EP1232924A2 - Body for a large volume vehicle, especially a railway vehicle - Google Patents
Body for a large volume vehicle, especially a railway vehicle Download PDFInfo
- Publication number
- EP1232924A2 EP1232924A2 EP02001843A EP02001843A EP1232924A2 EP 1232924 A2 EP1232924 A2 EP 1232924A2 EP 02001843 A EP02001843 A EP 02001843A EP 02001843 A EP02001843 A EP 02001843A EP 1232924 A2 EP1232924 A2 EP 1232924A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- elements
- car body
- cladding
- metal profiles
- lining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/043—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures connections between superstructure sub-units
Definitions
- the invention relates to a body of a large-scale vehicle, in particular a rail vehicle, with one formed from metal profiles Box frame, an outer panel and an inner panel.
- the skeleton of a car body from simple metal profiles (e.g. rectangular tubes) to form the are usually connected by welding.
- Such a framework is usual sheet metal, the wall and roof side can also be attached to the box frame by welding.
- the skeleton and its sheet metal the outer dimensions of the car body must define tight dimensional tolerances, especially when manufacturing the framework be adhered to, what high technical effort and corresponding Costs.
- Another disadvantage is that the sheet metal requires special Clamping, straightening and filling work to an acceptable optical quality to be reached (no welds or weld spots, no dents).
- the invention has for its object a body of the generic type Kind in terms of a time-saving, inexpensive manufacture like that to design that larger dimensional tolerances for the box frame are allowed are, however, the accuracy of the panel is not affected should.
- the body frame is made of metal profiles 1 formed, here from rectangular tubes. These metal profiles 1 are with not shown, arranged in corresponding longitudinal and transverse planes Metal profiles connected by welding.
- the car body has an outer lining 2, which in the exemplary embodiment consists of side wall elements 2a and 2b and an inner roof element 2c. There are window panes between the side wall elements 2a and 2b 4.
- the car roof is supplemented by a tight roof cover 5.
- Lower side wall elements belong to the interior lining 3 of the car body 3a, haunch elements 3b and a ceiling element 3c.
- the above Cladding elements 2a, 2b, 2c and 3a, 3b, 3c are in pairs over positive and / or non-positive fastening means for each assembly connected.
- a fastening means Screw 6 provided.
- Plug-in, adhesive or Velcro connections are suitable Plug-in, adhesive or Velcro connections.
- the elements of the outer lining 2 and the elements of the inner lining 3 are preferably made from pultruded semi-finished products.
- Such pultrusion profiles can be, for example, a length of 7000 mm, a width of 1400 mm and have a total thickness of 100 mm.
- Unsaturated polyester resins (UP), Epoxy resins (EP) or phenolic resins are used, with light fillers reduce the specific weight.
- the elements of the outer cladding 2 can be fastened for have external attachments, for example for aprons, water channels or moldings. Accordingly, the elements of the inner lining 3 be provided with attachment options for internal attachments, for example for cable ducts, lights or loudspeakers.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Body Structure For Vehicles (AREA)
- Platform Screen Doors And Railroad Systems (AREA)
- Automatic Cycles, And Cycles In General (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Connection Of Plates (AREA)
- Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
Abstract
Description
Die Erfindung betrifft einen Wagenkasten eines großräumigen Fahrzeuges, insbesondere eines Schienenfahrzeuges, mit einem aus Metallprofilen gebildeten Kastengerippe, einer Außenverkleidung und einer Innenverkleidung.The invention relates to a body of a large-scale vehicle, in particular a rail vehicle, with one formed from metal profiles Box frame, an outer panel and an inner panel.
Im Schienenfahrzeugbau ist es allgemein bekannt, das Gerippe eines Wagenkastens aus einfachen Metallprofilen (z. B. Rechteckrohren) zu bilden, die in der Regel durch Schweißen miteinander verbunden sind. Als Außenverkleidung eines solchen Gerippes sind Bleche üblich, die wand- und dachseitig ebenfalls durch Schweißen am Kastengerippe befestigt werden. Da das Gerippe und dessen Beblechung die äußeren Abmessungen des Wagenkastens definieren, müssen vor allem bei der Herstellung des Gerippes enge Maßtoleranzen eingehalten werden, was hohen technischen Aufwand und entsprechende Kosten verursacht. Weiter nachteilig erfordert die Beblechung spezielle Spann-, Richt- und Spachtelarbeiten, um eine akzeptable optische Qualität zu erreichen (keine Schweißnähte oder Schweißpunkte, keine Beulen).It is generally known in rail vehicle construction, the skeleton of a car body from simple metal profiles (e.g. rectangular tubes) to form the are usually connected by welding. As external cladding Such a framework is usual sheet metal, the wall and roof side can also be attached to the box frame by welding. Because the skeleton and its sheet metal the outer dimensions of the car body must define tight dimensional tolerances, especially when manufacturing the framework be adhered to, what high technical effort and corresponding Costs. Another disadvantage is that the sheet metal requires special Clamping, straightening and filling work to an acceptable optical quality to be reached (no welds or weld spots, no dents).
Durch die europäische Patentschrift 0 146 706 ist es bekannt, an einem Gerippe eines Wagenkastens, das aus durchgehenden Außenwänden mit T-förmig nach innen ragenden Aussteifungen besteht, innere Verkleidungselemente an Distanzschienen zu befestigen, die Langlöcher aufweisen und durch Schrauben an den Aussteifungen der Außenwand fixiert werden. Dadurch können bauliche Toleranzen zwischen dem Kastengerippe und der Innenverkleidung ausgeglichen werden. Eine Außenverkleidung ist bei dem Wagenkasten gemäß dieser Patentschrift nicht vorgesehen.It is known from European framework 0 146 706 on a frame a car body made of continuous outer walls with a T-shape there are internal stiffeners, inner cladding elements to attach to spacer rails that have elongated holes and through Screws are fixed to the stiffeners of the outer wall. Thereby structural tolerances between the box frame and the inner lining be balanced. An outer cladding is at the body not provided according to this patent.
Der Erfindung liegt die Aufgabe zugrunde, einen Wagenkasten der gattungsgemäßen Art im Hinblick auf eine zeitsparende, kostengünstige Herstellung so zu gestalten, daß größere Maßtoleranzen für das Kastengerippe zulässig sind, wobei jedoch die Genauigkeit der Verkleidung nicht beeinträchtigt werden soll.The invention has for its object a body of the generic type Kind in terms of a time-saving, inexpensive manufacture like that to design that larger dimensional tolerances for the box frame are allowed are, however, the accuracy of the panel is not affected should.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß Elemente der Außenverkleidung und Elemente der Innenverkleidung über formschlüssige und/oder kraftschlüssige Befestigungsmittel zu einer Baugruppe vereinigt sind, wobei zwischen dieser Baugruppe und den Metallprofilen des Kastengerippes ein maßliche Toleranzen des Kastengerippes ausgleichendes Spiel besteht.This object is achieved in that elements of the outer panel and elements of the interior trim via positive and / or non-positive fastening means combined to form an assembly are, between this assembly and the metal profiles of the box frame a dimensional tolerances of the box frame compensating game consists.
Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous embodiments of the invention are specified in the subclaims.
Die mit dem Gegenstand nach der Erfindung erzielbaren Vorteile liegen insbesondere in folgenden Punkten:
- weitgehende Unabhängigkeit von Rohbautoleranzen
- Vermeidung von Anpaßarbeiten
- Einsparung von Montagestunden
- glatte, optisch hochwertige Außenverkleidung, auch großflächig erzielbar
- einfache Gestaltung strukturierter Oberflächen (wie Sicken, Nuten, Rillen)
- gewölbte Seitenwände einfach realisierbar
- einfache und schnelle Reparatur bei eventuellen Beschädigungen
- extensive independence from shell tolerances
- Avoiding adjustment work
- Saving assembly hours
- smooth, optically high-quality outer cladding, also achievable over a large area
- simple design of structured surfaces (such as beads, grooves, grooves)
- curved side walls can be easily realized
- simple and quick repair in the event of any damage
Im weiteren wird die Erfindung anhand eines Ausführungsbeispiels näher beschrieben, das in der Zeichnung prinzipartig dargestellt ist. Es zeigen
- Fig. 1
- einen Wagenkasten im Schnitt quer zur Wagenlängsachse,
- Fig. 2
- die Seitenwand des Wagenkastens im unteren Fensterbereich, ebenfalls im Querschnitt.
- Fig. 1
- a car body in cross section to the longitudinal axis of the car,
- Fig. 2
- the side wall of the car body in the lower window area, also in cross section.
Bei dem Wagenkasten gemäß Fig. 1 ist das Kastengerippe aus Metallprofilen
1 gebildet, und zwar hier aus Rechteckrohren. Diese Metallprofile 1 sind mit
nicht dargestellten, in entsprechenden Längs- und Querebenen angeordneten
Metallprofilen jeweils durch Schweißen verbunden.1, the body frame is made of
Der Wagenkasten hat eine Außenverkleidung 2, die im Ausführungsbeispiel
aus Seitenwandelementen 2a und 2b und einem inneren Dachelement 2c besteht.
Zwischen den Seitenwandelementen 2a und 2b befinden sich Fensterscheiben
4. Das Wagendach ist durch eine dichte Dachabdeckung 5 ergänzt.
Zur Innenverkleidung 3 des Wagenkastens gehören untere Seitenwandelemente
3a, Voutenelemente 3b und ein Deckenelement 3c. Die genannten
Verkleidungselemente 2a, 2b, 2c und 3a, 3b, 3c sind paarweise über formschlüssige
und/oder kraftschlüssige Befestigungsmittel zu jeweils einer Baugruppe
verbunden. Im Beispiel nach Fig. 2 ist als Befestigungsmittel eine
Schraubverbindung 6 vorgesehen. Alternativ oder zusätzlich eignen sich
Steck-, Klebe- oder Klettverbindungen.The car body has an
Zwischen den aus Elementen der Außenverkleidung 2 und aus Elementen der
Innenverkleidung 3 gebildeten Baugruppen und den Metallprofilen 1 des Kastengerippes
besteht ein Spiel (siehe insbesondere Fig. 2), durch das maßliche
Toleranzen des Kastengerippes ausgeglichen werden. Die in vertikaler
Richtung an den Metallprofilen 1 abgestützten Verkleidungs-Baugruppen können
- wie in Fig. 2 gezeigt - durch eine Klebeverbindung 7 zwischen dem jeweiligen
Element (hier 2a) der Außenverkleidung 2 und dem Metallprofil 1 angeschlossen
werden. Umgekehrt könnte auch das jeweilige Element (z. B. 3a)
der Innenverkleidung 3 mit dem Metallprofil 1 durch Kleben verbunden werden.
Als Alternative zu den Klebeverbindungen bieten sich beispielsweise
Schraub- oder Klettverbindungen an. In das untere Seitenwandelement 2a der
Außenverkleidung sind Öffnungen 8 für den Wasserablauf integriert.Between the elements of the
Die Elemente der Außenverkleidung 2 und die Elemente der Innenverkleidung
3 sind bevorzugt aus pultrudierten Halbzeugen erstellt. Solche Pultrusionsprofile
können beispielsweise eine Länge von 7000 mm, eine Breite von 1400
mm und eines Gesamtdicke von 100 mm aufweisen. Neben parallel angeordneten
Rovings aus Glasfasermaterial empfiehlt es sich, Glasfasermatten,
Glasgewebe oder Glasgelege einzusetzen, um die Querfestigkeit der Verkleidungen
2 und 3 zu erhöhen. Im Hinblick auf die im Schienenfahrzeugbereich
geltenden Forderungen, z. B. in bezug auf Brandverhalten und Hydrolysebeständigkeit,
können als Harzsystem ungesättigte Polyesterharze (UP),
Epoxidharze (EP) oder Phenolharze verwendet werden, wobei Leichtfüllstoffe
das spezifische Gewicht verringern. Durchgefärbte Pultrusionsprofile garantieren
auch bei kleinen Kratzern eine gute optische Qualität der Verkleidungen.
Die Elemente der Außenverkleidung 2 können Befestigungsmöglichkeiten für
äußere Anbauteile aufweisen, beispielsweise für Schürzen, Wasserrinnen
oder Zierleisten. Entsprechend können die Elemente der Innenverkleidung 3
mit Befestigungsmöglichkeiten für innere Anbauteile versehen sein, beispielsweise
für Kabelkanäle, Leuchten oder Lautsprecher.The elements of the
- 11
- Metallprofile des KastengerippesMetal profiles of the box frame
- 22
- AußenverkleidungSiding
- 2a2a
- unteres Seitenwandelementlower side wall element
- 2b2 B
- oberes Seitenwandelementupper side wall element
- 2c2c
- Dachelementroof element
- 33
- Innenverkleidunginterior panelling
- 3a3a
- unteres Seitenwandelementlower side wall element
- 3b3b
- VoutenelementVoutenelement
- 3c3c
- Deckenelementceiling element
- 44
- Fensterscheibewindowpane
- 55
- DachabdeckungOverhead guard
- 66
- Schraubverbindungscrew
- 77
- Klebeverbindungadhesive bond
- 88th
- Öffnung für WasserablaufOpening for water drainage
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10107855 | 2001-02-20 | ||
DE10107855A DE10107855A1 (en) | 2001-02-20 | 2001-02-20 | Car body of a large-scale vehicle, in particular a rail vehicle |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1232924A2 true EP1232924A2 (en) | 2002-08-21 |
EP1232924A3 EP1232924A3 (en) | 2003-03-12 |
EP1232924B1 EP1232924B1 (en) | 2006-03-22 |
Family
ID=7674666
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02001843A Expired - Lifetime EP1232924B1 (en) | 2001-02-20 | 2002-01-26 | Body for a large volume vehicle, especially a railway vehicle |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1232924B1 (en) |
AT (1) | ATE320952T1 (en) |
DE (2) | DE10107855A1 (en) |
DK (1) | DK1232924T3 (en) |
ES (1) | ES2261530T3 (en) |
PT (1) | PT1232924E (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2879548A1 (en) * | 2004-12-17 | 2006-06-23 | Alstom Transport Sa | Panel assembly for rail transit car body construction, has intermediate upper panel arranged in one position, if car body is mounted with conventional suspension, and in another position if body is mounted with pendulum suspension |
WO2018059865A1 (en) * | 2016-09-29 | 2018-04-05 | Siemens Aktiengesellschaft | Rail vehicle |
WO2018177689A1 (en) * | 2017-03-31 | 2018-10-04 | Siemens Mobility GmbH | Double-decker rail vehicle with inter-deck cladding |
US10137940B2 (en) * | 2015-05-27 | 2018-11-27 | Toyota Jidosha Kabushiki Kaisha | Vehicle member joining structure and vehicle member joining method |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017207209A1 (en) * | 2017-04-28 | 2018-10-31 | Siemens Aktiengesellschaft | Fastening device for a rail vehicle |
BR102021014271A2 (en) * | 2021-07-20 | 2023-01-31 | Marcopolo Sa | PASSENGER TRANSPORT VEHICLE AND MANUFACTURING PROCESS OF EXTERNAL SIDE OF PASSENGER TRANSPORT VEHICLE |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0146706A1 (en) | 1983-12-13 | 1985-07-03 | Messerschmitt-Bölkow-Blohm Gesellschaft mit beschränkter Haftung | Connection between coating elements and the body framework of a vehicle |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB709027A (en) * | 1951-11-02 | 1954-05-12 | Saunders Roe Anglesey Ltd | Improvements in or relating to motor road vehicles |
FR1202866A (en) * | 1958-01-23 | 1960-01-14 | Further training in automotive construction | |
DE1127935B (en) * | 1959-07-18 | 1962-04-19 | Linke Hofmann Busch | Method for producing a double wall for vehicles, in particular rail vehicles |
DE3016295A1 (en) * | 1980-04-28 | 1981-11-05 | Aktiengesellschaft Adolph Saurer, 9320 Arbon | CAR BOX, ESPECIALLY FOR MOTOR VEHICLES |
DE19612342C2 (en) * | 1996-03-28 | 2001-09-20 | Talbot Gmbh & Co Kg | Superstructure for vehicles |
EP0846606A1 (en) * | 1996-12-05 | 1998-06-10 | Deutsche Waggonbau AG | Segmented shell construction with float mounted liner |
DE19739097A1 (en) * | 1997-09-06 | 1999-03-18 | Abb Daimler Benz Transp | Railway passenger car module |
-
2001
- 2001-02-20 DE DE10107855A patent/DE10107855A1/en not_active Withdrawn
-
2002
- 2002-01-26 DE DE50206104T patent/DE50206104D1/en not_active Expired - Lifetime
- 2002-01-26 AT AT02001843T patent/ATE320952T1/en not_active IP Right Cessation
- 2002-01-26 DK DK02001843T patent/DK1232924T3/en active
- 2002-01-26 PT PT02001843T patent/PT1232924E/en unknown
- 2002-01-26 EP EP02001843A patent/EP1232924B1/en not_active Expired - Lifetime
- 2002-01-26 ES ES02001843T patent/ES2261530T3/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0146706A1 (en) | 1983-12-13 | 1985-07-03 | Messerschmitt-Bölkow-Blohm Gesellschaft mit beschränkter Haftung | Connection between coating elements and the body framework of a vehicle |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2879548A1 (en) * | 2004-12-17 | 2006-06-23 | Alstom Transport Sa | Panel assembly for rail transit car body construction, has intermediate upper panel arranged in one position, if car body is mounted with conventional suspension, and in another position if body is mounted with pendulum suspension |
US10137940B2 (en) * | 2015-05-27 | 2018-11-27 | Toyota Jidosha Kabushiki Kaisha | Vehicle member joining structure and vehicle member joining method |
WO2018059865A1 (en) * | 2016-09-29 | 2018-04-05 | Siemens Aktiengesellschaft | Rail vehicle |
EP3519270B1 (en) | 2016-09-29 | 2021-06-30 | Siemens Mobility GmbH | Rail vehicle |
WO2018177689A1 (en) * | 2017-03-31 | 2018-10-04 | Siemens Mobility GmbH | Double-decker rail vehicle with inter-deck cladding |
Also Published As
Publication number | Publication date |
---|---|
DE50206104D1 (en) | 2006-05-11 |
DK1232924T3 (en) | 2006-05-22 |
PT1232924E (en) | 2006-07-31 |
ATE320952T1 (en) | 2006-04-15 |
ES2261530T3 (en) | 2006-11-16 |
DE10107855A1 (en) | 2002-09-05 |
EP1232924B1 (en) | 2006-03-22 |
EP1232924A3 (en) | 2003-03-12 |
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