EP1275775A1 - Verfahren zum Betreiben eines Kalanders - Google Patents
Verfahren zum Betreiben eines Kalanders Download PDFInfo
- Publication number
- EP1275775A1 EP1275775A1 EP02014377A EP02014377A EP1275775A1 EP 1275775 A1 EP1275775 A1 EP 1275775A1 EP 02014377 A EP02014377 A EP 02014377A EP 02014377 A EP02014377 A EP 02014377A EP 1275775 A1 EP1275775 A1 EP 1275775A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- roller
- wavelength
- barring
- offset
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title description 3
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 239000000123 paper Substances 0.000 description 17
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 230000008030 elimination Effects 0.000 description 4
- 238000003379 elimination reaction Methods 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 230000003068 static effect Effects 0.000 description 2
- 208000010201 Exanthema Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 201000005884 exanthem Diseases 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
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- 206010037844 rash Diseases 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/0073—Accessories for calenders
- D21G1/008—Vibration-preventing or -eliminating devices
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
Definitions
- the invention relates to a method for operating a Calender with a roll stack, the two end rolls and having a plurality of intermediate rolls therebetween abut each other in a press direction, whereby at least one roller has an elastic surface.
- Calenders of this type are used in particular for calendering used by paper or cardboard webs.
- the invention is based on the treatment of a paper web described. But it is in the same way other material webs applicable, where similar Problems occur.
- the soft roller When the barring is formed, the soft roller is changed on their elastic surface. It is still did not finally clarify exactly how this change looks.
- the following options are currently accepted:
- the roller gets a ripple on the surface, i.e. a mountain and valley structure, the roller becomes polygonal or the roller gets alternately in the circumferential direction Zones of different surface quality, for example different roughness.
- Zones of different surface quality for example different roughness.
- the periodic barring formation running in the axial direction Strip on the circumference of the roller.
- Appropriate Stripes then appear on the paper web, at the latest from the time the strips become visible the paper web is to be regarded as a committee.
- the appearance of the barring is also from smoothing works known, that is, from calenders made exclusively from hard rollers are formed. However, that took Formation of the barrier on the paper web is essential longer. It is believed that barring formation affects others Causes, in particular faults in the paper web.
- plastic-covered rollers With the use of plastic-covered rollers is one new type of barring emerged, which is in relative terms short time pattern on the surface of the soft Emboss rollers.
- the object of the invention is the service life a soft roller.
- This task is carried out in a method of the type mentioned at the beginning Art solved in that when a Barring pattern on the circumference of a soft roller one wavelength of the barring pattern is determined and dependent from this wavelength a roll offset one soft roller transversely to the direction of the press.
- a stack of rolls made up of several rolls has a variety of natural frequencies.
- natural frequencies are not the natural frequencies of the individual rollers for itself, such as natural bending frequencies, but the natural vibration forms that result from the vibrating Roll masses on the spring and damper systems of the interposed plastic coverings of the "soft" Rolls result.
- a running calender creates excitation forces, whose frequencies are multiples of Assemble roller speeds. These excitation forces can inhomogeneities, anisotropies or geometry errors (Out of roundness). You can also Paper thickness fluctuations in the calender Excite the paper web the stack of rollers. One in the Calender incoming paper web is before the smoothing process still very rough. In addition, a paper web is never free of Surface weight or thickness fluctuations.
- a roll offset is preferably carried out, the is smaller than the wavelength.
- This approach has several advantages. Firstly, the offset movement limited, i.e. Interference caused by a distance the roll from the roll plane of the calender, are kept small. On the other hand, there are structural ones or handling measures that one for the roll offset must be limited. Essentially you could theoretically change the roll offset Increase integer multiples of the wavelengths. The Limitation to the smallest possible distance brings but the advantages mentioned above.
- the path length difference is basically the runtime difference between two nips. If you look at each of these two Nips half of the path length difference, then it is sufficient to reduce the roller by half to offset this path length difference. With that Offset movements of the roller extremely small held. You have to make the offset relatively precisely. However, this is as described below will be possible without any problems.
- a path length difference of a quarter wavelength when replacing a roller against an identical replacement roller is assumed that the same vibration phenomena occur. Because with one Replacement roller but no barring pattern emerged elimination is not necessary either. One can therefore take "prevention” and by offset the roller versus a situation in which Barring patterns have formed, make sure that the Barring pattern does not form. You are with this Procedure does not ensure that forms another barring pattern. The probability however, this is reduced. If another one Barring pattern forms, you can use this again remove the measures described above. The service life the roller is definitely raised.
- the roll offset is preferably taken by changing the length a lever on which the roller is mounted is. This is a relatively simple measure to take Shift roller. The roller can then again for some Time to stay firmly in position by the change in length of the lever has been determined.
- This Spacer can be adjusted relatively precisely to the wavelength become. By choosing a suitable distance piece the corresponding offset can then be made with sufficient Effect accuracy.
- Fig. 1 shows schematically a calender 1 with two end rolls 2, 3, which are designed as deflection rollers and three center rollers 4-6, which together form one Form the roll stack.
- the roll stack has a roll plane 7, in which the axes of all rollers 2 - 6 lie when the rollers 2 - 6 are arranged exactly one above the other are.
- this roller plane 7 lies for the
- press direction i.e. the direction in which the reels 2-6 pressed against each other.
- rollers 2 - 6 form during operation of the calender in known manner nips 10-13, through which one to be treated Material web is guided. All nips are here formed as so-called soft nips because they are from a hard and limited by a soft roller.
- the roller 5 is mounted on a lever 14 which in a Chair of the calender, not shown is articulated.
- the roller 5 Bearing housing 15 on a bearing surface 16 of the Lever 14 screwed or otherwise secured can be.
- roller 5 in the position shown in dashed lines. If one now realizes that one is in this position Then forms barring patterns on the surface the roller 5 is offset by the distance X by between the bearing surface and the bearing housing 15 a spacer 17 is inserted.
- the thickness of the spacer 17 is then the distance X.
- This distance X can be calculated with a relatively high accuracy can be set. The This distance X is determined using FIG. 3 explained.
- roller 3 shows the roller 5, the one above it Roller 4 and the roller 6 below.
- the original barring pattern is one wavelength U / n, where U is the circumference of the roller 5, then has the new barring pattern may be a wavelength of U / (n ⁇ 1). Until such a new barring pattern but so far that it bothers some that passes Time.
- rollers are actually identical in all parameters are, even if a replacement roller identical to the roller to be replaced.
- a static roll offset which is based on the wavelength of the Barring pattern on the Oriented surface of the roller to be replaced, a Extend the service life of the replacement roller. can if, for example, the replacement roller by one eighth wavelength ⁇ / 8 offset from the roller plane 7, see above that the distance between the two nips is ⁇ / 4 enlarged on one side and on the other reduced. Even if the replacement roller is not with exactly the same response to the vibrations of the Reacts to calenders, one can extend the Service life compared to a simple exchange without one such measure.
Landscapes
- Paper (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
Description
- Fig. 1
- eine schematische Darstellung eines Kalanders,
- Fig. 2
- eine Möglichkeit zur Einstellung des Versatzes und
- Fig. 3
- eine schematische Darstellung zur Erläuterung der Ausbildung eines Barring-Musters.
Claims (8)
- Verfahren zum Betreiben eines Kalanders mit einem Walzenstapel, der zwei Endwalzen und dazwischen mehrere Mittelwalzen aufweist, die in einer Pressenrichtung aneinander anliegen, wobei mindestens eine Walze eine elastische Oberfläche aufweist, dadurch gekennzeichnet, daß man bei Auftreten eines Barring-Musters am Umfang einer weichen Walze eine Wellenlänge des Barring-Musters ermittelt und in Abhängigkeit von dieser Wellenlänge einen Walzenversatz einer weichen Walze quer zur Pressenrichtung vornimmt.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß man einen Walzenversatz vornimmt, der kleiner als die Wellenlänge ist.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß man einen Walzenversatz an der Walze vornimmt, an der das Barring-Muster auftritt.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß man einen Walzenversatz vornimmt, der auf der Oberfläche der Walze einen Weglängenunterschied von einer halben Wellenlänge in einem ersten Fall und von einer viertel Wellenlänge in einem zweiten Fall bewirkt, wobei im ersten Fall ein Barring-Muster an der Oberfläche der Walze aufgetreten ist, das beseitigt werden soll, und im zweiten Fall eine Beseitigung nicht erforderlich ist.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß man einen Walzenversatz um die Hälfte des Weglängenunterschieds vornimmt, wenn es sich bei der Walze um eine Mittelwalze handelt.
- Verfahren nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß man einen Weglängenunterschied von einer viertel Wellenlänge beim Austausch einer Walze gegen eine baugleiche Ersatzwalze einstellt.
- Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß man den Walzenversatz durch Längenänderung eines Hebels vornimmt, an dem die Walze gelagert ist.
- Verfahren nach Anspruch 7, dadurch gekennzeichnet, daß man ein Distanzstück zwischen Walzenlager und Hebel einsetzt.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10133890 | 2001-07-12 | ||
| DE10133890A DE10133890C1 (de) | 2001-07-12 | 2001-07-12 | Verfahren zum Betreiben eines Kalanders |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1275775A1 true EP1275775A1 (de) | 2003-01-15 |
| EP1275775B1 EP1275775B1 (de) | 2007-01-03 |
Family
ID=7691529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02014377A Expired - Lifetime EP1275775B1 (de) | 2001-07-12 | 2002-06-28 | Verfahren zum Betreiben eines Kalanders |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US6902691B2 (de) |
| EP (1) | EP1275775B1 (de) |
| CA (1) | CA2393227A1 (de) |
| DE (2) | DE10133890C1 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012201951A1 (de) | 2012-02-09 | 2013-08-14 | Metso Paper, Inc. | Kalander mit einem Walzenstapel |
| EP2806063A1 (de) | 2013-05-20 | 2014-11-26 | Valmet Technologies, Inc. | Verfahren zum Vermeiden von Schwingungen eines Kalenders und Kalender mit einer Anordnung zum Vermeiden von Schwingungen |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI119851B (fi) | 2007-09-28 | 2009-04-15 | Metso Paper Inc | Menetelmä kuiturainakoneen jaksollisen värähtelyn vaimentamiseksi |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3044392A (en) * | 1959-07-10 | 1962-07-17 | Kimberly Clark Co | Papermaking machine |
| EP0949378A1 (de) * | 1998-04-06 | 1999-10-13 | Voith Sulzer Papiertechnik Patent GmbH | Walzenmaschine und Verfahren zu ihrem Betrieb |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL299751A (de) | 1962-10-26 | |||
| FI64902C (fi) | 1976-03-30 | 1984-02-10 | Wiik & Hoeglund | Foerfarande foer kompensering av valsboejningen i en kalander |
| US4348952A (en) | 1981-01-19 | 1982-09-14 | Usm Corporation | Cross axis mechanism |
| US4516491A (en) | 1983-09-30 | 1985-05-14 | Usm Corporation | Roll cross-axis mechanism |
| DE4314653C2 (de) | 1993-05-04 | 1997-01-30 | Troester Maschf Paul | Mehrzweckkalander |
| DE19601293C2 (de) | 1996-01-16 | 1999-09-16 | Voith Sulzer Finishing Gmbh | Verfahren und Vorrichtung zum Behandeln einer Materialbahn |
| US5961899A (en) | 1997-07-15 | 1999-10-05 | Lord Corporation | Vibration control apparatus and method for calender rolls and the like |
| WO1999025921A1 (en) | 1997-11-17 | 1999-05-27 | Valmet Corporation | Method for detecting contamination and/or damaging of a face that runs through a nip or nips in a calender for paper |
| DE19832067B4 (de) | 1998-07-16 | 2005-04-21 | Voith Paper Patent Gmbh | Kalander für Bahnen aus Papier oder ähnlichem Material |
| DE10008800B4 (de) | 2000-02-25 | 2005-10-27 | Voith Paper Patent Gmbh | Verfahren zum Betrieb einer Kalanderwalze und Kalanderwalze |
-
2001
- 2001-07-12 DE DE10133890A patent/DE10133890C1/de not_active Revoked
-
2002
- 2002-06-28 EP EP02014377A patent/EP1275775B1/de not_active Expired - Lifetime
- 2002-06-28 DE DE50209132T patent/DE50209132D1/de not_active Expired - Lifetime
- 2002-07-11 US US10/192,529 patent/US6902691B2/en not_active Expired - Fee Related
- 2002-07-11 CA CA002393227A patent/CA2393227A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3044392A (en) * | 1959-07-10 | 1962-07-17 | Kimberly Clark Co | Papermaking machine |
| EP0949378A1 (de) * | 1998-04-06 | 1999-10-13 | Voith Sulzer Papiertechnik Patent GmbH | Walzenmaschine und Verfahren zu ihrem Betrieb |
Non-Patent Citations (1)
| Title |
|---|
| Y.N. CHEN ET.AL.: "Calender barring on paper machines-practical conclusions and recommendations", TAPPI JOURNAL, vol. 58, no. 8, 1975, pages 147 - 151, XP002216957 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012201951A1 (de) | 2012-02-09 | 2013-08-14 | Metso Paper, Inc. | Kalander mit einem Walzenstapel |
| EP2806063A1 (de) | 2013-05-20 | 2014-11-26 | Valmet Technologies, Inc. | Verfahren zum Vermeiden von Schwingungen eines Kalenders und Kalender mit einer Anordnung zum Vermeiden von Schwingungen |
Also Published As
| Publication number | Publication date |
|---|---|
| DE50209132D1 (de) | 2007-02-15 |
| DE10133890C1 (de) | 2002-12-05 |
| CA2393227A1 (en) | 2003-01-12 |
| EP1275775B1 (de) | 2007-01-03 |
| US6902691B2 (en) | 2005-06-07 |
| US20030026864A1 (en) | 2003-02-06 |
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