EP1270468B1 - Verfahren zum Aufwickeln des Folienrestgitters einer Thermoformmaschine und Vorrichtung zur Durchführung des Verfahrens - Google Patents
Verfahren zum Aufwickeln des Folienrestgitters einer Thermoformmaschine und Vorrichtung zur Durchführung des Verfahrens Download PDFInfo
- Publication number
- EP1270468B1 EP1270468B1 EP02012660A EP02012660A EP1270468B1 EP 1270468 B1 EP1270468 B1 EP 1270468B1 EP 02012660 A EP02012660 A EP 02012660A EP 02012660 A EP02012660 A EP 02012660A EP 1270468 B1 EP1270468 B1 EP 1270468B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- winding
- film
- lattice
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/12—Mechanisms in which power is applied to web-roll spindle to effect step-by-step advancement of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/40—Fluid power drive; Fluid supply elements
- B65H2406/41—Valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/14—Diameter, e.g. of roll or package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/34—Pressure, e.g. fluid pressure
Definitions
- the invention relates to a method with the features of the preamble of Claim 1 and an apparatus for performing the method with the Features of the preamble of claim 3.
- the residual film lattice is intermittent operated thermoforming machine by means of a winding mandrel.
- the winding dome is rotated intermittently by means of a drive.
- the Residual film grid is guided over a dancer arm and the drive of the The winding mandrel starts and stops depending on the position of the dancer arm.
- This dancer arm method has a number of disadvantages Cost, introduction of the beginning of a new residual film grid, space requirements and Different tensile force on the residual film depending on the diameter the wound roll because the drive has a constant torque and the diameter changes continuously.
- the diameter of the wound roll is due to the mass to be accelerated.
- This upward-arching loop means that the Break out the remaining lattice molded parts and put them under the Residual film grids arrive, which makes their removal much more difficult and one Risk of accident for the operator means that the film edges are relatively sharp are. There is a risk that the parts will be deformed.
- On automatic removal of the parts by turning the Foil scraps and guiding the parts on a slide is through this Loop formation made difficult or impossible and prone to failure.
- the invention has for its object to carry out the method so that even with high transport speed of the film web in the Thermoforming machine forms a loop of the remaining film lattice is prevented before the device for winding up the film lattice. there should the tensile force on the residual film grid be kept as low as possible, so that there is no risk of tight winding and no risk of tearing.
- the device for winding up the residual film lattice 2 is denoted by item 1 in FIG. 1 and, as shown, is integrated in a thermoforming machine 3 or can be connected downstream as a separate device.
- a film web 4 which is unwound from a roll 5 or fed directly from an extruder, is shaped into parts 6.
- it has an intermittently operated transport device 7, a heating device 8, a molding station 9 and a punching station 10.
- the film web 4 heated by the heating device 8 is deep-drawn into parts 6 in the forming station 9 by means of a deep-drawing tool 11 and by compressed air or vacuum.
- the parts 6 are cut apart from small webs by means of a punching tool 12, so that they can be suspended in the residual film grid 2 and transferred to a subsequent station 13.
- This successor station 13 is shown in FIG. 1 as a manual removal station, ie the parts 6 are broken out of the residual film grid 2 and removed by hand.
- the subsequent station 13 can, however, also be designed as an automatic stacking station in which the parts 6 are broken out vertically from a stacking plate and transferred to stacking magazines. The stacks that form are pushed horizontally onto a baffle after a predetermined number of pieces.
- the film lattice 2 is fed to the winding device 1, whereby it is guided to the winding mandrel 17 via one or more deflection rollers 16.
- This has devices (not shown) for hooking in or clamping the beginning of the residual film grid 2. It is preferably mounted on the fly in bearings 18 (see FIG. 2), so that the roll 19 that has been wound up can be pulled off to the front after cutting off the residual film grid 2.
- the winding dome 17 is driven by a preferably directly coupled pneumatic drive 20 which has a feed line 21.
- This supply line 21 is fed from a compressed air network 22 via a valve 23 and then in a first branch 32 via a pressure regulator 24 and a check valve 25 with a pressure P1 set on the pressure regulator 24.
- a second branch 26 leads to the feed line 21 via a pressure regulator 27 and a valve 28 with a shut-off or flow position.
- a pressure P2 is set on the pressure regulator 27, which pressure is selected to be higher than P1.
- the problem to be solved with the method occurs when the Transport device 7 of the thermoforming machine 3 by a transport step performs a benefit. If the residual film 2 is not wound up synchronously forms a loop 29 shown in dash-dotted lines in FIG Introduction mentioned problems leads.
- the drive 20 is at the beginning or shortly before the beginning of a transport step of film web 4 and film remainder grid 2 by switching the valve 28 to passage with the higher pressure P2 supplied, so that it develops a high torque and the role 19 is rotated accordingly quickly.
- the valve 28 switched back to blocking because now the pressure P1 is sufficient Continuing rotary motion at the required speed with the Advantage that when the rotation stops - when the transported section of the residual film grid 2 is wound - the tensile force on the residual film grid 2 is relatively low according to the low pressure P1.
- a sensor 30 Detect the diameter of the roller 17 and report it to a controller 31.
- This on the other hand is connected to one or both pressure regulators 24, 27 in the Way that it can specify and change the pressure set at this. In this way it is possible to change the pressure during the start or at the end of the Winding process optimally depending on the requirements Adjust the diameter of the roller 17. This can be done in stages or continuously respectively.
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Advancing Webs (AREA)
- Replacement Of Web Rolls (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Description
- Figur 1
- eine Seitenansicht der Vorrichtung zur Durchführung des Verfahrens einschließlich der vorgeschalteten Thermoformmaschine.
- Figur 2
- eine Draufsicht auf einen Teil der Vorrichtung, teilweise im Schnitt.
Diese Nachfolgestation 13 ist in Figur 1 als Handabnahmestation dargestellt, d.h. die Teile 6 werden von Hand aus dem Folienrestgitter 2 ausgebrochen und entnommen. Es ist aber auch möglich, durch scharfes Umlenken des Folienrestgitters 2 über eine Umlenkwalze 14 ein automatisches Ausbrechen der Teile 6 zu erreichen, die dann über eine Rutsche 15 geleitet werden.
Die Nachfolgestation 13 kann aber auch als automatische Stapelstation ausgebildet sein, in der die Teile 6 vertikal von einem Stapelteller ausgebrochen und in Stapelmagazine überführt werden. Die sich bildenden Stapel werden nach einer vorgegebenen Stückzahl horizontal auf ein Leitblech abgeschoben.
Angetrieben wird der Aufwickeldom 17 über einen vorzugsweise direkt gekoppelten pneumatischen Antrieb 20, der eine Zuleitung 21 aufweist. Diese Zuleitung 21 wird von einem Druckluftnetz 22 über ein Ventil 23 und dann in einem ersten Zweig 32 über einen Druckregler 24 und ein Rückschlagventil 25 mit einem am Druckregler 24 eingestellten Druck P1 gespeist. Vor dem Druckregler 24 führt ein zweiter Zweig 26 über einen Druckregler 27 und ein Ventil 28 mit Absperr- bzw. Durchflussstellung zu der Zuleitung 21. Am Druckregler 27 wird ein Druck P2 eingestellt, der höher gewählt ist als P1.
Claims (4)
- Verfahren zum Aufwickeln eines Folienrestgitters (2) einer intermittierend betriebenen Thermoformmaschine (3), die eine Folienbahn (4) verformt und die verformten Teile (6) austrennt, bei dem das Folienrestgitter (2) auf einem mittels eines pneumatischen Antriebes taktweise verdrehten Aufwickeldorn (17) zu einer Rolle (19) aufgewickelt wird, dadurch gekennzeichnet, dass eine Zuleitung (21) des Antriebes (20) mit zwei auf unterschiedlichen Druck (P1,P2) einstellbaren Zweigen eines Druckluftnetzes (22) in Verbindung steht, so dass der Antrieb (20) des Aufwickeldomes (17) unmittelbar vor oder beim Einsetzen eines Transportschrittes von Folienbahn (4) und Folienrestgitter (2) mit einem hohen Druck (P2) beaufschlagt und während des Transportschrittes der Druck (P2) auf einen niedrigeren Druck (P1) verändert wird, wobei im Zweig für den höheren Druck ein Ventil (28) entsprechend umgeschaltet wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der vorgegebene hohe Druck (P2) und/oder der niedrige Druck (P1) in Abhängigkeit des Durchmessers der Rolle (19) stufenweise oder stufenlos verändert wird.
- Vorrichtung zum Aufwickeln eines Folienrestgitters (2) einer intermittierend betriebenen Thermoformmaschine (3), die eine Folienbahn (4) verformt und die verformten Teile (6) austrennt, mit einem von einem pneumatischen Antrieb (20) taktweise verdrehten Aufwickeldom (17) zum Aufwickeln des Folienrestgitters (2) zu einer Rolle (19), dadurch gekennzeichnet, dass eine Zuleitung (21) des Antriebes (20) mit zwei auf unterschiedlichen Druck ( P1, P2 ) einstellbaren Zweigen eines Druckluftnetzes (22) in Verbindung steht, wobei im Zweig für den höheren Druck (P2) ein pro Takt der Thermoformmaschine (3) schaltbares Ventil (28) vorgesehen ist.
- Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, dass einer oder beide der Druckregler (24, 27) mit einer Steuerung (31) in Verbindung steht, die in Abhängigkeit des über einen Sensor (30) erfassten Durchmessers der Rolle (19) den Druck der Druckregler (24, 27) verändert.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10131403A DE10131403A1 (de) | 2001-06-28 | 2001-06-28 | Verfahren zum Aufwickeln des Folienrestgitters einer Thermoformmaschine und Vorrichtung zur Durchführung des Verfahrens |
DE10131403 | 2001-06-28 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1270468A2 EP1270468A2 (de) | 2003-01-02 |
EP1270468A3 EP1270468A3 (de) | 2004-01-02 |
EP1270468B1 true EP1270468B1 (de) | 2004-09-15 |
Family
ID=7689911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02012660A Expired - Lifetime EP1270468B1 (de) | 2001-06-28 | 2002-06-07 | Verfahren zum Aufwickeln des Folienrestgitters einer Thermoformmaschine und Vorrichtung zur Durchführung des Verfahrens |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1270468B1 (de) |
AT (1) | ATE276190T1 (de) |
DE (2) | DE10131403A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104507838A (zh) * | 2012-07-04 | 2015-04-08 | 塞尔焦·马尔科拉 | 用于处理来自线圈的层压材料或者大体上片材的设备 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1313269C (zh) * | 2005-06-03 | 2007-05-02 | 广西真龙彩印包装有限公司 | 烫印工艺中镭射烫印膜的送膜方法 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7725758U1 (de) * | 1977-08-19 | 1978-03-16 | Contex Konstruktionsgesellschaft Mbh, 4150 Krefeld | Wickelgestell (plueschwickler) - fuer polgewebe - mit gleichbleibender warenspannung |
DE2741083C2 (de) * | 1977-09-13 | 1983-03-03 | Maschinenfabrik Stahlkontor Weser Lenze Kg, 3251 Aerzen | Friktionswickelwellenantrieb |
GB2170784A (en) * | 1985-02-11 | 1986-08-13 | Interfic Eng Ltd | Web tension control |
DE3536177C1 (de) * | 1985-10-10 | 1987-04-16 | Illig Maschinenbau Adolf | Vorrichtung an einer Verpackungs- oder Thermoformmaschine zum Aufwickeln einer bandfoermigen Restfolie zu einer Rolle |
DE4003290A1 (de) * | 1990-02-03 | 1991-08-08 | Eichholz Willi | Hydrostatischer antrieb an faerberei-jiggern und anderen umwicklern |
DE9101840U1 (de) * | 1991-02-18 | 1991-05-08 | GUK-Falzmaschinen Griesser & Kunzmann GmbH & Co KG, 78669 Wellendingen | Abzugsvorrichtung für eine auf einem Wickel gespeicherte Folienbahn |
DE4129055A1 (de) * | 1991-09-02 | 1993-03-04 | Braun Gmbh Ind Elektronik | Verfahren zur steuerung des wickelzugs |
JP2651639B2 (ja) * | 1992-02-18 | 1997-09-10 | 富士写真フイルム株式会社 | テープ巻取装置 |
DE4303721C2 (de) * | 1993-02-09 | 1995-04-27 | Sundwiger Eisen Maschinen | Aufwickelhaspel für Bänder, mit einem insbesondere ein Übersetzungsgetriebe aufweisenden elektromotorischen Antrieb |
DE9302057U1 (de) * | 1993-02-13 | 1994-06-16 | Roßkath Textilmaschinen GmbH, 90461 Nürnberg | Vorrichtung zur Stoffzuführung für einen Niedriglagen-Cutter |
DE19651030A1 (de) * | 1996-12-09 | 1998-06-10 | Reinhard Ebert | Gerät zum Aufwickeln von Folie, Fließ und Netz mit automatischer Anpassung der Aufrollgeschwindigkeit |
DE29900070U1 (de) * | 1999-01-05 | 1999-04-01 | Maschinenfabrik Goebel Gmbh, 64293 Darmstadt | Einrichtung mit Vorratsrolle |
-
2001
- 2001-06-28 DE DE10131403A patent/DE10131403A1/de not_active Withdrawn
-
2002
- 2002-06-07 EP EP02012660A patent/EP1270468B1/de not_active Expired - Lifetime
- 2002-06-07 AT AT02012660T patent/ATE276190T1/de not_active IP Right Cessation
- 2002-06-07 DE DE50200995T patent/DE50200995D1/de not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104507838A (zh) * | 2012-07-04 | 2015-04-08 | 塞尔焦·马尔科拉 | 用于处理来自线圈的层压材料或者大体上片材的设备 |
Also Published As
Publication number | Publication date |
---|---|
ATE276190T1 (de) | 2004-10-15 |
EP1270468A2 (de) | 2003-01-02 |
EP1270468A3 (de) | 2004-01-02 |
DE50200995D1 (de) | 2004-10-21 |
DE10131403A1 (de) | 2003-01-16 |
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