EP1327712B1 - Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu - Google Patents
Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu Download PDFInfo
- Publication number
- EP1327712B1 EP1327712B1 EP03290013A EP03290013A EP1327712B1 EP 1327712 B1 EP1327712 B1 EP 1327712B1 EP 03290013 A EP03290013 A EP 03290013A EP 03290013 A EP03290013 A EP 03290013A EP 1327712 B1 EP1327712 B1 EP 1327712B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- nonwoven
- holes
- sleeve
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004753 textile Substances 0.000 title claims description 4
- 238000004519 manufacturing process Methods 0.000 title description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 9
- 239000004744 fabric Substances 0.000 abstract description 8
- 239000004745 nonwoven fabric Substances 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229920000297 Rayon Polymers 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 229920002994 synthetic fiber Polymers 0.000 description 5
- 206010020112 Hirsutism Diseases 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000011800 void material Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000009960 carding Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/04—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
- D04H1/06—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres by treatment to produce shrinking, swelling, crimping or curling of fibres
- D04H1/067—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
- D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23929—Edge feature or configured or discontinuous surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
- Y10T428/24603—Fiber containing component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/2481—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including layer of mechanically interengaged strands, strand-portions or strand-like strips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/682—Needled nonwoven fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/689—Hydroentangled nonwoven fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/69—Autogenously bonded nonwoven fabric
Definitions
- the present invention relates to machines for producing woven, knitted and nonwoven patterned textile products and nonwoven fabrics produced by these machines.
- a machine for producing a woven fabric which comprises a perforated side surface drum.
- the drum is rotated relative to its axis.
- the machine includes a sleeve hole that is threaded on the drum.
- the sleeve has a ratio of sum of the areas of the holes at the surface of its total lateral surface which is between 5 and 75% and a hole diameter that is not greater than 1 mm.
- a water jet projection device projects jets of water towards the drum in a substantially radial direction thereto and there is provided means for creating a depression within the drum, which allow to evacuate air and water.
- This machine makes it possible to obtain patterned nonwovens. But these nonwovens have a lot of hairiness and lose the substantially flat appearance that we search.
- the invention overcomes this disadvantage by a machine which allows to obtain patterned products, whose hairiness is weak and is not apparent and retains a substantially flat pattern. These machines can be used also to produce woven products or patterned knits of natural, man-made or synthetic fibers.
- a perforated sheath is threaded onto the sleeve and has openings with at least one dimension greater than 2 mm.
- At least one dimension of the openings is greater at 2 mm or better at 10 mm and, preferably, at least two dimensions perpendicular to each other openings are greater than 2 mm.
- the sheath has a thickness between 0.1 and 2.5 mm and preferably between 0.3 and 1.0 mm.
- the ratio of the area of the openings to the surface total lateral sheath is between 10 and 70%.
- the openings of the sheath are separated by bridges of microperforated material of holes having diameters between 50 and 500 microns. This facilitates the drainage of the water, which is particularly useful when the bridges have a dimension, in particular a width, greater than 3 mm, so that it does not create defects and marks on the nonwoven.
- the distribution of the holes in the sleeve can be random.
- the holes can also be ordered, aligned or staggered.
- the sleeve may be made of a metallic or synthetic fabric or a mixture of metal fabric and synthetic material. We prefer that the diameter of the holes is between 200 and 800 microns.
- the sleeve may be in particular a metal fabric or a fabric synthetic.
- the closed rotating drum may have a fixed body and a surface rotating side in perforated sheet metal or in honeycomb, which allows to increase the pressure of the jets and the rate of production with a binding better.
- the drum may be a Sandusky bronze cylinder having helical holes. It can also be a rolled perforated sheet metal tube coated with a drainage sleeve in coarse metal fabric that ensures a good uniformity of water extraction.
- the invention finally relates to a nonwoven product which comprises entangled filiform elements and in which are embossed patterned parts.
- the free ends of the filamentary filaments protrude from the patterned parts by a distance of less than 2 mm and, preferably, less than 1.5 and the number of free ends which thus project is less than 10. / 5mm 2 , preferably to 5, and more preferably to 3. It is possible to determine said distance and said number as follows: it is observed using a magnifying glass having a magnification of 8 times.
- the upper surface of the protruding parts is substantially flat, the difference between non-woven fabrics with prior patterns in which these parts were clearly bulging, besides the fact that they had great hair.
- the flatness can be measured in the following way: We can measure the flatness in the following manner: The non-woven is tested with a thickness measurement of nonwovens as recommended by the EDANA standard ERT 30.5-99. The curved faces of the projecting parts are placed facing the mobile foot of the device. When the moving foot comes in contact with the curved part, the first thickness value is recorded. When the foot mobile continues its descent and arrives at the lowest level of the surface of the curved part, a second value of thickness is read on the device. The difference between these two values corresponds to the flatness of the parts in relief. The lower the difference, the better the flatness.
- the flatness of the protruding parts is between 0.1 and 1.5 mm and, preferably, less than 1 mm.
- the projecting parts have each at least one dimension greater than 2 mm and, preferably, have two dimensions perpendicular to each other greater than 2,5 mm and when the intervals between two adjacent protruding parts is between 0.5 and 10, the protruding parts may be circular, oval or polygonal, but also have any shape in logo.
- the nonwovens may be made of natural or artificial or synthetic fibers.
- the nonwovens are generally obtained by the so-called carding or aerodynamic technique, they can also consist of continuous thermoplastic filaments obtained by the so-called spunbond technique or even meltblowns.
- Nonwovens can also be obtained by the so-called wet technique, they can also be obtained by the combination of several processes such as spunbond + carded veils, spunbond + natural fibers linked aerodynamically "airlaid". Good results have been obtained with nonwovens of 30 to 150 g / m 2 based on viscose, viscose / polyester blends and cotton. But this list is not exhaustive.
- the thicknesses of the nonwovens including the protruding patterns are generally between 0.5 mm and 2.5 mm and the elevation of the protruding parts is between 0.3 and 2.0.
- the thickness and the elevation are measured in the following manner: The thickness is measured by placing the nonwoven in a non-woven thickness measuring apparatus as recommended by the EDANA ERT 30.5-99 standard. The elevation is measured with a magnifying glass with 8 times magnification and micrometric scale.
- the nonwoven has undergone a first binding treatment on a usual machine for the connection of nonwovens by jets of water and immediately thereafter is transferred continuously to the device which is the subject of the invention. This pretreatment is not to be done for products woven and knitted.
- the jets For carrying out the treatment to achieve the patterns, the jets have a diameter of between 80 and 170 microns and, preferably, included between 100 and 140 microns.
- the number of jets per meter is between 1000 and 5000 and, preferably, between 1500 and 4000.
- the water pressure in the injectors is between 10 and 400 bar and preferably between 80 and 250 bars.
- the depression in the drum is between - 20 mbars (millibars) and -200 mbars and the drum is driven at a speed between 1 and 400m / min.
- FIG. 1 is a broken-away perspective view of a machine according to the invention
- FIG. 1a is a view on a larger scale of part of the perforated sheath of the machine
- FIG. 2 is a schematic view of an installation incorporating the machine according to the invention
- Figures 2a and 2b are enlarged views of two parts of the installation of Figure 2,
- FIG. 2c is a view corresponding to FIG. 2b of a previous machine
- Figure 3 is a schematic plan view of a nonwoven next the invention.
- FIG. 4 is a schematic sectional view corresponding to the figure 3.
- the machine schematically represented in FIG. an inner drum 1 consisting of a fixed body and a sheet forming the lateral surface.
- the lateral surface is rotated by a device 2 belt drive 3.
- the side surface is perforated with perforations with a diameter of 10 mm.
- the ratio (void ratio) of the sum of areas of perforations to the total area of the lateral surface is -70%.
- This drum 1 is surrounded by a sleeve 4 threaded onto the drum.
- the sleeve is holed.
- the ratio of the sum of the areas of the holes to the total area of the lateral surface is 10%.
- the holes have a diameter 0.30 mm.
- the sleeve 4 is surrounded in turn by a perforated sheath 5 that we see better in Figure 1a.
- the openings 6 are hexagonal, their most large dimension is 10 mm.
- the inside of the drum 1 communicates with a pipe 7 for extracting air and water.
- Two injectors 8 and 9 send respectively jets of water towards the sheath 5.
- the sheath 5 is made of stainless steel, brass or nickel, or even plastic material.
- the openings 6 are cut by the technique known as punching or by laser cutting or by water jet cutting. he It is also possible to obtain the openings 6 by the technique known as nickel plating commonly used for the manufacture of screen printing cylinders. It is also possible to use plastics or laser cut elastomers or other techniques.
- the sheath has a thickness of between 0.1 and 2 mm and preferably between 0.3 and 1 mm.
- Drum 1 has a void ratio between 5 and 75% and preferably between 10 and 50%.
- the drum 1 has a diameter of about 520 mm.
- the sleeve 4 is preferably made of nickel and is obtained by nickel plating. It is microperforated with holes of diameter ranging from 50 to 500 microns and preferably between 200 and 400 microns. He has a thickness of between 0.1 and 0.6 mm and preferably between 0.2 and 0.4 mm.
- the projecting patterns are hexagonal.
- the openings are delimited by solid parts or bridges of materials. These bridges are perforated holes with a diameter of between 100 and 300 microns.
- e the total thickness of the nonwoven
- h the elevation of the patterns
- I the length of the hairs measured perpendicular to the non woven.
- Example 1 Figures 2, 2a and 2b
- a product according to the invention is produced in the following manner.
- a web of about 65 g / m 2 consisting of 100% viscose fibers of 1.7 dtex and 40 mm is produced at a speed of 60 m / min. by a carding card for nonwovens.
- This sheet is transported by a conveyor belt on a hydraulic binding unit of the type sold under the name "Jetlace 3000" adapted for carrying out the process according to the invention.
- the sheet is compacted between the transport conveyor and a first binding cylinder coated with a micro-perforated envelope, the holes being arranged in a random manner, as described in French Patent No. 2,734,285.
- sail is wet via the injector located behind the transport conveyor, just after the compaction point, injector which is arranged perpendicularly to the generatrix of the cylinder.
- This injector is equipped with a perforated plate of 140 micron holes spaced from each other by a distance of 1 mm and operating at a pressure of 15 bar.
- the veil thus compacted and wet slightly preloaded is then subjected to the action of two successive hydraulic injectors projecting jets of water of 120 microns in diameter at increasing speeds of 100 and 125 m / second.
- the jets of water being spaced apart from each other by 0.6 mm.
- the bonded veil undergoes a treatment according to the invention by passing it over the rotary drum 1 having the sleeve 4 and the sheath 5: the sheath 5 has hexagonal openings of 12 mm and a thickness of 0, 8 mm and a void ratio (ratio of the sum of the areas of the openings to the total area of the lateral surface) of 50%. It is fitted on the microperforated sleeve 4 whose holes have a diameter of 300 microns and a hole density of 100 holes per square centimeter. This microperforated sleeve has a thickness of 0.35 mm.
- the fibrous web previously consolidated on the previous cylinder is subjected to the action of two successive injectors delivering jets of 120 microns in diameter at a speed of 150 m / second, the jets being spaced apart from each other by 0.6 mm.
- the perforations of the drum have a diameter of 10 mm.
- the ratio of the sum of the areas of the perforations to the total area of the lateral surface is 70%.
- the web is then transferred to a suction mat connected to a vacuum generator, then dried at a temperature of 150 ° C in a through air oven and then wound into a coil.
- a nonwoven weighing approximately 60 g / m 2 having a hexagonal pattern with a good definition of the hexagonal pattern and whose protruding parts (patterns) are free of pilosity or spiked fibers as shown in FIGS. 3 and 4 is obtained.
- the gap between two adjacent patterns is 3 mm.
- the nonwoven has a thickness of 0.7 mm and the patterns are raised by 0.5 mm.
- An observation with a magnifying glass of five random patterns shows that the number of hair per 5 mm 2 is less than 4 in each pattern and that the length of the few hairs that appear, counted from the level of the upper face of the pattern is less than 1.5 mm.
- Example 1 The treatment conditions are the same as those given in Example 1.
- a product consisting of a blend of viscose fibers and 70/30 polyester is produced.
- the fibers have a title of 1.7 dtex and a length of 40 mm.
- the formed web weighs, at the outlet of the card, about 65 g / m 2 and after treatment about 60 g / m 2 . It has a hexagonal pattern of good definition and whose raised portions are hairless as in Example 1.
- the second rotary drum is modified by removing the microperforated sleeve placed inside the perforated sheath.
- the products thus obtained have a pattern of poor definition and whose protruding parts have a high hairiness and many spiked fibers in the case of nonwoven viscose and in the case of the viscose / polyester mixture.
- Many fibers (15/5 mm 2 ) are raised on the surface of the protruding parts and moreover these fibers are easily torn off the surface and some have a length of 10 mm.
- a cotton fabric of 100 g / m2 undergoes a treatment on a together according to the invention and identical to that of Examples 1 and 2. a speed of 5 m / minute, it is subjected to the action of two injectors successive delivery jets of 120 microns in diameter at a speed of 243 m / second, the jets being spaced from each other by 0.6 mm.
- the fabric is then dried in a through air oven at a temperature of 100 ° C.
- the fabric has a hexagonal pattern in relief and hairless.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Description
Claims (11)
- Machine de production d'un produit textile à motifs, comprenant un tambour (1) à surface latérale perforée et entraínée en rotation par rapport à son axe, un manchon (4) troué enfilé sur le tambour (1), et ayant un rapport de la somme des superficies des trous à la superfice de sa surface latérale totale compris entre 5 et 75% et, de préférence, entre 7 et 50 et un diamètre des trous non supérieur à 1 mm, un dispositif (8, 9) de projection de jets d'eau en direction du tambour (1) dans une direction sensiblement radiale à celui-ci et des moyens (7) de création d'une dépression à l'intérieur du tambour (1), caractérisée en ce qu'une gaine (5) ajourée est enfilée sur le manchon (4) et a des ajours (6) dont au moins une dimension est supérieure à 2 mm.
- Machine suivant la revendication 1, caractérisée en ce qu'au moins une dimension des ajours (6) est supérieure à 10 mm.
- Machine suivant la revendication 1 ou 2, caractérisée en ce que la gaine (5) a une épaisseur comprise entre 0,1 et 2,5 mm.
- Machine suivant l'une des revendications 1 à 3, caractérisée en ce que le rapport de la somme des superficies des ajours à la superficie de la surface latérale totale de la gaine (5) est compris entre 10 et 70 %.
- Machine suivant l'une la revendication 1, 2, 3 ou 4, caractérisée en ce que les ajours (6) sont séparés par des ponts de matière microperforés de trous d'un diamètre compris entre 50 et 500 microns.
- Machine suivant l'une des revendications 1 à 5, caractérisée en ce que le diamètre des trous du manchon (4) est compris entre 200 et 800 µm.
- Non tissé pouvant être produit par la machine suivant l'une des revendications 1 à 6 qui comprend des éléments filiformes enchevêtrés et dans lequel sont embossées des parties à motifs, caractérisé en ce que les extrémités libres des filaments filiformes font saillie des parties à motifs sur une longueur inférieure à 1 mm et le nombre de ces extrémités est inférieur à 10/5 mm2.
- Non tissé suivant la revendication 7, caractérisé en ce que la face supérieure des parties en saillie est sensiblement plane.
- Non tissé suivant la revendication 7 ou 8, caractérisé en ce que chaque partie en saillie a au moins une dimension supérieure à 2 mm.
- Non tissé suivant la revendication 7, 8 ou 9, caractérisé en ce que la surélévation des parties en saillie est comprise entre 0,3 et 2,0 mm.
- Non tissé suivant l'une des revendications 7 à 10, caractérisé en ce que l'épaisseur du non tissé, y compris les motifs en saillie, est comprise entre 0,5 et 2,5 mm.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0200419A FR2834725B1 (fr) | 2002-01-15 | 2002-01-15 | Machine de production d'un produit textile a motifs et produit non tisse ainsi obtenu |
FR0200419 | 2002-01-15 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1327712A1 EP1327712A1 (fr) | 2003-07-16 |
EP1327712B1 true EP1327712B1 (fr) | 2005-04-27 |
Family
ID=8871285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03290013A Expired - Lifetime EP1327712B1 (fr) | 2002-01-15 | 2003-01-03 | Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu |
Country Status (7)
Country | Link |
---|---|
US (2) | US6865784B2 (fr) |
EP (1) | EP1327712B1 (fr) |
AT (1) | ATE294270T1 (fr) |
DE (2) | DE60300540T4 (fr) |
ES (1) | ES2238067T3 (fr) |
FR (1) | FR2834725B1 (fr) |
IL (1) | IL153944A (fr) |
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FR2838457B1 (fr) * | 2002-04-12 | 2004-08-27 | Rieter Perfojet | Tambour pour installation de production d'une nappe non-tissee, procede de production d'une nappe non-tissee et nappe non-tissee obtenue |
FR2860009B1 (fr) * | 2003-09-18 | 2008-10-03 | Rieter Perfojet | Machine de formation de motifs sur un non-tisse et procede de fabrication d'un manchon pour cette machine |
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FR2885915B1 (fr) † | 2005-05-20 | 2007-08-03 | Rieter Perfojet Sa | Tambour pour machine de fabrication d'un non tisse a motifs et non tisse obtenu |
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WO2010068765A1 (fr) * | 2008-12-12 | 2010-06-17 | Albany International Corp. | Tissu industriel comprenant des bandes de matière enroulées en spirale |
ES2582007T3 (es) * | 2009-01-28 | 2016-09-08 | Albany International Corp. | Tela industrial para la producción de productos no tejidos y método para su fabricación |
JP2013518060A (ja) * | 2010-01-25 | 2013-05-20 | エナンタ ファーマシューティカルズ インコーポレイテッド | C型肝炎ウイルス阻害剤 |
US8763523B2 (en) | 2010-06-21 | 2014-07-01 | The Procter & Gamble Company | Method of perforating a web material |
US8283013B2 (en) | 2010-06-21 | 2012-10-09 | The Procter & Gamble Company | Uniquely perforated web product |
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US8535483B2 (en) | 2010-06-21 | 2013-09-17 | The Procter & Gamble Company | Apparatus for uniquely perforating a web material |
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US8287977B2 (en) | 2010-06-21 | 2012-10-16 | The Procter & Gamble Company | Uniquely perforated web product |
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US8287976B2 (en) | 2010-06-21 | 2012-10-16 | The Procter & Gamble Company | Uniquely perforated web product |
US8268429B2 (en) | 2010-06-21 | 2012-09-18 | The Procter & Gamble Company | Perforated web product |
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DE202011004335U1 (de) * | 2011-03-23 | 2012-03-26 | Trützschler Nonwovens Gmbh | Einrichtung zur Verfestigung eines textilen Produktes mittels heißen Gasen |
US9394637B2 (en) | 2012-12-13 | 2016-07-19 | Jacob Holm & Sons Ag | Method for production of a hydroentangled airlaid web and products obtained therefrom |
US9873105B2 (en) * | 2014-10-24 | 2018-01-23 | City University Of Hong Kong | Sorbent material and a method for enhancing sorption performance thereof |
DE102015106490B3 (de) * | 2015-04-28 | 2016-09-29 | TRüTZSCHLER GMBH & CO. KG | Anlage und Verfahren zur Verfestigung und Strukturierung von Fasern zu einem Vlies |
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-
2002
- 2002-01-15 FR FR0200419A patent/FR2834725B1/fr not_active Expired - Fee Related
- 2002-12-30 US US10/331,411 patent/US6865784B2/en not_active Expired - Lifetime
-
2003
- 2003-01-03 DE DE60300540T patent/DE60300540T4/de not_active Expired - Lifetime
- 2003-01-03 DE DE60300540A patent/DE60300540D1/de not_active Expired - Lifetime
- 2003-01-03 EP EP03290013A patent/EP1327712B1/fr not_active Expired - Lifetime
- 2003-01-03 AT AT03290013T patent/ATE294270T1/de not_active IP Right Cessation
- 2003-01-03 ES ES03290013T patent/ES2238067T3/es not_active Expired - Lifetime
- 2003-01-14 IL IL153944A patent/IL153944A/en unknown
-
2004
- 2004-11-04 US US10/980,964 patent/US7758945B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
FR2834725A1 (fr) | 2003-07-18 |
FR2834725B1 (fr) | 2004-06-11 |
US6865784B2 (en) | 2005-03-15 |
DE60300540D1 (de) | 2005-06-02 |
US7758945B2 (en) | 2010-07-20 |
US20050095403A1 (en) | 2005-05-05 |
ATE294270T1 (de) | 2005-05-15 |
EP1327712A1 (fr) | 2003-07-16 |
IL153944A0 (en) | 2003-07-31 |
ES2238067T3 (es) | 2005-08-16 |
IL153944A (en) | 2008-07-08 |
US20030131454A1 (en) | 2003-07-17 |
DE60300540T2 (de) | 2005-11-10 |
DE60300540T4 (de) | 2008-02-14 |
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