Classifications

• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B6/00—Heating by electric, magnetic or electromagnetic fields
  • H05B6/02—Induction heating
  • H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
  • H05B6/101—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces
  • H05B6/103—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces multiple metal pieces successively being moved close to the inductor
  • H05B6/104—Induction heating apparatus, other than furnaces, for specific applications for local heating of metal pieces multiple metal pieces successively being moved close to the inductor metal pieces being elongated like wires or bands
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B6/00—Heating by electric, magnetic or electromagnetic fields
  • H05B6/02—Induction heating
  • H05B6/36—Coil arrangements
  • H05B6/365—Coil arrangements using supplementary conductive or ferromagnetic pieces

Definitions

• the invention relates to a device for inductive heating of metallic strips of different widths, each with a multi-coil transverse field inductor above and below the strip to be heated, the coil axes of which are arranged normal to the strip surface.
• a device for inductive heating of flat metallic material which has at least two inductors which are assigned to one another in pairs lying above and below the metal material.
• the iron cores have at least one inductor in the direction of transport of the goods in zigzag or wavy grooves, in which current conductors are inserted.
• the inductor output is adapted to the respective bandwidth essentially by switching off selected coil conductors.
• a major disadvantage of this known device is that an optimized edge heating of the tapes cannot be guaranteed due to the winding coil conductor course, since some of the conductors lying in the edge area of the tape are closer to the edge area of the tape than the other part ,
• the object of the present invention is to design a device of the type mentioned at the outset in such a way that the disadvantages of the known relevant device are avoided, so that with varying crop widths over the respective width and in particular in the edge regions, a uniform heating pattern with a simple construction of the inductors is achieved.
• the inductors each consist of at least one inductor segment which is constructed as a coil assembly of a plurality of approximately rectangular coils which are predominantly transverse to the direction of transport of the strip extend, wherein the coils have different, stepped transverse extensions and the coil with the highest transverse extension extends at most up to the side edges of the widest band and the coil with the lowest transverse extension extends at most up to the side edges of the narrowest band.
• each inductor segment is connected to a circuit for the defined timing of its coils, and each inductor segment below the band is assigned an identical inductor segment above the band.
• the different, graduated coils which can be selectively switched on, optimize energy consumption and achieve a uniform heating pattern regardless of the width of the strip used, with maximum temperature fluctuations of ⁇ 15 ° C.
• the usual heating temperatures for aluminum strips are approx. 400 ° C and brass strips approx. 500-600 ° C.
• the defined timing of the coils selected for the respective bandwidth counteracts overheating of the tape edges and thus prevents warping or other quality losses; in this case, in addition to the clocking coils, at least one coil can also be continuously switched on within a coil network.
• the coil conductors of the upper inductor segments are connected in the same direction with the coil conductors located exactly or approximately opposite one another below the band in order to build up a magnetic field that penetrates the band uniformly.
• the subdivision of the inductors into inductor segments and the simple construction of the same by using approximately rectangular coils reduces the manufacturing costs and the susceptibility to faults. Should there still be a failure, the affected inductor segment can be replaced individually. Long downtimes and high repair costs are avoided.
• the device according to the invention can also be designed such that an inductor consists of several inductor segments which are arranged at a distance one behind the other in the direction of transport of the strip. If there is not enough space in furnaces that are too short, the inductor segments can also be arranged directly one behind the other.
• a divided inductor makes it possible to switch each segment individually and therefore to bring in the power required separately.
• the segments at the beginning of the heating device, which have to heat the still cold material can deliver a higher output than the following segments
• the device according to the invention can also be designed such that each inductor segment is a coil assembly of three to eight coils. A coil assembly of three to eight coils per inductor segment is easy to construct and manufacture.
• the coils which are graduated in their transverse extent, have graduations of 4 to 10 cm on each side of the tape. This distance is chosen small enough to optimally heat a band, the edge of which is not satisfactorily heated by the spool closest to it, by clocking several spools.
• the device according to the invention can also be designed such that the difference between the transverse extent of one coil and the transverse extent of the next smaller or larger coil is at least 50 mm and a maximum of 200 mm.
• a coil assembly of this type enables the operator of a system to treat tapes of different widths. Thus, it is not only limited to a range, but can heat a variety of commercially available bands. If high demands are placed on the temperature accuracy, a coil assembly with small transverse extension differences must be selected. If the operator wants to treat strips of a width that cannot be optimally heated by the coil assembly already inserted in the furnace, he can simply replace the segments in the device and e.g. replace with segments with coils of smaller transverse dimensions and / or differences in transverse dimensions.
• the device according to the invention can also be designed in such a way that a coil assembly is built up from a plurality of coils lying one inside the other with different transverse dimensions, the coils having a common axis.
• the device according to the invention can also be designed such that the spools of a spool assembly are placed offset to one another in the direction of transport of the tape.
• the device according to the invention can also be designed such that the coil conductors are arranged one above the other or next to one another within a conductor groove. It is also possible that there is only one coil conductor in a routing
• the device according to the invention can also be designed such that at least two coils selected as a function of the bandwidth are clocked per inductor segment in such a way that only one coil is switched on at a time. For example, 500 or 1000 switching operations per second can be achieved. Such a timing of the coils prevents the tape from overheating, particularly in the edge area. However, it is also conceivable to leave one coil switched on continuously, while two other coils are switched clocking. In borderline cases, it can also make sense to switch on only one coil.
• the power is supplied by one or more inverters.
• the original 100% power of the converter can then be passed on to the coils of an inductor segment via thyristors in such a way that, for example, one coil is constantly supplied with 70% of the total power, while two further clocked coils are assigned 10% or 20% of the power , within an inductor there is the possibility to individually clock the coils of each inductor segment.
• the device according to the invention can also be designed such that the frequency and / or duration of the switching operations can be variably adjusted for each coil.
• the use of different frequencies and switching times for the coils can promote uniform heating over the bandwidth.
• the device according to the invention can furthermore be designed such that a scanner is provided for determining the temperature profile over the bandwidth. This means that any unforeseen deviations in the temperature profile, e.g. B. determined by defective coils.
• the device according to the invention can also be designed in such a way that a circuit is provided for automatically clocking the selected coils while evaluating the temperature profile determined by the scanner. This means that deviations from the intended temperature value are recorded immediately. The desired temperature profile can then be achieved again by changing the timing.
• the device according to the invention can also be designed such that at least one upper inductor segment is offset from the associated lower inductor segment transversely to the direction of transport of the belt. In this way, too, the equalization of the temperature profile can be optimized.
• the device according to the invention can also be designed such that the offset between the upper and associated lower inductor segments can be variably adjusted.
• the device according to the invention can also be designed such that at least some of the inductor segments are interchangeably mounted in the device. This means that if inductor segments fail, they can be removed and replaced individually. This also applies if tapes are to be treated which, due to their width, cannot be ideally heated by the inductor segments currently in the furnace.
• the furnace can be converted for other bandwidth ranges by quickly changing the inductor segments. It is also conceivable that with sufficiently long furnaces, inductor segments for heating narrower strips are arranged in front of or behind wider strips in the furnace. In such an embodiment, e.g. when treating broad ligaments, the corresponding. Inductor segments switched on and the others are switched off. Thus, strips of two bandwidth ranges can be treated in one furnace.
• the device according to the invention can be provided for heating tapes with a width of at least 200 mm.
• the device according to the invention can furthermore be provided for heating tapes with a maximum width of 2000 mm.
• the bandwidth range is usually selected such that the widest belt to be treated is twice or three times as wide as the narrowest belt, e.g. the width of the narrowest band is 400 mm and that of the widest band 800 or 1200 mm.
• the device for heating metallic strips made of aluminum, steel, copper or brass is used.
• 1 is a schematic view of two inductor segments assigned to one another without offset and with a band to be heated
• 2 shows a schematic view of two inductor segments, which are assigned to one another with an offset and with a band to be heated
• FIG. 5 shows a schematic representation of an inductor segment with electrical connections, scanner and band to be heated
• FIG. 6 shows a schematic illustration of two inductor segments arranged one behind the other in the transport direction
• FIG. 7 shows a further schematic illustration of two inductor segments arranged one behind the other in the transport direction
• FIG. 8 shows a diagram for the temperature distribution over the bandwidth of an aluminum strip with different coil clocking.
• Figure 1 shows a schematic view of a band 1 and above and below the band 1 mirror-symmetrically assigned inductor segments 2,3.
• the inductor segments 2, 3 have coil conductor grooves 4 for coil conductors, not shown here.
• the inductor segments 2, 3 are connected in the same direction.
• the arrow indicates the direction of transport of the belt 1.
• Several inductor segments 2, 3 can be arranged one behind the other in the transport direction of the strip 1.
• inductor segments of identical or different design can be provided. With such an arrangement, metallic strips of different widths can be annealed. Usual bandwidths are between 200 and 2000 mm. For example Aluminum, steel or copper strips can be treated.
• FIG. 2 shows a modification of the inductor segment structure known from FIG. 1.
• the upper inductor segment 2 and the lower inductor segment 3 are arranged such that they are offset from one another transversely to the transport direction in such a way that the outer longitudinal edge regions 5 of the strip 1 are only exceeded by one inductor segment 2, 3 each.
• the temperature profile can be slightly smoothed over the bandwidth and thus more even.
• Each can a plurality of inductor segments 2, 3 can be arranged one behind the other in the transport direction of the strip 1. All of the upper and lower inductor segments 2, 3 can be individually offset from one another or individual inductor segments 2, 3 can be arranged without offset. This transfer can be set with little effort. In addition, individual inductor segments can be removed individually for maintenance purposes.
• FIG. 3 schematically shows a section of an inductor segment 2, 3 with three coil conductor slots 4.
• two coil conductors 6 are arranged one above the other. It is also conceivable to provide only one coil conductor per coil conductor groove.
• VA tube with a wall thickness of 0.1 - 0.2 mm can be used as the coil conductor.
• FIG. 4 shows a modification of the schematic inductor segment section from FIG. 3.
• the two coil conductors 6 in each case in the two coil conductor grooves 4 are next to one another, ie. H. arranged parallel to a band, not shown here.
• FIG. 5 shows a schematic plan view of an inductor segment 7, which is constructed as a coil assembly of several approximately rectangular coils.
• the coils have a common axis.
• a band 1 to be guided along in front of the inductor segment 7 is indicated.
• An arrow indicates the direction of transport of the belt 1.
• Three coils 8, 9, 10 of the inductor segment 7 are shown with the current direction (arrows).
• a common coil assembly has 3 to 8 coils.
• the coil 8 has the highest and the coil 10 the smallest transverse extent.
• the difference between the transverse extent of a coil 8,9,10 and the transverse extent of the next smaller or larger coil 8,9,10 is 100 mm.
• the transverse extent of the spool 8 is greater than that of the band 1.
• the transverse extent of the spools 9, 10 is less than that of the band 1.
• the spool 8 surrounds the spool 9 and these two spools 8, 9 in turn the spool 10. Next smaller nested one inside the other Coils are not shown.
• the electrical circuit is shown for the coils 8 and 9. For the sake of clarity, this has been omitted for the coil 10.
• the coil 8 or 9 is connected to a common converter 13 via a thyristor switch 11 or 12.
• the thyristor switches 11, 12 serve to clock the coils 8, 9.
• the frequency and / or duration of the switching operations is variably adjustable for each coil 8.9.
• a scanner 14 for determining the temperature profile over the width of the belt 1 is arranged behind the inductor segment 7 in the transport direction of the belt 1.
• the band 1 is heated irregularly, for example due to a spool defect, this fault is detected immediately and can be done automatically, for example, by another clocking with the inclusion of further spools or by a Moving the inductor segment 7 can be compensated for until the coil defect is repaired. It is conceivable to work with two or more converters in order to be variable in performance and timing.
• the system output can be, for example, 1050kW and the frequency 500-1000 Hz.
• FIG. 6 schematically shows two inductor segments 15 arranged one behind the other in the transport direction (arrow) of a belt (not shown). Both inductor segments 15 are of the same type and have no offset from one another. However, it is also conceivable to arrange two or more different types of inductor segments 15 with or without an offset.
• the five coils 16 are arranged for each inductor segment 15 in such a way that the coils 16 are offset in the direction of transport of the strip with decreasing transverse extent. It is also conceivable to move one or more of the spools 16 to the tape.
• the power can be introduced into the inductor segments 15 individually. It is conceivable that all or some of the inductor segments 15 of an inductor are exchangeably mounted.
• FIG. 7 schematically shows a modification of the coil arrangement of the two inductor segments from FIG. 6.
• the two inductor segments 17 are of the same design and are offset from one another.
• the inductor segments 17 are arranged one behind the other in the transport direction of a belt, not shown.
• the five coils 18 are interleaved in such a way that smaller coils are surrounded by the larger coils. Of course, a larger or smaller number than five coils is also conceivable.
• An offset of individual spools 18 to the band, not shown here, is also conceivable.
• Such inductor segments 17 can e.g. can be used to heat sheets with strip widths from 1200 to 1800 mm. If narrower sheets are to be heated, the inductor segments can simply be removed from the device and narrower inductor segments inserted into the device.
• FIG. 8 shows in diagram form a temperature distribution over the bandwidth of an aluminum strip of 1 mm in height and 1300 mm in width annealed at 545 ° C. Due to the symmetrical temperature distribution over the band cross extension, only half a band width is shown. The conveyor speed is 30 m per minute.
• Curve A shows a temperature profile which is achieved if only coils of an inductor segment are switched on, the transverse extent of which is significantly smaller than the transverse extent of the strip. Only a single coil can be switched on.
• the switched-on spool with the highest transverse extension also has a significantly shorter, for example 10 cm shorter transverse extension than the transverse extension of the strip in such a case.
• Such a spool is shown in spool 10 in FIG. 5.
• the strip is heated largely homogeneously over the strip width. However, the side strip edges are annealed approx. 50 ° C lower than the strip center area.
• Curve B shows the temperature profile which is achieved if only coils of an inductor segment are switched on, the transverse extent of which is smaller than the transverse extent of the strip to be heated, but the coil with the highest transverse extent approximately the transverse extent of the strip, eg has a transverse extension shortened by 3 cm.
• a spool is shown in spool 9 in FIG. 5.
• the spool 9 is the next largest spool after the spool 10.
• the strip is heated largely homogeneously over the bandwidth.
• the band edges show an abrupt temperature increase of 80 ° C compared to the rest of the band. This can result in significant quality losses, e.g. in the form of warps in the band.
• Curve C shows an almost ideal temperature curve over the bandwidth. This is achieved in that only one coil or several coils that have a significantly smaller transverse
• the coils of the opposing and / or successively arranged inductor segments can be clocked in the same or different manner.
• maximum temperature differences over the range of plus / minus 5 to 10 ° C and thus uniform belt qualities can be realized.
• clocking can also be dispensed with for certain bandwidths if the desired temperature distribution can be achieved even without clocking due to a good bandwidth / lateral extension ratio.
• Thyristor switch 12 Thyristor switch

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• Physics & Mathematics (AREA)
• Electromagnetism (AREA)
• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• General Induction Heating (AREA)
• Manufacturing Of Electric Cables (AREA)

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• 2001
  • 2001-08-28 AT AT01971634T patent/ATE281056T1/de not_active IP Right Cessation
  • 2001-08-28 WO PCT/DE2001/003208 patent/WO2002019773A1/fr active IP Right Grant
  • 2001-08-28 EP EP01971634A patent/EP1314339B1/fr not_active Expired - Lifetime
  • 2001-08-28 ES ES01971634T patent/ES2231549T3/es not_active Expired - Lifetime
  • 2001-08-28 DE DE50104322T patent/DE50104322D1/de not_active Expired - Fee Related
  • 2001-08-28 US US10/344,630 patent/US6770858B2/en not_active Expired - Fee Related
  • 2001-08-28 CA CA002419558A patent/CA2419558A1/fr not_active Abandoned
  • 2001-08-28 JP JP2002522466A patent/JP2004507870A/ja not_active Withdrawn

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