EP1327712A1 - Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu - Google Patents
Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu Download PDFInfo
- Publication number
- EP1327712A1 EP1327712A1 EP03290013A EP03290013A EP1327712A1 EP 1327712 A1 EP1327712 A1 EP 1327712A1 EP 03290013 A EP03290013 A EP 03290013A EP 03290013 A EP03290013 A EP 03290013A EP 1327712 A1 EP1327712 A1 EP 1327712A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- holes
- nonwoven
- sleeve
- openings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims description 4
- 238000004519 manufacturing process Methods 0.000 title description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 9
- 239000000835 fiber Substances 0.000 abstract description 9
- 239000004745 nonwoven fabric Substances 0.000 description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 206010020112 Hirsutism Diseases 0.000 description 7
- 229920000297 Rayon Polymers 0.000 description 6
- 229920002994 synthetic fiber Polymers 0.000 description 6
- 239000000203 mixture Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/04—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
- D04H1/06—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres by treatment to produce shrinking, swelling, crimping or curling of fibres
- D04H1/067—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
- D04H1/4258—Regenerated cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
- D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23929—Edge feature or configured or discontinuous surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
- Y10T428/24603—Fiber containing component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/2481—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including layer of mechanically interengaged strands, strand-portions or strand-like strips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/682—Needled nonwoven fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/689—Hydroentangled nonwoven fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/69—Autogenously bonded nonwoven fabric
Definitions
- the present invention relates to machines for the production of woven, knitted and non-woven patterned and non-woven textiles produced by these machines.
- FR-2 799 214 describes a machine for producing a no woven fabric which includes a drum with a perforated side surface. The drum is driven in rotation relative to its axis.
- the machine includes a sleeve hole which is threaded on the drum.
- the sleeve has a ratio of the sum of the surface areas of the holes over the area of its total lateral surface which is between 5 and 75% and a diameter of the holes which is not greater than 1 mm.
- a water jet projection device projects jets of water towards the drum in a direction substantially radial thereto and means are provided for creating a depression inside the drum, which allow air and water to be evacuated.
- the invention remedies this drawback by a machine which allows to obtain patterned products, whose hairiness is low and is not apparent and which retains a substantially flat appearance of the patterns.
- These machines can also be used to produce woven or knitted with patterns in natural, synthetic or artificial fibers.
- an openwork sheath is threaded on the sleeve and has openings of which at least one dimension is greater than 2 mm.
- At least one dimension of the openings is greater at 2 mm or better at 10 mm and, preferably, at least two dimensions mutually perpendicular openings are greater than 2 mm.
- the sheath has a thickness between 0.1 and 2.5 mm and preferably between 0.3 and 1.0 mm.
- the ratio of the surface of the openings to the surface total lateral of the sheath is between 10 and 70%.
- the openings of the sheath are separated by bridges of microperforated material of holes having diameters between 50 and 500 microns. This facilitates the drainage of water, which is useful in particular when the bridges have a dimension, in particular a width, greater than 3 mm, so that it does not create defects and marks on the nonwoven.
- the distribution of the holes in the sleeve can be random.
- the holes can also be ordered, being aligned or staggered.
- the sleeve can be made of a metallic fabric or synthetic material or a mixture of metallic fabric and synthetic material. We prefer that the diameter of the holes is between 200 and 800 microns.
- the sleeve may in particular be a metallic fabric or a fabric synthetic.
- the closed rotating drum may have a fixed body and a surface rotating side in perforated sheet or honeycomb, which allows increase jet pressure and production rate with tying better.
- the drum can be a Sandusky bronze cylinder having helical holes. It can also be a tube of rolled perforated sheet coated with a drainage sleeve in coarse metallic fabric which ensures good uniformity of water extraction.
- the invention relates to a nonwoven product which comprises tangled threadlike elements and in which are embossed parts with patterns.
- the free ends of the filamentary filaments project patterned parts of a distance less than 2 mm and, preferably, less than 1.5 and the number of free ends which thus project is less than 10 / 5mm 2 , preferably 5, and better still 3.
- We can determine said distance and said number as follows: we observe with a magnifying glass having a magnification of 8 times.
- the upper face of the projecting parts is substantially flat, at unlike earlier patterned nonwovens in which these parts were clearly domed, in addition to the fact that they had great hairiness.
- the curved faces of the projecting parts are placed facing the mobile foot of the device. When the movable stand comes into contact with the curved part, the first thickness value is recorded. When the foot mobile continues its descent and arrives at the lowest level of the surface of the curved part, a second thickness value is read on the device. The difference between these two values corresponds to the flatness of the parts in relief. The smaller this difference, the better the flatness.
- the flatness of the projecting parts is between 0.1 and 1.5 mm and preferably less than 1 mm.
- the projecting parts have each at least one dimension greater than 2 mm and, preferably, have two dimensions perpendicular to each other greater than 2.5 mm and when the intervals between two neighboring projecting parts is between 0.5 and 10, the projecting parts can be circular, oval or polygonal, but also have any logo shape.
- Nonwovens can be made of natural or artificial or synthetic fibers.
- Nonwovens are generally obtained by the so-called carding or aerodynamic technique, they can also consist of continuous thermoplastic filaments obtained by the so-called spunbond technique or even meltblowns.
- Nonwovens can also be obtained by the so-called wet technique, they can also be obtained by the combination of several processes such as, for example, spunbond + carded sails, spunbond + natural fibers linked aerodynamically "airlaid”. Good results have been obtained with nonwovens of 30 to 150 g / m 2 based on viscose, viscose / polyester and cotton blends. However, this list is not exhaustive.
- the thicknesses of the nonwovens including the protruding patterns are generally between 0.5 mm and 2.5 mm and the elevation of the protruding parts is between 0.3 and 2.0.
- the thickness and the elevation are measured as follows: The thickness is measured by placing the nonwoven in a nonwoven thickness measuring device as recommended by the EDANA ERT 30.5-99 standard. The elevation is measured with a magnifying glass 8 times and with micrometric graduations.
- the nonwoven has undergone a first bonding treatment on a usual machine for bonding nonwovens by water jets and immediately after is continuously transferred to the device being the invention. This preliminary treatment is not to be carried out for the products woven and knitted.
- the jets For carrying out the treatment aimed at producing the patterns, the jets have a diameter between 80 and 170 microns and, preferably, between between 100 and 140 microns.
- the number of jets per meter is between 1000 and 5000 and preferably between 1500 and 4000.
- the water pressure in the injectors is between 10 and 400 bars and preferably between 80 and 250 bars.
- the vacuum in the drum is between - 20 mbar (millibars) and -200 mbar and the drum is driven at a speed between 1 and 400m / min.
- Figure 1 is a perspective view with cutaway of a machine according to the invention
- Figure 1a is an enlarged view of part of the perforated sheath of the machine
- Figure 2 is a schematic view of an installation incorporating the machine according to the invention
- Figures 2a and 2b are enlarged views of two parts of the installation of figure 2,
- Figure 2c is a view corresponding to Figure 2b of a previous machine
- Figure 3 is a schematic plan view of a following nonwoven the invention.
- Figure 4 is a schematic sectional view corresponding to the figure 3.
- the machine shown schematically in Figure 1 includes an inner drum 1 composed of a fixed body and a sheet forming the lateral surface.
- the lateral surface is rotated by a device 2 belt drive 3.
- the side surface is perforated with perforations with a diameter of 10 mm.
- the ratio (void rate) of the sum of area of the perforations to the total area of the lateral surface is -70%.
- This drum 1 is surrounded by a sleeve 4 threaded on the drum.
- the sleeve is perforated.
- the ratio of the sum of the areas of the holes to the total lateral surface area is 10%.
- the holes have a diameter 0.30 mm.
- the sleeve 4 is in turn surrounded by an openwork sheath 5 that we can see better in Figure 1a. Openings 6 are hexagonal, their most large dimension is 10 mm.
- the interior of the drum 1 communicates with a pipe 7 for extracting air and water.
- Two injectors 8 and 9 send respectively of the water jets in the direction of the sheath 5.
- the sheath 5 is made of stainless steel, brass or nickel, or even of plastic material.
- the openings 6 are cut by the technique known as punching or by laser cutting or by water jet cutting. he is also possible to obtain the openings 6 by the technique called by nickel plating commonly used in the manufacture of screen printing cylinders. It is also possible to use plastics or laser cut elastomers or other techniques.
- the sheath has a thickness between 0.1 and 2 mm and preferably between 0.3 and 1 mm.
- the drum 1 has a vacuum rate of between 5 and 75% and, from preferably between 10 and 50%.
- the drum 1 has a diameter of approximately 520 mm.
- the sleeve 4 is preferably made of nickel and is obtained by nickel plating. It is microperforated with holes of diameter ranging from 50 to 500 microns and, preferably, between 200 and 400 microns. He has a thickness of between 0.1 and 0.6 mm and preferably between 0.2 and 0.4 mm.
- the protruding patterns are hexagonal.
- the openings are delimited by solid parts or bridges of materials. These bridges are perforated with holes between 100 and 300 microns in diameter.
- e the total thickness of the nonwoven, by h the heightening of the patterns and by the length of the bristles, measured perpendicular to the no woven.
- Example 1 Figures 2, 2a and 2b
- a product according to the invention is produced in the following manner.
- a sheet of approximately 65 g / m 2 composed of 100% viscose fibers of 1.7 dtex and 40 mm is produced at a speed of 60 m / min. by a card type card for nonwovens.
- This sheet is transported by a conveyor belt on a hydraulic binding unit of the type sold under the name "Jetlace 3000" suitable for carrying out the process according to the invention.
- the sheet is compacted between the transport conveyor and a first binding cylinder coated with a micro-perforated envelope, the holes being arranged randomly, as described in French Patent No. 2,734,285.
- the veil is wetted via the injector located behind the transport conveyor, just after the compaction point, injector which is arranged perpendicular to the generator of the cylinder.
- This injector is equipped with a plate perforated with holes of 140 microns distant from each other by a distance of 1 mm and operating at a pressure of 15 bars.
- the veil thus compacted and slightly prewetted wet is then subjected to the action of two successive hydraulic injectors projecting water jets of 120 microns in diameter at increasing speeds of 100 and 125 m / second.
- the water jets being spaced from each other by 0.6 mm.
- the bonded veil undergoes a treatment in accordance with the invention by passing it over the rotary drum 1 having the sleeve 4 and the sheath 5: the sheath 5 has hexagonal openings of 12 mm and a thickness of 0, 8 mm and a void ratio (ratio of the sum of the areas of the openings to the total area of the lateral surface) of 50%. It is adjusted on the microperforated sleeve 4 whose holes have a diameter of 300 microns and a hole density of 100 holes per square centimeter. This microperforated sleeve has a thickness of 0.35 mm.
- the fibrous web previously consolidated on the preceding cylinder is subjected to the action of two successive injectors delivering jets of 120 microns in diameter at a speed of 150 m / second, the jets being spaced from one another by 0.6 mm.
- the perforations of the drum have a diameter of 10 mm.
- the ratio of the sum of the areas of the perforations to the total area of the lateral surface is 70%.
- the veil is then transferred to a suction mat connected to a vacuum generator, then dried at the temperature of 150 ° C in a through air oven and then wound up in the form of a coil.
- a nonwoven weighing approximately 60 g / m 2 is obtained having a hexagonal pattern of good definition of the hexagonal pattern and the projecting parts (patterns) of which are free of hairiness or of bristling fibers as shown in FIGS. 3 and 4.
- L the interval between two neighboring patterns is 3 mm.
- the nonwoven has a thickness of 0.7 mm and the patterns are raised by 0.5 mm.
- a magnifying glass observation of five random patterns shows that the number of hairs per 5 mm 2 is less than 4 in each pattern and that the length of the few hairs that appear, counted from the level of the upper side of the pattern is less than 1.5 mm.
- Example 1 The processing conditions are the same as those given in Example 1.
- a product is produced consisting of a mixture of viscose fibers and 70/30 polyester.
- the fibers have a count of 1.7 dtex and a length of 40 mm.
- the sheet formed weighs, at the outlet of the card about 65 g / m 2 and after treatment about 60 g / m 2 . It has a hexagonal pattern of good definition and the raised parts of which are free from hairiness as in Example 1.
- the second rotary drum is modified by removing the microperforated sleeve placed inside the perforated sheath.
- the products thus obtained have a pattern of poor definition and the protruding parts of which have high hairiness and numerous bristling fibers in the case of the viscose nonwoven and in the case of the viscose / polyester mixture.
- Many fibers (15/5 mm 2 ) are drawn up on the surface of the projecting parts and moreover these fibers are easily torn from the surface and some have a length of 10 mm.
- a 100 g / m2 cotton fabric undergoes treatment on a assembly according to the invention and identical to that of Examples 1 and 2.
- a a speed of 5 m / minute it is subjected to the action of two injectors successive delivering jets of 120 microns in diameter at a speed of 243 m / second, the jets being spaced from each other by 0.6 mm.
- the fabric is then dried in a through-air oven at a temperature of 100 ° C.
- the fabric has a raised hexagonal pattern and is free of hairiness.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
Description
Claims (11)
- Machine de production d'un produit textile à motifs, comprenant un tambour (1) à surface latérale perforée et entraínée en rotation par rapport à son axe, un manchon (4) troué enfilé sur le tambour (1), et ayant un rapport de la somme des superficies des trous à la superfice de sa surface latérale totale compris entre 5 et 75% et, de préférence, entre 7 et 50 et un diamètre des trous non supérieur à 1 mm, un dispositif (8, 9) de projection de jets d'eau en direction du tambour (1) dans une direction sensiblement radiale à celui-ci et des moyens (7) de création d'une dépression à l'intérieur du tambour (1), caractérisée en ce qu'une gaine (5) ajourée est enfilée sur le manchon (4) et a des ajours (6) dont au moins une dimension est supérieure à 2 mm.
- Machine suivant la revendication 1, caractérisée en ce qu'au moins une dimension des ajours (6) est supérieure à 10 mm.
- Machine suivant la revendication 1 ou 2, caractérisée en ce que la gaine (5) a une épaisseur comprise entre 0,1 et 2,5 mm.
- Machine suivant l'une des revendications 1 à 3, caractérisée en ce que le rapport de la somme des superficies des ajours à la superficie de la surface latérale totale de la gaine (5) est compris entre 10 et 70 %.
- Machine suivant l'une la revendication 1, 2, 3 ou 4, caractérisée en ce que les ajours (6) sont séparés par des ponts de matière microperforés de trous d'un diamètre compris entre 50 et 500 microns.
- Machine suivant l'une des revendications 1 à 5, caractérisée en ce que le diamètre des trous du manchon (4) est compris entre 200 et 800 µm.
- Non tissé qui comprend des éléments filiformes enchevêtrés et dans lequel sont embossées des parties à motifs, caractérisé en ce que les extrémités libres des filaments filiformes font saillie des parties à motifs sur une longueur inférieure à 1 mm et le nombre de ces extrémités est inférieur à 10/5 mm2.
- Non tissé suivant la revendication 7, caractérisé en ce que la face supérieure des parties en saillie est sensiblement plane.
- Non tissé suivant la revendication 7 ou 8, caractérisé en ce que chaque partie en saillie a au moins une dimension supérieure à 2 mm.
- Non tissé suivant la revendication 7, 8 ou 9, caractérisé en ce que la surélévation des parties en saillie est comprise entre 0,3 et 2,0 mm.
- Non tissé suivant l'une des revendications 7 à 10, caractérisé en ce que l'épaisseur du non tissé, y compris les motifs en saillie, est comprise entre 0,5 et 2,5 mm.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0200419 | 2002-01-15 | ||
FR0200419A FR2834725B1 (fr) | 2002-01-15 | 2002-01-15 | Machine de production d'un produit textile a motifs et produit non tisse ainsi obtenu |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1327712A1 true EP1327712A1 (fr) | 2003-07-16 |
EP1327712B1 EP1327712B1 (fr) | 2005-04-27 |
Family
ID=8871285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03290013A Expired - Lifetime EP1327712B1 (fr) | 2002-01-15 | 2003-01-03 | Machine de production d'un produit textile à motifs et produit non tissé ainsi obtenu |
Country Status (7)
Country | Link |
---|---|
US (2) | US6865784B2 (fr) |
EP (1) | EP1327712B1 (fr) |
AT (1) | ATE294270T1 (fr) |
DE (2) | DE60300540D1 (fr) |
ES (1) | ES2238067T3 (fr) |
FR (1) | FR2834725B1 (fr) |
IL (1) | IL153944A (fr) |
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WO2006123063A2 (fr) * | 2005-05-20 | 2006-11-23 | Rieter Perfojet | Tambour pour machine de fabrication d'un non tisse a motifs et non tisse obtenu. |
EP1767680A1 (fr) * | 2005-09-22 | 2007-03-28 | Fleissner GmbH | Dispositif pour l' hydroliage d' une bande de tissu |
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FR2838457B1 (fr) * | 2002-04-12 | 2004-08-27 | Rieter Perfojet | Tambour pour installation de production d'une nappe non-tissee, procede de production d'une nappe non-tissee et nappe non-tissee obtenue |
FR2860009B1 (fr) * | 2003-09-18 | 2008-10-03 | Rieter Perfojet | Machine de formation de motifs sur un non-tisse et procede de fabrication d'un manchon pour cette machine |
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FI121182B (fi) * | 2004-06-18 | 2010-08-13 | Suominen Nonwovens Ltd | Menetelmä kuitukankaan valmistamiseksi |
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DE102007043543A1 (de) | 2007-09-12 | 2009-03-19 | Fleissner Gmbh | Verfahren und Vorrichtung zur Herstellung dreidimensional strukturierter Vliesstoffe |
WO2010030298A1 (fr) | 2008-09-11 | 2010-03-18 | Albany International Corp. | Bande perméable pour la fabrication de mouchoirs, serviettes ou non-tissés |
CA2736770C (fr) | 2008-09-11 | 2017-03-28 | Albany International Corp. | Tissu industriel et procede pour sa fabrication |
US8764943B2 (en) | 2008-12-12 | 2014-07-01 | Albany International Corp. | Industrial fabric including spirally wound material strips with reinforcement |
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US8728280B2 (en) | 2008-12-12 | 2014-05-20 | Albany International Corp. | Industrial fabric including spirally wound material strips with reinforcement |
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US8763523B2 (en) | 2010-06-21 | 2014-07-01 | The Procter & Gamble Company | Method of perforating a web material |
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CN115434074B (zh) * | 2022-09-15 | 2023-09-19 | 东纶科技实业有限公司 | 一种水刺用铜网3d提花网套及其制备方法和应用 |
CN116837545B (zh) * | 2023-07-11 | 2024-07-02 | 山东旭辉无纺布制品有限公司 | 一种无纺布水刺提花加工设备 |
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-
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- 2003-01-03 ES ES03290013T patent/ES2238067T3/es not_active Expired - Lifetime
- 2003-01-03 EP EP03290013A patent/EP1327712B1/fr not_active Expired - Lifetime
- 2003-01-03 DE DE60300540A patent/DE60300540D1/de not_active Expired - Lifetime
- 2003-01-03 DE DE60300540T patent/DE60300540T4/de not_active Expired - Lifetime
- 2003-01-03 AT AT03290013T patent/ATE294270T1/de not_active IP Right Cessation
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006123063A2 (fr) * | 2005-05-20 | 2006-11-23 | Rieter Perfojet | Tambour pour machine de fabrication d'un non tisse a motifs et non tisse obtenu. |
WO2006123063A3 (fr) * | 2005-05-20 | 2007-05-24 | Rieter Perfojet | Tambour pour machine de fabrication d'un non tisse a motifs et non tisse obtenu. |
EP1885927B2 (fr) † | 2005-05-20 | 2019-05-08 | ANDRITZ Perfojet SAS | Tambour pour machine de fabrication d'un non tisse a motifs et non tisse obtenu. |
EP1767680A1 (fr) * | 2005-09-22 | 2007-03-28 | Fleissner GmbH | Dispositif pour l' hydroliage d' une bande de tissu |
CN100453723C (zh) * | 2006-04-29 | 2009-01-21 | 杭州诺邦无纺股份有限公司 | 立体水刺提花鼓及制作方法 |
CN107532352A (zh) * | 2015-04-28 | 2018-01-02 | 特吕茨施勒有限及两合公司 | 对纤维进行加固和结构化以成为非织造物的方法和设备 |
CN107532352B (zh) * | 2015-04-28 | 2019-12-27 | 特吕茨施勒有限及两合公司 | 对纤维进行加固和结构化以成为非织造物的方法和设备 |
CN113062047A (zh) * | 2021-03-30 | 2021-07-02 | 杭州湿法无纺布设备有限公司 | 一种平网提花无纺布生产工艺 |
Also Published As
Publication number | Publication date |
---|---|
US20030131454A1 (en) | 2003-07-17 |
US6865784B2 (en) | 2005-03-15 |
IL153944A0 (en) | 2003-07-31 |
EP1327712B1 (fr) | 2005-04-27 |
ES2238067T3 (es) | 2005-08-16 |
FR2834725A1 (fr) | 2003-07-18 |
US7758945B2 (en) | 2010-07-20 |
ATE294270T1 (de) | 2005-05-15 |
DE60300540D1 (de) | 2005-06-02 |
DE60300540T4 (de) | 2008-02-14 |
DE60300540T2 (de) | 2005-11-10 |
FR2834725B1 (fr) | 2004-06-11 |
US20050095403A1 (en) | 2005-05-05 |
IL153944A (en) | 2008-07-08 |
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