EP1223229B1 - Alliage à base de nickel pour la coulée des pièces en monocristal - Google Patents
Alliage à base de nickel pour la coulée des pièces en monocristal Download PDFInfo
- Publication number
- EP1223229B1 EP1223229B1 EP01129921A EP01129921A EP1223229B1 EP 1223229 B1 EP1223229 B1 EP 1223229B1 EP 01129921 A EP01129921 A EP 01129921A EP 01129921 A EP01129921 A EP 01129921A EP 1223229 B1 EP1223229 B1 EP 1223229B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- proportion
- amount
- based alloy
- tungsten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/057—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being less 10%
Definitions
- the invention relates to a nickel-based alloy for the casting production of monocrystalline solidified components, according to the preamble of claim 1.
- Alloys of this type belong to a group of so-called superalloys which can be used under high temperatures and under high mechanical stresses and are therefore used in particular as turbine blade materials in gas turbines.
- High bypass ratio engines are equipped with a reduction gearbox connected between the fan on one side and the low pressure compressor and the low pressure turbine on the other side.
- the transmission allows the fan to operate in the optimum range at slow speeds, and has the potential to operate the compressor and turbine at higher speeds and therefore higher pressure than conventional turbines.
- the higher circumferential speeds also increase the mechanical loads of the blading and the discs of the low-pressure turbine.
- Second and third generation Ni base alloys for single crystalline devices contain about 3% by weight and 6% by weight, respectively, of the refractory element rhenium and have better creep properties than corresponding first generation alloys without Re content.
- the refractory element Re has a different effect on the properties of superalloys. Re has a large atomic radius, diffuses very slowly and seeps into the matrix. In addition to the effect of Solid solution hardening of the matrix, the rhenium atoms tend to form clusters that impede a dislocation movement. Tungsten contributes significantly to solid solution hardening.
- the W content affects the distribution of the Re on the matrix and the ⁇ '-excretion phase.
- the alloying element tantalum (Ta) contributes to solid solution hardening and improves the cyclic oxidation behavior, it is primarily added to W and Re-containing Ni base alloys in order to counteract the so-called Freckle formation in directional solidification.
- Negative properties of Ta strong increase in density; it promotes unwanted TCP phase formation and increases the gamma prime solution temperature.
- the increase in creep strength is accompanied by a concomitant increase in density down to 9 g cm -3 for certain 6 wt% Re alloys.
- the density can be lowered down to 8 g cm -3 .
- Ni-base alloys with a high specific gravity are only conditionally suitable for use in modern, high-speed aircraft turbines.
- a low-density Re-free superalloy is known, for example, from US Pat. No. 4,721,540, the trade name of this material being "CMSX-6".
- CMSX-6 the trade name of this material.
- this alloy apart from the mechanical advantage of a relatively low density of 7.98 g cm -3 , this alloy also has disadvantages such as a small heat treatment window and a high recrystallization tendency.
- the object of the invention is to provide nickel Besirison isten for the casting production of monocrystalline solidified components that allow by optimizing the proportions of rhenium and tungsten particularly favorable material and thus component properties, such as low density, high mechanical strength including low creep as well as high temperature resistance.
- component properties such as low density, high mechanical strength including low creep as well as high temperature resistance.
- easy castability and favorable heat-aging properties of the alloy are required.
- the rhenium content should be at least 2.3 to at most 2.6 percent by weight, the weight ratio of tungsten to rhenium should be at least 1 and not more than 1.6.
- the respective alloy always contains more tungsten than rhenium and this in a defined ratio range.
- This material which internally as “L judges in E k ristall 94" is designated (LEK94), thus has the following composition in weight percent al from 6.2 to 6.8 Co from 7.2 to 7.8 Cr from 5.8 to 6.4 Hf from 0.05 to 0.15 Not a word from 1.7 to 2.3 re from 2.3 to 2.6 Ta from 2.0 to 2.6 Ti from 0.9 to 1.1 W from 3.0 to 3.7 Ni Rest including impurities
- any impurities in the form of further elements or compounds are here combined with the Ni content.
- the proportions of the abovementioned elements may be e.g. two digits behind the decimal point (one hundredth of a percent) have deviations that are obvious to the person skilled in the art and have no relevant influence on the material properties.
- This special material “LEK94” is a high-alloy single-crystal alloy of low density, which was developed for use in high-speed turbines. To optimize the detrimental requirements of high temperature resistance and low density, the alloy contents of the elements Re and W were varied.
- LEK94 is a Re-containing Enkristallleg réelle low density in the range from 8.1 to 8.3 g cm -3 and high temperature strength. Good castability and a significantly large heat treatment window characterize this material.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Manufacture And Refinement Of Metals (AREA)
Claims (2)
- Alliage à base de nickel pour la coulée de pièces solidifiées de façon monocristalline, en particulier de pales pour des étages à grande vitesse de turbines à gaz, comportant une fraction de rhénium (Re) d'au moins 2,3 à au plus 2,6 % en poids, une fraction de tungstène (W), dont le rapport pondéral avec la fraction de rhénium (Re) est d'au moins 1,1 à au plus 1,6, une fraction d'aluminium (Al) d'au moins 6,2 à au plus 6,8 % en poids, une fraction de cobalt (Co) d'au moins 7,2 à au plus 7,8 % en poids, une fraction de chrome (Cr) d'au moins 5,8 à au plus 6,4 % en poids, une fraction d'hafnium (Hf) d'au moins 0,05 à au plus 0,15 % en poids, une fraction de molybdène (Mo) d'au moins 1,7 à au plus 2,3 % en poids, une fraction de tantale (Ta) d'au moins 2,0 à au plus 2,6 % en poids et une fraction de titane (Ti) d'au moins 0,9 à au plus 1,1 % en poids, le reste étant du nickel et des impuretés.
- Alliage à base de nickel selon la revendication 1, comportant une fraction de tungstène (W) d'au moins 3,0 à au plus 3,7 % en poids.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10100790A DE10100790C2 (de) | 2001-01-10 | 2001-01-10 | Nickel-Basislegierung für die gießtechnische Herstellung einkristallin erstarrter Bauteile |
DE10100790 | 2001-01-10 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1223229A1 EP1223229A1 (fr) | 2002-07-17 |
EP1223229B1 true EP1223229B1 (fr) | 2006-02-22 |
Family
ID=7670118
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01129921A Expired - Lifetime EP1223229B1 (fr) | 2001-01-10 | 2001-12-15 | Alliage à base de nickel pour la coulée des pièces en monocristal |
Country Status (7)
Country | Link |
---|---|
US (2) | US6936116B2 (fr) |
EP (1) | EP1223229B1 (fr) |
JP (1) | JP4250363B2 (fr) |
AT (1) | ATE318329T1 (fr) |
CA (1) | CA2366997C (fr) |
DE (2) | DE10100790C2 (fr) |
ES (1) | ES2256147T3 (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10339595A1 (de) * | 2003-08-26 | 2005-04-07 | Siemens Ag | Verfahren zur Vorhersage und Steuerung der Vergießbarkeit von Flüssigstahl |
US6969431B2 (en) | 2003-08-29 | 2005-11-29 | Honeywell International, Inc. | High temperature powder metallurgy superalloy with enhanced fatigue and creep resistance |
US7453071B2 (en) * | 2006-03-29 | 2008-11-18 | Asml Netherlands B.V. | Contamination barrier and lithographic apparatus comprising same |
JP5299899B2 (ja) * | 2006-03-31 | 2013-09-25 | 独立行政法人物質・材料研究機構 | Ni基超合金及びその製造方法 |
US8216509B2 (en) * | 2009-02-05 | 2012-07-10 | Honeywell International Inc. | Nickel-base superalloys |
US20160214350A1 (en) | 2012-08-20 | 2016-07-28 | Pratt & Whitney Canada Corp. | Oxidation-Resistant Coated Superalloy |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4388124A (en) * | 1979-04-27 | 1983-06-14 | General Electric Company | Cyclic oxidation-hot corrosion resistant nickel-base superalloys |
US4764225A (en) * | 1979-05-29 | 1988-08-16 | Howmet Corporation | Alloys for high temperature applications |
JPS5610881A (en) * | 1980-07-02 | 1981-02-03 | Kubota Ltd | Pipe joint |
US4518442A (en) * | 1981-11-27 | 1985-05-21 | United Technologies Corporation | Method of producing columnar crystal superalloy material with controlled orientation and product |
US4574015A (en) * | 1983-12-27 | 1986-03-04 | United Technologies Corporation | Nickle base superalloy articles and method for making |
US4721540A (en) * | 1984-12-04 | 1988-01-26 | Cannon Muskegon Corporation | Low density single crystal super alloy |
EP0207874B1 (fr) * | 1985-05-09 | 1991-12-27 | United Technologies Corporation | Revêtements protecteurs pour superalliages, bien adaptés aux substrats |
CA1291350C (fr) * | 1986-04-03 | 1991-10-29 | United Technologies Corporation | Articles monocristallins a anisotropie reduite |
CA1315572C (fr) * | 1986-05-13 | 1993-04-06 | Xuan Nguyen-Dinh | Materiaux monocristallins a phase stable |
US4781772A (en) * | 1988-02-22 | 1988-11-01 | Inco Alloys International, Inc. | ODS alloy having intermediate high temperature strength |
US5240518A (en) * | 1990-09-05 | 1993-08-31 | General Electric Company | Single crystal, environmentally-resistant gas turbine shroud |
JP2729531B2 (ja) * | 1990-09-14 | 1998-03-18 | 株式会社日立製作所 | ガスタービンブレード及びその製造方法並びにガスタービン |
US5270123A (en) * | 1992-03-05 | 1993-12-14 | General Electric Company | Nickel-base superalloy and article with high temperature strength and improved stability |
WO1993024683A1 (fr) * | 1992-05-28 | 1993-12-09 | United Technologies Corporation | Superalliages de fonderie a base de monocristal resistant a l'oxydation |
JP3164972B2 (ja) * | 1993-08-06 | 2001-05-14 | 株式会社日立製作所 | ガスタービン用動翼及びその製造法とそれを用いたガスタービン |
JPH09170402A (ja) * | 1995-12-20 | 1997-06-30 | Hitachi Ltd | ガスタービン用ノズル及びその製造法とそれを用いたガスタービン |
EP1049562B1 (fr) * | 1997-10-27 | 2005-02-16 | Siemens Westinghouse Power Corporation | Pales de turbine fabriquees a partir de multiples segments coules en superalliage monocristallin |
JPH11310839A (ja) * | 1998-04-28 | 1999-11-09 | Hitachi Ltd | 高強度Ni基超合金方向性凝固鋳物 |
JP2000144289A (ja) * | 1998-11-02 | 2000-05-26 | United Technol Corp <Utc> | 安定に熱処理可能なニッケル基超合金単結晶物体及び組成物並びにガスタービン用部品 |
JP5073905B2 (ja) * | 2000-02-29 | 2012-11-14 | ゼネラル・エレクトリック・カンパニイ | ニッケル基超合金及び該超合金から製造したタービン部品 |
-
2001
- 2001-01-10 DE DE10100790A patent/DE10100790C2/de not_active Expired - Fee Related
- 2001-12-15 AT AT01129921T patent/ATE318329T1/de not_active IP Right Cessation
- 2001-12-15 EP EP01129921A patent/EP1223229B1/fr not_active Expired - Lifetime
- 2001-12-15 ES ES01129921T patent/ES2256147T3/es not_active Expired - Lifetime
- 2001-12-15 DE DE50108994T patent/DE50108994D1/de not_active Expired - Lifetime
-
2002
- 2002-01-03 CA CA2366997A patent/CA2366997C/fr not_active Expired - Fee Related
- 2002-01-10 JP JP2002003600A patent/JP4250363B2/ja not_active Expired - Fee Related
- 2002-01-10 US US10/041,759 patent/US6936116B2/en not_active Expired - Lifetime
-
2005
- 2005-03-04 US US11/071,301 patent/US20050254991A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
"Superalloys 1996", 1996, TMS * |
Also Published As
Publication number | Publication date |
---|---|
CA2366997C (fr) | 2013-07-02 |
JP2002302724A (ja) | 2002-10-18 |
EP1223229A1 (fr) | 2002-07-17 |
US20050254991A1 (en) | 2005-11-17 |
US20020182100A1 (en) | 2002-12-05 |
US6936116B2 (en) | 2005-08-30 |
DE10100790C2 (de) | 2003-07-03 |
CA2366997A1 (fr) | 2002-07-10 |
ES2256147T3 (es) | 2006-07-16 |
ATE318329T1 (de) | 2006-03-15 |
JP4250363B2 (ja) | 2009-04-08 |
DE50108994D1 (de) | 2006-04-27 |
DE10100790A1 (de) | 2002-07-18 |
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