EP1226006A1 - Element moule en forme de plaque a base de fibres naturelles et son procede de realisation - Google Patents
Element moule en forme de plaque a base de fibres naturelles et son procede de realisationInfo
- Publication number
- EP1226006A1 EP1226006A1 EP00962480A EP00962480A EP1226006A1 EP 1226006 A1 EP1226006 A1 EP 1226006A1 EP 00962480 A EP00962480 A EP 00962480A EP 00962480 A EP00962480 A EP 00962480A EP 1226006 A1 EP1226006 A1 EP 1226006A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- natural fibers
- elements
- fibers
- shaped
- body elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
Definitions
- Plate-shaped molded element based on natural fibers and process for its
- the present invention relates to a method for producing plate-shaped shaped elements based on natural fibers, natural fibers being mixed with binders, the mixture being applied to a molding station, optionally shaped and finally bound.
- the invention further relates to plate-shaped shaped elements according to the method.
- the present invention is based on the object of specifying plate-shaped elements and methods for their production which can be produced in a simple manner with little economic outlay and more flexibly and with exact quality expectations than conventional production methods.
- mats or plates of the generic type should also be able to be produced more easily and with a lower bulk density, that is to say more flexibly and at the same time saving potential due to reduced material requirements.
- the binder is admixed in the form of body elements which form binders at least partially after activation.
- the invention now makes it possible on the one hand to prepare the natural fibers to be deployed, and on the other hand to dry body elements which form binders after activation.
- Both, i.e. natural fibers and body elements can be mechanically mixed, mechanically applied, for example by scattering, easily formed and finally bound.
- a mechanical method is also proposed for the shaping, for example stripping, pressing and the same.
- the binding of the body elements is activated to bind the plate.
- the activation takes place by means of hot air.
- the applied mixture can be steamed before the hot air treatment, resulting in a higher strength of the mats or panels.
- the shaped element is cooled, in particular by exposure to cold air.
- Natural fibers can be cellulose fibers, for example also made from waste paper processing, wood fibers or even wood chips, mineral wool or other vegetable fibers and the like. Almost any mix can be created.
- the body elements can advantageously also be fibrous, but flakes and similar body shapes are also conceivable.
- "After activation form binder" in the sense of the invention includes the release of binders adhered to body elements, the melting of the body elements as a whole or the formation of multicomponent binders in that the body elements are multicomponent fibers. So-called organic fibers are known, for example, hot-melt adhesive fibers and the like, which can be used. What is essential in the context of the invention is the use of crosslinking binders, for which copolymers or polyethylene can be used, which can be applied, for example, to polymer supports, in the form of fibers, flakes or the like. Due to the hot air activation, the copolymers or polyethylene sheaths melt and cross-link both with the polymer carriers and with each other, whereby the good but flexible bond of the mats or panels is achieved. The crosslinking process is completed by subsequent cooling.
- a particular advantage of the invention results from the fact that the natural fibers and the body elements can be mixed very easily in a simple manner, so that it can be assumed that the shaped element has a very good bond over the total volume.
- the molding mixtures can be produced dry, so that it is possible to mix, for example store or transport. This makes the manufacturing process considerably more flexible because it no longer has to be processed at the mixing site. The storage of the individual components and the mixture of the components are simplified.
- the mixture as a whole can be handled more easily, so that complex spreading devices and the like can be dispensed with.
- Simple mechanical spreading heads and the like known per se are sufficient.
- the shape is also very simple and the activation, for example by blowing hot air through, is much more economical and simple compared to heating presses.
- the advantages result from the mixing of the natural fibers on the one hand with synthetic fibers to provide the binder on the other hand.
- the use of the crosslinking binder makes the boards flexible overall and has only a low bulk density. This results in an economic producibility of the plates according to the invention, since less material is required for the same volume.
- the handling of the mats or panels is considerably improved, since they no longer tend to break and have the flexibility required for handling. They can be pressed into gaps, are compressible and can even be thrown during transport and do not tend to break off the edges when one-sided force is applied. Correspondingly higher strengths can be achieved by simple pre-steaming before hot air activation.
- Fig. 1 is a block diagram for an embodiment of a process flow of the method according to the invention.
- short fibers 1 for example paper fiber, wood fibers, cellulose fibers or the like
- long fibers 2 for example jute, sisal and the like
- the binder body elements 3 are mixed with one another.
- the binder body elements can be thread-like or fiber-shaped, flake-shaped or in some other way.
- corresponding carrier elements have a jacket of crosslinking plastics, for example polymer carriers with a copolymer or polyethylene jacket.
- the basic material consisting of natural fibers, which can be composed of short fibers and long fibers, optionally a fire protection agent 2, for. B. borax, and a binder 3, z. B. Biko fibers are mixed together in station 4, and then mechanically applied at 5 and formed into a mat.
- These processes take place in a manner known per se in a purely mechanical way, the shaping being able to take place, for example, by wiping and the like.
- the shaped mat is first damped in step 6 to achieve high strength. This is followed in step 7 by pressing and hot air activation, in which the moisture introduced by steaming is dried out at the same time. If crosslinking binders have been used, a cooling step 8 then takes place. Finally, in step 9 the mat or plate is made up, that is to say cut open and the like. Finally, the plates formatted in this way are packed in step 10.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK00962480.0T DK1226006T3 (da) | 2000-09-13 | 2000-09-13 | Pladeformet formelement baseret på naturfibre og fremgangsmåde til fremstilling af dette |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2000/008925 WO2002022331A1 (fr) | 2000-09-13 | 2000-09-13 | Element moule en forme de plaque a base de fibres naturelles et son procede de realisation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1226006A1 true EP1226006A1 (fr) | 2002-07-31 |
EP1226006B1 EP1226006B1 (fr) | 2010-01-06 |
Family
ID=8164095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00962480A Expired - Lifetime EP1226006B1 (fr) | 2000-09-13 | 2000-09-13 | Element moule en forme de plaque a base de fibres naturelles et son procede de realisation |
Country Status (9)
Country | Link |
---|---|
US (1) | US7405248B1 (fr) |
EP (1) | EP1226006B1 (fr) |
JP (1) | JP4203317B2 (fr) |
AT (1) | ATE454253T1 (fr) |
CA (1) | CA2389511C (fr) |
DE (1) | DE50015837D1 (fr) |
DK (1) | DK1226006T3 (fr) |
ES (1) | ES2338295T3 (fr) |
WO (1) | WO2002022331A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014106187U1 (de) | 2014-12-19 | 2016-02-22 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Dämm- und/oder Schallschutzplatte |
DE102014119242A1 (de) | 2014-12-19 | 2016-06-23 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Dämm- und/oder Schallschutzplatte, deren Verwendung und ein Verfahren zur Herstellung von Dämm- und/oder Schallschutzplatten |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005006796B3 (de) * | 2005-02-14 | 2006-09-07 | Grenzebach Bsh Gmbh | Verfahren und Vorrichtung zum Herstellen von Dämmstoffplatten |
US8454795B1 (en) | 2006-12-05 | 2013-06-04 | Mark J. Henderson | System and method for producing bonded fiber/cellulose products |
DE102007048422A1 (de) * | 2007-10-09 | 2009-04-16 | Homatherm Ag | Holzfaser-Wärmedämmmaterial und Verfahren für dessen Herstellung |
DE102008039720B4 (de) | 2008-08-26 | 2012-09-13 | Siempelkamp Maschinen- Und Anlagenbau Gmbh & Co. Kg | Verfahren zur Herstellung von Holzfaser-Dämmplatten" |
FI127330B (fi) | 2009-01-30 | 2018-03-29 | Upm Kymmene Corp | Menetelmä kytkentäaineen lisäämiseksi raaka-aineen joukkoon |
DE102020132552A1 (de) | 2020-12-08 | 2022-06-09 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Verfahren zur Herstellung von Holzfaserdämmstoffprodukten und Holzfaserdämmstoffprodukt |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1414225A (en) | 1973-03-01 | 1975-11-19 | Trus Joist Corp | Continuous press for pressing glue-coated consolidatable press charges |
DE3412660A1 (de) * | 1984-04-02 | 1985-10-10 | Günter H. 1000 Berlin Kiss | Verfahren zur herstellung von formteilen aus faserigem material und fasermatte zur herstellung von formtilen |
DE3629586A1 (de) * | 1986-08-30 | 1988-03-10 | Kunnemeyer Hornitex | Verfahren zur herstellung von holzfaserplatten |
DK245488D0 (da) * | 1988-05-05 | 1988-05-05 | Danaklon As | Syntetisk fiber samt fremgangsmaade til fremstilling deraf |
US5824246A (en) | 1991-03-29 | 1998-10-20 | Engineered Composites | Method of forming a thermoactive binder composite |
US5284704A (en) * | 1992-01-15 | 1994-02-08 | American Felt & Filter Company | Non-woven textile articles comprising bicomponent fibers and method of manufacture |
US5847029A (en) * | 1992-03-06 | 1998-12-08 | Campbell; Craig C. | Method and novel composition board products |
GB2317623A (en) | 1996-09-30 | 1998-04-01 | Zafar Javed Bhatti | Boards made from agricultural by-products and plastics |
DE19647240B4 (de) | 1996-11-15 | 2005-06-09 | Fritz Homann Gmbh & Co. Kg | Holzfaserplatte und Verfahren zu ihrer Herstellung |
EP0946341A1 (fr) * | 1996-12-11 | 1999-10-06 | Boise Cascade Corporation | Dispositif et procede de formation continue de composites comprenant une matiere de charge et une matiere thermosensible, et produits ainsi fabriques |
US6605245B1 (en) * | 1997-12-11 | 2003-08-12 | Boise Cascade Corporation | Apparatus and method for continuous formation of composites having filler and thermoactive materials |
AU3825499A (en) | 1998-05-02 | 1999-11-23 | Rudolph, Norbert-W. | Moulded elements made of hard coconut shell granulate and method for producing same |
-
2000
- 2000-09-13 ES ES00962480T patent/ES2338295T3/es not_active Expired - Lifetime
- 2000-09-13 JP JP2002526563A patent/JP4203317B2/ja not_active Expired - Fee Related
- 2000-09-13 DK DK00962480.0T patent/DK1226006T3/da active
- 2000-09-13 EP EP00962480A patent/EP1226006B1/fr not_active Expired - Lifetime
- 2000-09-13 CA CA002389511A patent/CA2389511C/fr not_active Expired - Fee Related
- 2000-09-13 DE DE50015837T patent/DE50015837D1/de not_active Expired - Lifetime
- 2000-09-13 WO PCT/EP2000/008925 patent/WO2002022331A1/fr active Application Filing
- 2000-09-13 AT AT00962480T patent/ATE454253T1/de active
- 2000-09-13 US US10/111,032 patent/US7405248B1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO0222331A1 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014106187U1 (de) | 2014-12-19 | 2016-02-22 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Dämm- und/oder Schallschutzplatte |
DE102014119242A1 (de) | 2014-12-19 | 2016-06-23 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Dämm- und/oder Schallschutzplatte, deren Verwendung und ein Verfahren zur Herstellung von Dämm- und/oder Schallschutzplatten |
Also Published As
Publication number | Publication date |
---|---|
CA2389511A1 (fr) | 2002-03-21 |
WO2002022331A1 (fr) | 2002-03-21 |
ATE454253T1 (de) | 2010-01-15 |
US7405248B1 (en) | 2008-07-29 |
CA2389511C (fr) | 2007-09-11 |
DK1226006T3 (da) | 2010-04-26 |
JP2004508967A (ja) | 2004-03-25 |
DE50015837D1 (de) | 2010-02-25 |
EP1226006B1 (fr) | 2010-01-06 |
JP4203317B2 (ja) | 2008-12-24 |
ES2338295T3 (es) | 2010-05-06 |
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