a product, for example a cigarette, different phases, each monitored with sensors and actuators or can be controlled.
  • the sensors in particular provide information about the product. This information can then be used for control purposes machine.
  • there are also actions like the precise start-up of those used to manufacture the product Materials for example when starting a cigarette manufacturing machine, if the filter and the cigarette should meet exactly.
  • Cigarette making machine can occur in the absence of Filters the tobacco sticks need to be blown together despite missing Filters to be able to hold the topping paper.
  • the individual product with Criteria or sensor information can be provided and by the Entire machine can be tracked to a later one if necessary Time to be able to influence the product.
  • a particular advantage of the invention is, however, that due to the Decoupling the acquisition and processing of the information with the information a much higher precision can be detected without it excessive burden on the information processing control comes. So sensors with a resolution of less than 1 ms be used. The correspondingly possible fine resolution at Actuation of the actuators, for example, when starting the machine or at the control of the seam plate of cigarette manufacturing machines a strong one Reduction of the committee too.
  • the detected Information with a value of a determined at the time of detection machine-synchronous counter linked. This value is also shown below referred to as the master location. It is further preferred if such a pair from information and counter value asynchronous to the machine cycle, for example read out with the help of a bus and the - for example as part of a central control existing - assignment is made available.
  • the assignment of the information to the corresponding product preferably based on the counter value associated with it. Around Coping with large amounts of information can also take several Pairs can be read out simultaneously and made available for assignment.
  • the determined one is advantageous Counter value, a predetermined position of the detection and a predetermined Position of the action a time of the start of the action certainly.
  • the predefined position of the detection and the predetermined position of action also by assigned values of a machine-synchronous counter, i.e. the master location. This Assignment can be made as part of a calibration.
  • the assignment becomes the product by first entering the entry position assigned counter value deducted from the recorded counter value and then with the integer multiple of the distance between two products in the Machine corresponding counter value is compared, which is determined in this way Multiples correspond to a product number.
  • FIG. 1 shows an overview of a possible course of tracking a Product 4 according to an ejection control as an embodiment 1 of the Invention in a tobacco processing machine (not shown) Industry.
  • a tobacco processing machine (not shown) Industry.
  • Such a machine can be, for example Act machine of the type PROTOS / MAX of the applicant.
  • the Ejection control 1 and the sequence are described below by a sensor 2 to collect information about a product Filter cigarette 4 up to a valve 6 serving as an actuator if necessary necessary ejection of the product 4 described.
  • the ejection control 1 shown points to the implementation of the following described inventive method between the sensor 2 and the Actuator 6 a fast drive system 8 of the machine with a fast one Input 10 and a fast output 12, one with the drive system 8 connected programmable controller 14 with an input 16 and an input 18 and an internal shift register 20 with memory cells 20-1 to 20-7 on.
  • the fast input 10 is with the sensor 2 via a Signal line 3 and with the input 16 of the controller 14 via a bus 11 and connected an interface, not shown.
  • This bus 11 also connects the fast output 12 to the output 18 of the controller 14, while Connecting the fast output 12 to the actuator 6 is another Signal line 7 is provided.
  • the resolution of Sensor 2 however, less than 1 ms.
  • the bus operates at a clock rate of 6.4 ms.
  • a double filter cigarette 4 - for better distinction are the double filter cigarettes 4 in Figure 1 is designated by the reference numerals 4-1 to 4-7 detected by the sensor 2 in one of its quality features.
  • a quality feature can be, for example, the density of the tobacco act.
  • sensor 2 can only do one Be a light barrier that only detects the presence of a cigarette 4.
  • the Information captured by the sensor 2 is sent via the signal line 3 to the issued rapid input 10 of the drive system 8.
  • the sensor 2 gives in Machine cycle of the machine, not shown, the signals, i.e. about all five milliseconds.
  • the signals from sensor 2 forwarded to drive system 8 are there taken from the fast input 10.
  • the drive system 8 has the possibility of Record signal from sensor 2 and with one at the time of detection determined value of a machine-synchronous counter (not shown) link.
  • the drive system 8 has one for the entire machine valid and identical so-called master location. With the positive edge of the Sensor signal, this master position is stored or latched and via the bus 11 passed on to the higher-level control 14. Because this process happen very quickly compared to the other processes on the machine no further performance in the system for recognizing the signal needed because with the latched master layer, where the signal from the sensor 2 was recognized, product 4-2 can be inferred at any time.
  • the very accurate sensor 2 accuracy ⁇ 1 ms, see above
  • the production process requires a certain processing speed signals generated by the sensor 2. In the case of 12,000 cigarettes per minute sensor 2 will emit a signal approximately every 5 ms.
  • the ejection control 1 must be able to capture all values without losing a value. Assuming that a value is latched by the drive system 8 every 5 ms must be changed every 5 ms at the bus interface appear. However, since the bus cycle in the present exemplary embodiment only 6.4 ms, it could happen that the previous value from the interface is not seen. So data could be overwritten. This problem is solved in the illustrated embodiment by that multiple values can be transferred in parallel. Here are three Values on the interface between the fast input 10 and the Control 14 defined. The interface is a multiplex process operated from the fast input 10.
  • This parallel transmission of the signals is also used in the transmission of Signals made by the controller 14 to the fast output 12. in the rest of the operation of the fast output 12 is still below explained in more detail.
  • the controller 14 thus receives information about which master position the Sensor 2 has recognized a product 4. This information can theoretically be arbitrary be old, i.e. there are no time requirements for communication and Processing speed of the master layer.
  • the controller 14 now calculates from the master position when the information is recorded, an assignment of the recorded Information on a specific cigarette 4 and carries the criterion of the sensor 2 in the shift register 20 at the correct position, i.e. in the right one Memory cell 20-2 of the shift register 20.
  • the exact process of Entry is described below with reference to Figure 2. The assignment must continue to happen so quickly that any information from the sensor can be assigned to a product, but it does not require computing power more applied to the process of mapping with the machine cycle too synchronize, which represents considerable effort in the prior art.
  • the shift register 20 represents a product-related memory that the Criteria of the individual sensors 2, but also other product-related ones Information such as Information resulting from the procedure (first Cigarette, unbroken zone on the topping paper).
  • the shift register 20 reflects the physical structure of the machine and therefore the Production process again. There may be a distribution of the register 20 over multiple modules, like multiple shift registers 20, give to certain ones Nodes of the machine can be brought together. For example, a Tracking the filter run and tracking the tobacco sticks conceivable. In a filter piecer is thus, for example, two shift registers 20 merged, synonymous with the fact that in the actual Production process the cigarette 4 by merging the filter and Tobacco stick is made.
  • the shift register 20 is stored in the controller 14. It represents a kind of matrix where each product entry in a row has certain properties that were detected by the sensor 2, are assigned in a column. In the course In the process, such a matrix is filled step by step and represents the State of each product 4-1 through 4-7.
  • the number of entries in the Shift register 20 corresponds to the possible number of products 4 in Process.
  • the timing of the shift register 20 is based on the master position made, that is, with the help of those coming from the drive system 8 Information on how far, for example, the product 4-2 has recently been has moved. Through this clocking the actual pushing of the Shift registers 20 realized, the master position indicating how far to push is. Technically, the data is not in the individual Memory cells 20-1 to 20-7 pushed as this is too technical Effort is. Rather, it is the access to the individual memory cells Offset 20-1 to 20-7.
  • the information from the shift register 20 leads to certain points the machine to actions that directly affect the manufacturing process in the machine influence. This can e.g. ejecting defective products 4 or the targeted removal of products 4 with certain criteria. As well could be the presence of the product 4 in a certain process position to control other processes, for example switching on and off Feed material, such as tobacco. If that serving as an actuator Valve 6 is to be controlled, the controller 14 calculates at Inclusion of the current machine speed, the master position at which the drive system 8 should control the output 12. This information when the valve is to be controlled, lie on the (not shown) Drive system fast input 12 bus interface 8.
  • this Information means that the corresponding cigarette 4, for example the Cigarette 4-2 is of poor quality, then this cigarette must be 4-2 the ejection control 1 can be sorted out. This is done by when the cigarette 4-2 is in the area of the valve 6 serving as an actuator arrives, i.e. the corresponding master position is reached with this information, the Output 12 is addressed and thus valve 6 via line 7 is activated and the cigarette 4-2 ejected or onto a removal drum or is handed over to a test center withdrawal.
  • the controller 14 also calculates the necessary one for actuating the valve 6 Dead time compensation. In addition, the master location is also calculated at which should close the valve again. To the valve 6 product-specific and phase-appropriate control, it is important to provide the necessary information, i.e. the Master layers for switching the valve 6 on and off in time from the Control 14 to the drive system 8 or the fast output 12 to hand over.
  • this is an actuator serving valve 6 a blow-off valve.
  • actuators with other functions such as the functions “Swing the topping crusher away” or "if the filter is missing, the tobacco sticks blow together "can be controlled.
  • Figure 2 shows a section of the shift register 20 for a product from N.
  • the product N is turned on in the controller 14 Assigned window area 22.
  • the window 22 is based on 3 criteria described: an average, a window width and an offset to the Product entry versus the mean. In the example shown is the offset 0 because the mean value of the sensor is within the intended Shift register position is.
  • the position of the window 22 is when the Machine determined, whereas the window size by physical Conditions is fixed. 24 is the master position of sensor 2 designated.
  • the window 22 has an upper window boundary 25 at a distance 26 from Sensor position and a lower window limit 27 at a distance 28 from Sensor position on.
  • the distances 26 and 28 are of different sizes, so that an asymmetrical window 22 is created. However, it is also possible that the Distances 26 and 28 are the same size.
  • Reference numeral 34 denotes the window belonging to the product N-1.

Landscapes

  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
  • General Factory Administration (AREA)

Claims (18)

  1. Procédé permettant d'agir sur un produit (4) se trouvant dans une machine de l'industrie d'élaboration du tabac travaillant selon un rythme machine, en fonction d'une information (30) concernant ledit produit (4) et préalablement assignée à ce produit (4), comprenant les étapes suivantes:
    l'information (30) concernant le produit (4) est saisie de manière synchrone au rythme machine,
    l'information (30) est assignée au produit (4) en différé par rapport au rythme machine,
    on agit sur le produit (4) de manière synchrone au rythme machine, en fonction de l'information (30) préalablement assignée au produit (4).
  2. Procédé selon la revendication 1,
    l'information (30) étant saisie de manière sensorielle sur le produit (4).
  3. Procédé selon l'une quelconque des revendications précédentes,
    l'information (30) saisie étant mise en relation avec une valeur d'un compteur travaillant de manière synchrone au rythme machine, ladite valeur étant déterminée au moment de la saisie de l'information.
  4. Procédé selon l'une quelconque des revendications précédentes,
    la paire constituée par l'information (30) et par la valeur du compteur étant lue en différé par rapport au rythme machine et ensuite mise à la disposition de l'allocation.
  5. Procédé selon l'une quelconque des revendications précédentes,
    l'allocation de l'information (30) au produit (4) correspondant ayant lieu sur la base de la valeur du compteur mise en relation à ladite information.
  6. Procédé selon l'une quelconque des revendications précédentes,
    l'instant de départ de l'action exercée sur le produit étant déterminé sur la base de la vitesse actuelle de la machine, de la valeur du compteur déterminée, d'une position de détection donnée à l'avance ainsi que d'une position de l'action exercée donnée à l'avance.
  7. Procédé selon l'une quelconque des revendications précédentes,
    l'instant de l'action exercée n'étant déterminé que si une action dépendant de l'information (30) allouée au produit (4) était jugée nécessaire.
  8. Procédé selon l'une quelconque des revendications précédentes,
    le rythme de sélection étant plus lent que le rythme machine, et de préférence deux fois plus lent.
  9. Procédé selon l'une quelconque des revendications précédentes,
    plusieurs paires constituées par l'information (30) et par la valeur du compteur étant lues simultanément et mises à disposition de l'allocation.
  10. Procédé selon l'une quelconque des revendications précédentes,
    la durée de l'action exercée étant donnée à l'avance et étant réglée en tenant compte de l'instant déterminé de commencement de l'action exercée.
  11. Procédé selon l'une quelconque des revendications précédentes,
    la position de détection donnée à l'avance et la position de l'action exercée donnée à l'avance étant définies par des valeurs allouées d'un compteur travaillant de manière synchrone au rythme machine.
  12. Procédé selon l'une quelconque des revendications précédentes,
    l'allocation des valeurs du compteur aux positions étant effectuée par calibration.
  13. Procédé selon l'une quelconque des revendications précédentes,
    l'allocation aux produits (4) étant effectuée d'abord par soustraction de la valeur du compteur allouée à la position de saisie de la valeur saisie de compteur du produit (4), suivie de la comparaison avec le multiple entier d'une valeur de compteur correspondant à la distance de deux produits (4) dans la machine, le multiple ainsi déterminé correspondant à un numéro du produit (4).
  14. Procédé selon l'une quelconque des revendications précédentes,
    une tolérance (26, 28) préférentiellement asymétrique étant préalablement donnée lors de la comparaison, le multiple étant mis en relation avec l'information (30) correspondant à la valeur du compteur déterminée au moment de la saisie, sous forme du numéro (N) du produit (4).
  15. Dispositif permettant d'agir sur un produit (4) se trouvant dans une machine de l'industrie d'élaboration du tabac travaillant selon un rythme machine, en fonction d'une information (30) concernant ledit produit (4) et préalablement assignée à ce produit (4), comprenant:
    un capteur (2) permettant de saisir l'information (30) concernant le produit (4), de manière synchrone au rythme machine,
    un dispositif de pilotage (14) permettant l'allocation de l'information (30) au produit (4) en différé par rapport au rythme machine,
    un acteur (6) permettant d'exercer une action sur le produit (4) de manière synchrone au rythme machine, en fonction de l'information (30) allouée au produit (4).
  16. Dispositif selon la revendication 15,
    comprenant un élément de liaison (10) permettant de mettre en relation l'information (30) saisie avec une valeur d'un compteur synchronisé au rythme machine, déterminé à l'instant de la saisie.
  17. Procédé selon l'une quelconque des revendications 15 ou 16,
    présentant un bus (11) permettant la lecture de la paire constituée de l'information (30) et de la valeur du compteur, en différé par rapport au rythme machine, et assurant la mise à disposition de ladite paire au dispositif de pilotage (14) assurant l'allocation.
  18. Dispositif selon la revendication 17,
    le bus (11) pouvant simultanément lire plusieurs paires constituées d'information (30) et de valeurs de compteur et les mettre à disposition de l'allocation.
EP03007517A 2002-04-11 2003-04-01 Procédé et dispositif pour agir sur articles de l'industrie du tabac Expired - Lifetime EP1352572B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10216069A DE10216069A1 (de) 2002-04-11 2002-04-11 Verfahren und Vorrichtung zum Einwirken auf Artikel der tabakverarbeitenden Industrie
DE10216069 2002-04-11

Publications (2)

Publication Number Publication Date
EP1352572A1 EP1352572A1 (fr) 2003-10-15
EP1352572B1 true EP1352572B1 (fr) 2004-11-17

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EP03007517A Expired - Lifetime EP1352572B1 (fr) 2002-04-11 2003-04-01 Procédé et dispositif pour agir sur articles de l'industrie du tabac

Country Status (8)

Country Link
US (1) US7127315B2 (fr)
EP (1) EP1352572B1 (fr)
JP (1) JP2003310233A (fr)
CN (1) CN100372485C (fr)
AT (1) ATE282335T1 (fr)
DE (2) DE10216069A1 (fr)
MY (1) MY134282A (fr)
PL (1) PL205015B1 (fr)

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JP2003310233A (ja) 2003-11-05
ATE282335T1 (de) 2004-12-15
DE10216069A1 (de) 2003-10-23
PL205015B1 (pl) 2010-03-31
CN1449692A (zh) 2003-10-22
EP1352572A1 (fr) 2003-10-15
MY134282A (en) 2007-11-30
CN100372485C (zh) 2008-03-05
US7127315B2 (en) 2006-10-24
US20040045563A1 (en) 2004-03-11
PL359634A1 (en) 2003-10-20
DE50300155D1 (de) 2004-12-23

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