EP1350025A1 - Verbindung zwischen einem anker und einer ventilnadel eines brennstoffeinspritzventils - Google Patents
Verbindung zwischen einem anker und einer ventilnadel eines brennstoffeinspritzventilsInfo
- Publication number
- EP1350025A1 EP1350025A1 EP01984729A EP01984729A EP1350025A1 EP 1350025 A1 EP1350025 A1 EP 1350025A1 EP 01984729 A EP01984729 A EP 01984729A EP 01984729 A EP01984729 A EP 01984729A EP 1350025 A1 EP1350025 A1 EP 1350025A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- armature
- fuel injection
- valve needle
- valve
- injection valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0685—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature and the valve being allowed to move relatively to each other or not being attached to each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/30—Fuel-injection apparatus having mechanical parts, the movement of which is damped
- F02M2200/306—Fuel-injection apparatus having mechanical parts, the movement of which is damped using mechanical means
Definitions
- the invention relates to a fuel injector according to the preamble of the main claim.
- Fuel injection valves which are preferably suitable for injecting fuel directly into the combustion chamber of an internal combustion engine, can have an armature clearance or forward stroke in order to improve the dynamic switching properties of the fuel injection valve.
- the components required for this are usually brought into a non-positive connection, for example with the valve needle, by pre-assembly and subsequent welding.
- Such fuel injectors are known for example from DE 198 49 210 AI or US 5,299,776.
- a disadvantage of this method is in particular that, on the one hand, by pushing a sleeve onto the valve needle, for example, chip removal and thus damage to both the valve needle and the sleeve, associated with contamination of the valve interior, can occur.
- stresses arise during the welding of the individual components which depend on various factors, such as, for. B. the material thickness of the components, the materials used or the welding parameters, depend. The result is strong scatter in the anchor clearance or in the height of the pre-lifting gap. Both factors can later lead to malfunctions in the operation of the fuel injector.
- the fuel injector according to the invention with the characterizing features of the main claim has the advantage that a forward stroke of the armature can be adjusted very precisely with little effort by means of a bolt which can be inserted into bores of the valve needle and the armature.
- valve needle contains both a pre-lift spring and an adjusting sleeve for the pre-lift spring in a recess, whereby a very space-saving anchor free path construction is possible.
- the pre-lift spring is arranged between the bolt and the adjusting sleeve in such a way that the armature free travel is independent of the pre-tension of the pre-lift spring.
- Another advantage is the possibility of inserting the hardened bolt into the bores in such a way that they are calibrated by the bolt and the forward stroke can be adjusted via any desired paragraph of the bolt.
- FIG. 1 shows a schematic section through an embodiment of a fuel injector designed according to the invention
- Fig. 2 shows a schematic section in area II in Fig. 1 - from the fuel injector designed according to the invention.
- a fuel injector 1 is in the form of a fuel injector for fuel injection systems of mixed compression, spark-ignited
- Fuel injection valve 1 is particularly suitable for injecting fuel directly into a combustion chamber (not shown) of an internal combustion engine.
- the fuel injector 1 consists of a nozzle body 2, in which a valve needle 3 is arranged.
- the valve needle 3 is operatively connected to a valve closing body 4, which cooperates with a valve seat surface 6 arranged on a valve seat body 5 to form a sealing seat.
- fuel injector 1 is a fuel injector 1 that opens inward and has a spray opening 7.
- the nozzle body 2 is preferably connected by welding to an outer pole 9 of a magnetic coil 10.
- the magnet coil 10 is encapsulated in a coil housing 11 and wound on a coil carrier 12, which bears against an inner pole 13 of the magnet coil 10.
- the inner pole 13 and the outer pole 9 are separated from one another by a gap 26 and are supported on a connecting component 29.
- the magnet coil 10 is excited via a line 19 by an electrical current that can be supplied via an electrical plug contact 17.
- the plug contact 17 is one Surround plastic sheath 18, which may be molded onto the inner pole 13.
- valve needle 3 is hollow-cylindrical and has a central recess 8.
- Flow-through openings 14, which are introduced into the wall of the valve needle 3, serve for the fuel line to the sealing seat.
- the valve needle 3 passes through an armature 20 which cooperates with the magnet coil 10 through a recess 33, the armature 20 being arranged on the outflow side of the inner pole 13.
- a restoring spring 23 is supported on the armature 20, which in the present design of the fuel injector 1 is preloaded by a sleeve 24.
- the return spring 23 acts on the armature 20 via the armature free path construction described below so that the valve closing body 4 is held in sealing contact with the valve seat surface 6.
- the armature 20 has a sleeve-shaped extension 15 on the outflow side, which is also penetrated by the valve needle 3.
- the extension 15 and the valve needle 3 have a continuous radial bore 34, 35 on the downstream side of the armature 20, into which a bolt 32 can be inserted radially.
- the fuel which is supplied via a central fuel supply 16 and filtered by a filter element 25, is passed through a fuel channel 31, the recess 8 of the valve needle 3 and through the flow openings 14 to the spray opening 7.
- the fuel injector 1 is sealed by a seal 28 against a distribution line, not shown.
- a preliminary stroke spring 22 is arranged in the recess 8, which serves as the armature 20 acted on by the bolt 32 so that the armature 20 is held in the resting state of the fuel injector 1 in contact with an outflow side 36 of the radial bore 35 of the valve needle 3.
- the pre-stroke spring 22 is brought to an arbitrarily adjustable preload by the adjusting sleeve 21.
- the adjusting sleeve 21 can optionally terminate with the inlet end of the valve needle 3 or protrude beyond it, in order to thereby offer the return spring 23 a guide.
- the stroke of the armature 20 is divided into a preliminary stroke, which serves to close a preliminary stroke gap 30, and an opening stroke.
- the opening stroke and the preliminary stroke together result in the total stroke, which is predetermined by a working gap 27 located in the rest position between the inner pole 12 and the armature 20.
- the axial height of the preliminary stroke gap 30 is defined by the slightly larger diameter of the bore 35 in the valve needle 3 compared to the bore 34 in the extension 15 of the armature 20.
- the armature 20 After passing through the forward stroke counter to the force of the preliminary stroke spring 22, the armature 20 takes it along with the extension 15 and the bolt 32 which passes through the valve needle 3 in the stroke direction.
- the valve closing body 4, which is operatively connected to the valve needle 3, lifts off from the valve seat surface 6, as a result of which the fuel which is led via the recess 8 in the valve needle 3 and through the throughflow openings 14 to the spray opening 7 is sprayed off.
- the pre-lift spring 22 has a damping effect against bouncing of the valve needle 3 in the sealing seat when the fuel injector 1 closes. If the valve closing element 4 is seated on the valve seat surface 6, the valve closing body 4 may be lifted again briefly from the sealing seat.
- the preliminary stroke spring 22 brakes the resulting movement of the valve needle 3 in the stroke direction, since damping takes place as a result of the bolt 32 inserted into the bore 35 and the armature clearance thus set, as well as the escapement due to the mass of the armature 20.
- FIG. 2 shows an excerpted sectional illustration of the detail from the fuel injector 1 designed according to the invention in FIG. 1 with II. Corresponding components are provided with the same reference numerals in all the figures.
- the holes 34 and 35 are preferably manufactured in the preassembled state of the armature 20 and valve needle 3, so that no radial offsets can occur between the holes 34 and 35. Then the bore 35 of the valve needle 3 can then be expanded to any extent in order to set the forward stroke.
- the bolt 32 can also carry a shoulder 38, the size of which determines the forward stroke, while the bores 34 and 35 have the same diameter. In this case, the bolt 32 can then be specially pressed into the bores 34 and 35, which is preferably supported by a different degree of hardness of the materials used.
- the pin 32 If the pin 32 is hardened and the valve needle 3 and the extension 15 are, by comparison, soft, ie unhardened, the pin 32 can be pressed into the bores 34 and 35, whereby a positive fit is achieved.
- the bores 34 and 35 are calibrated to the diameter of the bolt 32, whereby the paragraph 38 of the bolt 32 alone produces the size of the anchor clearance.
- the preliminary stroke only depends on one manufacturing step, so that the bores 34, 35 or the bolt 32 do not depend on further manufacturing tolerances. This ensures an extremely precise adjustment of the forward stroke, which in particular does not depend on the bias of the forward stroke spring 22 or the axial position of the adjusting sleeve 21.
- the invention is not limited to the exemplary embodiment shown and can also be used for other forms of anchors 20, for example for submersible and flat anchors, as well as any construction of fuel injection valves 1.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10065528A DE10065528A1 (de) | 2000-12-28 | 2000-12-28 | Brennstoffeinspritzventil |
DE10065528 | 2000-12-28 | ||
PCT/DE2001/004928 WO2002053906A1 (de) | 2000-12-28 | 2001-12-22 | Verbindung zwischen einem anker und einer ventilnadel eines brennstoffeinspritzventils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1350025A1 true EP1350025A1 (de) | 2003-10-08 |
EP1350025B1 EP1350025B1 (de) | 2005-03-09 |
Family
ID=7669313
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01984729A Expired - Lifetime EP1350025B1 (de) | 2000-12-28 | 2001-12-22 | Verbindung zwischen einem anker und einer ventilnadel eines brennstoffeinspritzventils |
Country Status (7)
Country | Link |
---|---|
US (1) | US20030141476A1 (de) |
EP (1) | EP1350025B1 (de) |
JP (1) | JP2004517255A (de) |
KR (1) | KR20020075453A (de) |
DE (2) | DE10065528A1 (de) |
ES (1) | ES2238488T3 (de) |
WO (1) | WO2002053906A1 (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10232718A1 (de) * | 2002-07-18 | 2004-02-05 | Robert Bosch Gmbh | Ankerbaugruppe für Kraftstoffinjektoren |
DE10237003A1 (de) * | 2002-08-13 | 2004-03-18 | Robert Bosch Gmbh | Kraftstoffeinspritzventil für Brennkraftmaschinen |
EP1460263B1 (de) * | 2003-03-19 | 2009-07-15 | Continental Automotive GmbH | Einspritzventil mit einer durch eine Feder vorgespannten Nadel |
DE10361761A1 (de) * | 2003-12-29 | 2005-07-28 | Robert Bosch Gmbh | Brennstoffeinspritzventil |
JP2006233887A (ja) * | 2005-02-25 | 2006-09-07 | Denso Corp | 燃料噴射弁 |
JP2007247429A (ja) * | 2006-03-14 | 2007-09-27 | Nikki Co Ltd | 燃料噴射弁 |
DE102012202253A1 (de) * | 2012-02-15 | 2013-08-22 | Robert Bosch Gmbh | Brennstoffeinspritzventil |
DE102012210424A1 (de) | 2012-06-20 | 2013-12-24 | Robert Bosch Gmbh | Einspritzventil |
EP2837813B1 (de) * | 2013-08-14 | 2016-04-06 | Continental Automotive GmbH | Ventilanordnung für ein Einspritzventil und Einspritzventil |
JP6167993B2 (ja) * | 2014-05-28 | 2017-07-26 | 株式会社デンソー | 燃料噴射弁 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3632081A (en) * | 1970-04-10 | 1972-01-04 | Nasa | Solenoid valve including guide for armature and valve member |
GB9113486D0 (en) * | 1991-06-21 | 1991-08-07 | Lucas Ind Plc | Valve |
US5244180A (en) * | 1992-09-03 | 1993-09-14 | Siemens Automotive L.P. | Solenoid pre-loader |
US5299776A (en) * | 1993-03-26 | 1994-04-05 | Siemens Automotive L.P. | Impact dampened armature and needle valve assembly |
DE19816315A1 (de) * | 1998-04-11 | 1999-10-14 | Bosch Gmbh Robert | Brennstoffeinspritzventil |
DE19849210A1 (de) * | 1998-10-26 | 2000-04-27 | Bosch Gmbh Robert | Brennstoffeinspritzventil |
-
2000
- 2000-12-28 DE DE10065528A patent/DE10065528A1/de not_active Withdrawn
-
2001
- 2001-12-22 EP EP01984729A patent/EP1350025B1/de not_active Expired - Lifetime
- 2001-12-22 ES ES01984729T patent/ES2238488T3/es not_active Expired - Lifetime
- 2001-12-22 WO PCT/DE2001/004928 patent/WO2002053906A1/de active IP Right Grant
- 2001-12-22 US US10/220,231 patent/US20030141476A1/en not_active Abandoned
- 2001-12-22 DE DE50105571T patent/DE50105571D1/de not_active Expired - Fee Related
- 2001-12-22 KR KR1020027011213A patent/KR20020075453A/ko not_active Application Discontinuation
- 2001-12-22 JP JP2002554388A patent/JP2004517255A/ja active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO02053906A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20030141476A1 (en) | 2003-07-31 |
WO2002053906A1 (de) | 2002-07-11 |
DE50105571D1 (de) | 2005-04-14 |
KR20020075453A (ko) | 2002-10-04 |
DE10065528A1 (de) | 2002-07-04 |
EP1350025B1 (de) | 2005-03-09 |
JP2004517255A (ja) | 2004-06-10 |
ES2238488T3 (es) | 2005-09-01 |
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